CN1314903C - Magnetic flow liquid variable controllnig valve with two liquid flow resistance channels - Google Patents
Magnetic flow liquid variable controllnig valve with two liquid flow resistance channels Download PDFInfo
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- CN1314903C CN1314903C CNB2004100226574A CN200410022657A CN1314903C CN 1314903 C CN1314903 C CN 1314903C CN B2004100226574 A CNB2004100226574 A CN B2004100226574A CN 200410022657 A CN200410022657 A CN 200410022657A CN 1314903 C CN1314903 C CN 1314903C
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- 239000007788 liquid Substances 0.000 title claims abstract description 145
- 239000012530 fluid Substances 0.000 claims abstract description 22
- 230000007704 transition Effects 0.000 claims abstract description 6
- 239000000696 magnetic material Substances 0.000 claims abstract 2
- 238000007789 sealing Methods 0.000 claims description 11
- 229910001209 Low-carbon steel Inorganic materials 0.000 claims description 3
- 230000035699 permeability Effects 0.000 claims description 3
- 230000005284 excitation Effects 0.000 claims 4
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims 1
- 125000006850 spacer group Chemical group 0.000 claims 1
- 238000005265 energy consumption Methods 0.000 abstract description 7
- 230000009471 action Effects 0.000 abstract description 2
- 230000004044 response Effects 0.000 description 8
- 230000000694 effects Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 230000008859 change Effects 0.000 description 3
- 238000013016 damping Methods 0.000 description 3
- 238000010008 shearing Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 230000002457 bidirectional effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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Abstract
本发明公开了一种具有两种液流阻力通道的磁流变液控制阀，用于对磁流变液的流动实现连续和/或开关控制。本磁流变液控制阀同时采用环形和圆盘形液流阻力通道，以缸筒、环形液流阻力通道、导磁圆盘和圆盘形液流阻力通道为磁场发生的外磁路，阀芯为磁场发生的内磁路。环形液流阻力通道的间隙由定位块与缸筒的精密过渡定位配合和定位块与导磁圆盘通过定位销连接保证。圆盘形液流阻力通道的厚度由套在连接导磁圆盘与阀芯的连接销上的垫片保证，连接销和垫片均为不导磁材料。本磁流变液控制阀在较小电流的作用下能产生较大的液流阻力，保证磁流变液控制阀流量控制的范围大，且能耗小，结构尺寸小，重量轻，结构简单，易于批量化生产。
The invention discloses a magnetorheological fluid control valve with two fluid flow resistance channels, which is used for realizing continuous and/or switch control on the flow of the magnetorheological fluid. The magneto-rheological fluid control valve adopts annular and disc-shaped liquid flow resistance channels at the same time, and the external magnetic circuit where the magnetic field is generated is the cylinder, the annular liquid flow resistance channel, the magnetic disc and the disc-shaped liquid flow resistance channel. The core is the inner magnetic circuit where the magnetic field is generated. The clearance of the annular liquid flow resistance channel is ensured by the precise transition positioning fit between the positioning block and the cylinder barrel and the connection between the positioning block and the magnetic conduction disk through positioning pins. The thickness of the disk-shaped liquid flow resistance channel is guaranteed by the gasket sleeved on the connection pin connecting the magnetically conductive disk and the valve core, and the connection pin and the gasket are non-magnetic materials. The magnetorheological fluid control valve can generate greater fluid flow resistance under the action of a small current, ensuring a large flow control range of the magnetorheological fluid control valve, and has low energy consumption, small structural size, light weight and simple structure. , easy to mass-produce.
Description
Technical field
Patent of the present invention belongs to field of hydraulic control, is specifically related to a kind of magnetic flow liquid control valve with two kinds of liquid flowing resistance passages.
Technical background
Hydraulic control valve is one of core parts of hydraulic system.In hydraulic system, hydraulic control valve is used for pressure, flow and the flow direction of liquid stream in the controlled hydraulic system, thereby control hydraulic actuator startup, stop, change speed, direction, power and the sequence of movement etc. of motion, to satisfy of the requirement of all kinds of hydraulic equipments to motion, speed, power and torque.Therefore the performance of hydraulic control valve directly has influence on static characteristic, dynamic response and the functional reliability of hydraulic system.
Traditional hydraulic control valve is because the mechanical part of existence activity, complex structure, and the processing request height, wearing and tearing easily, it is unreliable therefore to cause moving, and volume is big, and also there are problems such as wayward, low-response, operational noise are big in the cost height.Therefore seeking a kind of simple in structure, reliable in action, being easy to control, respond fast hydraulic control valve is the problem that hydraulic system is eager to solve.
Along with the development of electromechanical integration technology, the appearance of the extensive use of computer, especially may command fluid (electrorheological fluid and magnetic flow liquid), people begin attention is turned to Hydrauservo System based on the may command fluid.Compare with magnetic flow liquid, because electrorheological fluid exists shear yield stress little, defectives such as the operating voltage height of requirement, and the yield stress of magnetic flow liquid is big, response is fast, operating voltage is low, insensitive to what pollute, paid attention to by numerous scientific research personnel and engineers and technicians gradually.The magnetic flow liquid control valve is not owing to there is movably mechanical part, and the flow of the magnetic flow liquid that it passes through can be controlled by impressed current, so the speed of response height, and noise is low, and energy consumption is little, and working stability is reliable.About the single liquid flowing resistance passage of the many employings of the design of magnetic flow liquid control valve, the area of liquid flowing resistance passage is little at present, and the liquid flowing resistance of generation is limited.In order to realize effective control of magnetic flow liquid, have only increase physical dimension and (or) operating current; Also there are problems such as spool location complexity simultaneously.
Summary of the invention
The objective of the invention is at the deficiencies in the prior art, a kind of magnetic flow liquid control valve with two kinds of liquid flowing resistance passages is provided.The magnetic flow liquid control valve that the present invention proposes, adopt annular and disc liquid flowing resistance passage simultaneously, increased the shearing area of liquid flowing resistance passage effectively, liquid flowing resistance just begins to change under the effect of little exciting current, control range to the magnetic flow liquid flow enlarges, the energy consumption of guaranteeing control valve is less, compact structure, and volume is little, cost is low, and be easy to control, speed of response is fast, the efficient height.
The present invention is achieved in that
This magnetic flow liquid control valve includes cylinder barrel, spool, field coil and valve end cap, the working medium of control valve is a magnetic flow liquid, control valve is connected with pipe joint in the magnetic flow liquid hydraulic circuit by the screw thread on the two end valve end caps, field coil is wound on the outer non-magnetic conduction coil holder of spool, and the lead of drawing of field coil is drawn by the aperture on the end end cap.The unique distinction of this control valve is that the end face at spool and non-magnetic conduction coil holder is provided with the magnetic conduction disk, and pad is set between magnetic conduction disk and this end face constitutes the gap, forms disc liquid flowing resistance passage; The outer ring surface of magnetic conduction disk and the gap between the cylinder barrel form annular liquid flowing resistance passage again, are communicated with the center hole of valve core inside by disc liquid flowing resistance passage, form a complete liquid flowing resistance passage.Magnetic flow liquid flows into annular liquid flowing resistance passage by flow guide device, flows to the center hole that disc liquid flowing resistance passage enters spool again, is flow to and corresponding disc of the spool the other end and annular liquid flowing resistance passage by center hole again, flows out at last.Such design can be under the prerequisite of the energy consumption of the outside dimensions that does not increase valve, coil winding, field current and magnetic flow liquid control valve, by adopting the liquid flowing resistance passage of annular and the two kinds of forms in disc plane simultaneously, increase the shearing area of liquid flowing resistance passage, thereby the increase liquid flowing resistance makes the magnetic flow liquid control valve wideer to the control range of magnetic flow liquid flow.
In order further to increase liquid flowing resistance, can produce the size of liquid flowing resistance as required, with field coil, non-magnetic conduction coil holder and spool setting at least two groups, separate by magnetic conduction disk and pad between group and the group, all be formed with disc liquid flowing resistance passage between the non-magnetic conduction coil holder of magnetic conduction disk and each group, form annular liquid flowing resistance passage with inner wall of cylinder, the center hole of so annular liquid flowing resistance passage, disc liquid flowing resistance passage and valve core inside is communicated with (head and the tail communicate) successively, forms a complete liquid flowing resistance passage.
The magnetic flow liquid control valve also is provided with positioning block as precision positioning device between magnetic conduction disk and valve end cap, the transition fit of asking the employing precision positioning of positioning block and cylinder barrel has equally distributed pod apertures on the positioning block, and positioning block is connected with spool by locating stud.The gap that makes annular liquid flowing resistance passage is connected assurance with positioning block with the locating stud of magnetic conduction disk with precision positioning cooperation between the cylinder barrel by positioning block.
The magnetic conduction disk of magnetic flow liquid control valve is connected with spool by magnetic conduction connecting pin not, and the pad that is enclosed within on the connecting pin also adopts non-magnet_conductible material.Guaranteed that by the location with every magnetic design the size in liquid flowing resistance gap and magnetic field as much as possible in the distribution in liquid flowing resistance gap, gives full play to the effect of magnetic field to magnetic flow liquid like this.
In addition, this control valve also has the improvement on the following details: be provided with the guide pad with taper guide face between magnetic conduction disk and positioning block, the edge designs that the end face of magnetic conduction disk combines with guide pad is a round-corner transition, magnetic flow liquid is flow to from pipe joint, by equally distributed four apertures on the positioning block, can successfully flow to annular liquid flowing resistance passage along the tapered guide surface of guider, the fillet of magnetic conduction disk two ends design, avoid the generation of turbulent flow.
Adopt the seal ring sealing between non-magnetic conduction coil holder two ends and the cylinder barrel, be cut off at the slot seal ring of an end of coil holder, lead is drawn from the cut-off part extruding, adopts the sealer sealing again, flow into disc liquid flowing resistance passage with assurance liquid fully from annular liquid flowing resistance passage, and do not enter winding slot.The valve end cap adopts with cylinder barrel and is threaded, and with the seal ring sealing, to guarantee higher operational safety.
The spool of this magnetic flow liquid control valve and cylinder barrel employing permeability height, the low-carbon steel material that coercivity is low, positioning block, guide pad and pad all adopt non-magnet material.
This magnetic flow liquid control valve is a bidirectional control valve, and any end can become inlet opening, and an other end then becomes liquid outlet opening naturally.
The advantage of patent of the present invention:
1. this control valve is controlled flow by the magnetic flow liquid of valve by the size of control field coil electric current, there is not the mechanical part that moves, with respect to traditional mechanical valve, the magnetic flow liquid control valve is simple in structure, and volume is little, be easy to control, speed of response is fast, and operational noise is low, and is wear-resistant, the reliability height, cost is low.
2. this control valve is under the prerequisite of the energy consumption of the outside dimensions that does not increase valve, coil winding, field current and magnetic flow liquid control valve, adopt the liquid flowing resistance passage of annular and two kinds of forms of disc simultaneously, increased the shearing area of liquid flowing resistance passage, thereby increased liquid flowing resistance, made the magnetic flow liquid control valve wideer the control range of magnetic flow liquid flow.When the magnetic flow liquid control valve is used for the controllable damper system of bypass vibration damping, can increase the control range of controllable damping force.When switch valve uses, improved the valve working efficiency at magnetic rheological valve.When using, can control the flow of magnetic flow liquid more accurately as proportional control valve.
3. the positioning device of magnetic flow liquid control valve is simple, transition fit by positioning block and cylinder barrel, locating stud connects positioning block and spool, the radial dimension that has guaranteed gap between spool and the cylinder barrel is even, give full play to the effect of magnetic field to magnetic flow liquid, the thickness by the pad between magnetic conduction disk and the spool guarantees the gap of disc liquid flowing resistance passage, and such location is reliable, be suitable for mass production, cost is low.
4. equally distributed pod apertures and guide pad with tapered guide surface can guarantee the unobstructed gap that flows to equably between spool and the cylinder barrel of magnetic flow liquid on the positioning block, and fillet is adopted at magnetic conduction disk two ends, magnetic flow liquid is successfully flow to or (with) flow out the liquid flowing resistance passage, avoid the generation of turbulent flow.
5. this control valve adopts the material conduct of some non-magnetic conductions every magnetic, as pad, connecting pin, coil holder etc., guaranteed that magnetic field is distributed in the liquid flowing resistance passage as much as possible, more give full play to the effect of magnetic field to magnetic flow liquid, control the flow of magnetic flow liquid effectively, reduce the energy consumption of magnetic flow liquid control valve.
Description of drawings:
Fig. 1 is a structure sectional view of the present invention.
Fig. 2 is that magnetic circuit of the present invention is schemed.
Fig. 3 is the liquid flow path direction figure (from left to right) of magnetic flow liquid of the present invention.
Fig. 4 is a positioning device sectional view of the present invention.
Fig. 5 is the A-A sectional drawing of Fig. 4.
Fig. 6 is the structure sectional view with magnetic flow liquid control valve of two field coils.
Fig. 7 is the theory diagram that the present invention uses in magnetorheological hydraulic pressure actuator system.
Fig. 8 is the theory diagram that the present invention is used to constitute the controllable damper system.
Embodiment
Below in conjunction with accompanying drawing structure of the present invention is described further:
In the accompanying drawing: 1 for drawing lead, and 2 is guide pad, and 3 for drawing the magnetic conduction disk of lead end, 4 is annular liquid flowing resistance passage, and 5 are magnetic conduction pad not, and 6 is connecting pin, 7 is spool, and 8 is seal ring, and 9 is locating stud, 10 is positioning block, and 11 is the valve end cap, and 12 is the seal ring between end cap and the cylinder barrel, 13 is the magnetic conduction disk, 14 is disc liquid flowing resistance passage, and 15 is cylinder barrel, and 16 is field coil, 17 is non-magnetic conduction coil holder, 18 draw lead seal ring on one side for coil holder, and 19 for drawing lead one side valve end cap, and 20 is inlet opening, 21 is pod apertures, 22 magnetic flow liquids, 23 is liquid outlet opening, 24 is the center spool hole
With reference to accompanying drawing 1, be structure sectional view of the present invention, the working medium of control valve is a magnetic flow liquid 22, and control valve is connected with pipe joint in the magnetic flow liquid hydraulic circuit by the tapped hole on the two end valve end caps 11 and 19, and field coil 16 is wound on the outer non-magnetic conduction coil holder 17 of spool 7.End face at spool 7 and non-magnetic conduction coil holder 17 is provided with magnetic conduction disk 3 and 13, between magnetic conduction disk 3,13 and valve end cap 11,19, positioning block 10 is set as precision positioning device, wherein positioning block 10 is connected by locating stud 9 respectively with 13 with magnetic conduction disk 3, magnetic conduction disk 3,13 is connected with the non-magnetic connecting pin 6 of spool 7 by two symmetries, and the not magnetic conduction pad 5 that is enclosed within the centre, gap on the non-magnetic connecting pin 6 guarantees the gap size of disc liquid flowing resistance passages 14. Adopt 8,18 sealings of O RunddichtringO between non-magnetic conduction coil holder 17 two ends and the cylinder barrel, be cut off, draw lead 1 and draw, adopt the sealer sealing again from the cut-off part extruding at the slot seal ring 18 of an end of coil holder.Valve end cap 11 and 19 adopts with cylinder barrel 15 and is threaded, and seals with O RunddichtringO 12.
With reference to accompanying drawing 2, for magnetic circuit of the present invention is schemed.With the sealing magnetic line of force of arrow, pass through spool 7 successively as shown in FIG., disc liquid flowing resistance passage 14, magnetic conduction disk 13,3, annular liquid flowing resistance passage 4 and cylinder barrel 15.Wherein spool 7, magnetic conduction disk 13,3, cylinder barrel 15 be as the part of magnetic circuit, adopts permeability height, low carbon steel that coercivity is low.Adopt non-magnet_conductible material as connecting pin 6, pad 5 and non-magnetic conduction coil holder 17, guarantee magnetic circuit, and guarantee that the intensity of liquid flowing resistance passage internal magnetic field is enough big, give full play to the inhibition of magnetic field magnetic flow liquid along the direction shown in the figure every magnetic cell.Magnetic line of force direction is vertical with the flow direction of liquid in the liquid flowing resistance passage, guarantees to obtain under the situation of certain field current and energy consumption maximum liquid flowing resistance. Magnetic conduction disk 13,3 two ends are designed to fillet, reduce magnetic flow liquid enter or (with) generation of turbulent flow phenomenon when flowing out the liquid flowing resistance passage.
With reference to accompanying drawing 3, be the liquid flow path direction figure of magnetic flow liquid of the present invention.Magnetic flow liquid flows to from inlet opening 20, through equally distributed four pod apertures 21 on the positioning block 10, tapered guide surface along guide pad 2 flows into annular liquid flowing resistance passage 4, enter disc liquid flowing resistance passage 14 again, flow into the center hole 24 of spool, flow to the corresponding liquid flowing resistance passage of the spool the other end again by center hole, flow out from liquid outlet opening 23 at last.This valve is a bidirectional control valve, and band arrow curve is a kind of trend of magnetic flow liquid in valve, in addition, also can change the direction that flows to and flow out, and does not influence the performance of its function.
With reference to accompanying drawing 4 and Fig. 5, be positioning device figure of the present invention.The axially locating of valve internal structure contacts assurance by positioning block 10 with the step of valve end cap 19,11, the radial dimension of annular liquid flowing resistance passage 4 cooperates assurance by positioning block 10 with the precision positioning of cylinder barrel 15, and positioning block 10 and magnetic conduction disk 3,13 are connected by locating stud 9.Four counterbores that evenly distribute on positioning block 10 are pod apertures 21, and magnetic flow liquid this four apertures of flowing through from the ingress enter annular liquid flowing resistance passage along the taper guide face.
With reference to accompanying drawing 6, be structure expander graphs of the present invention.The magnetic flow liquid control valve of this expansion has two field coils simultaneously.The magnetic flow liquid control valve of this expansion has increased a magnetic conduction disk, connecting pin, spool, magnetic conduction coil holder and one group of field coil have not increased by two disc liquid flowing resistance passages and an annular liquid flowing resistance passage thus, can produce bigger liquid flowing resistance.Neither magnetic conduction coil holder one end adopts the sealing of O RunddichtringO, and the other end adopts the sealer sealing.In order to reduce size, but also the sealer sealing is adopted at two ends simultaneously.Certainly, according to using needs, can also increase the number of magnetic conduction disk.Every increase by one magnetic conduction disk will increase by two plane liquid flowing resistance passages and an annular liquid flowing resistance passage.Its liquid flow path direction and magnetic field generation figure are similar to Fig. 3 and Fig. 2, and in this figure, band arrow irregular curve is the liquid flow path direction, and the flow direction of liquid also is two-way; Band arrow regular curve is a magnetic line of force direction.
With reference to accompanying drawing 6, be the application example of this magnetic flow liquid control valve, by the bridge-type valve road that the magnetic flow liquid control valve is formed, wherein A, B, C, D are the magnetic flow liquid control valve, catercorner is one group.When the field coil electric current of magnetic rheological valve reaches maximum value (electric current when magnetic field reaches capacity), the magnetic flow liquid control valve is to the liquid flowing resistance maximum of the magnetic flow liquid that passes through.Catercorner one group of valve is in the electric current maximum rating, and (electric current is zero) can be approximated to be one group of valve and close when another group was in the electric current minimum state, and another organizes opening of valves.Switch the state of two groups of valves like this, under the driving of pump, the direction of flow of fluid changes, and changes the moving direction of final controlling element.Because the speed of response of magnetic flow liquid control valve is the millisecond order of magnitude, can improve the speed of response of whole hydraulic system.Add feedback control, can utilize final controlling element to reach pinpoint purpose.
With reference to accompanying drawing 7, be of the application of this magnetic flow liquid control valve as the bypass vibration damper.The liquid flowing resistance passage of magnetic flow liquid control valve E can serve as the damping force passage of the magnetorheological controllable damper of bypass type system when coil electricity.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100226574A CN1314903C (en) | 2004-05-28 | 2004-05-28 | Magnetic flow liquid variable controllnig valve with two liquid flow resistance channels |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100226574A CN1314903C (en) | 2004-05-28 | 2004-05-28 | Magnetic flow liquid variable controllnig valve with two liquid flow resistance channels |
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| Publication Number | Publication Date |
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| CN1584347A CN1584347A (en) | 2005-02-23 |
| CN1314903C true CN1314903C (en) | 2007-05-09 |
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| CNB2004100226574A Expired - Fee Related CN1314903C (en) | 2004-05-28 | 2004-05-28 | Magnetic flow liquid variable controllnig valve with two liquid flow resistance channels |
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Cited By (1)
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| WO2021262588A1 (en) * | 2020-06-21 | 2021-12-30 | Shoreline Design And Manufacturing | Magnetorheological fluid valve and variable manufacturing mold |
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| CN101864977A (en) * | 2010-04-23 | 2010-10-20 | 黑龙江科技学院 | A control system for reversing mechanism of hydraulic support in coal mine |
| CN102121509B (en) * | 2010-12-09 | 2013-01-23 | 重庆大学 | Magnetorheological damper with annular and disc-shaped liquid flow resistance channels simultaneously |
| CN102691688B (en) * | 2012-06-19 | 2014-12-24 | 华东交通大学 | Three-stage pressure regulating double-coil type magneto-rheological valve |
| CN104500787B (en) * | 2015-01-02 | 2016-10-26 | 华东交通大学 | A kind of mixed flow dynamic formula MR valve |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021262588A1 (en) * | 2020-06-21 | 2021-12-30 | Shoreline Design And Manufacturing | Magnetorheological fluid valve and variable manufacturing mold |
| JP2023529012A (en) * | 2020-06-21 | 2023-07-06 | ショアライン デザイン アンド マニュファクチャリング エルエルシー | Magnetorheological fluid valves and variable molds for manufacturing |
| JP7391432B2 (en) | 2020-06-21 | 2023-12-05 | ショアライン デザイン アンド マニュファクチャリング エルエルシー | How to use magnetorheological fluid valves |
| US12280524B2 (en) | 2020-06-21 | 2025-04-22 | Shoreline Design &Manufacturing LLC | Magnetorheological fluid valve and variable manufacturing mold |
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