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CN1318477C - Process for preparation of biodegradable corrosion-scale inhibitor poly-aspartic acid - Google Patents

Process for preparation of biodegradable corrosion-scale inhibitor poly-aspartic acid Download PDF

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CN1318477C
CN1318477C CNB2004100158755A CN200410015875A CN1318477C CN 1318477 C CN1318477 C CN 1318477C CN B2004100158755 A CNB2004100158755 A CN B2004100158755A CN 200410015875 A CN200410015875 A CN 200410015875A CN 1318477 C CN1318477 C CN 1318477C
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polyaspartic acid
polysuccinimide
scale inhibitor
corrosion
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CN1557857A (en
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张冰如
李风亭
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Tongji University
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Abstract

本发明属于化工技术领域,具体涉及一种生物可降解缓蚀阻垢剂聚天冬氨酸的制备方法,本发明是将马来酸酐转变为马来酸胺后再经一种喷雾干燥器,制得马来酸胺的干物,然后再缩聚为聚琥珀酰亚胺,最后再在碱存在下水解为聚天冬氨酸。本发明是一种含酰胺基及羧基的均聚物,对多种垢具有良好的阻垢分散能力,并且具有良好的缓蚀性能。可广泛应用于循环冷却水系统、锅炉水、油田水、海水脱盐等方面。The invention belongs to the technical field of chemical industry, and specifically relates to a preparation method of polyaspartic acid, a biodegradable corrosion and scale inhibitor. The dry matter of maleic acid amine is obtained, then polycondensed into polysuccinimide, and finally hydrolyzed into polyaspartic acid in the presence of alkali. The invention is a homopolymer containing amide group and carboxyl group, which has good scale-inhibiting and dispersing ability for various scales and good corrosion-inhibiting performance. It can be widely used in circulating cooling water system, boiler water, oilfield water, seawater desalination, etc.

Description

生物可降解缓蚀阻垢剂聚天冬氨酸的制备方法Preparation method of biodegradable corrosion and scale inhibitor polyaspartic acid

技术领域technical field

本发明属化工技术领域,具体涉及一种生物可降解缓蚀阻垢剂聚天冬氨酸的制备方法,该缓蚀阻垢剂是一种无磷的低分子量的均聚物,属于无磷绿色环保型、生物可降解缓蚀阻垢剂,用于水质的阻垢及缓蚀处理。The invention belongs to the technical field of chemical industry, and specifically relates to a preparation method of polyaspartic acid, a biodegradable corrosion and scale inhibitor. The corrosion and scale inhibitor is a phosphorus-free low molecular weight homopolymer, belonging to the Green and environment-friendly, biodegradable corrosion and scale inhibitor, used for scale and corrosion inhibition treatment of water quality.

背景技术Background technique

在涉及水处理的各个领域中,结垢和腐蚀都可给生产带来严重的后果,降低生产能力,甚至引起停工。如在工业循环冷却水系统中,CaCO3是最为常见的垢常常导致设备管道内表面结垢,影响水的流动和传热效率,严重的还可导致管道堵塞,引起停工,腐蚀则对设备及管道造成严重的损害,降低正常的使用寿命。在造纸工业中,CaCO3、BaSO4是蒸煮器、生液管道、漂泊装置和提取装置中常见的垢,这些垢的形成增加蒸汽消耗、降低生液在管道中的流动、增加芒硝损失,进而降低产品质量和生产能力。在石油工业中,CaCO3、CaSO4、BaSO4是垢的主要成分,可引起生产能力的下降。在海水反渗透脱盐中,CaSO4、BaSO4、SrSO4是垢的主要成分,这些垢会堵塞膜,引起膜通量降低,生产能力下降,膜寿命减短,增加生产成本,严重的还可引起生产停工。因此工业水的阻垢处理一直是人们所关注的研究课题。利用加阻垢剂进行阻垢处理是众多阻垢方法中的相对方便和高效的一种方法。In all areas involved in water treatment, fouling and corrosion can have serious consequences for production, reducing productivity and even causing downtime. For example, in industrial circulating cooling water systems, CaCO 3 is the most common scale, which often leads to scaling on the inner surface of equipment pipes, affecting water flow and heat transfer efficiency. In severe cases, it can also lead to pipe blockage and shutdown. Corrosion will damage equipment and equipment. Pipelines cause serious damage and reduce normal service life. In the paper industry, CaCO 3 and BaSO 4 are common scales in digesters, raw liquid pipelines, drifting devices and extraction devices. Reduce product quality and production capacity. In the petroleum industry, CaCO 3 , CaSO 4 , and BaSO 4 are the main components of scale, which can cause a decrease in production capacity. In seawater reverse osmosis desalination, CaSO 4 , BaSO 4 , and SrSO 4 are the main components of scale. These scales will block the membrane, resulting in reduced membrane flux, decreased production capacity, shortened membrane life, and increased production costs. cause production downtime. Therefore, the antiscaling treatment of industrial water has always been a research topic that people pay close attention to. Adding antiscalant for antiscaling treatment is a relatively convenient and efficient method among many antiscaling methods.

目前我国的缓蚀阻垢剂中磷系配方占很大比重,随着人类环保意识的提高,环保法规进一步严格,许多国家已开始限制磷的排放,推动了低磷、无磷配方的迅速发展,低磷、无磷的绿色水处理剂已成为国内外水处理剂研制方面的热点课题。At present, phosphorus-based formulas account for a large proportion of corrosion and scale inhibitors in my country. With the improvement of human environmental awareness and stricter environmental regulations, many countries have begun to limit phosphorus emissions, which has promoted the rapid development of low-phosphorus and phosphorus-free formulas. , Low-phosphorus, phosphorus-free green water treatment agents have become a hot topic in the development of water treatment agents at home and abroad.

现有的技术中美国专利US4,839,461提出了一种制备聚天冬氨酸的制备方法,将马来酸酐溶于水溶液中,通过滴加氨水,转变为马来酸的胺盐,然后125℃~145℃的温度下直接热缩聚为聚琥珀酸亚胺,再在氢氧化钠的作用下水解为聚合为聚天冬氨酸。US5,296,578将上述反应中热缩聚的温度提高到220℃~260℃,以提高聚琥珀酸亚胺的产率。US5,714,558报道在压力容器中以水或有机溶剂为介质,加入马来酸酐和气态氨,升温至130℃~300℃,反应5分钟~5小时,生成聚琥珀酸亚胺,若以水为溶剂则直接水解为聚天冬氨酸,若以有机溶剂为溶剂则需将有机溶剂分离出,然后再水解为聚天冬氨酸。工艺过程产生的物质处理非常,并且设备要求极高。In the existing technology, U.S. Patent No. 4,839,461 proposes a preparation method for preparing polyaspartic acid. Maleic anhydride is dissolved in an aqueous solution, and converted into an amine salt of maleic acid by dripping ammonia water, and then heated at 125° C. At ~145°C, it is directly thermally condensed into polysuccinimide, and then hydrolyzed under the action of sodium hydroxide to polymerize into polyaspartic acid. US5,296,578 raises the temperature of thermal polycondensation in the above reaction to 220° C. to 260° C. to increase the yield of polysuccinimide. US5,714,558 reports that in a pressure vessel, water or an organic solvent is used as a medium, maleic anhydride and gaseous ammonia are added, the temperature is raised to 130°C to 300°C, and the reaction is 5 minutes to 5 hours to generate polysuccinic acid imide. The solvent is directly hydrolyzed into polyaspartic acid. If an organic solvent is used as the solvent, the organic solvent needs to be separated and then hydrolyzed into polyaspartic acid. The material produced by the process is very difficult to handle and the equipment requirements are extremely high.

中国专利CN 1398799A将其水解为马来酸,然后与氨水反应生成马来酸的胺盐,将马来酸的胺盐在一定温度下进行热缩聚得到聚琥珀酰胺,分离干燥出聚琥珀酰胺,再在一定的温度下脱水环化生成聚琥珀酰亚胺,最后在氢氧化钠水溶液的作用下水解聚天冬氨酸的钠盐。目前还没有关于生物可降解缓蚀阻垢剂聚天冬氨酸的制备方法报道。Chinese patent CN 1398799A hydrolyzes it into maleic acid, then reacts it with ammonia water to generate amine salt of maleic acid, conducts thermal condensation polymerization of amine salt of maleic acid at a certain temperature to obtain polysuccinamide, separates and dries to obtain polysuccinamide, Then, dehydration and cyclization are performed at a certain temperature to generate polysuccinimide, and finally, the sodium salt of polyaspartic acid is hydrolyzed under the action of aqueous sodium hydroxide solution. At present, there is no report on the preparation method of polyaspartic acid, a biodegradable corrosion and scale inhibitor.

发明内容Contents of the invention

本发明的目的旨在提供一种工艺步骤短、工艺处理方便、设备简单的阻垢剂聚天冬氨酸的制备方法。The object of the present invention is to provide a preparation method of the antiscalant polyaspartic acid with short process steps, convenient process treatment and simple equipment.

本发明提出的生物可降解缓蚀阻垢剂聚天冬氨酸的制备方法,是以马来酸酐为原料,经过碱水解生成马来酸,经干燥处理得马来酸胺,再进行聚合反应生成聚琥珀酰亚胺,最后在碱存在条件下水解生成聚天冬氨酸的钠盐。具体步骤为:首先将马来酸酐水解为马来酸,然后将其冷却,控制反应温度为0-20℃,加入25%的氨水,生成马来酸胺的水溶液;然后将马来酸胺的水溶液通过喷雾干燥器干燥得到白色的马来酸胺,温度控制在120℃~180℃;将干燥的马来酸胺置于压力容器中进行缩聚反应,温度控制在200℃~240℃,反应时间为3~5小时,压力为0.4~0.6MPa,得到聚琥珀酰亚胺;然后将聚琥珀酰亚胺加氢氧化钠水溶液水解,控制反应温度为70℃~90℃,得红棕色粘状的聚天冬氨酸溶液,其固含量的大小可以通过控制水的含量来调节。The preparation method of the biodegradable corrosion and scale inhibitor polyaspartic acid proposed by the present invention is to use maleic anhydride as raw material, generate maleic acid through alkaline hydrolysis, obtain maleic acid amine through drying treatment, and then carry out polymerization reaction Generate polysuccinimide, and finally hydrolyze in the presence of alkali to generate the sodium salt of polyaspartic acid. The specific steps are: first hydrolyze maleic anhydride to maleic acid, then cool it, control the reaction temperature at 0-20°C, add 25% ammonia water to generate an aqueous solution of maleic amine; The aqueous solution is dried by a spray dryer to obtain white ammonium maleate, and the temperature is controlled at 120°C to 180°C; the dried ammonium maleate is placed in a pressure vessel for polycondensation reaction, and the temperature is controlled at 200°C to 240°C. for 3 to 5 hours, and the pressure is 0.4 to 0.6 MPa to obtain polysuccinimide; then hydrolyze polysuccinimide with sodium hydroxide aqueous solution, control the reaction temperature at 70°C to 90°C, and obtain reddish-brown viscous The solid content of the polyaspartic acid solution can be adjusted by controlling the water content.

本发明中,马来酸与氨(25%wt.氨水)摩尔比为1∶1.2~1∶2。In the present invention, the molar ratio of maleic acid to ammonia (25% wt. ammonia water) is 1:1.2˜1:2.

本发明中,聚琥珀酸亚胺与氢氧化钠的摩尔比为1∶1~1∶1.2。In the present invention, the molar ratio of polysuccinimide to sodium hydroxide is 1:1˜1:1.2.

美国专利US4,839,461和US5,296,578中在马来酸胺热缩聚为聚琥珀酰亚胺的工艺过程中,由于是对水溶液先进行聚合,再慢慢脱水为聚琥珀酰亚胺,因此工艺开始易产生发泡、极难搅动的粘稠状物质,之后又产生的附着在设备上的坚硬固态物质,从而使其处理非常麻烦,并且对设备要求极高。而本发明将马来酸胺通过喷雾干燥器干燥出来,再置于压力容器进行热缩聚,由于在无水状态下进行缩聚避免了出现极难搅动的粘稠状物质,及附着在设备上的坚硬固态物质。In U.S. Patent No. 4,839,461 and U.S. Patent No. 5,296,578, in the process of polysuccinimide thermal condensation polymerization of maleic acid amine, because the aqueous solution is first polymerized, and then slowly dehydrated into polysuccinimide, the process begins It is easy to produce foaming, viscous substances that are extremely difficult to stir, and then produce hard solid substances that adhere to the equipment, making it very troublesome to handle and extremely demanding on equipment. In the present invention, maleic acid amine is dried by a spray dryer, and then placed in a pressure vessel for thermal polycondensation. Since the polycondensation is carried out in an anhydrous state, the viscous substance that is extremely difficult to stir and the sticky substance attached to the equipment are avoided. Hard solid substance.

本发明中由于将马来酸胺直接置于压力容器中,通过控制压力使聚合、脱水同步进行,工艺、设备更为简单,工艺过程及工艺时间都大大缩短。In the present invention, since the ammonium maleate is directly placed in the pressure vessel, the polymerization and dehydration are carried out synchronously by controlling the pressure, the process and equipment are simpler, and the process and process time are greatly shortened.

本发明对CaCO3、CaSO4、BaSO4、SrSO4有良好的阻垢效果,尤其对钙有很高的容忍性,对氯及铁离子有明显的稳定性,并有很强的耐热性,可广泛应用于循环冷却水系统、锅炉水、油田水、海水脱盐等方面。The invention has good scale inhibition effect on CaCO 3 , CaSO 4 , BaSO 4 , SrSO 4 , especially high tolerance to calcium, obvious stability to chlorine and iron ions, and strong heat resistance , Can be widely used in circulating cooling water systems, boiler water, oilfield water, seawater desalination, etc.

具体实施方式Detailed ways

下面通过一系列的实施例进一步描述本发明。The present invention is further described below through a series of embodiments.

实施例1:Example 1:

向配有搅拌、温度计的三颈烧瓶中加入196g马来酸酐,再加入98ml水,然后在水浴中加热至55℃~80℃,马来酸酐溶解后搅拌30分钟,再冷却至5℃左右,停止搅拌,缓慢加入25%的氨水溶液272g。将此液体于喷雾干燥器中干燥,温度160℃的得白色的马来酸胺,然后将马来酸胺置于压力容器中搅拌并用油浴加热至220℃左右,压力维持在0.4MPa,反应5小时,得聚琥珀酰亚胺。将聚琥珀酰亚胺于50℃~80℃的条件下,加20%的氢氧化钠水溶液水解为聚天冬氨酸的钠盐,得固含量不小于35%的红棕色粘状液体,即得聚天冬氨酸溶液。Add 196g of maleic anhydride to a three-necked flask equipped with a stirring and thermometer, then add 98ml of water, then heat in a water bath to 55°C to 80°C, stir for 30 minutes after the maleic anhydride dissolves, then cool to about 5°C, Stirring was stopped, and 272 g of 25% ammonia solution was slowly added. Dry this liquid in a spray dryer at a temperature of 160°C to obtain white ammonium maleate, then place the ammonium maleate in a pressure vessel to stir and heat it to about 220°C with an oil bath, and maintain the pressure at 0.4MPa. After 5 hours, polysuccinimide was obtained. Under the condition of 50℃~80℃, polysuccinimide is hydrolyzed into sodium polyaspartic acid with 20% aqueous sodium hydroxide solution, and a reddish-brown viscous liquid with a solid content of not less than 35% is obtained, namely A solution of polyaspartic acid was obtained.

实施例2:Example 2:

向配有搅拌、温度计的三颈烧瓶中加入196g马来酸酐,再加入98ml水,然后在水浴中加热至55℃~80℃,马来酸酐溶解后搅拌30分钟,再冷却至5℃左右,停止搅拌,缓慢加入25%的氨水溶液163g,生成马来酸胺。将该马来酸胺液体于160℃的喷雾干燥器中干燥得白色的马来酸胺,然后将马来酸胺置于压力容器中搅拌用油浴加热至240℃左右,,压力维持在0.5MPa,,反应4小时,得聚琥珀酰亚胺。冷却至50℃~80℃,加20%的氢氧化钠水溶液水解为聚天冬氨酸的钠盐,得固含量不小于35%的红棕色粘状液体,即得聚天冬氨酸溶液。Add 196g of maleic anhydride to a three-necked flask equipped with a stirring and thermometer, then add 98ml of water, then heat in a water bath to 55°C to 80°C, stir for 30 minutes after the maleic anhydride dissolves, then cool to about 5°C, Stirring was stopped, and 163 g of 25% aqueous ammonia solution was slowly added to generate amine maleate. Dry the maleic ammonium liquid in a spray dryer at 160°C to obtain white maleic ammonium, then place the maleic ammonium in a pressure vessel and heat it to about 240°C with an oil bath, and maintain the pressure at 0.5 MPa, and reacted for 4 hours to obtain polysuccinimide. Cool to 50°C-80°C, add 20% sodium hydroxide aqueous solution to hydrolyze to polyaspartic acid sodium salt, and obtain a reddish-brown viscous liquid with a solid content of not less than 35%, namely polyaspartic acid solution.

实施例3:Example 3:

向配有搅拌、温度计的三颈烧瓶中加入294g马来酸酐,再加入140ml水,然后在水浴中加热至55℃~80℃,马来酸酐溶解后搅拌30分钟,再冷却至5℃左右,停止搅拌,缓慢加入25%的氨水溶液306g,生成马来酸胺。将该马来酸胺液体于160℃的喷雾干燥器中干燥得白色的马来酸胺,然后将马来酸胺置于压力容器中搅拌用油浴加热至230℃左右,压力维持在0.5MPa,反应3小时,得聚琥珀酰亚胺。冷却至50℃~80℃,加20%的氢氧化钠水溶液水解为聚天冬氨酸的钠盐,得固含量不小于35%的红棕色粘状液体,即得聚天冬氨酸溶液。Add 294g of maleic anhydride to a three-necked flask equipped with a stirring and thermometer, then add 140ml of water, then heat in a water bath to 55°C-80°C, stir for 30 minutes after the maleic anhydride dissolves, then cool to about 5°C, Stop stirring, slowly add 25% ammonia solution 306g, generate maleic acid amine. Dry the ammonium maleate liquid in a spray dryer at 160°C to obtain white ammonium maleate, then place the ammonium maleate in a pressure vessel and heat it to about 230°C with an oil bath, maintaining the pressure at 0.5MPa , Reacted for 3 hours to obtain polysuccinimide. Cool to 50°C-80°C, add 20% sodium hydroxide aqueous solution to hydrolyze to polyaspartic acid sodium salt, and obtain a reddish-brown viscous liquid with a solid content of not less than 35%, namely polyaspartic acid solution.

实施例4:Example 4:

向配有搅拌、温度计的三颈烧瓶中加入294g马来酸酐,再加入140ml水,然后在水浴中加热至55℃~80℃,马来酸酐溶解后搅拌30分钟,再冷却至5℃左右,停止搅拌,缓慢加入25%的氨水溶液245g,生成马来酸胺。将该马来酸胺液体于170℃的喷雾干燥器中干燥得白色的马来酸胺,然后将马来酸胺置于压力容器中搅拌用油浴加热至200℃左右,,压力维持在0.4MPa,反应5小时,得聚琥珀酰亚胺。冷却至50℃~80℃,加20%的氢氧化钠水溶液水解为聚天冬氨酸的钠盐,得固含量不小于35%的红棕色粘状液体,即得聚天冬氨酸溶液。Add 294g of maleic anhydride to a three-necked flask equipped with a stirring and thermometer, then add 140ml of water, then heat in a water bath to 55°C-80°C, stir for 30 minutes after the maleic anhydride dissolves, then cool to about 5°C, Stirring was stopped, and 245 g of 25% aqueous ammonia solution was slowly added to generate amine maleate. Dry the maleic ammonium liquid in a spray dryer at 170°C to obtain white maleic ammonium, then place the maleic ammonium in a pressure vessel and heat it to about 200°C with an oil bath, and maintain the pressure at 0.4 MPa, react for 5 hours to obtain polysuccinimide. Cool to 50°C-80°C, add 20% sodium hydroxide aqueous solution to hydrolyze to polyaspartic acid sodium salt, and obtain a reddish-brown viscous liquid with a solid content of not less than 35%, namely polyaspartic acid solution.

Claims (3)

1、一种生物可降解缓蚀阻垢剂聚天冬氨酸的制备方法,其特征在于具体步骤为:首先将马来酸酐水解为马来酸,然后将其冷却,控制反应温度为0-20℃,加入25%的氨水,生成马来酸胺的水溶液;然后将马来酸胺的水溶液通过喷雾干燥器干燥得到白色的马来酸胺,温度控制在120℃~180℃;将干燥的马来酸胺置于压力容器中发生缩聚反应,温度控制在200℃~240℃,反应时间为3~5小时,压力为0.4~0.6MPa,得到聚琥珀酰亚胺;然后将聚琥珀酰亚胺加20%的氢氧化钠水溶液水解,控制反应温度为70℃~90℃,得红棕色粘状的聚天冬氨酸溶液。1, a kind of preparation method of biodegradable corrosion and scale inhibitor polyaspartic acid, it is characterized in that concrete steps are: at first maleic anhydride is hydrolyzed to be maleic acid, then it is cooled, control reaction temperature is 0- 20°C, add 25% ammonia water to generate an aqueous solution of ammonium maleate; then dry the aqueous solution of ammonium maleate through a spray dryer to obtain white ammonium maleate, and the temperature is controlled at 120°C to 180°C; the dried Ammonium maleate is placed in a pressure vessel to undergo polycondensation reaction, the temperature is controlled at 200°C to 240°C, the reaction time is 3 to 5 hours, and the pressure is 0.4 to 0.6MPa to obtain polysuccinimide; then polysuccinimide The amine is hydrolyzed with 20% aqueous sodium hydroxide solution, and the reaction temperature is controlled at 70°C to 90°C to obtain a reddish-brown viscous polyaspartic acid solution. 2、根据权利要求1所述的生物可降解缓蚀阻垢剂聚天冬氨酸的制备方法,其特征在于马来酸与氨水的摩尔比为1∶1.2~1∶2。2. The method for preparing the biodegradable corrosion and scale inhibitor polyaspartic acid according to claim 1, characterized in that the molar ratio of maleic acid to ammonia water is 1:1.2-1:2. 3、根据权利要求1所述的生物可降解缓蚀阻垢剂聚天冬氨酸的制备方法,其特征在于聚琥珀酰亚胺与氢氧化钠的摩尔比为1∶1~1∶1.2。3. The method for preparing the biodegradable corrosion and scale inhibitor polyaspartic acid according to claim 1, characterized in that the molar ratio of polysuccinimide to sodium hydroxide is 1:1-1:1.2.
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