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CN1320967C - Rubbish compressor - Google Patents

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Publication number
CN1320967C
CN1320967C CNB2005100320034A CN200510032003A CN1320967C CN 1320967 C CN1320967 C CN 1320967C CN B2005100320034 A CNB2005100320034 A CN B2005100320034A CN 200510032003 A CN200510032003 A CN 200510032003A CN 1320967 C CN1320967 C CN 1320967C
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China
Prior art keywords
pressure head
casing
dolly
oil cylinder
fixed
Prior art date
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Expired - Fee Related
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CNB2005100320034A
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Chinese (zh)
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CN1730179A (en
Inventor
李洪超
魏剑锋
李鸿
杨锋
苏伟
王文拴
刘中明
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Changsha Zoomlion Environmental Industry Co Ltd
Original Assignee
Changsha Zoomlion Heavy Industry Science and Technology Development Co Ltd
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Priority to CNB2005100320034A priority Critical patent/CN1320967C/en
Publication of CN1730179A publication Critical patent/CN1730179A/en
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Publication of CN1320967C publication Critical patent/CN1320967C/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/30Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • B30B9/3003Details
    • B30B9/3014Ejection means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/30Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • B30B9/3078Presses specially adapted for particular purposes for baling; Compression boxes therefor with precompression means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/30Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • B30B9/3089Extrusion presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65FGATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
    • B65F9/00Transferring of refuse between vehicles or containers with intermediate storage or pressing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Refuse Collection And Transfer (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

本发明公开了一种垂直压缩式垃圾压缩机,主要包括箱体、机架、压头小车、推铲、压头小车平移油缸和推铲油缸,其特征在于箱体内设有压缩仓,机架设于支撑地面上,箱体上安装有可供压头小车作前后移动的压头小车导轨,压头小车支撑于压头小车导轨上,压头小车上设置有压头、压缩油缸和传递设备压缩力的自锁机构,压头小车与箱体间连接有可推动压头小车作水平运动的压头小车平移油缸,机架上设有可使箱体在垂直方向上运动的提箱油缸,箱体内的推铲油缸一端与推铲连接,另一端与箱体连接;其优点在于:设备高度低、成本低、便于安装和维护。

Figure 200510032003

The invention discloses a vertical compression garbage compressor, which mainly includes a box body, a frame, a pressure head trolley, a push shovel, a translation oil cylinder of the pressure head trolley and a push shovel oil cylinder, and is characterized in that a compression chamber is arranged in the box, and the machine Erected on the supporting ground, the box is equipped with a pressure head trolley guide rail for the pressure head trolley to move back and forth. The self-locking mechanism of the compression force is connected between the pressure head trolley and the box body to push the pressure head trolley to move horizontally. One end of the push shovel cylinder in the body is connected to the push shovel, and the other end is connected to the box body; its advantages are: low equipment height, low cost, and easy installation and maintenance.

Figure 200510032003

Description

垃圾压缩机trash compactor

技术领域technical field

本发明属于环境保护技术领域,具体涉及一种垂直压缩式垃圾处理装置。The invention belongs to the technical field of environmental protection, and in particular relates to a vertical compression garbage disposal device.

背景技术Background technique

现在社会上使用的中小型垃圾压缩设备大体分为两种形式,垂直压缩式和水平压缩式。垂直压缩式即压头沿着压缩仓的中心线作垂直运动,作用于松散垃圾,将垃圾压缩成块状;水平压缩式即压头沿着垃圾箱体作水平运动,作用于松散垃圾,将垃圾压紧。两种形式的目的都是为了将垃圾压缩减容,便于垃圾运输,节约运输费用。The small and medium-sized garbage compression equipment used in society can be roughly divided into two types, vertical compression type and horizontal compression type. The vertical compression type means that the pressure head moves vertically along the center line of the compression chamber, acting on loose garbage, and compressing the garbage into blocks; the horizontal compression type means that the pressure head moves horizontally along the garbage bin body, acting on loose garbage, Trash compacted. The purpose of both forms is to compress and reduce the volume of garbage, facilitate garbage transportation, and save transportation costs.

现在社会上使用的垂直式垃圾压缩机的结构为:压头只能沿着压缩仓的中心线作上下运动,对散松的垃圾进行压缩,压缩完后,将压头提起到离地约2米高,以便让出空间再向压缩仓倒入垃圾,当垃圾压满压缩仓后,用压头通过挂耳提起箱体到转运车底板高度,将垃圾卸入转运车。整个过程中,压头始终沿着压缩仓的中心线运动。这种结构造成压头的驱动油缸行程太大,有的行程长达4米,这样压头油缸的制造成本很高,设备的高度也因为压缩油缸的长度太长而导致很高,这种设备不仅安装空间大,而且安装难度也大。The structure of the vertical garbage compressor used in the society is: the pressure head can only move up and down along the center line of the compression chamber to compress the loose garbage. After the compression, lift the pressure head to about 2 from the ground. Meter high, in order to make room for the garbage to be poured into the compression bin. When the garbage is full of the compression bin, use the pressure head to lift the box through the hanging lugs to the height of the transfer vehicle floor, and unload the garbage into the transfer vehicle. During the whole process, the pressure head always moves along the center line of the compression chamber. This structure causes the stroke of the driving cylinder of the pressure head to be too large, and some strokes are as long as 4 meters, so the manufacturing cost of the pressure head cylinder is very high, and the height of the equipment is also high because the length of the compression cylinder is too long. This kind of equipment Not only the installation space is large, but also the installation difficulty is great.

发明内容Contents of the invention

本发明所要解决的技术问题是针对现有技术存在的上述缺陷,提供一种设备高度低、成本低、便于安装和维护的一种垃圾压缩机。The technical problem to be solved by the present invention is to provide a garbage compactor with low equipment height, low cost, and easy installation and maintenance for the above-mentioned defects in the prior art.

解决本发明技术问题所采用的技术方案是一种垃圾压缩机,主要包括箱体、机架、压头小车、推铲、压头小车平移油缸和推铲油缸,其特征在于箱体内设有压缩仓,机架设于支撑地面上,箱体上安装有可供压头小车作前后移动的压头小车导轨,压头小车支撑于压头小车导轨上,压头小车上设置有压头、压缩油缸,压头小车与箱体间连接有可推动压头小车作水平运动的压头小车平移油缸,机架上设有可使箱体在垂直方向上运动的提箱油缸,箱体内的推铲油缸一端与推铲连接,另一端与箱体连接。The technical solution adopted to solve the technical problem of the present invention is a garbage compressor, which mainly includes a box body, a frame, a pressure head trolley, a push shovel, a translation cylinder of the pressure head trolley and a push shovel oil cylinder, and is characterized in that the box is equipped with The compression chamber, the machine frame is set on the supporting ground, and the indenter trolley guide rail for the indenter trolley to move back and forth is installed on the box body. The indenter trolley is supported on the indenter trolley guide rail. The oil cylinder, the pressure head trolley and the box body are connected with the pressure head trolley translation cylinder that can push the pressure head trolley to move horizontally. One end is connected with the push blade, and the other end is connected with the box.

所述的机架上固定有由提箱油缸驱动的提箱轮系,提箱轮系中钢丝绳的一头固定在机架上,另一头固定在箱体上。The frame is fixed with a suitcase wheel train driven by a suitcase oil cylinder, and one end of the wire rope in the suitcase wheel train is fixed on the frame, and the other end is fixed on the casing.

所述的压头小车上设置有一能将压头小车和箱体连接在一起、并传递设备压缩力的自锁机构。The pressure head trolley is provided with a self-locking mechanism that can connect the pressure head trolley and the box together and transmit the compression force of the equipment.

所述的自锁机构为分别设置在箱体与压头小车上的压头小车锁止机构,其由锁钩和锁销组成,锁钩和锁销对应设置,形成互锁机构。The self-locking mechanism is a locking mechanism for the indenter trolley respectively arranged on the box body and the indenter trolley, which is composed of a lock hook and a lock pin, and the lock hook and the lock pin are arranged correspondingly to form an interlocking mechanism.

所述的压缩油缸一端用法兰固定在压头小车上,另一端固定在压头上。One end of the compression oil cylinder is fixed on the pressure head trolley with a flange, and the other end is fixed on the pressure head.

所述的箱体还设置有垃圾储存仓、中门、前门,所述垃圾储存仓位于前门和中门之间。The box body is also provided with a garbage storage bin, a middle door, and a front door, and the garbage storage bin is located between the front door and the middle door.

本发明所产生的有益效果是:The beneficial effects produced by the present invention are:

(1)压头在作业过程中水平移动,不压缩垃圾时离开压缩仓中心线,可有效利用空间,降低机架高度;(1) The pressure head moves horizontally during the operation, and leaves the center line of the compression chamber when the garbage is not compressed, which can effectively use the space and reduce the height of the machine frame;

(2)因压头通过压头小车作水平移动,不压缩垃圾时偏离压缩仓中心线,不采用将压头提高的方式来让出垃圾进料空间,所以压缩油缸行程可缩短很多,降低了压缩油缸的成本,同时也降低了压缩油缸的高度空间;(2) Because the pressure head moves horizontally through the pressure head trolley, it deviates from the center line of the compression chamber when the garbage is not compressed, and does not use the method of raising the pressure head to make room for the garbage feeding, so the stroke of the compression cylinder can be shortened a lot, reducing the The cost of the compression cylinder also reduces the height space of the compression cylinder;

(3)因为压缩油缸上百吨的压缩力是通过压头小车、压头小车锁止机构、箱体、压头及作用于垃圾上形成设备内力,压缩力不作用于支撑面上,由此降低了对支撑面的施工要求;(3) Because the compression force of hundreds of tons of the compression cylinder is formed by the pressure head trolley, the pressure head trolley locking mechanism, the box body, the pressure head and the garbage to form the internal force of the equipment, the compression force does not act on the support surface, thus Reduced construction requirements for the support surface;

(4)设备高度低,便于安装和维修。(4) The height of the equipment is low, which is convenient for installation and maintenance.

附图说明Description of drawings

图1为本发明的主视图;Fig. 1 is the front view of the present invention;

图2为本发明压缩垃圾时的示意图;Fig. 2 is the schematic diagram when the present invention compresses rubbish;

图3为本发明右视图;Fig. 3 is the right view of the present invention;

图4为本发明俯视图;Fig. 4 is a top view of the present invention;

图5为本发明压头小车锁止机构结构放大图;Fig. 5 is an enlarged view of the structure of the locking mechanism of the indenter trolley of the present invention;

图6为本发明垃圾装车时的示意图;Fig. 6 is the schematic diagram when garbage loading of the present invention;

图中各标号表示:Each label in the figure means:

1、提箱轮系            2、提箱油缸1. Suitcase wheel system 2. Suitcase cylinder

2、机架                4、压头小车2. Rack 4. Head trolley

5、压缩油缸            6、压头小车锁止机构5. Compression oil cylinder 6. Locking mechanism of pressure head trolley

7、压头小车平移油缸    8、压头小车导轨7. The translation cylinder of the pressure head trolley 8. The guide rail of the pressure head trolley

9、箱体                10、推铲9. Box body 10. Push shovel

11、推铲油缸           12、压头11. Shovel oil cylinder 12. Pressure head

13、中门               14、前门13. Middle door 14. Front door

15、箱体导轨机构       16、压头小车滚轮15. Box guide rail mechanism 16. Roller wheel of pressure head trolley

17、锁钩               18、锁销17. Lock hook 18. Lock pin

19、压缩仓             20、垃圾储存仓19. Compression bin 20. Garbage storage bin

具体实施方式Detailed ways

以下结合附图对本发明作进一步的详细描述。The present invention will be described in further detail below in conjunction with the accompanying drawings.

请参阅图1,该垃圾压缩机由提箱轮系1、提箱油缸2、机架3、压头小车4、压缩油缸5、压头小车锁止机构6、压头小车平移油缸7、压头小车导轨8、箱体9、推铲10、推铲油缸11、压头12、中门13、前门14、箱体导轨机构15、压头小车滚轮16等部件组成。Please refer to Figure 1, the garbage compressor consists of a suitcase wheel system 1, a suitcase cylinder 2, a frame 3, a pressure head trolley 4, a compression cylinder 5, a pressure head trolley locking mechanism 6, a pressure head trolley translation cylinder 7, and a pressure head trolley Guide rail 8, box body 9, push shovel 10, push shovel oil cylinder 11, pressure head 12, middle door 13, front door 14, box body guide rail mechanism 15, pressure head trolley roller 16 and other components.

在箱体9上装有压头小车导轨8,压头小车4可沿着压头小车导轨8根据作业过程的要求前后移动,如当向压缩仓倾倒垃圾时,压头小车4移到箱体9的后部,以便让出空间倒入垃圾(如图1向压缩仓倒进垃圾),当压好垃圾后,装车卸垃圾时,压头小车4也平移到箱体9的后部,以便压头小车4随箱体9一起提升时不与机架3顶部干涉(如图6,压缩好的垃圾装车)。The box body 9 is equipped with a pressure head trolley guide rail 8, and the pressure head trolley 4 can move back and forth along the pressure head trolley guide rail 8 according to the requirements of the operation process, such as when dumping garbage to the compression bin, the pressure head trolley 4 moves to the box body the rear portion of the container, so that the space is poured into the garbage (as shown in Figure 1, the compression chamber is poured into the garbage). The pressure head dolly 4 does not interfere with the frame 3 top when it is promoted together with the casing 9 (as shown in Figure 6, the compressed garbage is loaded).

压缩垃圾时,压头小车4通过压头小车平移油缸7驱动前移至箱体9中部的压缩仓上部(如图2,压缩垃圾),通过压头小车锁止机构6将压头小车4和箱体9联为一体,压头12在压缩油缸5的驱动下沿着压头小车4内的定位导轨作上下运动,完成对松散垃圾的压缩;注:压头小车锁止机构6与支撑面联在一起是本发明的另一种结构形式,此时压缩力传向支撑面。When compressing garbage, the pressure head trolley 4 is driven forward by the pressure head trolley translation cylinder 7 to the upper part of the compression chamber in the middle of the box body 9 (as shown in Figure 2, compressing garbage), and the pressure head trolley 4 and the pressure head trolley are locked by the pressure head trolley locking mechanism 6 The box body 9 is integrated, and the pressure head 12 moves up and down along the positioning guide rail in the pressure head trolley 4 under the drive of the compression cylinder 5 to complete the compression of loose garbage; Note: The pressure head trolley locking mechanism 6 and the supporting surface Joining together is another structural form of the present invention, where the compressive force is transmitted to the supporting surface.

如图3、4所示,提箱轮系1固定在机架3上,由提箱油缸2驱动,轮系中钢丝绳的一头固定在机架3上,另一头固定在箱体9上,其作用是按工序要求将箱体9提升到一定的高度,与垃圾转运车对接。As shown in Figures 3 and 4, the suitcase wheel system 1 is fixed on the frame 3 and is driven by the suitcase oil cylinder 2. One end of the steel wire rope in the wheel train is fixed on the frame 3, and the other end is fixed on the box body 9. Its function is Lift the box body 9 to a certain height according to the process requirements, and dock with the garbage transfer vehicle.

提箱油缸2固定在机架3上,驱动一组滑轮运动,其作用是通过滑轮系给提升箱体9提供动力。机架3固定在支撑面上,是设备的支撑骨架。压头小车4即是压头12的载体,又给压头12的上下运动提供导向,它承受压缩力,并将压缩力通过压头小车锁止机构6传递给箱体9,压头小车4可根据工序要求在箱体9上前后移动。Suitcase oil cylinder 2 is fixed on the frame 3, drives a group of pulley motion, and its effect is to provide power to lifting casing 9 by pulley train. The frame 3 is fixed on the supporting surface and is the supporting frame of the equipment. The indenter trolley 4 is the carrier of the indenter 12, and provides guidance for the up and down movement of the indenter 12. It bears the compression force and transmits the compression force to the box body 9 through the indenter trolley locking mechanism 6. The indenter trolley 4 It can move back and forth on the box body 9 according to the process requirements.

压缩油缸5一端用法兰固定在压头小车4上,另一端固定在压头12上,其作用是驱动压头对垃圾进行压缩。压头小车锁止机构6是一个自锁机构,其作用是将压头小车4和箱体9或支撑面连在一起,传递设备压缩力。压头小车平移油缸7一端固定在箱体9上,另一端固定在压头小车4上,其作用是给压头小车4的移动提供动力。One end of the compression oil cylinder 5 is fixed on the pressure head dolly 4 with a flange, and the other end is fixed on the pressure head 12, and its effect is to drive the pressure head to compress the rubbish. The pressure head trolley locking mechanism 6 is a self-locking mechanism, and its effect is to connect the pressure head trolley 4 and the casing 9 or the support surface together to transmit the compression force of the equipment. One end of the pressure head dolly translation oil cylinder 7 is fixed on the casing 9, and the other end is fixed on the pressure head dolly 4, and its effect is to provide power for the movement of the pressure head dolly 4.

压头小车导轨8固定在箱体9上,是压头小车4的导轨和支承。箱体9放置在地坑中,其上平面与地面平,箱体9上设有压缩仓、垃圾储存仓,还装有推铲10、中门13、前门14等,可根据工序要求沿机架3上的立柱进行升降运动,完成与垃圾转运车的对接。推铲10可根据工序要求沿着箱体9内的导轨前后移动,其作用是可将垃圾移至储存仓或将垃圾推进垃圾转运车。Pressure head dolly guide rail 8 is fixed on the casing 9, is the guide rail and support of pressure head dolly 4. The box body 9 is placed in the pit, and its upper plane is flat with the ground. The box body 9 is provided with a compression bin, a garbage storage bin, and a push shovel 10, a middle door 13, a front door 14, etc., which can be installed along the machine according to process requirements. The upright column on the frame 3 carries out lifting movement, completes the docking with the garbage transfer vehicle. The push shovel 10 can move back and forth along the guide rail in the casing 9 according to the process requirements, and its effect is to move the garbage to the storage bin or push the garbage into the garbage transfer vehicle.

如图5,压头小车锁止机构6是一个力的传递机构,由锁钩17和锁销18组成,锁钩17和锁销18分别设置于压头小车4和箱体9上,当压头小车4向压缩仓移动到位时,锁钩17分别移到相应的锁销18位置,当压头12向下压缩垃圾时,压头小车4正好被往上顶,此时锁钩17分别挂住锁销18,将压缩力从压头小车4传到箱体9,形成内力。As shown in Figure 5, the locking mechanism 6 of the pressure head trolley is a force transmission mechanism, which is composed of a lock hook 17 and a lock pin 18. The lock hook 17 and the lock pin 18 are respectively arranged on the pressure head trolley 4 and the box body 9. When the head trolley 4 moves to the compression chamber, the lock hooks 17 move to the corresponding lock pins 18 respectively. When the pressure head 12 compresses the garbage downward, the pressure head trolley 4 is pushed upwards, and the lock hooks 17 are respectively hung Hold the lock pin 18, and transmit the compression force from the pressure head trolley 4 to the box body 9 to form an internal force.

另外,压头小车锁止机构6也可以与机架3锁止,该方式是本发明的另一种结构方式,其特点是,压头小车锁止机构6不与箱体9锁在一起,而是通过与机架3锁在一起,将作用于垃圾的压缩力传递到支撑面,其它方面是完全相同的。In addition, the locking mechanism 6 of the pressing head trolley can also be locked with the frame 3, which is another structure of the present invention, and its characteristic is that the locking mechanism 6 of the pressing head trolley is not locked together with the box body 9, But by being locked together with the frame 3, the compressive force acting on the rubbish is transmitted to the support surface, and the other aspects are identical.

如图6,图6为本发明垃圾装车时的示意图,当垃圾压好后,压头小车4平移到箱体9的后部,通过提箱油缸2驱动提箱轮系1将箱体9及压头小车4、压头12等提升至垃圾转运车的装料高度,用推铲10将压好的垃圾推入垃圾转运车。As shown in Fig. 6, Fig. 6 is a schematic diagram of the garbage loading of the present invention. After the garbage is pressed, the pressure head trolley 4 is translated to the rear of the box body 9, and the box body 9 and the box body 9 are driven by the suitcase oil cylinder 2 to drive the suitcase wheel system 1. Head dolly 4, pressure head 12 etc. are promoted to the loading height of garbage transfer vehicle, and the rubbish that presses is pushed into garbage transfer vehicle with push shovel 10.

Claims (8)

1, a kind of trash compactor, mainly comprise casing (9), frame (3), pressure head dolly (4), shoveling (10), pressure head trolley translation oil cylinder (7) and shoveling oil cylinder (11), it is characterized in that being provided with in the casing (9) compression bin (19), frame (3) is located at and is supported on the ground, casing (9) but on a voltage supply dolly (4) be installed make the pressure head vehicle guide (8) move forward and backward, pressure head dolly (4) is supported on the pressure head vehicle guide (8), pressure head dolly (4) is provided with pressure head (12), compression cylinder (5), be connected with between pressure head dolly (4) and casing (9) and can promote the pressure head trolley translation oil cylinder (7) that pressure head dolly (4) moves horizontally, frame (3) is provided with the suitcase oil cylinder (2) that casing (9) is moved in vertical direction, shoveling oil cylinder (11) one ends in the casing (9) are connected with shoveling (10), and the other end is connected with casing (9).
2, trash compactor according to claim 1, it is characterized in that being fixed with on the described frame (3) the suitcase train (1) that drives by suitcase oil cylinder (2), one of steel wire rope is fixed on the frame (3) in the suitcase train (1), and the other end is fixed on the casing (9).
3, trash compactor according to claim 1 and 2 is characterized in that described pressure head dolly (4) is provided with a self-locking mechanism that pressure head dolly (4) and casing (9) can be linked together and transmit the equipment compression stress.
4, trash compactor according to claim 3, it is characterized in that described self-locking mechanism is the pressure head dolly lockable mechanism (6) that is arranged between casing and pressure head dolly, it is made up of latch hook (17) and lock pin (18), and latch hook (17) and lock pin (18) are corresponding to be provided with, and forms mutual interlocking gear.
5, trash compactor according to claim 4 is characterized in that described compression cylinder (5) one ends are fixed on the pressure head dolly (4) with flange, and the other end is fixed on the pressure head (12).
6, trash compactor according to claim 5 is characterized in that described casing (9) also is provided with rubbish storage warehouse (20), middle (13), Qianmen (14), and described rubbish storage warehouse (20) is positioned between Qianmen (14) He Zhongmen (13).
7, trash compactor according to claim 1 is characterized in that described compression cylinder (5) one ends are fixed on the pressure head dolly (4) with flange, and the other end is fixed on the pressure head (12).
8, trash compactor according to claim 1 is characterized in that described casing (9) also is provided with rubbish storage warehouse (20), middle (13), Qianmen (14), and described rubbish storage warehouse (20) is positioned between Qianmen (14) He Zhongmen (13).
CNB2005100320034A 2005-08-12 2005-08-12 Rubbish compressor Expired - Fee Related CN1320967C (en)

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CN105692006B (en) * 2016-03-30 2018-10-09 四川中分环境科技有限公司 A kind of buried double case vertical garbage compressor stations
CN108502426A (en) * 2018-04-19 2018-09-07 上海中荷环保有限公司 A kind of refuse disposal installation and its waste disposal method
CN108706255A (en) * 2018-05-24 2018-10-26 上海中荷环保有限公司 A kind of technique of high in and low out compressed garbage
CN111891590A (en) * 2020-07-27 2020-11-06 浙江联运知慧科技有限公司 Recovery box with compression function
CN113682694B (en) * 2021-09-30 2024-06-25 长沙普惠环保机械有限公司 Garbage transfer station press fitting equipment

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