CN1321721C - Method of dealing with gases containing boric acid - Google Patents
Method of dealing with gases containing boric acid Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及从含有硼酸成分的气体中有效除去硼酸成分的方法。The present invention relates to a method for efficiently removing boric acid components from gases containing boric acid components.
背景技术Background technique
以往,在制造硅硼酸玻璃、釉子或珐琅铁器等时,使用硼砂或硼酸作为原料,因此,在工业熔炉排气或加热炉排气中含有硼酸成分,这成了大气污染的一个原因。此外,在煤电站等,原料煤中含有硼酸成分,因此,燃烧后的排气中含有硼酸成分,这也成了大气污染的一个原因。众所周知,排放入周围环境中的硼酸成分又成了水质或土壤污染的一个原因。In the past, borax or boric acid was used as a raw material in the manufacture of borosilicate glass, glazes, and enamelled ironware. Therefore, the exhaust gas of industrial furnaces or heating furnaces contains boric acid components, which has become a cause of air pollution. In addition, in coal-fired power plants, etc., raw coal contains boric acid components, so the exhaust gas after combustion contains boric acid components, which is also a cause of air pollution. It is well known that the boric acid content discharged into the surrounding environment is another cause of water or soil pollution.
例如,在使用硼砂的高温熔融过程中,其排气中混入了硼酸,该硼酸根据其温度和水蒸气分压,具有用H3BO3、HBO2、B2O3等分子式表示的分子结构。For example, in the high-temperature melting process using borax, boric acid is mixed into the exhaust gas, and this boric acid has a molecular structure represented by molecular formulas such as H 3 BO 3 , HBO 2 , B 2 O 3 according to its temperature and water vapor partial pressure .
以往,还没有有效的方法可除去这些硼酸成分,虽然采用过使用氢氧化钠等碱性物质的湿式洗涤法;把氢氧化钾粉末散布在烟道中,然后用袋滤器或电除尘器把氢氧化钾粉末连同酸性成分一起除去的方法;以及把含有产生了硼酸微粒的气体经过滤器精密过滤的方法等。但是,仍不能使经除去处理后的硼酸成分浓度充分降低,因此不是十分有效的除去方法。In the past, there was no effective method to remove these boric acid components, although the wet scrubbing method using alkaline substances such as sodium hydroxide was used; the potassium hydroxide powder was spread in the flue, and then the hydrogen was oxidized with a bag filter or an electric precipitator A method of removing potassium powder together with acidic components; and a method of finely filtering the gas containing boric acid particles through a filter, etc. However, the concentration of the boric acid component after the removal treatment cannot be sufficiently reduced, and therefore it is not a very effective removal method.
例如,在使用湿式洗涤法等时,如果为提高硼酸成分的去除效率而增加碱溶液循环量,则引起排气温度下降,当排气温度低于酸的露点时,气体中的SO3气体或硫酸气体(以下称为SO3成分)成为硫酸雾,存在引起腐蚀的危险。此外,如果提高循环液的碱浓度,则使反应生成物中的碳酸钠、硫酸钠、硼酸钠的浓度上升,造成结晶析出,堵塞循环管线。另一方面,在对被处理气体中注入氢氧化钾微粉的方法中,由于氢氧化钾和硼酸成分的反应性差,所以必须大量使用氢氧化钾微粉,还必须使用大型化设备,并必须进行回收的反应物和未反应固体废物的处理,从而引起成本增加的问题。此外,在对气体精密过滤的方法中,为了充分除去硼酸成分,有必要在气化后使硼酸成分冷却析出,由于温度要达到硫酸和盐酸的露点以下,因此必须设置特殊的价格非常昂贵的袋滤器。For example, when using wet scrubbing, etc., if the circulation of alkali solution is increased to improve the removal efficiency of boric acid components, the exhaust gas temperature will drop. When the exhaust gas temperature is lower than the acid dew point, the SO3 gas in the gas or Sulfuric acid gas (hereinafter referred to as SO 3 component) becomes sulfuric acid mist, which may cause corrosion. In addition, if the alkali concentration of the circulating liquid is increased, the concentration of sodium carbonate, sodium sulfate, and sodium borate in the reaction product will increase, resulting in crystallization and clogging of the circulation pipeline. On the other hand, in the method of injecting potassium hydroxide fine powder into the gas to be treated, since the reactivity of potassium hydroxide and boric acid components is poor, it is necessary to use a large amount of potassium hydroxide fine powder, and it is also necessary to use large-scale equipment and must be recycled. The disposal of reactants and unreacted solid waste, thus causing the problem of cost increase. In addition, in the method of finely filtering the gas, in order to fully remove the boric acid component, it is necessary to cool and precipitate the boric acid component after gasification. Since the temperature must be below the dew point of sulfuric acid and hydrochloric acid, special and very expensive bags must be installed. filter.
发明内容Contents of the invention
本发明提供了除去气体中所含硼酸成分的气体处理方法。此方法中,使含有标准状态下换算成B2O3的浓度在15mg/m3以上的硼酸成分的气体与选自碱金属碳酸盐和碱金属碳酸氢盐的1种以上的固体碱金属碳酸盐类接触,除去前述气体中的硼酸成分。The present invention provides a gas treatment method for removing boric acid components contained in gas. In this method, a gas containing a boric acid component having a concentration of 15 mg/m3 or more in terms of B2O3 in a standard state is mixed with one or more solid alkali metals selected from alkali metal carbonates and alkali metal bicarbonates. The carbonates are contacted to remove the boric acid component in the aforementioned gas.
本发明能从气体中有效除去硼酸成分,这用以往的处理方法是很难做到的。此外,以往的处理方法中所用的粉体分散装置、袋滤器等干式排气处理设备同样适用于本发明。The present invention can effectively remove the boric acid component from the gas, which is difficult to achieve with the previous treatment methods. In addition, dry exhaust gas treatment equipment such as powder dispersing devices and bag filters used in conventional treatment methods are also applicable to the present invention.
本发明还提供了对脱硝装置的运行作进一步改进的方法,以及对以往被废弃的排气中的硼成分加以有效利用的方法。The present invention also provides a method for further improving the operation of the denitrification device, and a method for effectively utilizing the boron component in the conventionally discarded exhaust gas.
附图说明Description of drawings
图1是对由玻璃熔炉中排出的含硼酸成分的气体的处理方法的流程图。Fig. 1 is a flowchart of a method for treating gas containing boric acid components discharged from a glass melting furnace.
符号的说明:Explanation of symbols:
1:含硼酸成分的玻璃熔炉、2:稳定器、3:袋滤器、4:排气扇、5:排气脱硝装置、6:烟囱、7:碱性水、8:例1中为碳酸氢钠粉末,例2中为氢氧化钾粉末、9:捕集的尘埃、10:第1烟道、11:第2烟道、12:第3烟道、13:第4烟道、14:第5烟道。1: Glass melting furnace containing boric acid, 2: Stabilizer, 3: Bag filter, 4: Exhaust fan, 5: Exhaust denitrification device, 6: Chimney, 7: Alkaline water, 8: Bicarbonate in Example 1 Sodium powder, potassium hydroxide powder in example 2, 9: collected dust, 10: first flue, 11: second flue, 12: third flue, 13: fourth flue, 14: first flue 5 flue.
具体实施方式Detailed ways
本发明所述的含有硼酸成分的气体(以下称被处理气体)包括从含有硼酸成分的玻璃或其他无机材料的加热工序或熔融工序中排出的气体等。具体包括硼硅酸耐热玻璃、玻璃幕墙绝热材料、玻璃纤维、液晶显示用玻璃、玻料釉子、硼铁合金、瓷器等的制造时产生的排气或其他工序中产生的气体等含有硼酸成分的气体。本说明书所述的硼酸成分指H3BO3或其脱水物,主要以H3BO3、HBO2、B2O3表示。硼酸成分的浓度以换算成B2O3计。本发明的方法具有把酸性气体全部除去的效果,当含有硼酸成分的被处理气体中还包含了三氟化硼(BF3)或三氯化硼(BCl3)等酸性气体时可将它们同时除去。可除去的其他酸性气体包括HCl、SO2、SO3、H2SO4、HF、HBr、HI等。The gas containing boric acid components (hereinafter referred to as gas to be processed) in the present invention includes gas discharged from the heating process or melting process of glass or other inorganic materials containing boric acid components. Specifically, borosilicate heat-resistant glass, glass curtain wall insulation material, glass fiber, glass for liquid crystal display, glass frit glaze, ferroboron alloy, porcelain, etc., which contain boric acid components gas. The boric acid component described in this specification refers to H 3 BO 3 or its dehydrated product, and is mainly represented by H 3 BO 3 , HBO 2 , or B 2 O 3 . The concentration of the boric acid component is calculated in terms of B 2 O 3 . The method of the present invention has the effect of removing all acid gases, and when the treated gas containing boric acid components also includes acid gases such as boron trifluoride (BF 3 ) or boron trichloride (BCl 3 ), they can be removed simultaneously. remove. Other acid gases that may be removed include HCl, SO2 , SO3 , H2SO4 , HF, HBr, HI , and the like.
本发明的被处理气体所含硼酸成分量在标准状态下换算成B2O3在15mg/m3以上。但是,即使被处理气体中所含硼酸成分量换算成B2O3在15mg/m3以下,本发明仍然有效。The amount of boric acid contained in the gas to be treated in the present invention is more than 15 mg/m 3 in terms of B 2 O 3 under standard conditions. However, the present invention is still effective even if the amount of boric acid contained in the gas to be processed is 15 mg/ m3 or less in terms of B2O3 .
在本发明中,将固体碱金属碳酸盐类散布在被处理气体中并均匀分散,与呈气体状态的硼酸成分接触,中和后除去。在被处理气体中还包含除硼酸以外的其他酸(如硫酸)时,被处理气体处在其露点以上温度为宜。作为其他例子,也可把固体碱金属碳酸盐类制成粒状、球状或块状,再用该成形物形成填充层后使用。处理大量高温排气时,采用把固体碱金属碳酸盐类的粉末散布在排气烟道中的方法为宜。In the present invention, solid alkali metal carbonates are dispersed and uniformly dispersed in the gas to be treated, contacted with the boric acid component in the gaseous state, and removed after neutralization. When other acids (such as sulfuric acid) other than boric acid are contained in the gas to be processed, it is advisable that the temperature of the gas to be processed is above its dew point. As another example, solid alkali metal carbonates may be formed into pellets, spheres or lumps, and the molded product may be used to form a filled layer. When dealing with a large amount of high-temperature exhaust gas, it is appropriate to scatter solid alkali metal carbonate powder in the exhaust flue.
在本发明中,固体碱金属碳酸盐类只要能经中和反应后除去硼酸成分即可,对其无特别限定。在使用固体碱金属碳酸盐类时,从单位质量的气体处理量大这点考虑,以使用无水盐为宜,当然,含水盐也是同样可使用的。In the present invention, the solid alkali metal carbonates are not particularly limited as long as the boric acid component can be removed after the neutralization reaction. When using solid alkali metal carbonates, it is preferable to use anhydrous salts from the viewpoint of a large gas treatment amount per unit mass, but of course, hydrous salts can also be used in the same way.
作为碱金属碳酸氢盐,由于其可大量且廉价购得,无吸湿性,造粒容易,保存方便,也容易进一步粉碎后获得微细粒径,所以,烧结后可形成多孔质(1m2/g以上)的碳酸钠,其中特别好的是碳酸氢钠。在进行气体精制等的过程中,如果不宜使用钠,则可使用碳酸氢钾。As an alkali metal bicarbonate, because it can be purchased in large quantities and cheaply, it is non-hygroscopic, easy to granulate, easy to store, and easy to obtain a fine particle size after further pulverization, so it can form porous ( 1m2 /g) after sintering. Above) sodium carbonate, wherein particularly preferred is sodium bicarbonate. Potassium bicarbonate can be used if sodium is not suitable for gas refining etc.
此外,作为碱金属碳酸盐类,可使用碳酸钠、碳酸钾等,从可大量且廉价购得考虑,宜使用碳酸钠。在不宜使用钠的场合则使用碳酸钾为佳。作为碳酸钠,特别适于使用称为轻灰的多孔质碳酸钠,因为其比表面积大,而且容易微粉化。In addition, sodium carbonate, potassium carbonate, etc. can be used as alkali metal carbonates, and sodium carbonate is preferably used because it can be purchased in large quantities and at low cost. Potassium carbonate is preferably used where sodium is not suitable. As sodium carbonate, porous sodium carbonate called light ash is particularly suitable because it has a large specific surface area and is easily micronized.
使用多孔质碳酸钠时,优选其比表面积为1m2/g以上的轻灰。在多孔质以外,平均粒径小则比表面积增加,即使是称为重灰的非多孔质碳酸钠,也能经微粉化后使其比表面积达到1m2/g以上,从而使其反应性提高。从容易粉碎和多孔质考虑,轻灰具有比表面积更大、性能更好的优点。另一方面,重灰具有一般容易购得、容积小、运费低等优点。所述比表面积是通过BET法获得的值。When porous sodium carbonate is used, light ash having a specific surface area of 1 m 2 /g or more is preferable. In addition to porous, the specific surface area increases when the average particle size is small, and even the non-porous sodium carbonate called heavy ash can be micronized to make the specific surface area more than 1m 2 /g, thereby improving its reactivity . From the perspective of easy crushing and porosity, light ash has the advantages of larger specific surface area and better performance. On the other hand, heavy ash has the advantages of being generally readily available, small in volume, and low in shipping costs. The specific surface area is a value obtained by the BET method.
这些固体碱金属碳酸盐类可单独使用也可混合使用,没有任何差异。此外,如下所述,为了提高固体碱金属碳酸盐类及其粉体的流动性,又为了防止结块而添加的防结块剂可使用天然产品或合成产品。在使用碳酸钠或碳酸钾作为固体碱金属碳酸盐类时,由于其吸湿性强,需处于长期包装状态下进行保管,因此采用经防湿处理后的包装材料进行包装为宜。具体的包装材料以采用按JIS-Z0208规定的40℃时的透湿性在5g/m2·日以下的材料为宜。所述透湿度是指把包装材料作为界面,界面一侧是相对湿度90%的空气,界面另一侧是保持干燥状态的氯化钙,然后把经过24小时后通过界面的水蒸气质量换算成每单位面积包装材料的数值。特别理想的是40℃时的透湿度在1g/m2·日以下。These solid alkali metal carbonates may be used alone or in combination without any difference. In addition, as described below, natural or synthetic products can be used as anti-caking agents added in order to improve the fluidity of solid alkali metal carbonates and their powders and to prevent caking. When sodium carbonate or potassium carbonate is used as solid alkali metal carbonates, they need to be stored in long-term packaging due to their strong hygroscopicity, so it is advisable to use packaging materials after moisture-proof treatment for packaging. As a specific packaging material, it is preferable to use a material whose moisture permeability at 40°C according to JIS-Z0208 is 5 g/m 2 ·day or less. The moisture permeability refers to the packaging material as an interface, one side of the interface is air with a relative humidity of 90%, and the other side of the interface is calcium chloride kept in a dry state, and then the mass of water vapor passing through the interface after 24 hours is converted into The value of packaging material per unit area. It is particularly desirable that the moisture permeability at 40°C is 1 g/m 2 ·day or less.
所用固体碱金属碳酸盐类的体积平均粒径最好为1~100μm。这样,固体碱金属碳酸盐类粒子的比表面积较大,与硼酸成分的反应性较高,可有效除去硼酸成分。此外,由于单位质量的粒子个数较多,所以被处理气体中的个数密度提高,能够缩短硼酸成分向烟道内的粒子扩散的距离,可提高反应性。从硼酸成分的除去效果看,对平均粒径的下限无特别规定,但如果平均粒径不足1μm,则粉碎操作会提高工业制造的成本。如果平均粒径超过0.1mm,则散布在烟道内时,不能够充分反应而直接沉入烟道底部,所以也不理想。因此,平均粒径较好是在50μm以下,更好是在30μm以下,特别好的是在20μm以下。The volume average particle diameter of the solid alkali metal carbonates used is preferably 1 to 100 µm. In this way, the solid alkali metal carbonate particles have a large specific surface area, have high reactivity with boric acid components, and can effectively remove boric acid components. In addition, since the number of particles per unit mass is large, the number density in the gas to be processed increases, and the distance for the boric acid component to diffuse into the particles in the flue can be shortened, thereby improving reactivity. From the viewpoint of the removal effect of the boric acid component, the lower limit of the average particle size is not particularly specified, but if the average particle size is less than 1 μm, the pulverization operation will increase the cost of industrial production. If the average particle size exceeds 0.1 mm, it cannot react sufficiently when dispersed in the flue, and sinks directly to the bottom of the flue, which is not preferable. Therefore, the average particle diameter is preferably at most 50 μm, more preferably at most 30 μm, particularly preferably at most 20 μm.
在本发明中,平均粒径是指用激光衍射散射式粒度分布测定装置进行测定,把全体积作为100%,求取累积曲线,当其累积体积到达50%时的粒径就称为平均粒径(μm)。In the present invention, the average particle size refers to measuring with a laser diffraction and scattering particle size distribution measuring device. The total volume is regarded as 100%, and the cumulative curve is obtained. When the cumulative volume reaches 50%, the particle size is called the average particle size. Diameter (μm).
固体碱金属碳酸盐类向被处理气体的散布量是对应于换算成B2O3为1摩尔的气体中的硼酸成分,以0.5~50倍摩尔(例如,碳酸氢钠用NaHCO3换算表示的摩尔数,碳酸钠用Na2CO3换算表示的摩尔数)为宜。如果散布量不足0.5倍摩尔,则与硼酸成分反应时当量不够,使硼酸成分的降低量不充分,效果不理想;如果添加量超过50倍摩尔,则成本过高,也不理想。此外,许多情况下排气中含有硫的氧化物、氯化氢、氟化氢等酸性气体,本发明的固体碱金属碳酸盐类与这些酸性气体有很高的反应率,因而通过反应被消耗掉了。所以,为除去其他各种酸性气体,与氢氧化钙粉末的散布或氢氧化钠的湿式喷淋组合使用为宜,这样就可使上述固体碱金属碳酸盐类的散布量减少。The amount of solid alkali metal carbonates dispersed in the gas to be treated is 0.5 to 50 times the mole of the boric acid component in the gas converted to 1 mole of B2O3 (for example, sodium bicarbonate is expressed in terms of NaHCO3 The number of moles of sodium carbonate expressed in terms of Na2CO3 ) is appropriate . If the dispersion amount is less than 0.5 times mole, the equivalent weight is not enough when reacting with the boric acid component, so that the reduction of the boric acid component is not sufficient, and the effect is not ideal; if the addition amount exceeds 50 times the mole, the cost is too high and is not ideal. In addition, in many cases, the exhaust gas contains acid gases such as sulfur oxides, hydrogen chloride, and hydrogen fluoride, and the solid alkali metal carbonates of the present invention have a high reaction rate with these acid gases, so they are consumed by the reaction. Therefore, in order to remove other various acid gases, it is advisable to use it in combination with the spraying of calcium hydroxide powder or the wet spraying of sodium hydroxide, so that the amount of spraying of the above-mentioned solid alkali metal carbonates can be reduced.
固体碱金属碳酸盐类向被处理气体中散布的方法包括通过空气输送注入烟道等的方法,使用喷射泵通过压缩气体边吸引边注入粉体的方法,以及后述的在使用前即刻粉碎,即从粉碎机的排出口直接注入的方法等。The method of distributing solid alkali metal carbonates into the gas to be treated includes the method of injecting into the flue by air delivery, the method of injecting the powder while sucking the compressed gas using a jet pump, and crushing immediately before use as described later, That is, the method of directly injecting from the discharge port of the pulverizer, etc.
为除去散布在被处理气体中的固体碱金属碳酸盐类,可使用电除尘器、袋滤器、文丘里洗气器、填充塔等设备。In order to remove solid alkali metal carbonates dispersed in the treated gas, equipment such as electrostatic precipitators, bag filters, Venturi scrubbers, and packed towers can be used.
利用本发明的方法,使标准状态下换算成B2O3的被处理气体中的硼酸成分的浓度可降到处理前的60质量%以下,更好的是降到处理前的50质量%以下。Utilize the method of the present invention, make the concentration of the boric acid component in the processed gas converted into B2O3 under the standard state can be reduced to below 60 mass % before processing, more preferably below 50 mass % before processing .
大粒子的固体碱金属碳酸盐类需粉碎后再使用的情况下,对其平均粒径的调整方法包括在向烟道等散布前即刻粉碎的方法(以下称为现场粉碎法),预先把大粒子微粉碎并保存在贮槽中供以后使用的方法(以下称为预粉碎法)。When large particles of solid alkali metal carbonates need to be pulverized before use, the method of adjusting the average particle size includes the method of pulverizing immediately before spreading to the flue (hereinafter referred to as the on-site pulverization method). A method in which the particles are finely pulverized and stored in a storage tank for later use (hereinafter referred to as the pre-pulverization method).
对于现场粉碎法,平时把大粒子保存在贮槽中,在使用前即刻定量供给粉碎机进行粉碎,然后直接散布于烟道等内。所用的粉碎机包括针孔式研磨机、粉磨机等冲击式粉碎机或射流磨碎机等气流式粉碎机等。为达到平均粒径20μm以下的高效粉碎,宜使用具有分级装置的粉碎机。此外,为提高与硼酸成分的反应性,使固体碱金属碳酸盐类粒子经粉碎、分级后,其筛下累积粒度分布达到90%粒子的粒径在60μm以下,然后再注入气体中为宜。如果90%粒子的粒径在30μm以下则更佳。所述的分级机可使用风力式分级机。所述的粉碎机可使用ホソカヮミクロン株式会社制造的干式冲击式微粉碎机(商品名:ACM粉磨机)等内部设置干式风力分级装置的机器。For the on-site pulverization method, the large particles are usually stored in the storage tank, and immediately before use, the pulverizer is supplied to the pulverizer for pulverization, and then directly dispersed in the flue, etc. The pulverizer used includes an impact pulverizer such as a pinhole grinder and pulverizer, or an airflow pulverizer such as a jet attritor. In order to achieve high-efficiency pulverization with an average particle size below 20 μm, it is advisable to use a pulverizer with a classification device. In addition, in order to improve the reactivity with the boric acid component, it is advisable to inject the solid alkali metal carbonate particles into the gas after crushing and classifying, and the cumulative particle size distribution under the sieve reaches 90% of the particle size below 60 μm. It is better if 90% of the particles have a particle size below 30 μm. Described classifier can use wind type classifier. Described pulverizer can use the dry-type impact-type fine pulverizer (trade name: ACM pulverizer) manufactured by Hosoka Homicron Co., Ltd., etc., which are equipped with dry-type air classification device inside.
对于预粉碎法,预先把大粒子粉碎成所需的平均粒径并保存在贮槽中,在使用时再将其散布于烟道等内。所用的粉碎机,除了以上所述外,也可使用球磨机、振动研磨机、介质搅拌研磨机等介质式粉碎机。此外,还可采用经湿式粉碎机微粉碎后再干燥的方法。For the pre-crushing method, the large particles are crushed into the required average particle size in advance and stored in a storage tank, and then dispersed in the flue or the like when used. As the pulverizer to be used, in addition to the above, a media type pulverizer such as a ball mill, a vibrating mill, a media agitation mill, or the like can also be used. In addition, it is also possible to use a method of finely pulverizing with a wet pulverizer and then drying.
一般情况下,现场粉碎法适用于可设置专用粉碎设备的使用量大的场合;预粉碎法适用于集中后在其他场所进行粉碎后,对使用量小或达到10μm左右微粉碎的除硼酸成分的场合。In general, the on-site crushing method is suitable for occasions where special crushing equipment can be installed with a large amount of use; the pre-grinding method is suitable for the removal of boric acid components with a small amount of use or micro-grinding of about 10 μm after crushing in other places after concentration occasion.
被粉碎的原料的平均粒径以50~500μm为宜,如果平均粒径不满50μm,则向粉碎机稳定供给有困难,所以不理想;如果平均粒径超过500μm,要粉碎到20μm以下,则粉碎机设备庞大,所以也不理想。The average particle size of the raw material to be pulverized is preferably 50-500 μm. If the average particle size is less than 50 μm, it will be difficult to stably supply it to the pulverizer, so it is not ideal; The machine equipment is huge, so it is not ideal.
在预粉碎法中,粉碎物在保存期间发生凝集,这样在使用时就很难将粉碎物定量地供给烟道等。因此,可将被粉碎物质与防结块剂一起粉碎,或粉碎后加入防结块剂。In the pre-crushing method, the pulverized product aggregates during storage, so that it is difficult to quantitatively supply the pulverized product to a flue or the like at the time of use. Therefore, the material to be pulverized can be pulverized together with the anti-caking agent, or the anti-caking agent can be added after pulverization.
所述的防结块剂介于固体碱金属碳酸盐类粒子之间,防止固体碱金属碳酸盐类粒子相互间的接触,从而防止了固体碱金属碳酸盐类粒子的结块。由于防结块剂的添加可阻止固体碱金属碳酸盐类在粉碎时或固体碱金属碳酸盐类微粉在散布时的凝集,因此也适用于现场粉碎法。The anti-caking agent is interposed between the solid alkali metal carbonate particles to prevent the solid alkali metal carbonate particles from contacting each other, thereby preventing the solid alkali metal carbonate particles from agglomerating. Since the addition of the anti-caking agent can prevent the agglomeration of solid alkali metal carbonates during pulverization or the solid alkali metal carbonate fine powders during dispersion, it is also suitable for on-site pulverization.
防结块剂的平均粒径以0.005~5μm为宜。如果防结块剂的平均粒径在0.005μm以下,则防止结块的效果不佳,而且无法作为价廉的工业制品从市场购得,因此不理想。如果平均粒径超过5μm,则原料为微粒子时,即使添加相同质量比例的防结块剂,由于防结块剂的个数少,其防止结块的效果就差,因此也不理想。防结块剂的平均粒径以0.005~2μm为更佳,而以0.005~0.1μm为最佳。The average particle size of the anti-caking agent is preferably 0.005-5 μm. If the average particle diameter of the anti-blocking agent is 0.005 μm or less, the anti-blocking effect will be poor, and it will not be commercially available as an inexpensive industrial product, which is not preferable. If the average particle diameter exceeds 5 μm, then when the raw material is fine particles, even if the anti-caking agent is added in the same mass ratio, since the number of the anti-caking agent is small, the effect of preventing caking is poor, so it is not ideal. The average particle size of the anti-caking agent is more preferably 0.005-2 μm, and most preferably 0.005-0.1 μm.
所述防结块剂可使用众所周知的以阻止粉体结块或提高滚动性为目的的添加物,包括碳酸镁、二氧化硅、氧化铝、铝硅酸盐、沸石、滑石粉、硬脂酸盐等,也可混合使用上述几种物质。其中优选二氧化硅,而在二氧化硅中特别优选平均粒径小、阻止结块的效果和提高流动性效果俱佳,且容易购得的湿二氧化硅。The anti-caking agent can use well-known additives for the purpose of preventing powder caking or improving rolling properties, including magnesium carbonate, silicon dioxide, aluminum oxide, aluminosilicate, zeolite, talc, stearic acid Salt, etc., can also be used in combination with the above-mentioned several substances. Among them, silicon dioxide is preferred, and among silicon dioxide, wet silicon dioxide, which has a small average particle size, excellent effects of preventing caking and improving fluidity, and is easily available, is particularly preferred.
在使用湿二氧化硅时,宜使用根据固体碱金属碳酸盐类在装置中的散布位置而在水中分散性良好的亲水性湿二氧化硅。其理由是,如果使用疏水性的湿二氧化硅,虽对固体碱金属碳酸盐类的流动性改善的效果良好,但是,以在湿式排烟脱硫装置的上流散布固体碱金属碳酸盐类及其防结块剂的情况为例,在排烟脱硫装置的吸收塔内凝集了疏水性湿二氧化硅,并在气液界面形成膜,这样有可能由于搅拌和混合使空气进入膜内,并出现泡无法消失的发泡现象。此外,在把反应后的固体碱金属碳酸盐类溶解于水后废弃的情况也同样是以亲水性的湿二氧化硅为宜。When wet silica is used, it is preferable to use hydrophilic wet silica that is well dispersible in water depending on where the solid alkali metal carbonates are dispersed in the device. The reason is that if hydrophobic wet silica is used, the effect of improving the fluidity of solid alkali metal carbonates is good, but the solid alkali metal carbonates and their The case of anti-caking agent is taken as an example. Hydrophobic wet silica is condensed in the absorption tower of the exhaust gas desulfurization device, and a film is formed at the gas-liquid interface. This may cause air to enter the film due to stirring and mixing, and appear Foaming phenomenon in which bubbles cannot disappear. In addition, when dissolving the reacted solid alkali metal carbonates in water and disposing of them, it is also preferable to use hydrophilic wet silica.
湿二氧化硅如不作疏水性处理就有亲水性,适于用作防结块剂。亲水性的湿二氧化硅不浮在水面上而是分散在水中,因此,不发生由于上述的发泡引起的故障。另一方面,在散布固体碱金属碳酸盐类及其防结块剂的地方与排烟脱硫装置之间设置电除尘器的方法中,由于不发生前述发泡等故障,作为防结块剂,无论是疏水性的还是亲水性的都可使用。Wet silica, if not treated with hydrophobicity, is hydrophilic and suitable for use as an anti-caking agent. Hydrophilic wet silica does not float on the water surface but is dispersed in water, and therefore, failure due to the above-mentioned foaming does not occur. On the other hand, in the method of installing an electrostatic precipitator between the place where the solid alkali metal carbonates and their anti-caking agents are spread and the exhaust gas desulfurization device, since the aforementioned problems such as foaming do not occur, as an anti-caking agent, Either hydrophobic or hydrophilic can be used.
也可使用沸石作为防结块剂。沸石作为防结块剂的效果比湿二氧化硅差,但由于沸石能与被处理气体中的酸性成分发生中和反应,因此可以使用。特别优选的是称为4A型沸石的合成沸石,其平均粒径小,约为1~5μm,并含有钠,因此也具有与酸性成分的中和作用。而且,所述沸石经干燥后的粉末也可作干燥剂使用,它可抑制粉碎后的固体碱金属碳酸盐类微粉因吸水引起的结块或凝集。因此,如果组合使用沸石和湿二氧化硅,则效果更佳,这特别适用于选用碳酸钠作为固体碱金属碳酸盐类的场合,既能防止碳酸钠吸湿而生成一水合盐,又能防止结块。Zeolites can also be used as anti-caking agents. Zeolites are less effective than wet silica as anti-caking agents, but can be used due to their ability to neutralize acidic components in the gas being treated. Especially preferred is a synthetic zeolite called 4A type zeolite, which has a small average particle size of about 1 to 5 μm and contains sodium, so it also has a neutralizing effect on acidic components. Moreover, the dried powder of the zeolite can also be used as a desiccant, which can inhibit the agglomeration or agglomeration of the pulverized solid alkali metal carbonate micropowder due to water absorption. Therefore, if zeolite and wet silica are used in combination, the effect will be better, which is especially suitable for the occasion where sodium carbonate is selected as the solid alkali metal carbonate, which can prevent sodium carbonate from absorbing moisture and form monohydrate salt, and prevent condensation. piece.
本发明的防结块剂的用量为固体碱金属碳酸盐类的0.1~5重量%。如果添加量不足0.1重量%,则对固体碱金属碳酸盐类的流动性改善效果差,因此不理想。另一方面,如果添加量超过5重量%,则固体碱金属碳酸盐类的流动性改善效果并不随其添加量的增加而提高,这样成本就上升,因此也不理想。特别优选的添加量为0.3~2重量%。The dosage of the anti-caking agent of the present invention is 0.1-5% by weight of the solid alkali metal carbonates. If the added amount is less than 0.1% by weight, the effect of improving the fluidity of solid alkali metal carbonates is poor, which is not preferable. On the other hand, if the added amount exceeds 5% by weight, the fluidity-improving effect of the solid alkali metal carbonates does not increase as the added amount increases, which increases the cost, which is not preferable. A particularly preferable addition amount is 0.3 to 2% by weight.
作为固体碱金属碳酸盐类的结块防止和流动性改善的方法,可在平均粒径在20μm以下的固体碱金属碳酸盐类微粉中加入平均粒超过20μm、特别是粒径在50μm以上的固体碱金属碳酸盐类粗粒。这样在用预粉碎法把固体碱金属碳酸盐类微粉保存在贮槽中一定时间后再用于气体处理的情况下,可改善后述的来自贮槽的微粉的排出性。在较大的粗粒子的重量和体积作用下,使得由微粒子形成的松散结块散开。As a method of preventing caking and fluidity improvement of solid alkali metal carbonates, it is possible to add a solid with an average particle size of more than 20 μm, especially a particle size of 50 μm or more, to solid alkali metal carbonate fine powder with an average particle size of 20 μm or less Coarse particles of alkali metal carbonates. In this way, when the solid alkali metal carbonate fine powder is stored in the storage tank for a certain period of time by the pre-pulverization method and then used for gas treatment, the discharge performance of the fine powder from the storage tank described later can be improved. Under the action of the weight and volume of the larger coarse particles, the loose agglomerates formed by the fine particles are dispersed.
也可把防结块剂和上述粗粒一起加入平均粒径20μm以下的固体碱金属碳酸盐类微粉中后再进行气体处理。粗粒的混合量一般为平均粒径20μm以下的固体碱金属碳酸盐类与该粗粒的合计量的10~30重量%。例如,固体碱金属碳酸盐类用碳酸氢钠或碳酸钠的情况下,可相应分别使用粗粒状的碳酸氢钠或碳酸钠。It is also possible to add the anti-caking agent and the above-mentioned coarse particles into the solid alkali metal carbonate micropowder with an average particle size of 20 μm or less before gas treatment. The mixing amount of coarse particles is generally 10 to 30% by weight of the total amount of solid alkali metal carbonates having an average particle diameter of 20 μm or less and the coarse particles. For example, when sodium bicarbonate or sodium carbonate is used as solid alkali metal carbonates, coarse granular sodium bicarbonate or sodium carbonate can be used accordingly.
按照上述的用量比例混入粗粒,可防止出现粉体只在贮槽的中央部分排出,而在槽壁附近的粉体仍残留下来的“凹孔”现象,此效果可以通过利用物理方法混入大粒子而获得。从硼酸成分的除去效果考虑,使用固体碱金属碳酸盐类同类的粗粒时,该粗粒本身也具有一定程度的除去硼酸成分的功能。Mixing coarse particles according to the above-mentioned dosage ratio can prevent the phenomenon of "concave hole" in which the powder is only discharged in the central part of the storage tank, while the powder near the tank wall remains. This effect can be achieved by using physical methods. particles are obtained. In view of the removal effect of the boric acid component, when coarse particles of the same type as solid alkali metal carbonates are used, the coarse particles themselves also have a function of removing the boric acid component to a certain extent.
本发明的气体处理方法是在除去硼酸成分后,优选使用排烟脱硫装置。通过排烟脱硫装置的使用,可有效除去气体中SO2、SO3及硫酸成分。In the gas treatment method of the present invention, it is preferable to use a flue gas desulfurization device after removing the boric acid component. Through the use of exhaust gas desulfurization equipment, SO 2 , SO 3 and sulfuric acid components in the gas can be effectively removed.
本发明是干式法,把固体碱金属碳酸盐类粉末散布在被处理气体中,因此,所用装置和湿式不同,其装置和运行管理方便,操作稳定。此外,与使用氢氧化钙、碳酸钙或氢氧化镁等情况不同,中和后的残渣和未反应物是水溶性的。因此,如果溶解于水用公知的排水处理方法除去硼酸,就可减少固体废物。The present invention is a dry method, which disperses solid alkali metal carbonate powder in the treated gas. Therefore, the device used is different from the wet method, and its device and operation management are convenient and stable. In addition, unlike the case where calcium hydroxide, calcium carbonate, or magnesium hydroxide is used, the residue and unreacted matter after neutralization are water-soluble. Therefore, solid waste can be reduced if boric acid is removed by dissolving in water and using known wastewater treatment methods.
本发明中,被处理气体经固体碱金属碳酸盐类处理后,可再用排烟脱硫装置或排烟脱硝装置进行处理。In the present invention, the gas to be treated can be treated with a flue gas desulfurization device or a flue gas denitrification device after being treated with solid alkali metal carbonates.
在本发明中,用排烟脱硝装置处理被处理气体时,特别是采用碳酸氢钠、碳酸氢钾、轻灰或碳酸钾的情况下,可使以V2O5等为活性成分的脱硝催化剂层的入口处的SOx浓度降至10ppm以下,更好的是降至5ppm以下。这样就可延长催化剂的使用寿命。因脱硝而组合使用的NH3和SO3的反应可防止生成NH4HSO4。In the present invention, when the gas to be treated is treated with a flue gas denitrification device, especially in the case of using sodium bicarbonate, potassium bicarbonate, light ash or potassium carbonate, the denitrification catalyst with V 2 O 5 etc. as active components can be used The SOx concentration at the inlet of the layer falls below 10 ppm, more preferably below 5 ppm. This prolongs the useful life of the catalyst. The reaction of NH 3 and SO 3 used in combination for denitrification prevents the formation of NH 4 HSO 4 .
在本发明中,用固体碱金属碳酸盐类处理以硼酸成分为原料的来自玻璃熔融工序的排气,经处理后产生的硼酸钾金属盐用袋滤器捕集,捕集的硼酸钾金属盐可作为原料的一部分再循环使用于熔融工序。在用袋滤器等捕集的固体碱金属碳酸盐类的反应物中也包含了与除硼酸之外的酸性气体形成的反应生成物的情况下,要考虑其组成,并调整其他原料的配比,作为玻璃的配料成分被用于熔融工序中。In the present invention, solid alkali metal carbonates are used to process the exhaust gas from the glass melting process with boric acid components as raw materials, and the potassium borate metal salt produced after the treatment is collected with a bag filter, and the potassium borate metal salt of capture can be It is recycled as a part of the raw material and used in the melting process. When the reaction products of solid alkali metal carbonates collected by bag filters, etc. also include reaction products formed with acid gases other than boric acid, the composition should be considered and the ratio of other raw materials should be adjusted. , used as a glass ingredient in the melting process.
为了确认加入碳酸氢钠后对除去气体中硼酸成分的效果,进行在实际上含有硼酸的玻璃熔炉的排气中散布碳酸氢钠粉末的试验。In order to confirm the effect of adding sodium bicarbonate on the removal of boric acid components in the gas, a test was conducted in which sodium bicarbonate powder was sprinkled in the exhaust gas of a glass melting furnace that actually contained boric acid.
以下按照图1对本发明的实施例进行说明。An embodiment of the present invention will be described below with reference to FIG. 1 .
熔炉1中产生的约500℃排气通过第1烟道10送入稳定器2。在稳定器2中加入碱性水7除去SO2等,并使气体温度降至约200℃。接着,对进入稳定器2和袋滤器3之间的第2烟道11的排气中注入碳酸氢钠粉末8,中和除去硼酸成分,再送往袋滤器3,然后尘埃与在稳定器2中未被除去的残余SO2和硼酸成分反应,除去生成的粉尘等。用袋滤器3捕集到的尘埃9被排出系统外。另一方面,通过袋滤器的排气经第3烟道12后利用排气扇4作用被送入第4烟道13,再通过第5烟道14被送入烟囱6,最后从烟囱6排出。The exhaust gas at about 500°C generated in the furnace 1 is sent to the stabilizer 2 through the first flue 10 . Add alkaline water 7 to the stabilizer 2 to remove SO2 etc. , and lower the gas temperature to about 200°C. Then, inject sodium bicarbonate powder 8 into the exhaust gas entering the second flue 11 between the stabilizer 2 and the bag filter 3, neutralize and remove the boric acid component, then send to the bag filter 3, and then the dust is mixed with the stabilizer 2 Residual SO 2 that has not been removed reacts with boric acid components to remove generated dust, etc. The dust 9 collected by the bag filter 3 is discharged out of the system. On the other hand, the exhaust gas passing through the bag filter passes through the third flue 12 and is sent into the fourth flue 13 by the action of the exhaust fan 4, then is sent into the chimney 6 through the fifth flue 14, and finally discharged from the chimney 6 .
含有硼酸成分的玻璃熔炉是换热式的平炉,其重油消耗量为450L/h、排气流量8000m3/h,来自炉内的排气中的硼酸成分换算成B2O3为600mg/m3。L表示容量的单位“升”,气体的体积是指标准状态下的体积。The glass melting furnace containing boric acid is a heat exchange type open hearth furnace, its heavy oil consumption is 450L/h, the exhaust flow rate is 8000m 3 /h, and the boric acid component in the exhaust gas from the furnace is 600mg/m converted into B 2 O 3 3 . L represents the unit "liter" of capacity, and the volume of gas refers to the volume under the standard state.
如图1所示,对排气的取样是在袋滤器出口的第3烟道12处,用圆筒滤纸和水吸收并固定含有排气的硼酸成分,通过ICP发光分析法(电感耦合等离子原子分光分析)分析硼酸成分,再换算成B2O3。As shown in Figure 1, the exhaust gas is sampled at the 3rd flue 12 at the outlet of the bag filter, absorbing and fixing the boric acid components containing the exhaust gas with cylindrical filter paper and water, and using the ICP emission analysis method (inductively coupled plasma atom Spectroscopic analysis) to analyze boric acid components, and then convert to B 2 O 3 .
在本实施例中,使用日机装株式会社制造的マィクロトラックFRA 9220测定平均粒径。此外,ICP发光分析装置使用的是セィコ一电子株式会社制造的SPS4000。In this example, the average particle diameter was measured using Microtrac FRA 9220 manufactured by Nikkiso Co., Ltd. In addition, SPS4000 manufactured by Seiko Electronics Co., Ltd. was used as the ICP emission analyzer.
[例1(实施例)][Example 1 (Example)]
把平均粒径102μm的碳酸氢钠(旭硝子株式会社制造)用粉碎机(ホソカヮミクロン公司制造的干式粉碎机,商品名:ACM粉磨机)粉碎成平均粒径为9μm、且累积筛下粒度分布的90%粒子的粒径为19μm的碳酸氢钠粉末。在微粉碎时,把平均粒径0.01μm的亲水性湿二氧化硅(日本ァェロジル株式会社制造,商品名:AEROSIL-R90G)按1.0重量%(以碳酸氢钠粉末为基准)添加、混合在碳酸氢钠粉末中。Sodium bicarbonate (manufactured by Asahi Glass Co., Ltd.) with an average particle diameter of 102 μm was pulverized with a pulverizer (dry pulverizer manufactured by Hosoka Hemicron Co., Ltd., trade name: ACM pulverizer) into an average particle diameter of 9 μm and a cumulative under-sieve particle size distribution. 90% of the particles have a particle size of 19 μm sodium bicarbonate powder. During fine pulverization, hydrophilic wet silica (manufactured by Japan Aerosil Co., Ltd., trade name: AEROSIL-R90G) with an average particle diameter of 0.01 μm was added and mixed in an amount of 1.0% by weight (based on sodium bicarbonate powder). sodium bicarbonate powder.
注入碳酸氢钠粉末时的结果示于表1。碳酸氢钠的散布量用对应于1摩尔的B2O3的倍数来表示。Table 1 shows the results when sodium bicarbonate powder was injected. The amount of sodium bicarbonate dispersed is expressed in multiples corresponding to 1 mole of B 2 O 3 .
此外,在不散布作为固体碱金属碳酸盐类的碳酸氢钠微粉的情况下,来自烟囱的排气组成是含有10体积%的O2、15体积ppm的SO2。In addition, the exhaust gas composition from the chimney contained 10 volume % of O 2 and 15 volume ppm of SO 2 without spraying fine sodium bicarbonate powder which is a solid alkali metal carbonate.
表1Table 1
在排气扇4出口的第4烟道13处,用连续自动分析仪记录SO2的浓度变化,记录所示SO2浓度从15体积ppm降至3体积ppm,显示SO2的除去效果。这样,就能够实现脱硝装置的以V2O5等为活性成分的脱硝催化剂层的使用寿命的延长。此外,碳酸氢钠粉末的注入对袋滤器3等现有设备并无影响。At the fourth flue 13 at the outlet of the exhaust fan 4, use a continuous automatic analyzer to record the concentration change of SO 2 , and record the SO 2 concentration from 15 volume ppm to 3 volume ppm, showing the removal effect of SO 2 . In this way, the service life of the denitration catalyst layer containing V 2 O 5 etc. as active components of the denitration device can be extended. In addition, the injection of sodium bicarbonate powder has no effect on existing equipment such as bag filter 3.
[例2][Example 2]
试验中除使用平均粒径4μm、90%的粒径为33μm的氢氧化钙来代替例1中的碳酸氢钠之外,其他条件都与例1相同,其结果示于表2。In the test, except that calcium hydroxide of 33 μm in average particle diameter 4 μm and 90% of particle diameter is used to replace sodium bicarbonate in example 1, other conditions are all the same as example 1, and the results are shown in table 2.
在不散布氢氧化钙的场合下,试验时来自烟囱的排气组成是含有10体积%的O2、15体积ppm的SO2。When calcium hydroxide was not dispersed, the composition of the exhaust gas from the chimney during the test contained 10 volume % of O 2 and 15 volume ppm of SO 2 .
表2Table 2
与例1相同,记录SO2的浓度变化,SO2浓度从15体积ppm变为12体积ppm,可知没有明显降低。此外,氢氧化钙的散布对袋滤器等现有设备并无影响。Same as Example 1, the concentration change of SO 2 was recorded, and the SO 2 concentration changed from 15 volume ppm to 12 volume ppm, and it can be seen that there was no significant decrease. In addition, the dispersion of calcium hydroxide has no effect on existing equipment such as bag filters.
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| CN102093592B (en) * | 2010-12-31 | 2012-11-21 | 常州市英特玛柯橡塑科技有限公司 | Auxiliary foaming agent and preparation method thereof |
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| US4631178A (en) * | 1983-04-18 | 1986-12-23 | Owens-Corning Fiberglas Corporation | Method of removing boric oxide from flue gases |
| CN1045928A (en) * | 1989-03-28 | 1990-10-10 | 索格股份公司 | Method for purifying waste gas discharged from glass melting furnace |
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| US4631178A (en) * | 1983-04-18 | 1986-12-23 | Owens-Corning Fiberglas Corporation | Method of removing boric oxide from flue gases |
| CN1045928A (en) * | 1989-03-28 | 1990-10-10 | 索格股份公司 | Method for purifying waste gas discharged from glass melting furnace |
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