The specific embodiment
The specific embodiment one: present embodiment is a kind of towy bioremediation, and it may further comprise the steps: a. enzymatic degradation → b. hot water dissolving → c. extraction → d. hot water dissolving → e. dehydration → f. softness → g. dehydration → h. oven dry → i. fibre machinery division;
Described " a. enzymatic degradation " process is: the soft water water temperature is risen to 15~65 ℃, under the condition of PH=7~9.5, add refining enzyme 301L, the addition of refining enzyme 301L accounts for 0.5%~3% of thick numb weight; Add thick fiber crops then, soak after 1~8 hour discharge opeing; Immersion process need keep the temperature of water at 15~65 ℃;
The concrete enzymatic degradation process of setting forth can be divided into following three steps:
(1) enzyme activates: soft water is under the condition of PH=7~9.5, water temperature remains on 15~65 ℃, add refining enzyme 301L, mechanical agitation fully mixes refining enzyme 301L with water, make enzyme enter the state of activity and rate of catalysis reaction the best thereof, the addition of refining enzyme 301L accounts for 0.5%~3% of thick numb weight; Described refining enzyme 301L is that letter (China) Bioisystech Co., Ltd of Novi sells;
(2) thick fiber crops are soaked into: water temperature remains on 15~65 ℃, and thick fiber crops are successively evenly joined in the solution of " enzyme activation " process preparation with fluffy state, and every adding one deck will press down raw material, makes raw material fully by behind the solution impregnation, adds one deck down again, to all adding;
(3) commensal degraded: after " thick fiber crops are soaked into " process finished, water temperature remained on 15~65 ℃, soaks 1~8 hour, the centre is stirred and is soaked into material 1~4 time or utilize circulating water device to make solution keep flowing, under the efficient catalytic effect of enzyme, flax commensal is degraded rapidly, forms solable matter; Reach discharge opeing after the soak time; Immersion process need keep the temperature of water at 15~65 ℃, water temperature keeps method of temperature can adopt the incubator with better heat insulation effect, also can take other heat preserving methods, final purpose is to want strict control water temperature between 15~65 ℃, can guarantee to realize purpose of the present invention;
Described thick sack is drawn together flax one thick and second hards; Flax one slightly is meant in producing the process of scutched line, and the disorderly linen fibre under manually falling after the combing or combing is commonly called as one thick.Second hards is meant in producing the process of scutched line, and the noil of generation after handling through noil (cast tow) processing machine, promptly becomes second hards, is commonly called as two thick.
Described " c. extraction " process is: the soft water water temperature is risen to 50~100 ℃, add and account for original thick numb weight 1.5%~5%, mass concentration at the NaOH sheet alkali more than 96%, after stirring well, add the liquid sodium silicate that accounts for original thick numb weight 1~5%, modulus 2.2~2.5 again and stir evenly; The control water temperature is put into then through the thick fiber crops behind the b step hot water dissolving and was soaked 30~90 minutes at 90~100 ℃, and purpose is to make it dissolve most of commensal degradation product, discharge opeing then; Immersion process need keep the temperature of water at 90~100 ℃;
Described " e. dehydration " process is: with Water Extraction Machinery the thick fiber crops of d step gained are dewatered, make its dehydration after moisture content be 35~60%;
Described " f. softness " process is: the soft water water temperature is risen to 30~50 ℃, add the softener account for original thick numb weight 1~5%, after stirring, put into the thick fiber crops after the dehydration, soaked discharge opeing 20~40 minutes; Immersion process keeps water temperature at 30~50 ℃;
Described " g. dehydration " process is: with Water Extraction Machinery the thick fiber crops of f step gained are dewatered, make its dehydration after moisture content be 35~80%;
Described " division of i. fibre machinery " process is: the oven dry regain in the h step divided at 10~25% o'clock, carried out machinery successively through opener, single thorn machine and scutching fluffer (being commonly called as two thorn machines) and hit, and split into rescutched tow.The drying course of h step can adopt the hair dryer that looses to dry, and also can adopt other oven dry ways, as long as can reach the purpose of oven dry.
The specific embodiment two: the water temperature when " the b. hot water dissolving " of present embodiment and " d. hot water dissolving " is 50~100 ℃, and the water that the hot water dissolving uses can be soft water, also can be hard water, and the water-soluble process is for washing, rubbing.B step hot water dissolving's purpose is to remove partial impurities and the dissolving part commensal degradation product on the thick fiber crops; The hot water dissolving of d step has same purpose, but directly carries out " e. dehydration " process afterwards " hot water dissolving ", then then will reach the PH=7 of water-soluble liquid after its hot water dissolving.Other is identical with the specific embodiment one.
The specific embodiment three: present embodiment and the specific embodiment two differences are, between " d. hot water dissolving " process and " e. dehydration ", add " cold-water solution " process, water temperature during cold-water solution is 10~40 ℃, can be soft water, also can be hard water, cold-water solution has the purpose same with the hot water dissolving, but increases the consumption that the cold-water solution process can be saved the energy, reduces cost.Owing to add " cold-water solution " process afterwards " hot water dissolving ",, but after cold-water solution, then will reach the PH=7 of water-soluble liquid so the pH value of water-soluble liquid can be controlled after the hot water dissolving.
The specific embodiment four: present embodiment and aforementioned embodiments difference are, the refining enzyme 301L of a step in joining soft water before with 1~30 times of 15~65 ℃ water dilution, the refining enzyme that joins again after the dilution earlier in the soft water can be better and water-soluble closing, thereby it is more fully contacted with thick fiber crops.
The specific embodiment five: present embodiment and aforementioned embodiments difference are, before joining in the soft water, NaOH in the c step, dilutes 1~35 times with 10~100 ℃ of water before liquid sodium silicate joins in the soft water with 1~35 times of 0~30 ℃ of cold-water solution dilution; Joining earlier NaOH in the soft water and liquid sodium silicate after the dilution again can be better and water-soluble closing, thereby it is more fully contacted with thick fiber crops.
The specific embodiment six: present embodiment and aforementioned embodiments difference are, water with 15~60 ℃ before softener in the f step joins in the soft water dilutes 1~20 times, the softener that joins again after the dilution earlier in the soft water can be better and water-soluble closing, thereby it is more fully contacted with thick fiber crops.。
The specific embodiment seven: in the present embodiment, the softener in the f step is the quick finish SS-2005 of giving of Shanghai photoinitiator chemical company sale forever, the perhaps softening agent HC of Yingkou Da Quan slurry Co., Ltd sale.But the softener among the present invention is not limited to above-mentioned two kinds, so long as can make the finish of the capable softnesses of natural fabric tool such as fiber crops, cotton, smooth performance, can realize purpose of the present invention, so all should be within protection scope of the present invention.
The specific embodiment eight: in the present embodiment, the thick fiber crops amount that is added to the water is: thick numb weight is 1: 10~15 with the ratio of the weight of water, and described thick numb weight is " a. enzymatic degradation " thick numb weight before; That is to say that thick numb bath raio is 1: 10~15, such ratio can make thick fiber crops have the bigger space that contacts with dissolved matter in the water, thereby increases treatment effect.
The specific embodiment nine:, can carry out dual-spectrum process for the raw material that contains more commensal.Integrated artistic operating procedure through after-treatment is as follows: a. enzymatic degradation (for the first time) → b. hot water dissolving → c. extraction (for the first time) → d. hot water dissolving → a. enzymatic degradation (for the second time) → b. hot water dissolving → c. extraction (for the second time) → d. hot water dissolving → e. dehydration → f. softness → e. dehydration → h. oven dry → i. fibre machinery division.The specific operation process of each step is identical with corresponding steps process in the specific embodiment one, but a step uses the consumption of refining enzyme only to need the first time of half of consumption during a step process for the second time; NaOH and sodium metasilicate consumption can also can reduce 20~50% with to handle consumption for the first time identical for the second time, can realize goal of the invention.
Present embodiment has only increased by 20~50% through the use amount of dual-spectrum process refining enzyme and the use amount of the specific embodiment one described single treatment refining enzyme, and NaOH and sodium metasilicate consumption have only increased by 20~50%.Can the better cleaning raw material through dual-spectrum process, thus fiber division degree can be improved, increase the fineness of fiber, reduce super over-length fibre, the quality of raising staple fibre.
The specific embodiment ten: present embodiment and the specific embodiment nine differences are, after two " c. extraction → d. hot water dissolving " steps, add " cold-water solution " process, cold-water solution has the purpose same with the hot water dissolving, but increase the consumption that the cold-water solution process can be saved the energy, reduce cost.
The specific embodiment 11: for the commensal content in the thick fiber crops when higher, can be with " a. enzymatic degradation " process and the transposing of " c. extraction " procedural order, promptly carry out " c. extraction " process earlier, carry out " b. hot water dissolving " process then, carry out " a. enzymatic degradation " process again, subsequent process is identical with the specific embodiment one.
The specific embodiment 12: present embodiment and aforementioned embodiments difference are, the hardness of soft water is below 100PPM, the soft water that meets this condition can avoid polyvalent metal ions such as iron, calcium and magnesium to influence the degraded of flax commensal, thereby improves the quality of products.
Experimental verification, the rescutched tow spinnability of handling with the method for the invention improves (it is good to be mainly reflected in coherent) greatly, reaches 24 public by spin the pure dimity with common cotton spinning equipment (RING SPINNING).
Spun 15 public of the rescutched tows and the 24 public Zhi Ganfang that obtain with the inventive method encircle the pure dimity of ingots through test more than 10 times, and the resultant yarn index all can reach following parameter, can satisfy fully and weave needs.
| Yarn (public) |
Single thread ultimate strength (CN) |
Powerful (CV value) |
Weight (CV value) |
| 15 |
500~600 |
15~24 |
2~3.5 |
| 24 |
280~320 |
18~25 |
2~4.5 |