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CN1326688C - Corrugated paper board making device with digital ink jet preprinter - Google Patents

Corrugated paper board making device with digital ink jet preprinter Download PDF

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Publication number
CN1326688C
CN1326688C CNB2004100802795A CN200410080279A CN1326688C CN 1326688 C CN1326688 C CN 1326688C CN B2004100802795 A CNB2004100802795 A CN B2004100802795A CN 200410080279 A CN200410080279 A CN 200410080279A CN 1326688 C CN1326688 C CN 1326688C
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paper
corrugated cardboard
inkjet
printing
manufacturing equipment
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CN1586882A (en
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刘浩学
蒲嘉陵
邓普君
许文才
杨文杰
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Beijing Institute of Graphic Communication
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Beijing Institute of Graphic Communication
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Abstract

带数字喷墨式预印装置的瓦楞纸板制做设备,属于瓦楞纸板制做设备领域,主要解决使瓦楞纸板制做设备具有预印功能的问题;具有一般瓦楞纸板制做设备的基本结构组成,包括卷筒面纸(1)、芯纸(8)、底纸(12)的转动和传动机构,相应的瓦楞辊(10)、上胶机构(15)、干燥机构(16)以及开槽和裁切机构,特征在于:该设备的前端、面纸(1)的第一传动辊(4)之前或开槽机构(17)之前装有用计算机控制的喷墨打印机(5);有益之处为:挖掘设备的潜能,相对于用传统印刷机预印而言,效率高、质量好、成本低,可以方便地适用于很小批量的瓦楞纸箱的加工,打印幅面范围比较大;采用紫外光(UV)固化技术,则可适用多种材料的承印物,并能防晒、防水、不脱墨、不脱色。

Corrugated cardboard manufacturing equipment with a digital inkjet pre-printing device belongs to the field of corrugated cardboard manufacturing equipment, and mainly solves the problem of enabling the corrugated cardboard manufacturing equipment to have a pre-printing function; it has the basic structure of general corrugated cardboard manufacturing equipment, Including the rotation and transmission mechanism of roll top paper (1), core paper (8), bottom paper (12), corresponding corrugating roller (10), gluing mechanism (15), drying mechanism (16) and slotting and cutting The cutting mechanism is characterized in that: the front end of the equipment, before the first drive roller (4) of the face paper (1) or before the slotting mechanism (17) is equipped with an inkjet printer (5) controlled by a computer; the benefits are: Excavating the potential of the equipment, compared with pre-printing with traditional printing machines, it has high efficiency, good quality, and low cost. It can be easily applied to the processing of small batches of corrugated boxes, and the printing format range is relatively large; using ultraviolet light (UV ) curing technology, it can be applied to substrates of various materials, and can be sun-proof, waterproof, non-inking, and non-decolorization.

Description

带数字喷墨式预印装置的瓦楞纸板制做设备Corrugated board making equipment with digital inkjet pre-printing unit

技术领域technical field

本发明属于瓦楞纸板制做设备领域,涉及一种带数字喷墨式预印装置的瓦楞纸板制做设备。The invention belongs to the field of corrugated cardboard manufacturing equipment, and relates to a corrugated cardboard manufacturing equipment with a digital ink-jet type pre-printing device.

背景技术Background technique

现有技术中,已有成熟的瓦楞纸板制做设备。瓦楞纸板主要用于制做瓦楞纸箱,这种纸箱的制做有两种方法,一是瓦楞纸板制做设备本身成套配配置着相应的开槽、裁切装置,可以将原纸流水线式的一次加工成瓦楞纸箱(指纸箱的展开状),另一种是先通过瓦楞纸板制做设备将原纸生产成瓦楞纸板,再单独去开槽、裁切加工成瓦楞纸箱;而瓦楞纸箱的面纸上一般都需要具有相应的文字、符号或图形,前述的两种方法制做出的瓦楞纸箱,其面纸上均不具有相应的文字、符号或图形,因此都需要再用印刷机对瓦楞纸箱的面纸进行表面的印刷,由于印刷时需要对瓦楞纸板施加一定的压力,因此会使瓦楞纸板的强度造成一定损失,约下降20%;也有的采用裱糊的方法,即首先将相应的文字、符号或图形印刷在纸上,然后再用机械或手工将其裱糊在瓦楞纸箱的面纸上,此方法工艺复杂,成本高,效率较低;还有的采用人工拓模印制法,即先依相应的文字、符号或图形刻出模板,再将模板铺在面纸上人工涂刷或喷涂,此法不仅效率低,质量差,而且污染环境;还有一种瓦楞纸板预印法,即先将相应的文字、符号或图形预先用传统印刷机进行制版印刷在卷简面纸上,然后再用印刷好的卷筒面纸在生产线制做成瓦楞纸板,最后加工成瓦楞纸箱,此法具有较好的印刷质量和制做质量,能提高加工效率,尤其适合大批量生产,但一般需在万只纸箱以上,其最大不足在于,不适宜小批量瓦楞纸箱的生产,因为成本太高。In the prior art, there are mature corrugated cardboard manufacturing equipment. Corrugated cardboard is mainly used to make corrugated cartons. There are two methods for making this kind of cartons. One is that the corrugated cardboard manufacturing equipment itself is equipped with corresponding slotting and cutting devices, which can process the base paper in one time Corrugated cartons (referring to the unfolded shape of cartons), the other is to first produce corrugated cardboard from base paper through corrugated cardboard manufacturing equipment, and then separately go to groove, cut and process into corrugated cartons; Both need to have corresponding characters, symbols or graphics. The corrugated cartons produced by the aforementioned two methods do not have corresponding characters, symbols or graphics on the surface paper, so it is necessary to use a printing machine to print the surface of the corrugated cartons. Printing on the surface of the paper, because it needs to exert a certain pressure on the corrugated cardboard during printing, it will cause a certain loss in the strength of the corrugated cardboard, which will drop by about 20%. Graphics are printed on paper, and then pasted on the surface paper of corrugated boxes by machinery or by hand. This method is complicated in process, high in cost and low in efficiency; The text, symbols or graphics are carved out of the template, and then the template is spread on the surface paper and painted or sprayed manually. This method is not only low in efficiency, poor in quality, but also pollutes the environment; The text, symbols or graphics are pre-printed on the roll paper with a traditional printing machine, and then the printed roll paper is used to make corrugated cardboard in the production line, and finally processed into a corrugated box. This method has better Excellent printing quality and production quality can improve processing efficiency, especially suitable for mass production, but generally more than 10,000 cartons are required. The biggest disadvantage is that it is not suitable for the production of small batches of corrugated cartons because the cost is too high.

发明内容Contents of the invention

解决的技术问题:采用数字喷墨式打印的方式替代传统印刷机,克服现有技术进行瓦楞纸板预印时所存在的不足;喷墨打印机能方便地与瓦楞纸板制做设备结合为一体,即不影响瓦楞纸板制做设备可以将原纸流水线式的一次加工成瓦楞纸箱的整体工艺过程,又使该设备具有瓦楞纸板预印功能,同时对加工数量要求非常灵活,能对很小批量的瓦楞纸箱进行预印性加工,并且效率高,质量好,成本低。The technical problem to be solved: replace the traditional printing machine with digital inkjet printing, and overcome the shortcomings of the existing technology in corrugated cardboard pre-printing; the inkjet printer can be easily integrated with the corrugated cardboard manufacturing equipment, that is Without affecting the overall process of corrugated cardboard production equipment, the base paper can be processed into corrugated boxes in one batch, and the equipment has the function of corrugated cardboard pre-printing. At the same time, the requirements for processing quantity are very flexible, and it can process small batches of corrugated boxes. Pre-printed processing is performed with high efficiency, good quality and low cost.

采用的技术方案:The technical solution adopted:

带数字喷墨式预印装置的瓦楞纸板制做设备,具有一般瓦楞纸板制做设备的基本结构组成:包括卷筒面纸1的转动及传动机构2和3,卷筒芯纸8的转动机构9、瓦楞辊10及传动机构11,卷筒底纸12的转动及传动机构13和14,上胶机构15,干燥机构16,开槽及裁切机构17和18,其特征在于:在瓦楞纸板制做设备的前端,卷筒面纸的第一传动辊4之前或开槽机构17之前的部位装有数字喷墨式预印装置,该装置具有用计算机控制的喷墨打印机5。Corrugated cardboard production equipment with digital inkjet pre-printing device has the basic structure of general corrugated cardboard production equipment: including the rotation of the roll surface paper 1 and the transmission mechanism 2 and 3, the rotation mechanism of the roll core paper 8 9. Corrugating roller 10 and transmission mechanism 11, rotation of roll bottom paper 12 and transmission mechanism 13 and 14, gluing mechanism 15, drying mechanism 16, slotting and cutting mechanism 17 and 18, characterized in that: Make the front end of equipment, the position before the first drive roller 4 of roll face paper or slotting mechanism 17 is equipped with digital ink-jet type pre-printing device, and this device has ink-jet printer 5 with computer control.

有益效果:能使瓦楞纸版制做设备具有预印功能,从而进一步挖掘设备的潜能,相对于用传统印刷机预印瓦楞纸板的工艺而言,无需制版,不仅加工效率高,质量好,而且成本低,尤其是对加工数量要求非常灵活,可以方便地适用于很小批量的瓦楞纸箱的加工,而打印幅面范围可从几十毫米到几米,适应范围广;采用紫外光(UV)固化喷墨技术,不仅能用于纸类预印,还可用于高分子材料类片材及膜的预印,并能防晒、防水,不脱墨、不脱色。Beneficial effects: The corrugated board making equipment can be pre-printed, so as to further tap the potential of the equipment. Compared with the process of pre-printing corrugated boards with traditional printing machines, there is no need for plate making, not only high processing efficiency, good quality, and low cost. Low, especially the requirement for the processing quantity is very flexible, it can be easily applied to the processing of small batches of corrugated boxes, and the printing format can range from tens of millimeters to several meters, with a wide range of applications; using ultraviolet (UV) curing inkjet The technology can be used not only for paper pre-printing, but also for pre-printing of polymer material sheets and films, and can be sun-proof, waterproof, non-inking, and non-bleaching.

附图说明Description of drawings

图1、总体结构组成示意图(一);Figure 1. Schematic diagram of overall structure composition (1);

图2、总体结构组成示意图(二);Fig. 2, the schematic diagram of overall structure composition (two);

图3、数字喷墨式预印装置部位结构组成示意图;Figure 3. Schematic diagram of the structural composition of the digital inkjet pre-printing device;

具体实施方式Detailed ways

结合附图进一步详加说明;Further explain in detail in conjunction with accompanying drawings;

附图中箭头表示纸运行方向;The arrows in the accompanying drawings indicate the paper running direction;

如图1、2和3所示,数字喷墨式预印装置安装在瓦楞纸板制做设备的前端,即面纸1的启动端,具体在面纸1的第一传动辊4之前或开槽机构17之前的部位,其中的喷墨打印机5位于面纸1的正面一侧,并且要保证其打印头6与运行中的面纸1的正表面具有可进行调整的间距。As shown in Figures 1, 2 and 3, the digital inkjet pre-printing device is installed at the front end of the corrugated cardboard manufacturing equipment, that is, the starting end of the face paper 1, specifically before the first driving roller 4 of the face paper 1 or slotting In the position before the mechanism 17, the inkjet printer 5 is positioned at the front side of the facial paper 1, and it is necessary to ensure that its print head 6 has an adjustable distance from the front surface of the facial paper 1 in operation.

如图3所示,当喷墨打印机5采用UV喷墨技术打印时,必须在数字喷墨式预印装置上安装紫外线固化灯7,该灯要保证紫外线能均匀照射到被打印过的面纸1上。As shown in Figure 3, when the inkjet printer 5 uses UV inkjet technology to print, an ultraviolet curing lamp 7 must be installed on the digital inkjet type pre-printing device, and the lamp should ensure that the ultraviolet rays can evenly irradiate the printed surface paper 1 on.

所谓数字喷墨式预印装置是指:以用计算机控制的喷墨打印机5为核心的能完成对面纸1进行预印功能的装置,需要预先将相应的文字、符号或图形制做、输入或存储到计算机内,再指令喷墨打印机打印在面纸1上。The so-called digital ink-jet pre-printing device refers to a device that can complete the pre-printing function on the facing paper 1 with the ink-jet printer 5 controlled by a computer as the core. It is necessary to make, input or Store it in the computer, and then instruct the inkjet printer to print on the face paper 1.

所谓UV喷墨技术是指:采用紫外线照射方能固化的油墨作为喷墨打印中使用的墨水,这种墨水必须经紫外线照射才能固化,并且可以在任何材料(纸质类、高分子类)的承印物上打印,能防晒、防水、因此可以明显提高瓦楞纸版预印中的打印质量。The so-called UV inkjet technology refers to: the ink that can be cured by ultraviolet radiation is used as the ink used in inkjet printing. This ink must be cured by ultraviolet radiation and can be used on any material (paper, polymer) Printing on substrates can be sun-proof and waterproof, so it can significantly improve the printing quality in pre-printing of corrugated boards.

Claims (3)

1、带数字喷墨式预印装置的瓦楞纸板制做设备,具有一般瓦楞纸板制做设备的基本结构组成:包括卷筒面纸(1)的转动及传动机构(2)和(3),卷筒芯纸(8)的转动机构(9)、瓦楞辊(10)及传动机构(11),卷筒底纸(12)的转动及传动机构(13)和(14),上胶机构(15),干燥机构(16),开槽及裁切机构(17)和(18),其特征在于:在瓦楞纸板制做设备的前端,卷筒面纸(1)的第一传动辊(4)之前或开槽机构(17)之前的部位装有数字喷墨式预印装置,该装置具有用计算机控制的喷墨打印机(5)。1. The corrugated cardboard production equipment with digital inkjet pre-printing device has the basic structural composition of general corrugated cardboard production equipment: including the rotation of the roll surface paper (1) and the transmission mechanism (2) and (3), The rotating mechanism (9), corrugating roller (10) and transmission mechanism (11) of the reel core paper (8), the rotation and transmission mechanism (13) and (14) of the reel bottom paper (12), the gluing mechanism ( 15), drying mechanism (16), slotting and cutting mechanism (17) and (18), it is characterized in that: at the front end of the corrugated cardboard manufacturing equipment, the first drive roller (4) of the roll surface paper (1) ) or the position before the slotting mechanism (17) is equipped with a digital inkjet type pre-printing device, which has an inkjet printer (5) controlled by a computer. 2、根据权利要求1所述的带数字喷墨式预印装置的瓦楞纸板制做设备,其特征在于:数字喷墨式预印装置安装在面纸(1)的启动端,喷墨打印机(5)位于面纸(1)的正面一侧,并且要保证其打印头(6)与运行中的面纸(1)的正表面具有可进行调整的间距。2. The corrugated cardboard manufacturing equipment with digital inkjet preprinting device according to claim 1, characterized in that: the digital inkjet preprinting device is installed on the starting end of the face paper (1), and the inkjet printer ( 5) It is located on the front side of the facial paper (1), and it is necessary to ensure that the print head (6) has an adjustable distance from the front surface of the running facial paper (1). 3、根据权利要求1或2所述的带数字喷墨式预印装置的瓦楞纸板制做设备,其特征在于:喷墨打印机(5)采用UV喷墨技术,喷墨式预印装置上还装有紫外线固化灯(7),该灯要保证紫外线能均匀照射到被打印过的面纸(1)上。3. The corrugated cardboard manufacturing equipment with digital inkjet preprinting device according to claim 1 or 2, characterized in that: the inkjet printer (5) adopts UV inkjet technology, and the inkjet preprinting device also has Ultraviolet curing lamp (7) is housed, and this lamp will guarantee that ultraviolet rays can evenly irradiate on the printed face paper (1).
CNB2004100802795A 2004-09-29 2004-09-29 Corrugated paper board making device with digital ink jet preprinter Expired - Fee Related CN1326688C (en)

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US8353591B2 (en) 2006-04-20 2013-01-15 Kabushiki Kaisha Isowa Apparatus and method for printing corrugated cardboard sheets
CN100592217C (en) * 2007-01-31 2010-02-24 金宝电子工业股份有限公司 Printing device with gluing unit
CN102029770A (en) * 2010-10-29 2011-04-27 泸州天源包装制品有限公司 Color printing method for polypropylene film composite corrugated paper box
GB2493208A (en) * 2011-07-28 2013-01-30 Ds Smith Packaging Ltd Apparatus and method for producing printed articles
CN105799204A (en) * 2014-12-31 2016-07-27 天津市振宇恒裕科技有限公司 Packing box printing process
GB2542569B (en) 2015-09-22 2021-04-28 Ds Smith Packaging Ltd A combination of a printed roll and a print roll inventory map
DE102015218338A1 (en) * 2015-09-24 2017-03-30 Bhs Corrugated Maschinen- Und Anlagenbau Gmbh corrugator
DE102015218316A1 (en) * 2015-09-24 2017-03-30 Bhs Corrugated Maschinen- Und Anlagenbau Gmbh Corrugating machine
CN109927344A (en) * 2019-02-21 2019-06-25 徐州库普特包装制品有限公司 A kind of color printing carton production technology
CN111421970A (en) * 2020-04-07 2020-07-17 深圳市万德环保印刷设备有限公司 A high-speed pre-printing production line for base paper
CN111421890A (en) * 2020-04-07 2020-07-17 深圳市万德环保印刷设备有限公司 High-speed base paper digital preprinting machine
CN113829668B (en) * 2021-06-28 2023-10-27 湖北合信智能包装科技有限公司 Digital screening flexographic preprinting method for wide color corrugated paper box

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Assignee: ZRP Printing (Zhongshan) Co., Ltd.

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