CN1327172A - High brightness wide view angle free scale nanometer type image screen - Google Patents
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Abstract
本发明涉及一种高亮度广视角自由尺度纳米型影像屏,其制备过程是首先将主体材料与纳米粉体按比例均匀混合,并在一定温度下加入增光剂、引发剂引发聚合,将引发聚合料灌入模型中,预聚,成型,最后快速升温,强烈聚合,随炉冷却,脱模。利用本发明的方法制备的影像屏是一种新型发光原理的无源图象影像屏,具有高亮度、高分辨率、高色彩保真、高对比度、视角宽、不同角度无色漂移、无反光、一致性强、成本低、重量轻等优点。The invention relates to a high-brightness, wide-viewing angle, free-scale nano-type image screen. The preparation process is to firstly mix the main material and the nano-powder evenly in proportion, and add a brightening agent and an initiator at a certain temperature to initiate polymerization. The material is poured into the mold, pre-polymerized, shaped, and finally heated up rapidly, strongly polymerized, cooled with the furnace, and demolded. The image screen prepared by the method of the present invention is a passive image image screen with a new light-emitting principle, which has high brightness, high resolution, high color fidelity, high contrast, wide viewing angle, no color drift at different angles, and no reflection. , strong consistency, low cost, light weight and other advantages.
Description
本发明涉及一种高亮度广视角自由尺度纳米型影像屏,属于显示器件技术领域。The invention relates to a high-brightness, wide-angle free-scale nano-image screen, which belongs to the technical field of display devices.
目前,常见的大画面视频显示装置有下列几种:大屏幕电视机、电视幕墙、LED电子显示屏、等离子显像器(PDP)及投影电视机。但是大屏幕电视机、电视幕墙、LED电子显示屏、等离子显像器(PDP)等制作工艺复杂,成本较高,加之体积庞大、笨重,在大画面视频显示中的开发难度越来越大。投影电视机的结构最轻巧,使用最方便,且价格低廉,因而成了对角线尺寸在50英寸以上大画面视频赤示装置中发展最快、使用最为广泛的一种设备。投影屏幕是投影电视的重要组成部分,其质量好坏对放映的效果有很大影响。At present, common large-screen video display devices have the following several types: large-screen TV sets, TV curtain walls, LED electronic display screens, plasma display devices (PDP) and projection TV sets. However, large-screen TVs, TV curtain walls, LED electronic display screens, and plasma display devices (PDPs) have complex manufacturing processes, high costs, and bulky, heavy, and large-screen video displays. The development of large-screen video displays is becoming increasingly difficult. The structure of the projection TV is the lightest, the most convenient to use, and the price is low, so it has become the fastest-growing and most widely used device in the large-screen video display devices with a diagonal size of more than 50 inches. The projection screen is an important part of the projection TV, and its quality has a great influence on the projection effect.
本发明的目的是提出一种高亮度广视角自由尺度纳米型影像屏,它是一种新型发光原理的无源图象影像屏,其特点是不需要给予电源能量,使投影屏上的图象可以发出高强度的各方向观看图象和颜色不失真的显示器件。其主体是靠传光有机材料与无机纳米材料复合聚合成的软板器件,可制成各种尺寸和超大尺寸的器件,小器件可无缝地拼成大面积显示器件,克服了过去平板电子显示器件尺寸的限制,拼成大面积显示屏时具有接口图象不连续的缺点,并具有重量轻、价格便宜、携带方便、其有各种显示图象场合的广泛用途的光图象显示器件。The purpose of the present invention is to propose a high-brightness, wide-angle free-scale nano-scale video screen, which is a new type of passive image video screen based on the principle of light emission. A display device that can emit high-intensity viewing images and colors in all directions without distortion. Its main body is a soft board device composed of light-transmitting organic materials and inorganic nanomaterials, which can be made into devices of various sizes and super-large sizes. Small devices can be seamlessly assembled into large-area display devices, overcoming the past flat-panel electronics. Due to the limitation of the size of the display device, it has the disadvantage of discontinuous interface image when assembled into a large-area display screen, and it is an optical image display device that is light in weight, cheap, easy to carry, and has a wide range of applications in various image display occasions. .
本发明高亮度屏采用丙烯酸酯类或苯乙烯酯类与纳米级的无机粉末混合后经聚合反应,采用特定工艺直接合成厚度可控制为1mm左右软性的图象显示器件,可以直接使用也可以复合在基板上成硬屏。突破了传统技术的局限,光线在屏内的传递不是靠简单的散射,也不是利用透镜改变光路或者聚焦,是一种新型地光在内部形成特殊光路利用纳米质点特征显示出高亮度、宽视角,不受环境光影响的可正投、背投的新型投影显示屏。The high-brightness screen of the present invention uses acrylic esters or styrene esters and nano-scale inorganic powders to be mixed and polymerized, and a specific process is used to directly synthesize a soft image display device whose thickness can be controlled to about 1 mm, which can be used directly or Composite on the substrate to form a hard screen. Breaking through the limitations of traditional technology, the transmission of light in the screen does not rely on simple scattering, nor does it use lenses to change the optical path or focus. , a new type of projection display that can be front-projected and rear-projected without being affected by ambient light.
本发明高亮度广视角自由尺度纳米型影像屏,其制备过程包括如下步骤:The preparation process of the free-scale nano-type video screen with high brightness and wide viewing angle of the present invention includes the following steps:
1、使用下列比例的材料,1. Use the following proportions of materials,
主体材料 60~95%,Main material 60~95%,
该主体材料可为甲基丙烯酸甲酯或苯乙烯,也可以用其聚合物,即聚甲基丙烯酸甲酯或聚苯乙烯;The host material can be methyl methacrylate or styrene, or its polymer, namely polymethyl methacrylate or polystyrene;
增塑剂 5~40%;Plasticizer 5-40%;
上述增塑剂可为丙烯酸丁酯、邻苯二甲基二辛酯或邻苯二甲基二丁酯中的任何一种;Above-mentioned plasticizer can be any one in butyl acrylate, dioctyl phthalate or dibutyl phthalate;
纳米粉体增光剂:SiO2纳米粉末0.01~0.8%,Al2O3纳米粉末0~0.05%,均进行去极性处理;Nano-powder brightening agent: SiO 2 nano-powder 0.01-0.8%, Al 2 O 3 nano-powder 0-0.05%, all depolarized;
引发剂: 0.01~0.5%Initiator: 0.01~0.5%
上述引发剂可为偶氮二异丁腈或过硫酸铵;Above-mentioned initiator can be azobisisobutyronitrile or ammonium persulfate;
2、按上述比例将主体材料与纳米粉体均匀混合,并在70~100℃温度下依次加入增光剂、引发剂充分混合引发聚合5~30分钟。2. Mix the main material and the nano-powder evenly according to the above ratio, and add the brightener and the initiator in turn at a temperature of 70-100°C and mix thoroughly to initiate polymerization for 5-30 minutes.
3、将上述第二步的引发聚合料灌入厚度为1mm的模型中,在30~60℃下预聚20~30小时,成型。3. Pour the initiation polymerization material in the second step above into a mold with a thickness of 1mm, prepolymerize at 30-60°C for 20-30 hours, and shape.
4、快速升温到70~110℃,强烈聚合1~8小时,随炉冷却,脱模。4. Rapidly raise the temperature to 70-110°C, intensively polymerize for 1-8 hours, cool down with the furnace, and demould.
利用本发明的方法制备的高亮度广视角自由尺度纳米型影像屏,具有高亮度、高分辨率、高色彩保真、高对比度、视角宽、不同角度无色漂移、无反光、一致性强、成本低、重量轻等优点。可做成超大尺寸,任意三维(立体)形状,可切断,可弯曲,可正投、背投,360°观看。不受环境光线的影响,应用范围极广,可用于大屏幕HDTV,音乐厅,会议室,商场,飞机场,展览馆,餐厅,广告板,控制室幕墙,高分辨监视器等。由于光散射物质被植入树脂里面,因此保养也比较容易。The high-brightness wide viewing angle free-scale nano-type image screen prepared by the method of the present invention has high brightness, high resolution, high color fidelity, high contrast, wide viewing angle, no color drift at different angles, no reflection, strong consistency, Low cost, light weight and other advantages. It can be made into a super-large size, any three-dimensional (stereo) shape, can be cut, can be bent, can be front-projected, rear-projected, and viewed at 360°. It is not affected by ambient light and has a wide range of applications. It can be used in large-screen HDTVs, concert halls, conference rooms, shopping malls, airports, exhibition halls, restaurants, advertising boards, control room curtain walls, high-resolution monitors, etc. Since the light-scattering substance is embedded in the resin, maintenance is also relatively easy.
下面介绍本发明的实施例:Introduce the embodiment of the present invention below:
实施例1:Example 1:
甲基丙烯酸甲酯65%、邻苯二甲基二辛酯34.8%、非极性纳米SiO2粉0.03%、Al2O3纳米粉0.02%、偶氮二异丁腈0.15%。将甲基丙烯酸甲酯、SiO2纳米粉末、Al2O2纳米粉混合,充分搅拌至均匀;在75℃下加入增塑剂邻苯二甲基二辛酯、引发剂偶氮二异丁腈,同时加入少量脱模剂硅油,充分搅拌至均匀,进行第一阶段的引发聚合。灌模,在45℃进行28小时的预聚。剧烈升温至75℃,强烈聚合2小时。随炉冷却,脱模。65% of methyl methacrylate, 34.8% of dioctyl phthalate, 0.03% of non-polar nano-SiO 2 powder, 0.02% of Al 2 O 3 nano-powder, and 0.15% of azobisisobutyronitrile. Mix methyl methacrylate, SiO 2 nano powder, and Al 2 O 2 nano powder, and stir well until uniform; add plasticizer phthalyldioctyl dioctyl ester, initiator azobisisobutyronitrile at 75°C At the same time, add a small amount of release agent silicone oil, stir well until uniform, and carry out the first stage of initiated polymerization. Fill the mold and carry out prepolymerization at 45°C for 28 hours. The temperature was raised vigorously to 75° C., and the polymerization was carried out intensively for 2 hours. Cool in the furnace and demould.
实施例2:Example 2:
甲基丙烯酸甲酯75%、邻苯二甲基二辛酯24.7%、非极性纳米SiO2粉0.1%、Al2O3纳米粉0.05%、偶氮二异丁腈0.15%。将甲基丙烯酸甲酯、SiO2纳米粉末混合、Al2O3纳米粉,充分搅拌至均匀;在85℃下加入增塑剂邻苯二甲基二辛酯、引发剂偶氮二异丁腈、脱模剂硅油,充分搅拌至均匀,进行第一阶段的引发聚合。灌模,在55℃进行28小时的预聚。剧烈升温至85℃,强烈聚合3小时。随炉冷却,脱模。75% methyl methacrylate, 24.7% dioctyl phthalate, 0.1% non-polar nano-SiO2 powder, 0.05% Al2O3 nano-powder, 0.15% azobisisobutyronitrile. Mix methyl methacrylate, SiO2 nano-powder, Al2O3 nano-powder, fully stir until uniform; add plasticizer phthalyl dioctyl, initiator azobisisobutyronitrile, mold release agent at 85°C Silicone oil, stir well until uniform, and carry out the first stage of initiated polymerization. Fill the mold and carry out prepolymerization at 55°C for 28 hours. The temperature was violently raised to 85° C., and the polymerization was carried out vigorously for 3 hours. Cool in the furnace and demould.
实施例3:Example 3:
甲基丙烯酸甲酯85%、邻苯二甲基二辛酯14.5%、非极性纳米SiO2粉0.3%、Al2O3纳米粉0.05%、过硫酸铵0.15%。将甲基丙烯酸甲酯、SiO2纳米粉末、Al2O3纳米粉混合,充分搅拌至均匀;在95℃下加入增塑剂邻苯二甲基二辛酯、引发剂过硫酸铵、脱模剂硅油,充分搅拌至均匀,进行第一阶段的引发聚合。灌模,在35℃进行28小时的预聚。剧烈升温至110℃,强烈聚合1小时。随炉冷却,脱模。85% of methyl methacrylate, 14.5% of dioctyl phthalate, 0.3% of non-polar nano- SiO2 powder, 0.05% of Al2O3 nano-powder, and 0.15% of ammonium persulfate. Mix methyl methacrylate, SiO 2 nanometer powder, and Al 2 O 3 nanometer powder, and stir well until uniform; add plasticizer phthalyl dioctyl dioctyl, initiator ammonium persulfate, demoulding at 95°C agent silicone oil, fully stirred until uniform, and the first stage of initiated polymerization was carried out. Fill the mold and carry out prepolymerization at 35°C for 28 hours. The temperature was violently raised to 110° C., and the polymerization was carried out vigorously for 1 hour. Cool in the furnace and demould.
实施例4:Example 4:
甲基丙烯酸甲酯95%、邻苯二甲基二丁酯4%、非极性纳米SiO2粉0.7%、偶氮二异丁腈0.3%。将甲基丙烯酸甲酯、SiO2纳米粉末混合,充分搅拌至均匀;在90℃下加入增塑剂邻苯二甲基二丁酯、引发剂偶氮二异丁腈、脱模剂硅油,充分搅拌至均匀,进行第一阶段的引发聚合。灌模,在50℃进行28小时的预聚。剧烈升温至95℃,强烈聚合5小时。随炉冷却,脱模。Methyl methacrylate 95%, o-phthalylene dibutyl ester 4%, non-polar nano-SiO 2 powder 0.7%, azobisisobutyronitrile 0.3%. Mix methyl methacrylate and SiO 2 nanometer powder, stir well until uniform; add plasticizer o-phthalylene dibutyl ester, initiator azobisisobutyronitrile, mold release agent silicone oil at 90°C, fully Stir until uniform, and carry out the first stage of initiated polymerization. Fill the mold and carry out prepolymerization at 50°C for 28 hours. The temperature was violently raised to 95° C., and the polymerization was carried out intensively for 5 hours. Cool in the furnace and demould.
实施例5:Example 5:
甲基丙烯酸甲酯80%、丙烯酸丁酯19.75%、非极性纳米SiO2粉0.2%、偶氮二异丁腈0.05%。将甲基丙烯酸甲酯、SiO2纳米粉末混合,充分搅拌至均匀;在90℃下加入增塑剂丙烯酸丁酯、引发剂偶氮二异丁腈,同时加入少量脱模剂硅油,充分搅拌至均匀,进行第一阶段的引发聚合。灌模,在50℃进行28小时的预聚。剧烈升温至100℃,强烈聚合2小时。随炉冷却,脱模。Methyl methacrylate 80%, butyl acrylate 19.75%, non-polar nano-SiO 2 powder 0.2%, azobisisobutyronitrile 0.05%. Mix methyl methacrylate and SiO 2 nanometer powder, and stir until uniform; add plasticizer butyl acrylate, initiator azobisisobutyronitrile at 90°C, and add a small amount of release agent silicone oil at the same time, and stir until fully Homogeneous, the first stage of initiated polymerization is carried out. Fill the mold and carry out prepolymerization at 50°C for 28 hours. The temperature was violently raised to 100° C., and the polymerization was carried out vigorously for 2 hours. Cool in the furnace and demould.
实施例6:Embodiment 6:
苯乙烯90%、丙烯酸丁酯9.75%、非极性纳米SiO2粉0.2%、过硫酸铵0.05%。将苯乙烯、SiO2纳米粉末混合,充分搅拌至均匀;在90℃下加入增塑剂丙烯酸丁酯、引发剂过硫酸铵,同时加入少量脱模剂硅油,充分搅拌至均匀,进行第一阶段的引发聚合。灌模,在50℃进行28小时的预聚。剧烈升温至100℃,强烈聚合2小时。随炉冷却,脱模。Styrene 90%, butyl acrylate 9.75%, non-polar nano-SiO 2 powder 0.2%, ammonium persulfate 0.05%. Mix styrene and SiO2 nano-powders, stir well until uniform; add plasticizer butyl acrylate, initiator ammonium persulfate at 90°C, and add a small amount of release agent silicone oil, stir well until uniform, and carry out the first stage trigger polymerization. Fill the mold and carry out prepolymerization at 50°C for 28 hours. The temperature was violently raised to 100° C., and the polymerization was carried out vigorously for 2 hours. Cool in the furnace and demould.
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