[go: up one dir, main page]

CN1325135C - Ball stick made of reinforced wood - Google Patents

Ball stick made of reinforced wood Download PDF

Info

Publication number
CN1325135C
CN1325135C CNB001060031A CN00106003A CN1325135C CN 1325135 C CN1325135 C CN 1325135C CN B001060031 A CNB001060031 A CN B001060031A CN 00106003 A CN00106003 A CN 00106003A CN 1325135 C CN1325135 C CN 1325135C
Authority
CN
China
Prior art keywords
bat
reel
external dimensions
wood
layers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNB001060031A
Other languages
Chinese (zh)
Other versions
CN1280865A (en
Inventor
约翰·A·希勒里希三世
乔治·W·伯格
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hillerich and Bradsby Co
Original Assignee
Hillerich and Bradsby Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US09/288,082 external-priority patent/US6139451A/en
Application filed by Hillerich and Bradsby Co filed Critical Hillerich and Bradsby Co
Publication of CN1280865A publication Critical patent/CN1280865A/en
Application granted granted Critical
Publication of CN1325135C publication Critical patent/CN1325135C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Classifications

    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B59/00Bats, rackets, or the like, not covered by groups A63B49/00 - A63B57/00
    • A63B59/50Substantially rod-shaped bats for hitting a ball in the air, e.g. for baseball
    • A63B59/52Substantially rod-shaped bats for hitting a ball in the air, e.g. for baseball made of wood or bamboo
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B60/00Details or accessories of golf clubs, bats, rackets or the like

Landscapes

  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Laminated Bodies (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

A reinforced wood bat has the same outside dimension with the conventional standard-size wooden bat, which contains a wooden core including a handle and a stick, and the two parts are formed into a slight piece having the outside dimension smaller than the standard-size wooden bat; and one or more continuous layer of registrated fabric sleeves which substantially cover the whole outer face of the wooden core and the knitted sleeve is impregnated with resin which combines, laminates, and hardens the reinforcing layer on the outer surface of the wooden core, thereby, the outside dimension of the completed reinforced bat is the same as that of the conventional standard-size wooden bat.

Description

强化木制球棒Reinforced wooden bat

技术领域technical field

本发明一般涉及其外表面强化的用来击打棒球、垒球或类似物的木制球棒及其制造方法,特别涉及实心木制球棒和实心木制球棒的制造方法,这些实心木制球棒从底端到顶端或外端的外表面上用一复合材料的覆盖层强化,该覆盖层包括层压到一木芯的外表面上的高强度纤维和树脂。强化球棒棒身部的纤维丝呈对角线网状,手柄部的纤维丝更接近球棒的长度方向。This invention relates generally to wooden bats having reinforced outer surfaces for hitting baseballs, softballs, or the like, and methods of making the same, and more particularly to solid wooden bats and methods of making solid wooden bats, which The outer surface of the bat from the sole to the top or outer end is reinforced with a composite cover comprising high strength fibers and resin laminated to the outer surface of a wood core. The fibers that reinforce the body of the bat form a diagonal mesh, and the fibers in the handle are closer to the length of the bat.

背景技术Background technique

自从开始组织棒球比赛和联赛以来,棒球和垒球球棒就都用木头制造。木制球棒用车床切削加工成标准外部尺寸和标准重量。此外,出现了空心铝制球棒,得到很多年轻运动员的喜爱,某些联赛和年龄组的某些规章也要求使用空心铝制球棒。此外,还出现了空心塑料球棒,较小年龄组的运动员在练球和训练中使用空心塑料球棒,空心塑料球棒通常用于较轻的空心塑料球、橡皮球等。Baseball and softball bats have been made of wood since baseball games and leagues began to be organized. Wooden bats are lathe machined to standard external dimensions and standard weights. In addition, hollow aluminum bats have emerged, favored by many young athletes, and certain regulations in certain leagues and age groups require the use of hollow aluminum bats. In addition, hollow plastic bats have also appeared, and players in younger age groups use hollow plastic bats in practice and training. Hollow plastic bats are usually used for lighter hollow plastic balls, rubber balls, etc.

美国专利Nos.1,499,128;1,611,858;3,116,926;3,727,295;3,779,551;3,811,596;3,861,682;3,955,816;3,963,239;4,241,919;4,744,136;4,763,899;4,844,460;5,114,144和加拿大专利No.962291公开了各种球棒。美国专利Nos.1,499,128;1,611,858;3,116,926;3,727,295;3,779,551;3,811,596;3,861,682;3,955,816;3,963,239;4,241,919;4,744,136;4,763,899;4,844,460;5,114,144和加拿大专利No.962291公开了各种球棒。

实心木制球棒的主要缺点是价格较高,使用中容易断裂。因此,多年来人们一直在努力开发一种强化木制球棒,在所容许的重量和大小参数范围内,它的重量、尺寸、强度、刚性和柔性都能满足高品质的要求,但使用寿命却比标准实心木制球棒或挤压成形的铝制球棒长。例如,合格的木制球棒的直径不得大于2.75英寸。The main disadvantage of solid wood bats is that they are more expensive and tend to break during use. Therefore, efforts have been made over the years to develop a reinforced wooden bat that has the weight, size, strength, rigidity, and flexibility to meet high-quality requirements within the allowable weight and size parameters, but has a long service life. Yet longer than a standard solid wood bat or extruded aluminum bat. For example, a qualifying wooden bat must be no larger than 2.75 inches in diameter.

这种努力的一个例子见Wheeler等人的美国专利No.3,129,003,其中,一玻璃纤维套子紧套在木制球棒的手柄部上,然后用该套子上的一塑料涂层固定该套子。在Baum的美国专利No.5,114,144中,在用泡沫塑料或挤压成形铝制成的、呈球棒状的一内芯上覆盖若干层用树脂浸渍的高强度纤维针织或编织布。然后再覆盖一层涂有树脂的薄木片,然后把该复合物放入由两个半模构成的模具中,模具合上后使树脂固化,从而制成一球棒。Costopoulos的美国专利No.3,598,410公开的一种木制球棒包括用高强度多纤维长丝沿螺旋线卷绕在表面凹槽中的许多薄片。最后,Seki的美国专利No.5,301,940公开了一种树脂注入工艺,把一连续的强化纤维和模制材料贴到一用可熔化材料或泡沫树脂制备的球棒芯的外表面上。An example of such an effort is seen in US Patent No. 3,129,003 to Wheeler et al., in which a fiberglass sleeve is fitted over the handle portion of a wooden bat, and a plastic coating on the sleeve is then used to secure the sleeve. In U.S. Patent No. 5,114,144 to Baum, a bat-shaped inner core of foamed plastic or extruded aluminum is covered with layers of resin-impregnated high-strength fiber knitted or woven cloth. It is then covered with a resin-coated veneer, and the composite is placed in a mold consisting of two mold halves, which close to allow the resin to cure, creating a bat. US Patent No. 3,598,410 to Costopoulos discloses a wood bat comprising a plurality of sheets of high strength multifiber filaments helically wound in surface grooves. Finally, US Patent No. 5,301,940 to Seki discloses a resin infusion process for attaching a continuous strand of reinforcing fiber and molding material to the outer surface of a bat core made of fusible material or foamed resin.

但是,现有专利中没有一个专利公开过具有本发明特征的强化木制球棒。确切说,现有技术尚未公开这样一种强化实心木制球棒,它用树脂把一用高强度纤维制成的连续套子粘合在其整个外表面上。此外,现有技术尚未公开这样一种结构,在该结构中,一编织套子的至少两层覆盖在一实心木芯的整个外表面上。此外,现有技术尚未公开这样一种结构,在该结构中,一复合高强度套子粘合到一尺寸稍稍减小的木芯的表面上,该套子的尺寸等于木芯所减小的尺寸,从而制成尺寸与标准木制球棒相同的木制球棒。However, none of the prior patents disclose a reinforced wood bat having the features of the present invention. Rather, the prior art has not disclosed a reinforced solid wood bat which has a continuous cover made of high strength fibers bonded to its entire outer surface with resin. Furthermore, the prior art does not disclose a structure in which at least two layers of a braided sheath cover the entire outer surface of a solid wood core. Furthermore, the prior art does not disclose a structure in which a composite high-strength sleeve is bonded to the surface of a wood core of slightly reduced size, the size of the sleeve being equal to the reduced size of the wood core, This results in a wooden bat that is the same size as a standard wooden bat.

发明内容Contents of the invention

按照本发明,制备一尺寸缩减的实心木芯,其形状与木制球棒相同,尺寸稍小于普通木制球棒的标准尺寸。该木芯用其上的短轴支撑在车床上切削而成。然后在该木芯上覆盖连续的一层或多层用高强度纤维丝制成的贴合织物套子、最好是玻璃纤维编织套子,从而形成一预成形球棒组件。每一层织物套子在形成预成形球棒时紧套在木芯的整个外表面上,纤维丝在球棒手柄部排列在纵向上,从而大大提高该编织物的强度。然后把合适的可固化树脂、最好是在室温或接近室温下自动固化的环氧树脂加到预成形球棒组件的高强度纤维套子各层中,该树脂固化,从而把该套子各层层压、粘合到该木芯上,从而生成尺寸与标准球棒相同的球棒。In accordance with the present invention, a solid wood core of reduced size is prepared which is the same shape as a wood bat and slightly smaller than the standard size of a conventional wood bat. The wood core is cut on a lathe with the short shaft support on it. The wood core is then covered with a continuous one or more layers of a conformable fabric cover made of high strength filaments, preferably a fiberglass braided cover, thereby forming a preformed bat assembly. Each layer of fabric cover is tightly sleeved on the entire outer surface of the wood core when forming a preformed bat, and the fiber filaments are arranged in the longitudinal direction at the handle portion of the bat, thereby greatly increasing the strength of the braid. A suitable curable resin, preferably an epoxy resin that cures automatically at or near room temperature, is then added to the layers of the high-strength fiber cover of the preformed bat assembly, and the resin cures to bond the cover layers Pressed and bonded to this wood core to create a bat that is the same size as a standard bat.

在本发明优选实施例中,玻璃纤维编织套子或其他贴合织物套子的直径在其长度上保持不变。套子的该不变内径稍小于木芯棒身部的直径,远远大于木芯手柄部的直径。该套子的直径可用径向上的力撑大,用纵向上的拉力或扭转缩小。最好是,该套子的纤维丝与其纵向轴线成约+45°/-45°的角。In a preferred embodiment of the invention, the diameter of the fiberglass braided or other conformable fabric sleeve remains constant throughout its length. The constant inner diameter of the cover is slightly smaller than the diameter of the wood plug body, far greater than the diameter of the wood core handle. The diameter of the cover can be enlarged by radial force and reduced by longitudinal force or twist. Preferably, the filaments of the sleeve form an angle of about +45°/-45° with their longitudinal axis.

因此,当把一层套子套到木芯上时,该套子在棒身部中稍稍撑开,从而使得纤维丝与纵向轴线之间的角度大于+45°/-45°。同时,当把每一套子层套在木芯的外圆周面上时,可相对套子扭转或转动木芯,使得套子在纵向上受拉,这一扭转使得套子收缩,从而紧紧裹住球棒的外端或顶端。同样,手柄部的纤维丝张紧或扭转,使得套子紧紧裹住球棒的手柄部。重要的是,一套在木芯手柄部上的编织套子的这一张紧和收缩改变了纤维丝在手柄部上的方向。事实上,我们发现,当使用一编织套子时,织物纤维丝在手柄部中的方向变得更接近球棒的纵向轴线而互锁在一起,从而编织套子在手柄的纵向轴线上的抗拉强度大大提高,而球棒原来在手柄部的强度最弱。当用可固化树脂层压、粘合到木芯上时,纤维丝以这一有利方向模制入球棒中。这一结构大大提高了球棒的强度。Therefore, when a layer of sleeve is put on the wood core, the sleeve is slightly stretched in the shaft portion, so that the angle between the filaments and the longitudinal axis is greater than +45°/-45°. At the same time, when each cover layer is placed on the outer peripheral surface of the wood core, the core can be twisted or rotated relative to the cover, so that the cover is pulled longitudinally, and this twist makes the cover shrink, thereby tightly wrapping the bat outer or top end. Likewise, the fibers of the handle portion are tensioned or twisted so that the cover tightly wraps around the handle portion of the bat. Importantly, this tensioning and contraction of a braided sheath over the wooden core handle changes the direction of the filaments on the handle. In fact, we have found that when a braided cover is used, the direction of the fabric filaments in the handle portion becomes closer to the longitudinal axis of the bat and interlock together so that the tensile strength of the braided cover on the longitudinal axis of the handle Greatly improved, and the strength of the bat was the weakest at the handle. When laminated and bonded to the wood core with a curable resin, the filaments are molded into the bat in this favorable orientation. This structure greatly increases the strength of the bat.

本发明还包括上述新颖球棒的一种独特制造方法。一般来说,该方法首先使用车床之类公知球棒制作设备把一标准球棒棒料制成实心模制球棒的芯。但是,对于本发明来说,该木芯整个外表面的尺寸车削成稍小于标准木制球棒的尺寸,以便在其上套玻璃纤维套子层。此外,木芯上留有支撑在车床上的短轴。The present invention also includes a unique method of manufacturing the novel bat described above. Generally, the method begins by forming a core of a solid molded bat from a standard bat stock using known bat making equipment such as a lathe. However, for purposes of the present invention, the entire outer surface of the core is turned to dimensions slightly smaller than a standard wooden bat for the fiberglass cover layer to be placed thereover. In addition, the wooden core is left with a stub shaft supported on a lathe.

然后在手柄部切削出对称分布在木芯圆周上的若干纵向凹槽,以便按照本发明施加可固化树脂。最好是,木芯经处理而排出木头中的空气,然后在木芯表面上涂树脂底剂。然后用一空心套管把连续的一层或多层玻璃纤维编织套子套到木芯上,从而制成预成形球棒组件。最好在木芯上套上两层玻璃纤维套子。为此,按照本发明,把该套子套在该套管的外表面上,套子的一端在套管的该开口上封口。The handle portion is then cut with longitudinal grooves symmetrically distributed over the circumference of the core for the application of the curable resin according to the invention. Preferably, the wood core is treated to remove the air from the wood and a resin primer is applied to the surface of the wood core. A hollow sleeve is then used to place the continuous one or more layers of braided fiberglass sleeve over the wood core to form a preformed bat assembly. It is best to have two layers of fiberglass sleeves over the wood core. For this purpose, according to the invention, the sleeve is placed on the outer surface of the sleeve, one end of the sleeve being sealed on the opening of the sleeve.

木芯的手柄端推入套管的开口端中,从而木芯的手柄端抵住该封口而把编织套子从套管外表面套到木芯上。从而套子在套到木芯的手柄部上时在纵向上张紧,使得编织物伸长而紧套在手柄部上。当木芯整个插入套管中时,把棒身端的支撑短轴用作手柄转动该木芯。该转动动作迫使套子在木芯的外端上收紧而裹紧短轴的环形底面,短轴在该底面处与球棒的棒身端汇合。The handle end of the core is pushed into the open end of the sleeve so that the handle end of the core rests against the seal to pull the braided sleeve over the core from the outer surface of the sleeve. The cover is thus tensioned longitudinally when being placed over the handle portion of the wooden core, so that the braid stretches and fits tightly over the handle portion. When the core is fully inserted into the sleeve, the core is turned using the support stub at the shaft end as a handle. This turning action forces the sleeve to tighten over the outer end of the core to wrap around the annular bottom surface of the stub where it meets the shaft end of the bat.

由于套子裹紧木芯的外端,因此,木芯可从套管中抽出,并且在抽出时木芯上的套子不松开或脱落,同时第二层玻璃纤维套子套到第一层上。然后拉伸第二层的越过球形捏手的端部,使得第二层收紧在木芯的手柄部和第一层上。此时该预成形球棒组件可作进一步处理。Because the cover tightly wraps the outer end of the wooden core, the wooden core can be pulled out from the casing, and the cover on the wooden core will not loosen or fall off when being pulled out, and the second layer of fiberglass cover is put on the first layer simultaneously. The end of the second ply past the knob is then stretched so that the second ply tightens around the handle portion of the wood core and the first ply. At this point the preformed bat assembly is ready for further processing.

按照本发明,一种优选模制工艺用热收缩把公知高收缩塑料管紧套在预成形球棒组件上。然后把该收缩管用作模具,用可固化树脂把玻璃纤维套子层压、粘合到木芯上。该管子最好还与棒身端的一合适管状伸长部一起收缩,该伸长部用作接受和容纳树脂的容器,树脂从这里缓慢地流入该管状模具中,在固化前浸湿玻璃纤维套子的各层。由于球棒手柄部与棒身部的直径不同,因此塑料模制管收缩、紧套在预成形球棒组件上的该方法不仅要求在热收缩过程中加热和收缩该塑料模制管,而且要求同时拉伸该塑料模制管。必须进行该同时拉伸,以便模制管收缩而紧套预成形棒身组件的手柄部。In accordance with the present invention, a preferred molding process utilizes heat shrinking to fit a known high shrinkage plastic tube over a preformed bat assembly. The shrink tubing is then used as a mold to laminate and bond the fiberglass sleeve to the wood core with a curable resin. The tube is also preferably shrunk together with a suitable tubular extension at the rod end, which serves as a vessel to receive and hold the resin, from where it is slowly flowed into the tubular mold, wetting out the fiberglass sleeve before curing of each layer. Since the handle portion of the bat is not the same diameter as the shaft portion, this method of shrinking and fitting the plastic molded tube over the preformed bat assembly requires not only heating and shrinking the plastic molded tube in a heat shrinking process, but also requiring Simultaneously stretch the plastic molded tube. This simultaneous stretching is necessary in order for the molded tube to shrink over the handle portion of the preformed barrel assembly.

然后最好从该收紧的管子伸长部把可固化树脂缓慢输入管状模具中,以便浸湿玻璃纤维套子的各层。此外,最好在该管子伸长部的树脂中插入一白腊树木条用作吸热装置。最好还用气压强使树脂在适当时间中浸湿预成形球棒组件的玻璃纤维套子各层。Curable resin is then slowly fed into the tubular mold, preferably from the constricted tube extension, so as to wet out the layers of the fiberglass jacket. In addition, it is preferable to insert an ash wood strip in the resin of the pipe extension as a heat sink. Air pressure is also preferably used to allow the resin to wet out the fiberglass cover layers of the preformed bat assembly for the appropriate time.

在浸湿玻璃纤维套子各层后,可把塑料模制管中的预成形球棒组件倒置后用一夹具把球棒夹持在球形捏手紧下方。这样,未固化树脂和玻璃纤维可更好地充满手柄/球形捏手界面。树脂一旦固化,除去塑料管状模具或热收缩外壳。然后切掉支撑短轴后磨光露出的球棒端面。然后手柄喷砂,使得手柄显得粗糙。After wetting the layers of the fiberglass sleeve, the preformed bat assembly in the plastic molded tube can be held upside down with a clamp to hold the bat under the knob. This allows the uncured resin and fiberglass to better fill the handle/knob interface. Once the resin has cured, remove the plastic tubular mold or heat shrink casing. The exposed bat end is then ground after cutting off the supporting stub. The handle is then sandblasted to make the handle appear rough.

因此本发明的一个目的是提供一种击打棒球、垒球或类似物的强化木制球棒,它由形状与普通木制球棒相同、但外部尺寸稍小于普通木制球棒标准外部尺寸的一木芯和粘合在该木芯几乎整个外表面上、由高强度纤维制成的一强化复合层压制件构成,从而所生成的球棒的外部尺寸与普通木制球棒的标准外部尺寸相同。It is therefore an object of the present invention to provide a reinforced wooden bat for hitting a baseball, softball, or the like, which is formed of a wooden bat having the same shape as an ordinary wooden bat but having outer dimensions slightly smaller than the standard outer dimensions of an ordinary wooden bat. Consisting of a wood core and a reinforced composite laminate made of high strength fibers bonded to substantially the entire outer surface of the wood core so that the outer dimensions of the resulting bat are comparable to those of standard wood bats same.

本发明的另一个目的是提供按上述目的所述的一种强化木制球棒,其中,该强化复合层压制件为连续、不中断的一层或多层织物套子,该套子用高强度纤维丝制成,这些纤维丝用可固化透明树脂浸渍,这些树脂与木芯共同作用,从而生成外观和击打特性与普通木制球棒相同,但在击打棒球时非常不容易断裂和损坏的木制球棒。事实上,本发明球棒在实际测试中从未发生断裂。Another object of the present invention is to provide a reinforced wood bat as described above, wherein the reinforced composite laminate is a continuous, uninterrupted one or more layers of fabric cover, the cover is made of high strength fiber These filaments are impregnated with a curable transparent resin that works with the wood core to create a bat that looks and hits like a regular wooden bat, but is less prone to breakage and damage when hitting a baseball. Wooden bat. In fact, the bat of the present invention never broke in actual testing.

本发明的另一个目的是提供按上述目的所述的一种强化木制球棒,其中,由玻璃纤维丝制成的至少两层连续、不中断的强化编织套子粘合在木芯的几乎整个外表面上。Another object of the present invention is to provide a reinforced wood bat as described above, wherein at least two continuous, uninterrupted layers of reinforced braided cover made of fiberglass filaments are bonded to substantially the entirety of the wood core. on the outside.

本发明的另一个目的是提供按上述目的所述的一种强化木制球棒,其中,高强度玻璃纤维丝在手柄部中与球棒纵向轴线成0°角,在击球棒身部中呈约+45°/-45°对角线网状,从而棒身部的抗冲击力提高,而手柄部的抗断裂性提高。Another object of the present invention is to provide a reinforced wood bat according to the above objects, wherein the high-strength glass fiber filaments are at an angle of 0° to the longitudinal axis of the bat in the handle portion and in the shaft portion of the bat. It is about +45°/-45° diagonal net shape, so that the impact resistance of the shaft part is improved, and the fracture resistance of the handle part is improved.

本发明的另一个目的是提供按上述目的所述的一种强化木制球棒,其中,用来支撑在车床上的短轴有助于玻璃纤维丝在木芯上的贴合和取向以及有助于强化复合层压制件在木芯上的层压、粘合。Another object of the present invention is to provide a reinforced wood bat according to the above objects, wherein the stub shaft for supporting on the lathe facilitates the bonding and orientation of the fiberglass strands on the wood core and Helps strengthen the lamination and bonding of composite laminates to the wood core.

本发明的另一个目的是提供按上述目的所述的一种强化木制球棒,其中,切削出在球棒手柄部圆周面上对称分布的纵向伸展凹槽,以提高强化复合层压制件在木芯上的粘合力。Another object of the present invention is to provide a reinforced wooden bat according to the above object, wherein longitudinally extending grooves are cut out symmetrically distributed on the circumferential surface of the handle portion of the bat to improve the strength of the reinforced composite laminate. Adhesion on wood core.

本发明的另一个目的是提供强化球棒的一种制造方法,其中,制作一外部尺寸较小的球棒形木芯后把连续的一层或多层玻璃纤维套子套在整个木芯上,从而生成一预成形球棒组件。然后把该预成形球棒组件放入一模具中,可固化树脂输入玻璃纤维套子各层中,树脂固化后把各玻璃纤维层粘合、层压在木芯外表面上,从而生成外部尺寸与普通木制球棒完全相同的一强化木制球棒。Another object of the present invention is to provide a method of manufacturing reinforced bats, wherein a continuous one or more layers of fiberglass cover is placed over the entire wooden core after making a bat-shaped wooden core with a smaller external dimension, A preformed bat assembly is thereby created. The preformed bat assembly is then placed into a mold, curable resin is fed into the layers of the fiberglass sleeve, and after the resin cures, the fiberglass layers are bonded and laminated to the outer surface of the wood core to create an outer dimension and An ordinary wooden bat is exactly the same as a reinforced wooden bat.

本发明的另一个目的是提供一种使用一预成形球棒组件制造强化木制球棒的方法,其中,木芯以公知方法制造,包括沿纵向伸出在木芯两端上的车床支撑短轴,然后用一套管,并用支撑短轴作为手柄扭转木芯,从而把至少两层玻璃纤维编织套子套紧在木芯的几乎整个外表面上。然后用可固化树脂浸渍玻璃纤维套子,树脂然后固化,从而把强化套子层压、牢牢粘合在木芯上,从而生成一整体球棒。Another object of the present invention is to provide a method of manufacturing a reinforced wood bat using a preformed bat assembly wherein the wood core is manufactured by known methods including lathe support shorts projecting longitudinally on both ends of the wood core. Shaft, then sleeved, and twisting the wood core using the support stub as a handle, thereby tightening at least two layers of fiberglass braided sleeves over nearly the entire outer surface of the wood core. The fiberglass cover is then impregnated with a curable resin, which is then cured to laminate and firmly bond the reinforced cover to the wood core to create a one-piece bat.

本发明的另一个目的是提供一种强化球棒制造方法,其中,用高热收缩管如下生成一把优选环氧树脂加于一由一球棒木芯和其表面上的玻璃纤维构成的预成形球棒组件的模具:拉伸并热收缩该高收缩塑料管,使得该高收缩塑料管紧套在预成形球棒组件上,从而生成一塑料管模具,与此同时,形成一空心管伸长部,该管伸长部用来把可固化树脂输入该管状模具中和用气压强使树脂在固化前浸湿玻璃纤维。Another object of the present invention is to provide a method of manufacturing reinforced bats in which a preform consisting of a bat core and glass fibers on its surface is formed using high heat shrinkable tubing as follows: Mold for bat components: Stretch and heat-shrink the high-shrinkage plastic tube so that the high-shrinkage plastic tube fits tightly on the pre-formed bat component to create a plastic tube mold, and at the same time, form a hollow tube elongated The tube extension is used to feed curable resin into the tubular mold and to apply air pressure to wet the glass fibers with the resin before curing.

本发明的另一个目的是提供按上述目的所述的一种强化球棒制作方法,其中,在环氧树脂注入塑料管模具中后在其空心管伸长部中插入一吸热装置,以减慢环氧树脂的放热反应,使树脂有足够时间在固化前浸湿预成形球棒组件的玻璃纤维。Another object of the present invention is to provide a method of manufacturing a reinforced ball bat according to the above object, wherein, after the epoxy resin is injected into the plastic pipe mold, a heat absorber is inserted in the hollow pipe extension thereof to reduce the heat loss. The exothermic reaction of the slow epoxy resin allows sufficient time for the resin to wet out the glass fibers of the preformed bat component before curing.

本发明的另一个目的是提供按上述目的所述的一种强化球棒制造方法,其中,把内有其玻璃纤维为环氧树脂浸湿的预成形球棒组件的塑料管状模具倒置后用夹具夹持,该夹具把该球棒夹持在球形捏手紧下方,以迫使未固化树脂和玻璃纤维更好地充满手柄/球形捏手界面。Another object of the present invention is to provide a method of manufacturing a reinforced ball bat according to the above object, wherein the plastic tubular mold containing the preformed ball bat assembly whose glass fibers are wetted with epoxy resin is inverted and clamped Clamping, the clamp holds the bat just below the knob to force the uncured resin and fiberglass to better fill the handle/knob interface.

最后一个目的是在棒身部提供多个环形凹槽,以增加球棒棒身端的树脂量,延长球棒的使用寿命。这些凹槽的内部和外部可有横向过渡或弧形边。A final purpose is to provide multiple annular grooves in the shaft to increase the amount of resin in the shaft end of the bat and extend the life of the bat. These grooves may have transverse transitions or curved sides on the inside and outside.

为达到上述目的,根据本发明的一个方面,提供一种强化木制球棒,其外部尺寸与一标准尺寸的木制球棒相同,该球棒包括:一木芯,该木芯包括一手柄部和一棒身部,这两个部分形成一细长件,该细长件的外部尺寸稍小于标准尺寸木制球棒的外部尺寸;以及连续的一层或多层强化纤维套子,其用可固化树脂浸渍后层压、覆盖到所述木芯的大部分外表面上,所述一层或多层的厚度增加木芯的外部尺寸,从而使得该强化球棒的最终尺寸与所述标准尺寸木制球棒的外部尺寸相同,该木芯的手柄部包括多个对称地间隔分布在球棒手柄部上的纵向伸展凹槽。To achieve the above objects, according to one aspect of the present invention, there is provided a reinforced wooden bat having the same external dimensions as a standard-sized wooden bat, the bat comprising: a wooden core including a handle part and a shaft part, these two parts form an elongated member, the outer dimension of this elongated part is slightly smaller than the outer dimension of standard-sized wood ball bat; The curable resin is impregnated and laminated to the majority of the outer surface of the core, the thickness of the layer or layers increasing the outer dimensions of the core such that the final dimensions of the reinforced bat are in line with the standard Dimensions The outer dimensions of the wooden bat are the same, and the handle portion of the wood core includes a plurality of longitudinally extending grooves symmetrically spaced on the handle portion of the bat.

根据本发明的另一方面,提供一种强化木制球棒,其外部尺寸与一标准尺寸木制球棒相同,该球棒包括:一木芯,该木芯包括一手柄部和一棒身部,这两个部分形成一细长木制件,该细长木制件的外部尺寸稍小于标准尺寸木制球棒的外部尺寸;以及连续的一层或多层强化纤维套子,该强化纤维套子大部分由玻璃纤维制成,并用可固化树脂浸渍后层压、覆盖到所述木芯的几乎整个外表面上,所述一层或多层的厚度增加木芯的外部尺寸,从而使得该强化球棒的最终尺寸与所述标准尺寸木制球棒的外部尺寸相同,所述套子包括两个连续层,每一层均覆盖木芯的几乎整个外表面,所述两连续层还互相连续,且外层反向叠在内层上。According to another aspect of the present invention, there is provided a reinforced wood bat having the same external dimensions as a standard size wooden bat, the bat comprising: a wood core including a handle portion and a shaft part, the two parts form an elongated piece of wood, the outer dimensions of which are slightly smaller than those of a standard-sized wooden bat; The sleeve is mostly made of fiberglass and is impregnated with a curable resin and laminated to cover almost the entire outer surface of said wood core, the thickness of said layer or layers increasing the outer dimensions of the wood core so that the The final dimensions of the reinforced bat are the same as the outer dimensions of said standard size wooden bat, said cover comprising two continuous layers, each covering substantially the entire outer surface of the wood core, said two successive layers also being continuous with each other , and the outer layer is reversely stacked on the inner layer.

根据本发明的又一方面,提供一种强化木制球棒,其外部尺寸与一标准尺寸的木制球棒相同,该球棒包括:一木芯,该木芯包括一手柄部和一棒身部,这两个部分形成一细长件,该细长件的外部尺寸稍小于标准尺寸木制球棒的外部尺寸;以及连续的一层或多层强化纤维套子,其用可固化树脂浸渍后层压、覆盖到所述木芯的大部分外表面上,所述一层或多层的厚度增加木芯的外部尺寸,从而使得该强化球棒的最终尺寸与所述标准尺寸木制球棒的外部尺寸相同,所述球棒在所述棒身端中有多个环形凹槽。According to yet another aspect of the present invention, there is provided a reinforced wood bat having the same external dimensions as a standard size wooden bat, the bat comprising: a wood core including a handle portion and a shaft A body, the two parts forming an elongated piece having external dimensions slightly smaller than those of a standard-sized wooden bat; and a continuous one or more layers of reinforcing fiber sleeve impregnated with a curable resin After lamination, over most of the outer surface of the wood core, the thickness of the layer or layers increases the outer dimensions of the wood core so that the final dimensions of the reinforced bat are comparable to the standard size wood ball The outside dimensions of the bats are the same, and the bat has a plurality of annular grooves in the barrel end.

根据本发明的再一方面,提供一种强化木制球棒,其外部尺寸与一标准尺寸木制球棒相同,该球棒包括:一实心木芯,该木芯包括一手柄部和一棒身部,这两个部分形成一细长实心木制件,该细长实心木制件的外部尺寸稍小于标准尺寸木制球棒的外部尺寸;以及连续的一层或多层强化纤维丝套子,其用可固化树脂浸渍后层压、覆盖到所述木芯的几乎整个外表面上,所述一层或多层的厚度增加木芯的外部尺寸,从而使得该强化球棒的最终尺寸与所述标准尺寸木制球棒的外部尺寸相同,而且,所述纤维丝在所述球棒的棒身部中的方向约为+45°/-45°,所述纤维丝在所述球棒的手柄部中的方向小于+45°/-45°;该木芯的手柄部包括多个对称地间隔分布在球棒手柄部上的纵向伸展凹槽。According to yet another aspect of the present invention, there is provided a reinforced wood bat having the same external dimensions as a standard size wooden bat comprising: a solid wood core including a handle portion and a shaft A body, the two parts forming an elongated solid piece of wood having external dimensions slightly smaller than those of a standard-sized wooden bat; and a continuous one or more layers of reinforcing fiber filament sleeve , which is impregnated with a curable resin and laminated to substantially the entire outer surface of the core, the thickness of the layer or layers increasing the outer dimensions of the core such that the final dimensions of the reinforced bat are the same as The outside dimensions of the standard size wooden bats are the same, and the orientation of the filaments in the shaft portion of the bat is about +45°/-45°, the filaments are The direction in the handle portion of the bat is less than +45°/-45°; the handle portion of the wood core includes a plurality of longitudinally extending grooves symmetrically spaced on the handle portion of the bat.

附图说明Description of drawings

从结合附图对结构和工作情况的下述详细说明可清楚看出上述和其他目的和优点,这些附图构成本说明书的一部分,在这些附图中,相似的部件用相似的标号表示。These and other objects and advantages will become apparent from the following detailed description of construction and operation taken in conjunction with the accompanying drawings, which form a part of this specification, and in which like parts are designated by like numerals.

图1为本发明强化木制球棒的正视图,棒身的一部分剖视,示出木芯上的复合层压制件。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a front view of a reinforced wood bat of the present invention with a portion of the shaft in section showing the composite laminate on the wood core.

图2为本发明木芯的正视图,用虚线示出标准尺寸的普通木制球棒的原来尺寸。Figure 2 is a front view of the wood core of the present invention showing the original dimensions of a standard size conventional wood bat in dashed lines.

图3为本发明预成形球棒组件的正视图,两层优选玻璃纤维编织套子套在木芯上。Figure 3 is a front view of a preformed bat assembly of the present invention with a two-layer, preferably braided fiberglass sleeve over a wood core.

图4为图3所示预成形球棒组件的球形捏手和手柄部的放大立体图。4 is an enlarged perspective view of the knob and handle portion of the preformed bat assembly shown in FIG. 3 .

图5为图3所示预成形球棒组件的棒身端或外端的放大立体图。5 is an enlarged perspective view of the shaft or outer end of the preformed bat assembly shown in FIG. 3 .

图6为球棒的棒身端或顶端的局部剖面图,示出球棒的该顶端大部分被强化复合层压制件覆盖。6 is a partial cross-sectional view of the shaft end or top end of a ball bat showing the majority of the top end of the bat being covered by a reinforced composite laminate.

图7为球棒的手柄端的局部剖面图,示出球棒的球形捏手大部分被强化复合层压制件覆盖。7 is a partial cross-sectional view of the handle end of a ball bat showing the ball knob of the ball bat being substantially covered by a reinforced composite laminate.

图8为本发明一编织套子的一部分的放大正视图,示出该编织物的优选构型。Figure 8 is an enlarged front view of a portion of a braided case of the present invention showing the preferred configuration of the braid.

图9为一局部剖视的正视图,示出本发明套管和木芯,木芯准备插入,以便把玻璃纤维套子的第一层套在木芯上。Figure 9 is a front elevational view, partially in section, showing the sleeve of the present invention and the wood core ready to be inserted to place the first layer of fiberglass sleeve over the wood core.

图10为一局部剖视的正视图,示出木芯整个插入在套管中后扭转球棒顶端处的支撑短轴,从而使玻璃纤维套子的第一层紧套在木芯的外表面上,准备在木芯上套第二层。Figure 10 is an elevational view, partially in section, showing the supporting stub shaft at the top of the bat twisted after the core has been fully inserted into the sleeve so that the first layer of the fiberglass sleeve fits snugly over the outer surface of the core , ready to set the second layer on the wooden core.

图11与图9和10相似,在该图中,木芯从套管中抽出,从而把玻璃纤维套子的第二层套在该外表面上。Figure 11 is a view similar to Figures 9 and 10, in which the wood core is withdrawn from the casing, thereby placing a second layer of fiberglass sleeve over the outer surface.

图12为一模具下半部的俯视图,由木芯和各层玻璃纤维套子构成的预成形球棒组件放置其中,以便注入可固化树脂层压反应物。Figure 12 is a top view of the lower half of a mold into which a preformed bat assembly consisting of a wood core and layers of fiberglass sleeves is placed for infusion of curable resin lamination reactants.

图13为一公知模具和模腔的两半模的侧视简图,示出该模具与预成形球棒组件的关系和把可固化树脂注入模具中浸渍套子各层的注入口。Figure 13 is a schematic side view of the two halves of a known mold and cavity showing the relationship of the mold to the preformed bat assembly and the ports for injecting curable resin into the mold to impregnate the layers of the sleeve.

图14为图12所示下半模和预成形球棒组件的端视图。14 is an end view of the lower mold half and preformed bat assembly shown in FIG. 12. FIG.

图15为一装置的侧视图,该装置同时拉伸和收缩一高收缩热塑管,从而生成塑料管状模具。Figure 15 is a side view of an apparatus that simultaneously stretches and shrinks a high shrinkage thermoplastic tube to create a plastic tubular mold.

图16为一装置的侧视图,环氧树脂在塑料管状模具中沿预成形球棒组件向下流动的同时浸湿各玻璃纤维层,树脂中有一用作吸热装置的白蜡树木条。Figure 16 is a side view of an apparatus in which epoxy resin wets the layers of fiberglass while flowing down a preformed bat assembly in a plastic tubular mold with a strip of ash in the resin as a heat sink.

图17也是一侧视图,这次简示出一装置,该装置用球棒的球形捏手紧下方的夹具支撑塑料管状模具中的预成形球棒组件,使环氧树脂浸湿各纤维层。Figure 17 is also a side view, this time schematically showing an apparatus that supports a preformed bat assembly in a plastic tubular mold with a clamp just below the ball knob of the bat, allowing the epoxy to wet the fiber layers.

图18为对图2球棒作出改进后的木芯的侧视图,用虚线表示标准尺寸普通木制球棒的原来尺寸,该球棒的棒身部上有多个环形凹槽。Fig. 18 is a side view of a wood core modified from the bat of Fig. 2, showing in phantom the original dimensions of a standard size ordinary wood bat having a plurality of annular grooves in the shaft portion.

图19为对图18球棒作出改进后的木芯的侧视图,用虚线表示标准尺寸普通木制球棒的原来尺寸,该球棒的棒身部上有多个环形凹槽,这些凹槽有弧形边。Fig. 19 is a side view of a wood core modified from the bat of Fig. 18, showing in dashed lines the original dimensions of a standard size ordinary wood bat, the bat having a plurality of annular grooves in the shaft portion, the grooves Has curved sides.

具体实施方式Detailed ways

在说明附图所示本发明优选实施例时,为简明起见使用专用术语。但是,本发明不限于所示、所述特殊实施例和所选择的术语,而应看成每一专用术语包括所有以同样方式工作、实现同样目的的技术等同物。In describing the preferred embodiment of the invention shown in the drawings, specific terminology will be used for the sake of clarity. However, the invention is not to be limited to the particular embodiments shown and described and the terms chosen, but it is to be understood that each specific term includes all technical equivalents which work in the same manner and accomplish the same purpose.

如图1所示,本发明强化球棒10包括一木芯12和一复合层压制件14。该复合层压制件14由覆盖木芯12的几乎整个外表面的连续、不中断的一层或多层贴合织物套子构成。该套子用高强度纤维、最好是玻璃纤维制成,最好制成一编织织物。该编织套子用可固化树脂浸渍,从而该树脂把该强化层或若干强化层层压、粘合到木芯12的外表面上。As shown in FIG. 1, the reinforced bat 10 of the present invention includes a wood core 12 and a composite laminate 14. As shown in FIG. The composite laminate 14 consists of a continuous, uninterrupted one or more layers of conformed fabric cover covering substantially the entire outer surface of the wood core 12 . The cover is made of high strength fibres, preferably glass fibres, preferably a woven fabric. The braided sleeve is impregnated with a curable resin so that the resin laminates, bonds, the reinforcement layer or layers to the outer surface of the wood core 12 .

球棒10制作成其尺寸和物理特性与普通木制球棒相同。确切说,普通木制球棒制作成各种标准长度、各种标准重量和标准外部直径和形状,球棒10同样按这些标准制作。与普通木制球棒一样,球棒10包括一手柄部16和该手柄部端部上的一球形捏手18,该手柄部的直径递增而与一棒身部20汇合,该棒身部终止于一顶端或外端22。The bat 10 is made to have the same dimensions and physical properties as a conventional wooden bat. Rather, conventional wooden bats are manufactured to various standard lengths, various standard weights and standard outside diameters and shapes, and bat 10 is also manufactured to these standards. As with conventional wooden bats, bat 10 includes a handle portion 16 of increasing diameter to merge with a shaft portion 20 terminating in a knob 18 at the end of the handle portion. At a top or outer end 22 .

木芯12与普通木制球棒一样用车床车削而成,也包括一手柄部17、一棒身部19和手柄部端部上的一球形捏手21。但是,如图2所示,木芯12的外部尺寸稍小于普通木制球棒的外部尺寸。在图2中,用标号24表示的虚线示出普通木制球棒的轮廓线,从而示出木芯12的外部尺寸稍小于普通标准尺寸的球棒的外部尺寸。层压制件14粘合到木芯12上后,所生成的强化木制球棒10的外部尺寸就与标准尺寸普通木制球棒相同。最好是,车床把木芯沿其整个长度的尺寸车削成比标准木制球棒小约1/10英寸。从而,对于直径约为2.50英寸的标准木制球棒来说,木芯12在棒身部19的直径最好约为2.35-2.40英寸。The wood core 12 is formed by lathe turning the same as the ordinary wooden bat, and also includes a handle portion 17, a shaft portion 19 and a spherical knob 21 on the end of the handle portion. However, as shown in FIG. 2, the outer dimensions of the wood core 12 are slightly smaller than those of conventional wood bats. In FIG. 2, the dashed line indicated at 24 shows the outline of a conventional wooden bat, thereby showing that the outer dimensions of the wood core 12 are slightly smaller than those of a conventional standard size bat. Once the laminate 14 is bonded to the wood core 12, the resulting reinforced wood bat 10 has the same external dimensions as a standard size conventional wood bat. Preferably, the lathe turns the dimension of the wood core along its entire length to about 1/10 inch smaller than a standard wood bat. Thus, for a standard wood bat having a diameter of approximately 2.50 inches, the diameter of the core 12 at the shaft portion 19 is preferably approximately 2.35-2.40 inches.

此外,当在车床上车削尺寸缩减的木芯12时,如图2所示,沿轴向伸出在木芯12两端上的特殊尺寸的纵向支撑短轴26和28原封不动予以保留。外端短轴28的尺寸足够大,以便在制作球棒10时用作一手柄。最好是,短轴28的直径约为1英寸,长约2-3英寸。球形捏手端部上的短轴26小得多,直径约为3/4英寸,长约1/2英寸。木芯12的手柄部17上刻出纵向凹槽30。这些凹槽有助于树脂沿木芯的手柄部浸湿和浸渍一层或多层玻璃纤维套子。最好是,这些凹槽对称分布在手柄部的圆周面上,从离球形捏手1英寸处沿球棒长度伸展约15英寸或更多。凹槽30的有效尺寸和形状可任意。使用对称分布在手柄圆周面上的4个0.06英寸×0.06英寸的方形凹槽可获得令人满意的效果。In addition, when the reduced size core 12 is turned on a lathe, as shown in FIG. 2, the specially sized longitudinal support stubs 26 and 28 projecting axially on both ends of the core 12 are left intact. Outer stub shaft 28 is sufficiently large to be used as a handle when bat 10 is made. Preferably, the minor shaft 28 is about 1 inch in diameter and about 2-3 inches long. The minor axis 26 on the end of the knob is much smaller, about 3/4 inch in diameter and about 1/2 inch long. The handle portion 17 of the wooden core 12 is engraved with longitudinal grooves 30 . These grooves help the resin wet out and impregnate one or more layers of fiberglass sleeve along the handle portion of the wood core. Preferably, the grooves are symmetrically distributed about the circumference of the handle portion and extend about 15 inches or more along the length of the bat from 1 inch from the knob. The effective size and shape of the recess 30 can be arbitrary. Satisfactory results are obtained with four 0.06" x 0.06" square grooves distributed symmetrically around the circumference of the handle.

图3示出预成形球棒组件32。该组件32用连续、不中断的一层或多层贴合织物套子34覆盖在木芯12的几乎整个外表面上而成。最好是,在图6和7中用标号36和38表示的连续、不中断的两层玻璃纤维编织套子紧套在木芯12上。虽然最好使用连续的两层,但连续的一层也许就足够了,或可使用三层或更多层,这决定于玻璃纤维丝的密度和该编织物或套子编织得松还是紧。FIG. 3 shows a preformed bat assembly 32 . The assembly 32 is formed by covering substantially the entire outer surface of the wood core 12 with a continuous, uninterrupted one or more layers of conformable fabric cover 34 . Preferably, a continuous, uninterrupted, two-layer fiberglass braided sheath, indicated at 36 and 38 in FIGS. Although two consecutive layers are preferred, one consecutive layer may be sufficient, or three or more layers may be used, depending on the density of the fiberglass filaments and whether the braid or cover is loosely or tightly woven.

套子34的直径一般保持不变,其编织成或形成各丝股互相垂直和与木芯12的纵向轴线成45°角或+45°/-45°。对本发明目的来说,纤维丝的0°方向与木芯12或球棒10的纵向轴线平行,90°方向为在一与纵向轴线垂直的平面中轴向围绕木芯或球棒。方向为+45°或-45°的纤维丝所在的平面与木芯或球棒的纵向轴线成45°角,+45°平面与-45°平面垂直。The sleeve 34, which generally remains constant in diameter, is woven or formed with strands perpendicular to each other and at an angle of 45° or +45°/-45° to the longitudinal axis of the core 12. For the purposes of the present invention, the 0° direction of the filaments is parallel to the longitudinal axis of the core 12 or bat 10 and the 90° direction is axially around the core or bat 10 in a plane perpendicular to the longitudinal axis. The plane of the filaments oriented at +45° or -45° is at a 45° angle to the longitudinal axis of the core or bat, and the +45° plane is perpendicular to the -45° plane.

图8示出纤维丝的优选+45°/-45°方向,其中,纤维丝40与42互相垂直,并分别与套子34的纵向轴线成+45°/-45°角。这些纤维丝40和42在图3、4和5中为简明起见用实线表示。其棒身直径为2.50英寸的球棒的玻璃纤维套子34的优选形式为一编织物,该编织物的内径约为2.25英寸,该尺寸稍小于木芯12的最大直径,该最大直径最好约为2.35-2.40英寸。一优选编织物的重量和密度约为每磅26.5英尺和每平方码9盎司,其是由肯塔基州Covington的A &P技术公司(A & P Technology of Covington,Kentucky)制造和销售。FIG. 8 shows the preferred +45°/-45° orientation of the filaments, wherein the filaments 40 and 42 are perpendicular to each other and make an angle of +45°/-45° to the longitudinal axis of the sleeve 34, respectively. These filaments 40 and 42 are shown in solid lines in FIGS. 3, 4 and 5 for the sake of clarity. The preferred form of the fiberglass cover 34 for a 2.50 inch shaft diameter bat is a braid having an inside diameter of about 2.25 inches, which is slightly smaller than the largest diameter of the core 12, which is preferably about for 2.35-2.40 inches. A preferred braid has a weight and density of about 26.5 feet per pound and 9 ounces per square yard, and is manufactured and sold by A & P Technology of Covington, Kentucky.

尽管用玻璃纤维丝或束编织成的套子为用来生成本发明的层36和38的套子34的优选结构,但在本发明范围内也可使用用玻璃纤维和/或其他高强度纤维丝制成的织造或针织套子。该织造或针织套子可有一纵向线缝,也可无纵向线缝。因此,就本发明目的而言,术语“套子”不仅包括优选的编织套子,也包括可制成玻璃纤维和/或其他高强度纤维的一连续、不中断贴合套子的任何织造、针织织物和其他织物。While a sleeve woven from fiberglass strands or bundles is the preferred construction for the sleeve 34 used to form the layers 36 and 38 of the present invention, it is within the scope of the invention to use glass fibers and/or other high-strength fiber strands. woven or knitted covers. The woven or knitted cover may or may not have a longitudinal seam. Thus, for the purposes of the present invention, the term "cover" includes not only the preferred woven cover, but any woven, knitted fabric and fabric that can be made into a continuous, uninterrupted fit cover of fiberglass and/or other high strength fibers. other fabrics.

如上所述,优选玻璃纤维套子34的内径稍小于木芯12棒身部19的外径。因此,套子34拉套到棒身部19上时稍稍撑开。套子34与棒身19如此紧套在一起可确保玻璃纤维丝40和42在木芯12的棒身部19上的+45°/-45°方向保持不变或稍稍增加。图3中预成形球棒组件32中和图5局部放大图中用标号46表示该棒身部19中的这一+45°/-45°方向。As mentioned above, it is preferable that the inner diameter of the fiberglass sleeve 34 is slightly smaller than the outer diameter of the shaft portion 19 of the wood core 12 . Therefore, the sleeve 34 is slightly stretched when it is pulled onto the shaft portion 19 . The sleeve 34 and the rod body 19 are so tightly fitted together that the +45°/-45° direction of the glass fiber filaments 40 and 42 on the rod body portion 19 of the wood core 12 remains unchanged or increases slightly. This +45°/-45° direction in the shaft portion 19 is indicated by reference numeral 46 in the preformed bat assembly 32 in FIG. 3 and in the enlarged partial view in FIG. 5 .

另一方面,套子在其顶端54或沿其手柄部17通常不紧套在木芯12上。通过转动木芯12,套子34的顶端54收紧在木芯12上。图5示出套子34在顶端54处的这一收紧。因此可看到,收缩的套子各层覆盖了除了从木芯12顶端轴向伸出的支撑短轴28的底面44所在位置之外的顶端54的整个表面。可用本发明的独特方法把套子顶端54覆盖并紧套短轴28的底面44,但是也可用任何其他方法覆盖木芯的顶端。On the other hand, the sleeve generally does not fit snugly over the wood core 12 at its top end 54 or along its handle portion 17 . By turning the core 12, the top end 54 of the sleeve 34 is tightened on the core 12. FIG. 5 shows this tightening of the sleeve 34 at the top end 54 . It can thus be seen that the shrunken sleeve layers cover the entire surface of the top end 54 except where the bottom surface 44 of the supporting stud 28 protrudes axially from the top end of the core 12 . The top end 54 of the sleeve can be covered and snugly fitted over the bottom surface 44 of the stub shaft 28 by the unique method of the present invention, but any other method can be used to cover the top end of the wood core.

同时,在木芯的手柄部17上张紧编织套子34使得套子在手柄部上沿纵向伸长。这一伸长使得手柄部中的纤维丝40和42的方向如图3和4中标号48所示更接近纵向。纤维丝40和42在手柄部中与纵向轴线之间的角度大大小于图8所示编织物的正常+45°/-45°角。因此,我们发现,方向最好在+45°/-45°上、其内径等于或稍小于木制球棒棒身部直径的连续、不中断的一层或多层玻璃纤维或其他高强度纤维的编织套子非常适合于制作本发明层压球棒。确切地说,当该编织套子套到木芯上时,棒身的较大直径把玻璃纤维丝撑开,从而使得其方向等于或稍大于+45°/-45°。然后,当层36和38套到木芯上后受拉伸而收紧在木芯的手柄部上时,纤维丝被强拉成方向大大小于+45°/-45°。纤维丝方向朝0°方向的这一改变大大增加了纤维丝的纵向强度,从而提高了球棒手柄部玻璃纤维的强化效果。此外,编织套子的拉伸和收紧使得手柄部中的纤维丝互相锁定,从而大大提高了纤维丝在纵向上的强度。球棒手柄部中的纤维丝发生互锁时的优选方向约为从+20°/-20到+25°/-25°。At the same time, tensioning the braided sleeve 34 over the handle portion 17 of the wooden core causes the sleeve to elongate longitudinally over the handle portion. This elongation causes the orientation of the filaments 40 and 42 in the handle portion to be more longitudinal as shown at 48 in FIGS. 3 and 4 . The angle between the filaments 40 and 42 in the handle portion and the longitudinal axis is much smaller than the normal +45°/-45° angle of the braid shown in FIG. 8 . We have therefore found that a continuous, uninterrupted layer or layers of fiberglass or other high strength fibers oriented at +45°/-45° with an inside diameter equal to or slightly smaller than the diameter of the wooden bat shaft The braided cover of is very suitable for making the laminated bat of the present invention. Specifically, when the braided sleeve is placed over the wood core, the larger diameter of the rod stretches the fiberglass strands so that they are oriented at or slightly greater than +45°/-45°. Then, when the layers 36 and 38 are stretched over the core and tightened around the handle portion of the core, the filaments are strongly pulled into directions much less than +45°/-45°. This change in the direction of the filaments toward 0° greatly increases the longitudinal strength of the filaments, thereby enhancing the reinforcement effect of the glass fibers in the handle of the bat. In addition, the stretching and tightening of the braided sleeve makes the filaments in the handle portion lock each other, thereby greatly improving the strength of the filaments in the longitudinal direction. The preferred orientation for the interlocking of the filaments in the handle portion of the bat is from about +20°/-20 to +25°/-25°.

作为本发明的一部分,我们发现,可用一空心套管方便、快捷地把优选玻璃纤维编织套子的连续、不中断各层套到木芯12的整个表面上而生成预成形球棒组件32。该方法示出在图9、10和11中,该套管用标号50表示。套子的长度选择成可包括至少两层,以便每次施加成对的两层。然后把套子34套到其内径稍大于木芯的最大直径的套管50的外表面上。可使用内径符合要求的任何合适的硬塑料管,但最好使用透明PVC塑料管。在套子34套到套管50上之前或之后,如图9中52所示,该近端用带子之类扎紧。此时可在套子34和套管中插入木芯12。As part of the present invention, we have discovered that preformed bat assembly 32 can be produced by conveniently and quickly applying successive, uninterrupted layers of a preferably woven fiberglass sleeve over the entire surface of wood core 12 using a hollow sleeve. This method is illustrated in FIGS. 9 , 10 and 11 , the sleeve being indicated at 50 . The length of the sleeve is selected to include at least two layers so that pairs of two layers are applied at a time. The sleeve 34 is then placed over the outer surface of a casing 50 whose inner diameter is slightly larger than the largest diameter of the wood core. Any suitable hard plastic tubing with the required internal diameter can be used, but clear PVC plastic tubing is preferred. The proximal end is fastened with a band or the like, as shown at 52 in FIG. 9, either before or after the sheath 34 is placed over the cannula 50. Wood core 12 can be inserted in sleeve 34 and casing at this moment.

套子34套到套管50的外表面上后,木芯12的手柄端17推入套子34的扎紧端52,从而把套子推入套管50中。随着被推入套管,套子34在张力作用下从套管50的外表面套到球棒上。作用在套子上的这一纵向张力把套子收紧到木芯的手柄部17上,从而使得纤维丝的方向变成所需纵向。当木芯12全部插入套管50中时,把棒身端的支撑短轴28用作手柄转动木芯。这一转动或扭转迫使套子34在木芯12的外端54上收紧。转动木芯,直到套子紧紧裹住短轴28的与木芯顶端汇合的环形底面44,从而完全覆盖木芯端部54的其余部分。此时套子34的第一层36套在木芯12上。After the sleeve 34 is placed on the outer surface of the sleeve 50 , the handle end 17 of the wood core 12 is pushed into the fastening end 52 of the sleeve 34 , thereby pushing the sleeve into the sleeve 50 . Sleeve 34 is pulled under tension from the outer surface of sleeve 50 onto the bat as it is pushed into the sleeve. This longitudinal tension on the sleeve tightens the sleeve to the handle portion 17 of the wood core so that the direction of the filaments becomes the desired longitudinal direction. When the wood core 12 was fully inserted into the sleeve 50, the support stub 28 at the rod end was used as a handle to rotate the wood core. This turning or twisting forces the sleeve 34 to tighten over the outer end 54 of the wood core 12 . The core is rotated until the sleeve tightly wraps around the annular bottom surface 44 of the stub shaft 28 where it meets the top end of the core, thereby completely covering the remainder of the end 54 of the core. At this moment, the first layer 36 of the cover 34 is placed on the wood core 12 .

木芯12转动多少角度才能完全覆盖木芯端部54直到短轴28的底面44决定于套子的特性,包括密度、编织物的松紧程度等。使用上述玻璃纤维编织套子,木芯只须转动约半圈套子34就可裹住木芯端部54。由于套子裹住在底面44上,因此木芯可从套管中抽出而套子不会松开落和脱,随着木芯从套管50中抽出玻璃纤维套子34的第二层38不断套到木芯12上。因此,可方便、快捷地把高强度套子34的连续、不中断的两层36和38套到木芯12的整个外表面上,这两层紧贴在一起。实际上,第二层38只是反向套在整个第一层36上。只要重复上述方法,即可同样再套若干层,每次套一层或每次成对地套两层。此外,套子可从非工作端不断套到套管50外表面上。How many angles the wood core 12 rotates can completely cover the wood core end 54 until the bottom surface 44 of the short shaft 28 depends on the characteristics of the cover, including density, tightness of the braid, and the like. Using the fiberglass braided sleeve described above, the core only needs to be turned about half a turn of the sleeve 34 to wrap around the core end 54 . Because the cover wraps on the bottom surface 44, the wooden core can be withdrawn from the sleeve tube and the cover will not loosen and fall off. Along with the wooden core is extracted from the sleeve tube 50, the second layer 38 of the fiberglass cover 34 is continuously put on. Wooden core 12 on. Thus, two continuous, uninterrupted layers 36 and 38 of high strength sleeve 34 can be easily and quickly applied over the entire outer surface of wood core 12, the layers being held together. In fact, the second layer 38 simply fits over the entire first layer 36 in reverse. As long as the above method is repeated, several layers can also be covered, one layer at a time or two layers in pairs at a time. In addition, the sleeve can be continuously looped over the outer surface of the sleeve 50 from the non-working end.

当从套管50中抽出木芯12时,在离木芯该端的支撑短轴26若干英寸处剪断套子34。然后相对木芯12张紧套子层38的该端41,以便如上所述把套子收紧在木芯的手柄部17上并使层38在球棒手柄部17中的纤维丝40和42的方向改变成所需互锁方向。只要抓住层38的外端41的同时把支撑短轴28用作手柄转动木芯就可实现这一张紧。此外,用管子紧压球形捏手21的底面而使套子紧套球形捏手端。为此,可把一PVC塑料短管39套到层38和短轴26上,编织物的该端随着该PVC管推向球形捏手21的底面而被拉紧。然后层38的端部41上翻折叠后用带子扎紧(未示出)。必要时,可向球形捏手21底面旋紧管子39而进一步张紧外层38。从而生成预成形球棒组件。When the core 12 is withdrawn from the casing 50, the sleeve 34 is sheared a few inches from the support pin 26 at that end of the core. The end 41 of the cover layer 38 is then tensioned relative to the wood core 12 so that the cover is tightened on the handle portion 17 of the wood core as described above and the layer 38 is in the direction of the filaments 40 and 42 in the handle portion 17 of the bat. Change to desired interlock orientation. This tensioning can be achieved simply by grasping the outer end 41 of the layer 38 while turning the wood core using the support stub 28 as a handle. In addition, the tube is pressed against the bottom surface of the knob 21 so that the sleeve fits tightly over the knob end. To do this, a short PVC plastic tube 39 can be slipped over the layer 38 and the short shaft 26, the end of the braid being pulled taut as the PVC tube is pushed against the bottom surface of the knob 21. The ends 41 of the layer 38 are then folded up and fastened with tape (not shown). If necessary, the outer layer 38 can be further tensioned by screwing the tube 39 against the bottom surface of the knob 21 . A preformed bat assembly is thereby produced.

可用合适的可固化树脂把套子34的层36和38牢牢粘合在木芯12的整个外表面上而生成球棒34。只要能把各玻璃纤维层牢牢粘合到木芯上,且在击球时不发生裂缝、断裂或碎落,可使用任何可固化树脂。此外,由于本发明强化球棒的外观应与标准木制球棒一样,因此最好使用透明树脂。因此,本发明可固化树脂应具有透明性、抗裂性、抗冲击性、各层之间和各表面之间的高粘合性和可在与速度矢量垂直方向上耗散能量的高弹性模量。Bat 34 is formed by firmly bonding layers 36 and 38 of cover 34 to the entire outer surface of core 12 with a suitable curable resin. Any curable resin can be used as long as it bonds the fiberglass layers firmly to the wood core without cracking, breaking or chipping when the ball is struck. Also, since the reinforced bat of the present invention should look like a standard wooden bat, it is preferable to use a clear resin. Therefore, the curable resin of the present invention should have transparency, crack resistance, impact resistance, high adhesion between layers and surfaces, and a high elastic modulus capable of dissipating energy in a direction perpendicular to the velocity vector. quantity.

本发明的优选树脂为在接近室温或室温下自动固化的热固性环氧树脂。环氧的基本组分最好是基于2,2′-(1,3-亚苯基)双-2-唑啉oxazoline。也可使用其他双官能和多官能环氧树脂,可加单官能稀释剂,也可不加单官能稀释剂。可用来生成热固环氧树脂的转化剂或固化剂包括多官能伯胺和仲胺、路易斯酸、路易斯碱、二碱价羧酸和酐(dibasic carboxylic acids and anhydrides)等。优选固化剂包括二亚乙基三胺、三亚乙基三胺、间二甲苯二胺、α-氨乙基哌嗪之类烷基胺。聚氧丙烯胺(polyoxypropyleneamines)、酰氨基胺(amidoamines)、聚酰胺和环脂族聚胺(cycloaliphatic polyamines)也可用作总转化剂或混合物。该混合比大致上是按化学剂量配比的(路易斯酸和碱除外),每一环氧基包括一活性的胺的氢(active aminehydrogen)。除了环氧组分和胺固化组分,可含有固化时析出而形成离散第二相的第三组分。该第二相为弹性小球,直径最好小于1微米,夹在并粘合在连续环氧相中。该第二相提高抗裂性、抗冲击性,使得该复合物的各层不过早分离。该优选树脂材料由加利福尼亚Benicia的Applied Polymeric公司(Applied Polymeric Inc.of Benicia,California)制造和销售。Preferred resins of the present invention are thermosetting epoxy resins that cure automatically at near or at room temperature. The epoxy base is preferably based on 2,2'-(1,3-phenylene)bis-2-oxazoline oxazoline. Other difunctional and polyfunctional epoxy resins can also be used with or without monofunctional diluents. Converting or curing agents that can be used to generate thermosetting epoxy resins include polyfunctional primary and secondary amines, Lewis acids, Lewis bases, dibasic carboxylic acids and anhydrides, and the like. Preferred curing agents include alkylamines such as diethylenetriamine, triethylenetriamine, m-xylylenediamine, and alpha-aminoethylpiperazine. Polyoxypropyleneamines, amidoamines, polyamides and cycloaliphatic polyamines can also be used as total converting agents or mixtures. The mixing ratio is roughly stoichiometric (except for Lewis acids and bases), and each epoxy group includes an active amine hydrogen. In addition to the epoxy component and the amine curing component, there may be a third component which precipitates out on cure to form a discrete second phase. The second phase is elastic globules, preferably less than 1 micron in diameter, sandwiched and bonded within the continuous epoxy phase. The second phase increases crack resistance, impact resistance so that the layers of the composite do not separate prematurely. The preferred resin material is manufactured and sold by Applied Polymeric Inc. of Benicia, California.

为了提高优选环氧树脂在球棒木芯上的粘合力,最好在玻璃纤维套子各层套到木芯上前在球棒木芯上涂一底剂。该底剂可渗透到该木头中用作木芯与玻璃纤维之间的连接剂或界面。优选底剂组分为低毒性、低成本、适用期长、渗透率强、Tg>60℃和低粘度的环氧树脂乳胶。分子量约为30,000、具有合适凝聚和渗透溶剂的一种单组分热塑环氧树脂特别有效。由两部分构成、其中的部分B含有烷基胺、酰烷基胺和表面活化乳化剂的混合物的一种环氧树脂也可获得令人满意的结果,但由于有两种组分且适用期较短而不如上面那种单组分环氧树脂。底剂组合物的其他实施例包括间苯二酚甲醛(resorcinol formaldehyde)、尿素甲醛(urea formaldehyde)和聚氮丙啶羟甲基化的间苯二酚(polyethylenimine hydroxymethylatedresorcinol)的水溶液。该优选底剂也由Applied Polymeric公司制造和销售。In order to improve the adhesion of the preferred epoxy resin to the bat core, it is preferred to apply a primer to the bat core before the layers of the fiberglass cover are applied to the core. The primer penetrates into the wood and acts as a bond or interface between the wood core and the glass fibers. Preferably, the primer component is epoxy resin latex with low toxicity, low cost, long pot life, strong permeability, Tg>60°C and low viscosity. A one-part thermoplastic epoxy resin with a molecular weight of about 30,000 and suitable coagulation and penetrating solvents is particularly effective. Satisfactory results can also be obtained with a two-part epoxy resin, where part B contains a mixture of alkylamine, amidoalkylamine, and surface-active emulsifier, but due to the two-component and pot life Shorter and not as good as the one-part epoxy above. Other examples of primer compositions include aqueous solutions of resorcinol formaldehyde, urea formaldehyde, and polyethylenimine hydroxymethylated resorcinol. This preferred primer is also manufactured and sold by Applied Polymeric Corporation.

图6和7的放大剖面图示出复合材料套子14的各层与木芯12表面之间牢牢粘合、层压在一起生成强化球棒10。如图所示,套子34的层36和38覆盖了除外端22的部分56和球形捏手18的底面部分58外球棒10的整个表面,在这两个部分,短轴28和26在球棒10制成后切去。此外,按照本发明,球形捏手无需强化。因此,强化层36和38可在球形捏手18与手柄部16底部汇合处60切断。在这种情况下,球棒制成时短轴26切成与球形捏手18的底面齐平。因此,按照本发明,玻璃纤维套子的各强化层至少从球形捏手与手柄16的汇合处连续覆盖到球棒外端的部分56。不覆盖球形捏手18的这一连续的不中断套子盖住球棒表面的99%以上。The enlarged cross-sectional views of FIGS. 6 and 7 show that the layers of the composite cover 14 and the surface of the wood core 12 are firmly bonded and laminated together to form the reinforced bat 10 . As shown, the layers 36 and 38 of the cover 34 cover the entire surface of the outer bat 10 at a portion 56 of the outer end 22 and a portion 58 of the bottom surface of the knob 18 where the minor axes 28 and 26 are in the center of the ball. After the rod 10 is made, it is cut off. Furthermore, according to the invention, the knob does not need to be reinforced. Accordingly, reinforcement layers 36 and 38 may be severed at 60 where knob 18 meets the bottom of handle portion 16 . In this case, the minor axis 26 is cut flush with the bottom surface of the knob 18 when the bat is manufactured. Thus, in accordance with the present invention, the reinforcing layers of the fiberglass sleeve cover continuously at least from the junction of the knob and handle 16 to the portion 56 of the outer end of the bat. This continuous uninterrupted cover that does not cover the knob 18 covers more than 99% of the bat surface.

图12、13和14示出把玻璃纤维套子各层粘合、层压到木芯上的一种公知方法。预成形球棒组件32置于一模具62中,该模具包括下半模64和上半模66,这两个半模中各有一半模腔68用来容纳预成形球棒组件32。该模具的构成部件是公知的,合上时,把合适的可固化热固或热塑树脂从注入口70注入模腔68中,从而用树脂浸渍整个玻璃纤维套子层36和38。模腔和预成形球棒组件、包括树脂浸渍的层36和38受热量和压力的作用,热量的温度熔化和融合树脂后把套子各层牢牢粘合、层压到木芯上,还使手柄部16的玻璃纤维丝保持标号48所示有利方向,棒身部14的纤维丝保持标号46所示对角线方向。一种公知的注入成形工艺见Seki的美国专利No.5,301,940,只是模具必须改成能容纳端部的支撑短轴26和28。Figures 12, 13 and 14 illustrate a known method of bonding and laminating the layers of a fiberglass jacket to a wood core. The preformed bat assembly 32 is placed in a mold 62 which includes a lower mold half 64 and an upper mold half 66 each having a cavity half 68 for receiving the preformed bat assembly 32 . The components of the mold are known and, when closed, a suitable curable thermoset or thermoplastic resin is injected from the injection port 70 into the mold cavity 68, thereby impregnating the entire fiberglass jacket layers 36 and 38 with the resin. The mold cavity and preformed bat assembly, including the resin-impregnated layers 36 and 38, are subjected to heat and pressure, the temperature of which melts and fuses the resin to securely bond and laminate the cover layers to the wood core and also to The glass fiber strands of the handle portion 16 are kept in a favorable direction indicated by reference numeral 48 , and the fiber strands of the shaft portion 14 are maintained in a diagonal direction indicated by reference numeral 46 . A known injection molding process is described in US Patent No. 5,301,940 to Seki, except that the mold must be modified to accommodate the end support stubs 26 and 28 .

本发明的另一部分是使用一种新颖方法施加和固化上述优选环氧树脂之类的环氧树脂,以便把玻璃纤维套子各层牢牢粘合、层压到木芯上。但是,在使用该优选环氧树脂时,木芯12上在套玻璃纤维套子各层前应先涂上述优选环氧底剂之类的底剂。木芯12最好加热到约110后才涂底剂。这一加热不但排走木芯中的空气,而且还有助于底剂渗入木头中。加热后,把木芯浸入环氧底剂中。干燥后,木芯最好再次浸入底剂中,但这次不加热。然后可在固化和模制操作中在该涂有底剂的木芯上施加环氧树脂。Another part of the invention is the use of a novel method of applying and curing an epoxy resin such as the preferred epoxy described above to securely bond and laminate the layers of the fiberglass sleeve to the wood core. However, when using this preferred epoxy resin, the wood core 12 should be coated with a primer such as the above-mentioned preferred epoxy primer before the layers of the fiberglass cover. The wood core 12 is preferably heated to about 110°F before priming. This heating not only removes air from the wood core, but also helps the primer penetrate the wood. After heating, the wood core is dipped in the epoxy primer. After drying, the wood core is preferably immersed in the primer again, but this time without heating. Epoxy resin can then be applied to the primed wood core in a curing and molding operation.

按照本发明,发现了一种独特的模制工艺,该工艺比现有工艺可更方便、快捷地把玻璃纤维套子各层粘合、层压到木芯上,但成本降低。该优选模制工艺把热收缩而紧套到预成形球棒组件上的普通塑料管用作施加和固化环氧树脂的一模具。下面结合图15、16和17说明该模制工艺,在这些附图中,塑料管状模具用标号72表示。In accordance with the present invention, a unique molding process has been discovered which allows for the bonding and lamination of the layers of the fiberglass sleeve to the wood core more easily and quickly than prior art, but at a reduced cost. The preferred molding process utilizes a common plastic tube that is heat shrunk and snugly fit onto the preformed bat assembly as a mold for applying and curing the epoxy. The molding process is described below with reference to Figures 15, 16 and 17, in which the plastic tubular mold is indicated by reference numeral 72.

为了生成所需管状模具72,一大小合适的空心管74套在组件32棒身端的短轴28上。管子74包括长管部76和套在短轴28上的短管部78。套在短轴28上的管部78的直径比管部76小。大直径管部76构成模具72的喂料口,而短管部78构成从喂料口80进入包住预成形球棒组件的模具的环形孔81(见图16)。一般来说,管部76可使用长约20英寸的1 英寸纸板空心管。短管部78可方便地粘在纸板管部76的内表面上。管子74底部可放置在一合适的支架(未示出)上,该支架把管子74支撑成垂直位置。然后把支撑短轴28插入短管部78中,从而把预成形球棒组件32支撑在管子74上。To create the desired tubular mold 72, a suitably sized hollow tube 74 is fitted over the short shaft 28 at the barrel end of the assembly 32. The tube 74 includes a long tube portion 76 and a short tube portion 78 sleeved on the short shaft 28 . The tube portion 78 fitted over the short shaft 28 has a smaller diameter than the tube portion 76 . The large diameter tube portion 76 forms the feed port of the mold 72, while the short tube portion 78 forms the annular hole 81 from the feed port 80 into the die encasing the preformed bat assembly (see FIG. 16). Generally, a 1 -inch cardboard hollow tube about 20 inches long can be used for the tube portion 76. The short tube portion 78 is conveniently glued to the inner surface of the cardboard tube portion 76 . The bottom of the tube 74 may rest on a suitable support (not shown) which supports the tube 74 in a vertical position. The support stub 28 is then inserted into the stub portion 78 to support the preformed bat assembly 32 on the tube 74 .

然后把展平宽度约为4英寸的一高收缩管82套在预成形球棒组件和管子74外。管子82可使用薄壁PVC高收缩管。然后用一环形辐射加热器84之类使高收缩管82收缩而紧套玻璃纤维套子的外层。最好是,辐射加热器84从管子82底端开始自动移动,然后从预成形球棒组件32外端开始向上移动。如图15所示,环形辐射加热器84沿该组装结构向上移过管子74、棒身部19后移到预成形球棒组件32的手柄部17。如图所示,高收缩管子82收缩而紧套在管子74和预成形球棒组件32上。随着管子82在管子74和预成形球棒组件32上的收缩用一合适的孔排出该管子中的空气。一旦辐射加热器通过整个该组装结构、管子82紧套住球形捏手端,就抽出空心管74,留下预成形球棒组件32包住在一构成塑料管状模具72的热收缩塑料外壳中,棒身端54处形成一开口管子伸长部85。A high shrink tube 82 having a flattened width of about 4 inches is then placed over the preformed bat assembly and tube 74. Pipe 82 can use thin-walled PVC high-shrinkage tube. Then use an annular radiant heater 84 or the like to shrink the high-shrink tube 82 to tightly fit the outer layer of the fiberglass sleeve. Preferably, the radiant heater 84 moves automatically from the bottom end of the tube 82 and upwardly from the outer end of the preformed bat assembly 32 . As shown in FIG. 15, the annular radiant heater 84 is moved up the assembled configuration through the tube 74, the shaft portion 19, and the handle portion 17 of the preformed bat assembly 32. As shown in FIG. As shown, the high shrink tube 82 shrinks over the tube 74 and the preformed bat assembly 32 . As the tube 82 shrinks over the tube 74 and preformed bat assembly 32, air is removed from the tube with a suitable hole. Once the radiant heater has passed through the entire assembly, with the tube 82 snug over the knob end, the hollow tube 74 is withdrawn, leaving the preformed bat assembly 32 encased in a heat-shrinkable plastic shell forming the plastic tubular mold 72, An open tube extension 85 is formed at the barrel end 54 .

由于球棒的手柄部17与棒身部19的直径之差很大,因此,把管状模具收紧在预成形球棒组件的手柄部上的方法要求在该热收缩过程中在加热塑料模具管的同时拉伸塑料模具管,以便把模具管收紧在球棒的手柄部上。可用任何合适方法在球棒的手柄部17中在该热收缩过程中同时拉伸模具管。但是,一种简单的方法是,当环形辐射加热器84向上移动约其3/4行程时,撤销对管子74、以及位于其上的预成形球棒组件的支撑,因此预成形球棒组件32和管子74与管子82的热收缩在其上的部分相对管子82从上方支撑的其余部分悬空。作用在管子82的该未收缩部分上的重力使得该部分一边受辐射加热器84的热收缩一边受拉伸,从而紧套到手柄部上。Due to the large difference in diameter between the handle portion 17 and the shaft portion 19 of the bat, the method of tightening the tubular mold onto the handle portion of a preformed bat assembly requires that the plastic mold tube be heated during this heat shrinking process. While stretching the plastic mold tube, the mold tube is tightened on the handle portion of the bat. The mold tube is simultaneously stretched during this heat shrinking process in the handle portion 17 of the bat by any suitable method. However, a simple approach is to unsupport the tube 74, and the preformed bat assembly thereon, when the annular radiant heater 84 moves upward about 3/4 of its travel, so that the preformed bat assembly 32 And the portion of tube 74 with tube 82 heat-shrunk thereon is suspended relative to the remainder of tube 82 supported from above. The gravitational force acting on the uncontracted portion of the tube 82 causes this portion to be stretched as it is thermally contracted by the radiant heater 84 so as to fit snugly over the handle portion.

从管子伸长部85中抽出管子74后,即可把优选环氧树脂86注入塑料管状模具72中的预成形球棒组件32中。各组分被置于室温环境中。环氧树脂各组分混合后从喂料口80注入中空的管伸长部85中。如使用优选环氧树脂,只须注入7盎司混合后的树脂。最好把一约1平方英寸、14英寸长的白蜡树细长木条88插入该管子中用作吸热装置。该木条用来减慢环氧树脂的放热反应,增加树脂的工作时间或“适用期(pot life)”。然后把空心的管伸长部85的开口端80插入一夹具90中后夹紧,提高该管子伸长部和塑料管状模具中的气压。该气压迫使树脂在一段合理的时间中浸湿预成形球棒组件中的玻璃纤维套子各层而不过早固化。最好是,使用约10psi的气压,使得环氧树脂流过受支撑的预成形球棒组件32和塑料管状模具72的整个长度,从而在约30-40分钟后树脂开始从模具在组件32的手柄端处的开口92滴出。如图16所示,环氧树脂在标号94所示水平线上已浸湿预成形球棒组件32的约1/4。塑料管状模具的这一加压是一种复合制作法,在现有技术中称为“树脂转移模制(ResinTransfer Molding)”。After the tube 74 has been withdrawn from the tube extension 85, the preformed bat assembly 32 in the plastic tubular mold 72 is injected, preferably with epoxy resin 86. Components were placed in a room temperature environment. The components of the epoxy resin are mixed and injected into the hollow tube extension 85 from the feed port 80 . If using the preferred epoxy resin, only 7 oz of mixed resin should be injected. Preferably, an approximately 1 inch square, 14 inch long ash slender strip 88 is inserted into the tube as a heat sink. The strip is used to slow down the exothermic reaction of the epoxy resin, increasing the working time or "pot life" of the resin. The open end 80 of the hollow tube extension 85 is then inserted into a clamp 90 and clamped, increasing the air pressure in the tube extension and the plastic tubular mold. This air pressure forces the resin to wet out the layers of the fiberglass cover in the preformed bat assembly for a reasonable period of time without premature curing. Preferably, an air pressure of about 10 psi is used so that the epoxy resin flows through the entire length of the supported preformed bat assembly 32 and plastic tubular mold 72 so that after about 30-40 minutes the resin begins to flow from the mold to the surface of the assembly 32. The opening 92 at the handle end drips out. As shown in FIG. 16 , the epoxy resin has wetted out about 1/4 of the preformed bat assembly 32 at the level shown at 94 . This pressurization of the plastic tubular mold is a composite manufacturing method known in the prior art as "Resin Transfer Molding (Resin Transfer Molding)".

我们发现,环氧树脂的施加和固化的最佳室温为约80-82。室温如低于该温度,会增加树脂的粘度,造成浸湿时间过长。室温如高于该温度,会不利于树脂的放热反应,从而损害所生成的球棒。We have found that the optimum room temperature for application and curing of epoxy resins is about 80-82°F. If the room temperature is lower than this temperature, the viscosity of the resin will be increased, causing the soaking time to be too long. Room temperature above this temperature will not favor the exothermic reaction of the resin, thereby damaging the resulting bat.

预成形球棒组件32浸湿后,可倒置后用一夹具96把球棒夹持在球形捏手18的紧下方(见图17)。这样可使未固化树脂和玻璃纤维更好地充满手柄/球形捏手界面。最好是,夹具96做成加热到200以上后在球棒的球形捏手18的顶部与手柄部16的底部的连接处形成一永久环。如果玻璃纤维套子各层在上述树脂转移模制步骤中已有效浸透,就不必进行这一夹持步骤。After the preformed bat assembly 32 is wetted, it can be held upside down with a clamp 96 to hold the bat just below the knob 18 (see FIG. 17). This allows the uncured resin and fiberglass to better fill the handle/knob interface. Preferably, the clamp 96 is formed to form a permanent ring at the junction of the top of the ball knob 18 and the bottom of the handle portion 16 of the bat when heated to above 200°F. This clamping step is not necessary if the layers of the fiberglass sleeve are effectively saturated during the resin transfer molding step described above.

环氧树脂经1 -2小时固化后,除去该管状模具72即热收缩外壳。切下支撑短轴26和28后修整露出的球棒两端面。然后对手柄部进行喷砂,使它显得粗糙。尽管以上使用由高强度玻璃纤维制成的一层或多层贴合织物套子说明了若干优选实施例,但本发明也可使用由其他高抗拉强度纤维制成的织物套子,例如凯夫拉尔纤维(Kevlar)、波谱纤维(Spectra)、碳纤维、尼龙纤维之类的纤维。此外,在本发明范围内可把上述其他高强度纤维丝与玻璃纤维丝一起编织、织造、针织成一贴合套子。因此,本发明不限于只用玻璃纤维编织或制成的套子。After the epoxy resin is solidified in 1-2 hours, the tubular mold 72 is removed, that is, the heat-shrinkable shell. After cutting off the supporting short shafts 26 and 28, the exposed bat ends are trimmed. The handle is then sandblasted to give it a rough look. Although several preferred embodiments have been described above using one or more layers of conformable fabric covers made of high strength fiberglass, the present invention may also be used with fabric covers made of other high tensile strength fibers such as Kevlar Fibers such as Kevlar, Spectra, carbon fiber, and nylon fiber. In addition, within the scope of the present invention, the above-mentioned other high-strength fiber filaments can be braided, woven, and knitted together with the glass fiber filaments to form a fitting cover. Accordingly, the present invention is not limited to covers woven or made from only fiberglass.

此外,木芯12可使用种种木料。通常使用高品质白蜡木制作高质量的木制球棒,本发明可使用这类木头。但是,由于本发明层压玻璃纤维套子14的极高强化效果,因此木芯12也可使用品质较低的白蜡树木。In addition, various types of wood can be used for the wood core 12 . High quality ash is typically used to make high quality wooden bats, and this type of wood can be used with the present invention. However, due to the extremely high strengthening effect of the laminated fiberglass sleeve 14 of the present invention, lower quality ash wood can also be used for the wood core 12 .

最后,图18和19实施例分别公开改进的球棒100和200。图18球棒100中有多个环形凹槽102。如图所示,有15个凹槽,每一个凹槽宽约3/16英寸,深约0.100±0.010英寸。棒身的每对凹槽之间留有约宽3/16英寸的条状部。还示出一纵向凹槽110。球棒100的反面上还有一对应凹槽110。这两个凹槽110宽约1/32英寸,深度与凹槽102相同。与手柄端的4个凹槽30相同,凹槽110在树脂从棒身端流向球形捏手端时用来排出凹槽102中的空气。由于编织物在棒身端套得较松、树脂在棒身端流动较快,因此与编织物套得较紧、树脂流动较慢的手柄端的4个凹槽30相比,棒身端只须两个凹槽110。Finally, the embodiments of Figures 18 and 19 disclose improved bats 100 and 200, respectively. There are a plurality of annular grooves 102 in the bat 100 of FIG. 18 . As shown, there are 15 grooves, each about 3/16 inch wide and about 0.100 ± 0.010 inch deep. A strip about 3/16 inch wide is left between each pair of grooves in the rod body. A longitudinal groove 110 is also shown. There is also a corresponding groove 110 on the reverse side of the bat 100 . The two grooves 110 are about 1/32 inch wide and the same depth as groove 102 . Like the four grooves 30 at the handle end, the grooves 110 are used to expel air from the grooves 102 as the resin flows from the shaft end to the knob end. Since the braid is looser at the rod end and the resin flows faster at the rod end, compared with the four grooves 30 at the handle end where the braid is tighter and the resin flows slowly, the rod end needs only Two grooves 110 .

与球棒100的凹槽102一样,图19球棒200包括多个凹槽202。但是,凹槽202外部边(206)和内部边(207)呈弧形。凹槽202的纵向剖面呈正弦波。(在图18球棒中,该剖面呈方波。)如沿棒身表面画一直线,每对凹槽202之间的条状部的顶部接触该直线。所示球棒200没有球棒100的纵向凹槽110。由于凹槽的形状呈正弦波,因此无需另用一气道排出凹槽202中的空气。此外,流动树脂更容易充满凹槽202。但是,必要时,可使用凹槽110。Like grooves 102 of bat 100 , bat 200 of FIG. 19 includes a plurality of grooves 202 . However, the outer (206) and inner (207) sides of the recess 202 are arcuate. The longitudinal section of the groove 202 is sinusoidal. (In the bat of Fig. 18, the cross section is square.) If a line is drawn along the surface of the shaft, the top of the strip between each pair of grooves 202 touches the line. The bat 200 is shown without the longitudinal groove 110 of the bat 100 . Since the shape of the groove is a sine wave, there is no need to use another air channel to discharge the air in the groove 202 . Furthermore, it is easier for the flowing resin to fill the grooves 202 . However, the groove 110 may be used if necessary.

球棒100和200的制作与上述球棒10相同。只是棒身端中有更多树脂,从而有助于延长球棒击球区中木头的使用寿命。对于球棒100和200,100份Applied Polymeric公司的CR-58环氧树脂与28份Applied Polymeric公司的HB-3固化剂相混合。在一球棒的模具中使用100g该混合物,约有80-90g实际流过球棒。Bats 100 and 200 are made in the same manner as bat 10 described above. It's just that there is more resin in the shaft end, which helps prolong the life of the wood in the hitting zone of the bat. For bats 100 and 200, 100 parts of Applied Polymeric's CR-58 epoxy resin was mixed with 28 parts of Applied Polymeric's HB-3 hardener. Using 100 grams of this mixture in a bat mold, about 80-90 grams actually flowed through the bat.

以上应看成例示出本发明原理。本领域普通技术人员可作出种种修正和改动。因此,本发明不限于所示、所述的具体结构和工作情况。所有合适修正和等同物都落在本发明范围内。The foregoing should be considered as illustrative of the principles of the invention. Various modifications and changes can be made by those of ordinary skill in the art. Therefore, the invention is not limited to the exact construction and operation shown and described. All suitable modifications and equivalents are intended to fall within the scope of the invention.

Claims (16)

1, a kind of ball stick made of reinforced wood, its external dimensions is identical with a standard-sized wooden bat, this bat comprises: a reel, this reel comprises a shank and a rod-rod-body on the other hand, these two parts form an elongate articles, and the external dimensions of this elongate articles is slightly smaller than the external dimensions of standard size wooden bat; And one or more layers continuous reinforcing fiber cover, it floods the back lamination, covers on most of outer surface of described reel with curable resin, described one or more layers thickness increases the external dimensions of reel, thereby make that the final size of this reinforcement bat is identical with the external dimensions of described standard size wooden bat, the handle portion of this reel comprises a plurality of extending longitudinally grooves that are distributed in symmetrically on the bat handle.
2, by the described ball stick made of reinforced wood of claim 1, it is characterized in that described cover is made with described filament.
3, by the described ball stick made of reinforced wood of claim 1, it is characterized in that the major part of described fiber is made of glass fibre.
4, by the described ball stick made of reinforced wood of claim 2, it is characterized in that, the direction of described filament in the rod-rod-body of described bat be about+and 45 °/-45 °.
5, by the described ball stick made of reinforced wood of claim 4, it is characterized in that the direction of described filament in the handle portion of described bat is less than+45 °/-45 °.
By the described ball stick made of reinforced wood of claim 5, it is characterized in that 6, the filament on the described direction is roughly locking in the handle portion of bat.
7, by the described ball stick made of reinforced wood of claim 3, it is characterized in that described glass fibre cover comprises two pantostrats, each layer all covers the almost whole outer surface of reel.
8, by the described ball stick made of reinforced wood of claim 1, it is characterized in that described one or more layers bottom surface from handle portion covers more than 99% of described reel outer surface to the bat outer end.
9, by the described ball stick made of reinforced wood of claim 1, it is characterized in that described bat has a kob in the handle portion end, the described two-layer at least major part that all covers kob.
10, by the described ball stick made of reinforced wood of claim 1, it is characterized in that the outer surface of described reel is with agent dipping at the bottom of the emulsification, this end agent when one or more layers is laminated on the reel and described curable resin bonding.
11, a kind of ball stick made of reinforced wood, its external dimensions is identical with a standard size wooden bat, this bat comprises: a reel, this reel comprises a shank and a rod-rod-body on the other hand, these two parts form an elongated ligneous piece, and the external dimensions of this elongated ligneous piece is slightly smaller than the external dimensions of standard size wooden bat; And one or more layers continuous reinforcing fiber cover, this reinforcing fiber cover major part is made by glass fibre, and with curable resin dipping back lamination, cover on the almost whole outer surface of described reel, described one or more layers thickness increases the external dimensions of reel, thereby make that the final size of this reinforcement bat is identical with the external dimensions of described standard size wooden bat, described cover comprises two pantostrats, each layer all covers the almost whole outer surface of reel, described two pantostrats are also continuous mutually, and skin oppositely is stacked on the internal layer.
12, a kind of ball stick made of reinforced wood, its external dimensions is identical with a standard-sized wooden bat, this bat comprises: a reel, this reel comprises a shank and a rod-rod-body on the other hand, these two parts form an elongate articles, and the external dimensions of this elongate articles is slightly smaller than the external dimensions of standard size wooden bat; And one or more layers continuous reinforcing fiber cover, it floods the back lamination, covers on most of outer surface of described reel with curable resin, described one or more layers thickness increases the external dimensions of reel, thereby make that the final size of this reinforcement bat is identical with the external dimensions of described standard size wooden bat, described bat has a plurality of annular grooves in described excellent body end.
13, by the described ball stick made of reinforced wood of claim 12, it is characterized in that described groove and described excellent body have cross transition.
14, by the described ball stick made of reinforced wood of claim 12, it is characterized in that described groove and described excellent body have the arc edge transition.
15, a kind of ball stick made of reinforced wood, its external dimensions is identical with a standard size wooden bat, this bat comprises: a solid reel, this reel comprises a shank and a rod-rod-body on the other hand, these two parts form an elongated solid wood product, and the external dimensions of this elongated solid wood product is slightly smaller than the external dimensions of standard size wooden bat; And one or more layers continuous reinforcing fiber silk braid, it floods the back lamination, covers on the almost whole outer surface of described reel with curable resin, described one or more layers thickness increases the external dimensions of reel, thereby make that the final size of this reinforcement bat is identical with the external dimensions of described standard size wooden bat, and, the direction of described filament in the rod-rod-body of described bat be about+and 45 °/-45 °, the direction of described filament in the handle portion of described bat is less than+45 °/-45 °; The handle portion of this reel comprises a plurality of extending longitudinally grooves that are distributed in symmetrically on the bat handle.
16, by the described ball stick made of reinforced wood of claim 15, it is characterized in that described bat has a plurality of grooves in described excellent body end.
CNB001060031A 1999-04-05 2000-04-05 Ball stick made of reinforced wood Expired - Fee Related CN1325135C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US09/288,082 US6139451A (en) 1996-06-03 1999-04-05 Reinforced wood bat
US09/288,082 1999-04-05

Publications (2)

Publication Number Publication Date
CN1280865A CN1280865A (en) 2001-01-24
CN1325135C true CN1325135C (en) 2007-07-11

Family

ID=23105664

Family Applications (1)

Application Number Title Priority Date Filing Date
CNB001060031A Expired - Fee Related CN1325135C (en) 1999-04-05 2000-04-05 Ball stick made of reinforced wood

Country Status (5)

Country Link
JP (1) JP2000312732A (en)
KR (1) KR100629700B1 (en)
CN (1) CN1325135C (en)
AU (1) AU757635B2 (en)
TW (1) TW592172U (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4910106B2 (en) * 2006-09-06 2012-04-04 旭マシナリー株式会社 Manufacturing method of carbon fiber reinforced plastic cutter roll
DE102012112939A1 (en) 2012-12-21 2014-06-26 Leichtbau-Zentrum Sachsen Gmbh Apparatus and method for infiltrating a fiber preform
WO2021217025A1 (en) * 2020-04-23 2021-10-28 Carnegie Mellon University Sampling swabs and methods of making the same

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2008414A (en) * 1977-09-02 1979-06-06 Situnayake S P Cricket or baseball bat or hockey stick striking surface.
CN1172682A (en) * 1996-06-03 1998-02-11 希勒里希和布莱德斯拜公司 Wooden Softball Bat with Composite Covering

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3735473A (en) * 1971-03-08 1973-05-29 Aluminum Co Of America Method of fabricating a hollow bat and product thereof
CA1138912A (en) * 1980-09-18 1983-01-04 Roy M. Harwell, Jr. Impact resistant hockey stick and method of making same
JPS60187776U (en) * 1984-05-22 1985-12-12 昭和アルミニウム株式会社 baseball bat
JPH0755419B2 (en) * 1990-08-29 1995-06-14 三菱電機株式会社 Machine tool and its control panel connection device
JPH06305145A (en) * 1993-04-27 1994-11-01 Ricoh Co Ltd Thermal inkjet head
JPH0683329U (en) * 1993-05-24 1994-11-29 積水化学工業株式会社 Sizing die for synthetic resin pipe molding
US5759660A (en) * 1995-10-11 1998-06-02 Associated Materials, Inc. Plastic covered articles for railings and a method of making the same

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2008414A (en) * 1977-09-02 1979-06-06 Situnayake S P Cricket or baseball bat or hockey stick striking surface.
CN1172682A (en) * 1996-06-03 1998-02-11 希勒里希和布莱德斯拜公司 Wooden Softball Bat with Composite Covering

Also Published As

Publication number Publication date
TW592172U (en) 2004-06-11
KR100629700B1 (en) 2006-09-29
JP2000312732A (en) 2000-11-14
CN1280865A (en) 2001-01-24
AU2419900A (en) 2000-10-12
KR20010020709A (en) 2001-03-15
AU757635B2 (en) 2003-02-27

Similar Documents

Publication Publication Date Title
US6139451A (en) Reinforced wood bat
US5904803A (en) Apparatus for making a mold by heat shrinking
US11806584B2 (en) Fiber composite and process of manufacture
US5865696A (en) Composite hockey stick shaft and process for making same
US5395108A (en) Simulated wood composite ball bat
US6413343B1 (en) Method for manufacturing hybrid golf club shafts
CA2088468C (en) Composite hockey stick shaft and process for making same
CN102612427B (en) A kind of fiber composite material and production process
EP0567583A1 (en) Long fiber reinforced thermoplastic frame especially for a tennis racquet.
JPH07236712A (en) Production of frame of game racket
US5984804A (en) Lightweight shaft and methods of making same
CN1325135C (en) Ball stick made of reinforced wood
WO2012149490A1 (en) Improved composite member and method of making
JPH0663183A (en) Racket frame made of plastic composite material
EP0574626A1 (en) Racket frame formed of a plastics compound material
JPH10295854A (en) Sports instrument constituted of composite material provided with bias ply for which composite rods are scattered
US5575881A (en) Filament wound frame for a game racquet

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20070711

Termination date: 20100405