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CN1324647C - A method of sampling contamination inside a semiconductor wafer carrier - Google Patents

A method of sampling contamination inside a semiconductor wafer carrier Download PDF

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Publication number
CN1324647C
CN1324647C CNB031250270A CN03125027A CN1324647C CN 1324647 C CN1324647 C CN 1324647C CN B031250270 A CNB031250270 A CN B031250270A CN 03125027 A CN03125027 A CN 03125027A CN 1324647 C CN1324647 C CN 1324647C
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sampling method
semiconductor wafer
tool
extraction fluid
wafer carrier
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CN1542904A (en
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温瑞惠
丁慧敏
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Powerchip Semiconductor Corp
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Abstract

本发明公开了一种半导体晶片载具内部污染的采样方法,该方法包括将一工具室(tool chamber)置于一洁净室中,然后将该半导体晶片载具放置并且固定于该工具室内部,最后利用至少一喷嘴将萃取流体均匀喷洒至该半导体晶片载具的内部表面以及搜集该萃取流体。

Figure 03125027

The present invention discloses a method for sampling the internal contamination of a semiconductor wafer carrier. The method comprises placing a tool chamber in a clean room, then placing and fixing the semiconductor wafer carrier inside the tool chamber, and finally using at least one nozzle to evenly spray an extraction fluid onto the internal surface of the semiconductor wafer carrier and collect the extraction fluid.

Figure 03125027

Description

一种半导体晶片载具内部的污染采样方法A method of sampling contamination inside a semiconductor wafer carrier

技术领域technical field

本发明提供一种半导体晶片载具内部的污染采样方法,尤指一种12寸晶片传送盒(Front Opening Unified Pod,FOUP)内部的污染采样方法。The invention provides a pollution sampling method inside a semiconductor wafer carrier, especially a pollution sampling method inside a 12-inch wafer transfer box (Front Opening Unified Pod, FOUP).

背景技术Background technique

经济随着半导体产业工艺的进步以及经济效益的考量,晶片的直径也从过去8寸迈向12寸。为了减轻劳力并且使晶片能够安全、无磨损、无污染的传送,目前12寸晶片厂普遍采用正面打开的晶片传送盒(Front OpeningUnfied Pod,FOUP)作为晶片载具(wafer carrier),而FOUP的使用不但节省了无尘室的面积,同时亦可用于临时存放晶片,因此具有可操作性和可交换性的特点。Economy With the progress of the semiconductor industry technology and the consideration of economic benefits, the diameter of the wafer has also moved from 8 inches to 12 inches in the past. In order to reduce labor and enable safe, wear-free, and pollution-free transfer of wafers, the current 12-inch wafer factories generally use Front Opening Unfied Pod (FOUP) as the wafer carrier (wafer carrier), and the use of FOUP It not only saves the area of the clean room, but also can be used for temporary storage of chips, so it has the characteristics of operability and exchangeability.

请参考图1,图1为传统的12/8寸晶片传送盒10的示意图。如图1所示,12/8寸晶片传送盒10可以装载约25片晶片12,传送盒10的侧璧上设置有多个呼吸滤网(breathing filter)14,晶片传送盒10的主要功用随着不同制造程序将晶片12运送至各机台。由于12/8寸晶片约需经过300至600道工艺,例如光刻工艺以及离子注入工艺等等,因此在制作完成之后极可能造成传送盒10内壁化学污染,而传送盒10内部的化学污染物又会污染装载的晶片12,进而产生自我污染(self-contamination)的现象,因此必须对传送盒10内的污染情形作采样分析,以掌握晶片的自我污染情形并且建立污染程度与产品合格率之间的关系。Please refer to FIG. 1 , which is a schematic diagram of a conventional 12/8-inch wafer transfer box 10 . As shown in Figure 1, a 12/8 inch wafer transfer box 10 can be loaded with about 25 wafers 12, and a plurality of breathing filters (breathing filter) 14 are arranged on the side wall of the transfer box 10, and the main functions of the wafer transfer box 10 are as follows The wafer 12 is transported to each tool according to different manufacturing processes. Because the 12/8-inch wafer needs about 300 to 600 processes, such as photolithography process and ion implantation process, etc., it is very likely to cause chemical pollution on the inner wall of the transfer box 10 after the production is completed, and the chemical pollutants inside the transfer box 10 Can pollute the loaded wafer 12 again, and then produce the phenomenon of self-contamination (self-contamination), so the contamination situation in the transfer box 10 must be sampled and analyzed to grasp the self-contamination situation of the wafer and establish the relationship between the pollution degree and the product yield. relationship between.

传统的12寸晶片传送盒污染采样方法直接将去离子水注入传送盒内,浸泡24小时之后取出进行采样分析,然而现有方法并未建立一套完整的采样程序以及采样环境,因而严重影响采样结果的准确度以及可信度。The traditional 12-inch wafer transport box pollution sampling method directly injects deionized water into the transport box, soaks it for 24 hours and then takes it out for sampling analysis. However, the existing method does not establish a complete set of sampling procedures and sampling environment, which seriously affects the sampling accuracy and reliability of the results.

发明内容Contents of the invention

本发明的主要目的在于提供一种半导体晶片载具内部污染的采样方法,能解决上述现有技术的问题。The main purpose of the present invention is to provide a method for sampling the internal contamination of semiconductor wafer carriers, which can solve the above-mentioned problems in the prior art.

根据本发明的半导体晶片载具内部污染的采样方法,该方法包括将一种半导体晶片载具内部污染的采样方法,该方法包括将一工具室(toolchamber)置于一洁净室中,然后将该半导体晶片载具放置并且固定于该工具室内部,最后利用至少一喷嘴将萃取流体均匀喷洒至该半导体晶片载具的内部表面以及搜集该萃取流体。According to the sampling method of the internal contamination of the semiconductor wafer carrier of the present invention, the method comprises a sampling method of the internal contamination of the semiconductor wafer carrier, the method comprises placing a tool chamber (toolchamber) in a clean room, and then placing the The semiconductor wafer carrier is placed and fixed inside the tool chamber, and finally at least one nozzle is used to uniformly spray the extraction fluid to the inner surface of the semiconductor wafer carrier and collect the extraction fluid.

本发明的半导体晶片载具的污染采样方法先提供一包括有化学过滤装置以及微粒过滤装置的洁净室,然后将经过清洁以及干燥的工具室置于该洁净室中,最后将该半导体晶片载具放置并且固定于该工具室内,并且利用一喷嘴均匀喷洒萃取流体以对该半导体晶片载具进行污染采样。与传统半导体晶片载具的污染采样方法相比,本发明方法包括完整的采样程序以及采样环境,因此采样结果具有较高的准确度以及可信度。The pollution sampling method of the semiconductor wafer carrier of the present invention first provides a clean room including a chemical filter device and a particle filter device, then places the cleaned and dried tool room in the clean room, and finally the semiconductor wafer carrier It is placed and fixed in the tool chamber, and a nozzle is used to evenly spray the extraction fluid to sample the contamination of the semiconductor wafer carrier. Compared with the pollution sampling method of the traditional semiconductor wafer carrier, the method of the present invention includes a complete sampling procedure and sampling environment, so the sampling result has higher accuracy and reliability.

附图说明Description of drawings

图1为传统12寸晶片传送盒的示意图;以及FIG. 1 is a schematic diagram of a conventional 12-inch wafer transfer box; and

图2至图3为本发明半导体晶片载具的污染采样方法示意图。2 to 3 are schematic diagrams of the pollution sampling method of the semiconductor wafer carrier of the present invention.

其中,附图标记说明如下:Wherein, the reference signs are explained as follows:

10  12寸晶片传送盒12晶片10 12-inch wafer transport box 12 wafers

14  呼吸滤网        20洁净室14 Breathing filter 20 Clean room

22  风扇            24化学过滤网22 fan 24 chemical filter

26  超高性能过滤网28工具室26 ultra-high performance filter 28 tool room

30  挡板            3212/8寸晶片传送盒30 Bezel 3212/8-inch wafer transfer box

34  喷嘴            36斜面34 nozzle 36 slope

具体实施方式Detailed ways

本发明提供一种半导体晶片载具内部污染的采样方法,如图2所示,该方法提供一洁净室(clean room)20,并且洁净室20包括有一风扇22,一用来去除氮氧化物以及硫氧化物的化学过滤网24,以及一用来去除微粒(particle)的不含硼离子(boron free)超高性能过滤网(Ultra Low Penetration Air,UPLA)26。接着将一工具室28置于洁净室20中,工具室28采用上开设计,并且开口内缘包括有一宽度约一公分的挡板30,用来避免洁净室20内的空气进入工具室28而造成干扰。The present invention provides a kind of sampling method of internal pollution of semiconductor wafer carrier, as shown in Figure 2, this method provides a clean room (clean room) 20, and clean room 20 comprises a fan 22, one is used for removing nitrogen oxides and A chemical filter screen 24 for sulfur oxides, and a boron free ultra-high performance filter screen (Ultra Low Penetration Air, UPLA) 26 for removing particles. Then a tool room 28 is placed in the clean room 20, the tool room 28 adopts an upper opening design, and the inner edge of the opening includes a baffle plate 30 with a width of about one centimeter, which is used to prevent the air in the clean room 20 from entering the tool room 28 and causing damage to the tool room 28. cause disturbance.

然后如图3所示,将一半导体晶片载具(semiconductor wafer carrier),例如12寸晶片传送盒(Front Opening Unified Pod,FOUP)32,以开口朝下的方式放置于工具室28内,并且利用工具室28内部设置的四根支柱(未示出)固定12寸晶片传送盒32的位置。最后利用一环型喷嘴(loop type)34将萃取流体均匀喷洒至12寸晶片传送盒32的内部表面,并且工具室28下方形成一斜面36并且设置于晶片传送盒32的开口下方,以搜集萃取流体并且进行有机物、无机物或是微量金属的污染物定性以及定量分析。Then as shown in FIG. 3, a semiconductor wafer carrier (semiconductor wafer carrier), such as a 12-inch wafer transfer box (Front Opening Unified Pod, FOUP) 32, is placed in the tool room 28 with the opening facing down, and uses Four pillars (not shown) provided inside the tool room 28 fix the position of the FOUP 32 . Finally, a loop type nozzle (loop type) 34 is used to evenly spray the extraction fluid to the inner surface of the 12-inch wafer transfer box 32, and a slope 36 is formed below the tool chamber 28 and is arranged below the opening of the wafer transfer box 32 to collect the extraction fluid. Fluid and carry out qualitative and quantitative analysis of organic matter, inorganic matter or trace metal pollutants.

为了使萃取流体可以均匀覆盖于晶片传送盒32的内部表面,喷嘴34设计为一环形喷嘴并且可以360度旋转,以及各个喷嘴出口的压力稳定,同时,本发明方法可以调整喷嘴34转速以提升萃取流体的覆盖面积。萃取流体包括有去离子水(deionized water)以及氦气、氩气等洁净度高的气体作为载体气体(carrier gas),本发明方法可以控制去离子水量以及载体气体量而使得萃取流体呈现柱状或是雾状,此外,本发明方法亦可以控制萃取流体的温度以增加污染采样效率。In order to make the extraction fluid evenly cover the inner surface of the wafer transport box 32, the nozzle 34 is designed as an annular nozzle and can rotate 360 degrees, and the pressure of each nozzle outlet is stable. At the same time, the method of the present invention can adjust the nozzle 34 rotating speed to improve extraction. Fluid coverage area. The extraction fluid includes deionized water and gases with high cleanliness such as helium and argon as carrier gas. The method of the present invention can control the amount of deionized water and carrier gas so that the extraction fluid presents a columnar or In addition, the method of the present invention can also control the temperature of the extraction fluid to increase the pollution sampling efficiency.

在将12寸晶片传送盒32放置于工具室28内部进行污染采样之前,本发明方法先清洁并且干燥工具室28,以避免影响晶片传送盒32的污染采样结果。当进行工具室28的清洁程序时,利用喷嘴34将去离子水以及过氧化氢溶液均匀喷洒至工具室28内部,而当进行工具室28的干燥程序时,利用喷嘴34将干燥气体均匀喷洒至工具室28内部。Before placing the 12-inch FOUP 32 in the tool chamber 28 for contamination sampling, the method of the present invention cleans and dries the tool chamber 28 to avoid affecting the contamination sampling result of the FOUP 32 . When carrying out the cleaning process of the tool chamber 28, utilize the nozzle 34 to evenly spray the deionized water and the hydrogen peroxide solution to the inside of the tool chamber 28, and when performing the drying procedure of the tool chamber 28, utilize the nozzle 34 to evenly spray the drying gas Tool room 28 interior.

简言之,本发明的半导体晶片载具内部污染的采样方法依序包括有下列步骤:In short, the sampling method for the internal contamination of the semiconductor wafer carrier of the present invention includes the following steps in sequence:

提供一洁净室;Provide a clean room;

将一工具室置于洁净室;Place a tool room in a clean room;

进行工具室的清洁程序;Carry out cleaning procedures for tool rooms;

进行工具室的干燥程序;carry out the drying procedure of the tool room;

将12寸晶片传送盒放置并且固定于工具室内部;Place and fix the 12-inch wafer transfer box inside the tool room;

设定喷嘴转速、萃取流体的温度以及型式(柱状或是雾状);Set the nozzle speed, temperature and type of extraction fluid (column or mist);

于一预定时间内持续利用喷嘴将萃取流体均匀喷洒至12寸晶片传送盒的内部表面;以及Continuously spray the extraction fluid evenly onto the inner surface of the 12-inch wafer transfer box by using the nozzle within a predetermined period of time; and

搜集萃取流体进行污染采样分析。Collect the extraction fluid for contamination sampling and analysis.

本发明的半导体晶片载具的污染采样方法先提供一包括有化学过滤装置以及微粒过滤装置的洁净室,然后将经过清洁以及干燥的工具室置于该洁净室中,最后将该半导体晶片载具放置并且固定于该工具室内,并且利用一喷嘴均匀喷洒萃取流体以对该半导体晶片载具进行污染采样。与传统半导体晶片载具的污染采样方法相比,本发明方法包括完整的采样程序以及采样环境,因此采样结果具有较高的准确度以及可信度。The pollution sampling method of the semiconductor wafer carrier of the present invention first provides a clean room including a chemical filter device and a particle filter device, then places the cleaned and dried tool room in the clean room, and finally the semiconductor wafer carrier It is placed and fixed in the tool chamber, and a nozzle is used to evenly spray the extraction fluid to sample the contamination of the semiconductor wafer carrier. Compared with the pollution sampling method of the traditional semiconductor wafer carrier, the method of the present invention includes a complete sampling procedure and sampling environment, so the sampling result has higher accuracy and credibility.

以上所述仅本发明的优选实施例,凡依本发明权利要求所做的等效变化与修饰,皆应属本发明的范围。The above descriptions are only preferred embodiments of the present invention, and all equivalent changes and modifications made according to the claims of the present invention shall fall within the scope of the present invention.

Claims (12)

1.一种半导体晶片载具内部污染的采样方法,该方法包括:1. A sampling method for internal contamination of a semiconductor wafer carrier, the method comprising: 放置一工具室于一洁净室中,该洁净室包括有一化学过滤装置;placing a tool room in a clean room that includes a chemical filter; 以开口朝下的方式放置并且固定该半导体晶片载具于该工具室内部;placing and fixing the semiconductor wafer carrier inside the tool chamber with the opening facing downward; 根据要采集的污染物,利用至少一喷嘴将萃取流体均匀喷洒至该半导体晶片载具的内部表面;以及Utilizing at least one nozzle to uniformly spray extraction fluid onto the interior surface of the semiconductor wafer carrier according to the contaminants to be collected; and 搜集该萃取流体。The extraction fluid is collected. 2.如权利要求1的污染采样方法,其中该洁净室还包括有一微粒过滤装置。2. The pollution sampling method of claim 1, wherein the clean room further comprises a particulate filter. 3.如权利要求2的污染采样方法,其中该化学过滤装置用来去除氮氧化物以及硫氧化物。3. The pollution sampling method according to claim 2, wherein the chemical filter device is used to remove nitrogen oxides and sulfur oxides. 4.如权利要求1的污染采样方法,其中该工具室的开口内缘包括有一挡板,用来阻隔该洁净室内的空气进入该工具室。4. The pollution sampling method according to claim 1, wherein the inner edge of the opening of the tool room includes a baffle plate for blocking the air in the clean room from entering the tool room. 5.如权利要求1的污染采样方法,其中该喷嘴为一环型喷嘴。5. The pollution sampling method of claim 1, wherein the nozzle is a ring nozzle. 6.如权利要求1的污染采样方法,其中该萃取流体包括有去离子水以及载体气体。6. The pollution sampling method of claim 1, wherein the extraction fluid comprises deionized water and a carrier gas. 7.如权利要求6的污染采样方法,其中该方法包括控制该萃取流体的去离子水量以及载体气体量以使该萃取流体呈现柱状或是雾状。7. The pollution sampling method according to claim 6, wherein the method comprises controlling the amount of deionized water and the amount of carrier gas in the extraction fluid so that the extraction fluid appears columnar or mist. 8.如权利要求1的污染采样方法,其中该方法包括控制该萃取流体的温度以增加污染采样效率。8. The contamination sampling method of claim 1, wherein the method includes controlling the temperature of the extraction fluid to increase contamination sampling efficiency. 9.如权利要求1的污染采样方法,其中该半导体载具包括有12寸晶片传送盒以及8寸晶片传送盒。9. The pollution sampling method of claim 1, wherein the semiconductor carrier includes a 12-inch wafer transfer box and an 8-inch wafer transfer box. 10.如权利要求1的污染采样方法,其中在对该半导体晶片载具进行污染采样的前,该方法另包括清洁该工具室以及干燥该工具室。10. The contamination sampling method of claim 1, wherein prior to performing contamination sampling on the semiconductor wafer carrier, the method further comprises cleaning the tool chamber and drying the tool chamber. 11.如权利要求10的污染采样方法,其中该方法利用该喷嘴将去离子水以及过氧化氢溶液均匀喷洒至该工具室内部以清洁该工具室。11. The pollution sampling method according to claim 10, wherein the method utilizes the nozzle to evenly spray deionized water and hydrogen peroxide solution into the interior of the tool chamber to clean the tool chamber. 12.如权利要求10的污染采样方法,其中该方法利用该喷嘴将干燥气体均匀喷洒至该工具室内部以干燥该工具室。12. The pollution sampling method according to claim 10, wherein the method utilizes the nozzle to uniformly spray drying gas into the tool chamber to dry the tool chamber.
CNB031250270A 2003-04-29 2003-04-29 A method of sampling contamination inside a semiconductor wafer carrier Expired - Fee Related CN1324647C (en)

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