CN1314134C - Method for preparing silicon thin film heterojunction solar cell - Google Patents
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Abstract
一种用于半导体技术领域的硅薄膜异质结太阳电池的制备方法,衬底清洗:采用半导体清洗工艺进行衬底的表面初清洗,再将衬底放在去离子水中用超声波清洗,用去离子水冲洗数次,氮气吹干;制备本征非晶硅层:用热丝化学汽相沉积技术制备本征非晶硅层,钨丝温度用光学高温计测量,加热器与样品的温度分别由两个热电偶测定,用电子温度控制器控制温度,在衬底表面反应生长而成薄膜;在本征非晶硅薄膜上再沉积一层发射层;正、背面电极的形成:用溅射工艺在电池的正、背面形成电极;最后进行真空热退火工艺。本发明薄膜具有光照稳定性,在AM1.5,100mW/cm2标准光强下,获得的硅薄膜的光电导增益可达106,基于此薄膜的非晶硅和晶硅异质结太阳电池的效率达12.5%。A method for preparing a silicon thin-film heterojunction solar cell used in the field of semiconductor technology. Substrate cleaning: the surface of the substrate is initially cleaned by using a semiconductor cleaning process, and then the substrate is placed in deionized water and cleaned by ultrasonic waves. Rinse several times with ionized water and dry with nitrogen gas; prepare intrinsic amorphous silicon layer: prepare intrinsic amorphous silicon layer by hot wire chemical vapor deposition technology, measure the temperature of tungsten wire with optical pyrometer, and the temperature of heater and sample are respectively Measured by two thermocouples, the temperature is controlled by an electronic temperature controller, and a thin film is grown on the surface of the substrate; an emission layer is deposited on the intrinsic amorphous silicon thin film; the formation of the front and back electrodes: by sputtering The process forms electrodes on the front and back of the battery; finally, a vacuum thermal annealing process is performed. The thin film of the present invention has light stability. Under the standard light intensity of AM1.5 and 100mW/ cm2 , the photoconductive gain of the obtained silicon thin film can reach 10 6 , and amorphous silicon and crystalline silicon heterojunction solar cells based on this thin film The efficiency reaches 12.5%.
Description
技术领域technical field
本发明涉及的是一种太阳电池的制备方法,特别是一种硅薄膜异质结太阳电池的制备方法,用于半导体技术领域。The invention relates to a method for preparing a solar cell, in particular to a method for preparing a silicon thin film heterojunction solar cell, which is used in the technical field of semiconductors.
背景技术Background technique
过去的几年中,基于非晶硅和晶体硅构成的异质结太阳电池获得突破性的进步,这类电池具有高效、低成本的优势,极有可能成为晶体硅太阳电池的更新换代产品,实现市场的推广,生产体状晶体硅太阳电池时为形成pn结所需要的一道重要工序:高温扩散,将在异质结太阳电池生产中被省略。新型非晶硅和晶体硅构成的异质结太阳电池具有结构简单、工艺过程少,它将晶体硅具有的高载流子迁移率优点与低温化学汽相沉积非晶硅的工艺优势相结合,从经济、技术和科学的角度看,非晶和晶体硅构成的异质结太阳电池更具先进性。In the past few years, breakthroughs have been made in heterojunction solar cells based on amorphous silicon and crystalline silicon. This type of cell has the advantages of high efficiency and low cost, and it is very likely to become a replacement product for crystalline silicon solar cells. To achieve market promotion, an important process required for the formation of pn junctions in the production of bulk crystalline silicon solar cells: high temperature diffusion, will be omitted in the production of heterojunction solar cells. The heterojunction solar cell composed of new amorphous silicon and crystalline silicon has a simple structure and less process. It combines the advantages of high carrier mobility of crystalline silicon with the process advantages of low-temperature chemical vapor deposition of amorphous silicon. From the perspective of economy, technology and science, heterojunction solar cells composed of amorphous and crystalline silicon are more advanced.
2002年,日本的三羊电器株式会社成功的制备出,基于该结构的太阳电池,其效率达到21%(High-efficiency a-Si/c-Si heterojunction solar cell“高效a-Si/c-Si异质结太阳电池”T.Sawada,N.Terada,et al,Proc.of the IEEElst World Conference PVSEC(第一届国际IEEE光伏科学与工程会议论文集)p.1219,Hawaii 1994),制备非晶硅发射层所采用的技术是等离子增强化学汽相沉积(PECVD),人们已经发现该技术具有一些工艺本身所不可避免的缺点,第一,等离子对非晶硅薄膜表面的轰击,增加了薄膜体内的载流子复合缺陷密度;第二,等离子的不稳定性;第三,在射频辐照下,硅烷具有高分子聚合性(即形成粉末);第四,沉积速度慢;第五,硅烷的利用率低。所以,人们期盼有一种更简单的工艺,取代PECVD,并且可克服PECVD的缺点。近几年的文献报道,采用热丝化学汽相沉积(HW-CVD)的方法,可沉积出器件级的非晶硅薄膜。我们采用该方法,沉积出高光电导增益的非晶硅薄膜,并利用此薄膜制备出性能优良的非晶硅薄膜和晶体硅异质结太阳电池。In 2002, Japan's Sanyang Electric Co., Ltd. successfully prepared a solar cell based on this structure, and its efficiency reached 21% (High-efficiency a-Si/c-Si heterojunction solar cell "high-efficiency a-Si/c-Si Heterojunction solar cells" T.Sawada, N.Terada, et al, Proc.of the IEEE Elst World Conference PVSEC (Proceedings of the First International IEEE Photovoltaic Science and Engineering Conference) p.1219, Hawaii 1994), preparation of amorphous The technology used in the silicon emission layer is plasma-enhanced chemical vapor deposition (PECVD). It has been found that this technology has some inevitable shortcomings of the process itself. First, the bombardment of the plasma on the surface of the amorphous silicon film increases The carrier recombination defect density; second, the instability of plasma; third, under radio frequency irradiation, silane has high molecular polymerization (that is, forms powder); fourth, the deposition speed is slow; fifth, the silane Low utilization. Therefore, people expect a simpler process to replace PECVD and overcome the shortcomings of PECVD. In recent years, it has been reported in the literature that device-level amorphous silicon films can be deposited by using hot wire chemical vapor deposition (HW-CVD). We use this method to deposit an amorphous silicon film with high photoconductive gain, and use this film to prepare an amorphous silicon film and a crystalline silicon heterojunction solar cell with excellent performance.
发明内容Contents of the invention
本发明的目的是针对现有技术中存在的上述不足和缺陷,提供一种硅薄膜异质结太阳电池的制备方法,使其采用热丝化学汽相沉积(HW-CVD)制备高质量的非晶硅薄膜,并采用此薄膜材料为发射层与晶体硅形成a-Si/c-Si异质结太阳电池。热丝化学汽相沉积工艺克服了等离子工艺对非晶硅薄膜表面的轰击的缺点,降低了薄膜内的载流子复合缺陷密度;又因为沉积过程中没有高频放电,硅烷分子发生聚合的几率(形成粉末)大大减小,这样可形成高质量的非晶硅薄膜。在非晶硅薄膜形成的基础上,制备出非晶发射层、晶体硅异质结太阳电池。获得稳定效率12%的该结构的太阳电池。通过控制热丝和衬底的温度、反应气体的比例、非晶发射层薄膜厚度及掺杂工艺,实现对非晶发射层和晶体硅构成的异质结太阳电池的性能的影响。The object of the present invention is to aim at the above-mentioned deficiencies and defects existing in the prior art, provide a kind of preparation method of silicon thin film heterojunction solar cell, make it adopt hot filament chemical vapor deposition (HW-CVD) to prepare high-quality non- crystalline silicon thin film, and use this thin film material as the emitter layer and crystalline silicon to form a-Si/c-Si heterojunction solar cells. The hot wire chemical vapor deposition process overcomes the shortcomings of the plasma process on the surface of the amorphous silicon film, and reduces the carrier recombination defect density in the film; and because there is no high-frequency discharge during the deposition process, the probability of silane molecule polymerization (Powder formation) is greatly reduced, so that high-quality amorphous silicon films can be formed. On the basis of the formation of the amorphous silicon thin film, the amorphous emission layer and the crystalline silicon heterojunction solar cell are prepared. A solar cell of this structure with a stable efficiency of 12% was obtained. By controlling the temperature of the heating wire and the substrate, the ratio of the reaction gas, the film thickness of the amorphous emission layer and the doping process, the influence on the performance of the heterojunction solar cell composed of the amorphous emission layer and crystalline silicon is realized.
本发明是通过以下技术方案实现的,具体步骤如下:The present invention is realized through the following technical solutions, and concrete steps are as follows:
(1)衬底清洗:选用p-型或n-型,电阻率在2~4Ωcm的直拉单晶硅片为衬底,硅片为(100)取向,镜面抛光,厚度为250μm。采用常规的半导体清洗工艺进行衬底的表面初清洗,用3%的氢氟酸除去硅片表面的二氧化硅层,再将衬底放在去离子水中用超声波清洗,用去离子水冲洗数次,氮气吹干。(1) Substrate cleaning: Use p-type or n-type Czochralski monocrystalline silicon wafers with a resistivity of 2-4 Ωcm as the substrate, the silicon wafers are (100) oriented, mirror polished, and the thickness is 250 μm. Use the conventional semiconductor cleaning process to clean the surface of the substrate, use 3% hydrofluoric acid to remove the silicon dioxide layer on the surface of the silicon wafer, then put the substrate in deionized water and use ultrasonic cleaning, rinse with deionized water for several times Second, blow dry with nitrogen.
(2)制备本征非晶硅层:采用热丝化学汽相沉积工艺制备本征非晶硅层i-a-Si,起到提高非晶发射层和晶体硅异质结太阳电池的输出性能的作用,提供高温的热丝采用直径为0.7mm的钨丝。钨丝温度用光学高温计测量。样品与钨丝的距离约在7cm左右。加热器与样品的温度分别由两个热电偶测定,用电子温度控制器控制温度。为防止可能的污染,以及保证薄膜的均匀性,在沉积前后用一挡板将衬底与钨丝隔开。沉积系统的背景真空度为5×10-4Pa。反应气体为硅烷和氢混合气体,反应气体被高温钨丝分解形成大量活性硅氢基元,硅氢基元再扩散到衬底表面,在衬底表面反应生长而成薄膜。通过钨丝温度、衬底温度,沉积气压及各反应气体的比例等工艺参量对a-Si:H结构以及光电特性等的影响来最优化工艺参量,制备优质非晶硅薄膜。沉积条件变化范围如下所述:钨丝温度1600~2100℃;衬底温度150~400℃,沉积气压0.1~10Pa。硅烷在总气体中的流量比在100%到10%范围内可调。(2) Preparation of intrinsic amorphous silicon layer: The intrinsic amorphous silicon layer ia-Si is prepared by the hot wire chemical vapor deposition process, which plays a role in improving the output performance of the amorphous emission layer and crystalline silicon heterojunction solar cells , to provide high temperature heating wire with a diameter of 0.7mm tungsten wire. The temperature of the tungsten wire is measured with an optical pyrometer. The distance between the sample and the tungsten wire is about 7cm. The temperature of the heater and the sample is measured by two thermocouples, and the temperature is controlled by an electronic temperature controller. In order to prevent possible contamination and ensure the uniformity of the film, a baffle is used to separate the substrate from the tungsten wire before and after deposition. The background vacuum of the deposition system is 5×10 -4 Pa. The reaction gas is a mixed gas of silane and hydrogen. The reaction gas is decomposed by the high-temperature tungsten wire to form a large number of active silicon-hydrogen units, which then diffuse to the surface of the substrate and react to grow on the surface of the substrate to form a thin film. Through the influence of process parameters such as tungsten wire temperature, substrate temperature, deposition pressure and the ratio of each reaction gas on the a-Si:H structure and photoelectric characteristics, the process parameters are optimized to prepare high-quality amorphous silicon thin films. The variation range of the deposition conditions is as follows: the temperature of the tungsten wire is 1600-2100°C; the temperature of the substrate is 150-400°C, and the deposition pressure is 0.1-10Pa. The flow ratio of silane in the total gas is adjustable in the range of 100% to 10%.
(3)采用热丝化学汽相沉积工艺,在本征非晶硅薄膜上再沉积一层厚约10~30nm的发射层,该发射层的导电性与衬底的导电性相反,即构成p+a-Si/i-a-Si/n-c-Si及n+-a-Si/i-a-Si/p-c-Si结构的太阳电池原形。具体的工艺条件是:样品与钨丝的距离为7cm。沉积系统的背景真空度为5×10-4Pa。反应气体为硅烷、硼烷或磷烷和氢混合气体,硅烷在总气体中的流量比在100%到10%范围内可调,掺杂浓度可通过对硼烷或磷烷与硅烷的流量比进行调节,流量比控制在B2H6(或PH3)/SiH4=1%~5%范围内。反应气体被高温钨丝分解形成活性反应基团,然后扩散到衬底表面附件,在衬底表面反应生长而形成薄膜。沉积条件变化范围如下所述:钨丝温度1600~2100℃;衬底温度150~400℃;沉积气压0.1~10Pa。改变沉积时间、B2H6/SiH4或PH3/SiH4气体的比例可有效地控制发射层的厚度及发射层的掺杂浓度,进而改善电池的性能。(3) Using the hot wire chemical vapor deposition process, an emission layer with a thickness of about 10-30 nm is deposited on the intrinsic amorphous silicon film. The conductivity of the emission layer is opposite to that of the substrate, that is, the p Solar cell prototypes with + a-Si/ia-Si/nc-Si and n + -a-Si/ia-Si/pc-Si structures. The specific process conditions are: the distance between the sample and the tungsten wire is 7cm. The background vacuum of the deposition system is 5×10 -4 Pa. The reaction gas is a mixed gas of silane, borane or phosphine and hydrogen, the flow ratio of silane in the total gas is adjustable from 100% to 10%, and the doping concentration can be adjusted by the flow ratio of borane or phosphine to silane Adjust the flow ratio to be within the range of B 2 H 6 (or PH 3 )/SiH 4 =1%-5%. The reactive gas is decomposed by the high-temperature tungsten wire to form active reactive groups, and then diffuses to the vicinity of the substrate surface, and reacts and grows on the substrate surface to form a thin film. The variation range of the deposition conditions is as follows: the temperature of the tungsten wire is 1600-2100°C; the temperature of the substrate is 150-400°C; the deposition pressure is 0.1-10Pa. Changing the deposition time and the gas ratio of B 2 H 6 /SiH 4 or PH 3 /SiH 4 can effectively control the thickness of the emission layer and the doping concentration of the emission layer, thereby improving the performance of the battery.
(4)正背面电极的形成,用射频溅射工艺在电池的正面沉积一层厚约80nm的ITO透明导电薄膜(Sn掺杂In2O3),该透明导电的ITO薄膜既起到电极的作用,又起到光学减反射的作用。样品加热到200℃,溅射气体为氩气和氧气,氩气和氧气的分压比是10∶1,总压强是0.5Pa,溅射功率密度是40mW/cm2,溅射沉积时间是40分钟。再在ITO薄膜上用掩膜、真空热蒸发沉积银金属栅线。电池的背面也采用真空热蒸发沉积铝金属背电极。(4) For the formation of front and back electrodes, a layer of ITO transparent conductive film (Sn-doped In 2 O 3 ) with a thickness of about 80nm is deposited on the front of the battery by radio frequency sputtering process. role, but also plays the role of optical anti-reflection. The sample is heated to 200°C, the sputtering gas is argon and oxygen, the partial pressure ratio of argon and oxygen is 10:1, the total pressure is 0.5Pa, the sputtering power density is 40mW/cm2, and the sputtering deposition time is 40 minutes . Then use a mask and vacuum thermal evaporation to deposit silver metal grid lines on the ITO film. The back of the battery also uses vacuum thermal evaporation to deposit aluminum metal back electrodes.
(5)真空热退火工艺,为了使银栅线与ITO层、铝背层与c-Si形成良好的欧姆接触,在电极完成以后,还要进行真空热退火工艺,退火温度是250℃,时间是30分钟。(5) Vacuum thermal annealing process. In order to form a good ohmic contact between the silver grid line and the ITO layer, the aluminum back layer and c-Si, after the electrode is completed, a vacuum thermal annealing process is also performed. The annealing temperature is 250 ° C, and the time is It is 30 minutes.
钨丝温度是另一个最基本的参数,钨丝的温度控制在1600~2100℃范围内,在此范围内的较高温度下,薄膜出现微晶化,而在较低的衬底温度下,薄膜是非晶的结构,但在此范围中,获得高光电导增益也有一个最佳的工艺条件。The temperature of the tungsten wire is another most basic parameter. The temperature of the tungsten wire is controlled within the range of 1600-2100°C. The thin film has an amorphous structure, but in this range, there is also an optimal process condition for obtaining high photoconductive gain.
第三个影响薄膜性质的热丝CVD工艺条件是衬底温度,选择的衬底温度在150~400℃范围内变化,当衬底温度大于300℃时出现微晶化倾向,暗电导增加,光电导增益减少。较高的衬底温度将增加反应基元在表面的迁移率、减少样品中的H含量。当衬底温度大于300℃,出现微晶化,引起缺陷态密度的增加,使光电导增益减少,光电性能变差。通常选择衬底温度在250℃左右较合适。The third hot wire CVD process condition that affects the properties of the film is the substrate temperature. The selected substrate temperature varies in the range of 150-400°C. When the substrate temperature is greater than 300°C, there is a tendency to microcrystallization, the dark conductance increases, and the photoelectric The lead gain is reduced. A higher substrate temperature will increase the mobility of reactive species on the surface and reduce the H content in the sample. When the substrate temperature is higher than 300°C, microcrystallization occurs, which causes an increase in the density of defect states, reduces the photoconductive gain, and deteriorates the photoelectric performance. Usually, it is more appropriate to choose the substrate temperature at about 250°C.
第四个影响薄膜性质的热丝CVD工艺条件是反应气体的配比,反应气体为硅烷和氢混合气体,采用质量流量计测量和控制各反应气体的流量,硅烷在总气体中的流量比在100%到10%范围内可调,在高硅烷流量下,获得的薄膜是非晶结构为主,并且可获得高光电导增益的优质非晶硅薄膜,而在80%硅烷流量的条件下,获得的硅薄膜已经开始微晶化,暗电导增大,光电性能变差。The fourth hot wire CVD process condition that affects the properties of the film is the ratio of the reaction gas. The reaction gas is a mixed gas of silane and hydrogen. The flow rate of each reaction gas is measured and controlled by a mass flow meter. The flow ratio of silane in the total gas is It can be adjusted within the range of 100% to 10%. At high silane flow rate, the obtained film is dominated by amorphous structure, and high-quality amorphous silicon film with high photoconductive gain can be obtained. Under the condition of 80% silane flow rate, the obtained The silicon thin film has begun to crystallize, the dark conductance increases, and the photoelectric performance deteriorates.
钨丝温度1950℃,衬底温度210℃,沉积气压1Pa。硅烷在总气体中的流量比在50%,采用热丝CVD方法制备的a-Si:H样品,光照7h后光电导仅下降约10%,而PECVD方法制备的样品,在相同条件下光电导下降近一个量级,表明低压HW-CVD方法是提高a-Si稳定性的有效技术。The tungsten wire temperature is 1950°C, the substrate temperature is 210°C, and the deposition pressure is 1Pa. The flow ratio of silane in the total gas is 50%, the photoconductivity of the a-Si:H sample prepared by the hot wire CVD method only decreases by about 10% after 7 hours of light irradiation, while the photoconductivity of the sample prepared by the PECVD method under the same conditions The decrease is nearly an order of magnitude, indicating that the low-pressure HW-CVD method is an effective technique to improve the stability of a-Si.
本发明薄膜的组份和结构性质可通过Auger电子能谱、Raman散射谱和X射线衍射谱描述。通过测量光电导及暗电导了解a-Si样品光电特性。电导测量中采用共面电极。由Auger电子能谱分析可知,薄膜中不含无利杂质,膜层含量均匀。The composition and structural properties of the film of the present invention can be described by Auger electron spectrum, Raman scattering spectrum and X-ray diffraction spectrum. The photoelectric properties of a-Si samples are known by measuring the photoconductivity and dark conductance. Coplanar electrodes are used in conductometric measurements. According to Auger electron spectrum analysis, it can be seen that the thin film does not contain unfavorable impurities, and the content of the film layer is uniform.
用X射线和Raman电子能谱分析,表明沉积气压是控制薄膜微结构的主要参数,当沉积气压在Pg=1Pa以下时,样品的能谱图观察不到任何衍射峰,当Pg提高到1Pa以上后,时开始出现衍射峰,表明薄膜开始晶化,晶化峰位于2θ等于28°,代表(111)方向的择优晶化。随着Pg的升高,峰位衍射强度增加。当Pg达到10Pa时,在2θ等于47.2°、56°处出现(220)及(311)衍射峰,薄膜晶化的程度随沉积气压的增加而增加。与薄膜的晶化相对应,电导率也随Pg变化,在一个标准光强下,薄膜的光电导对暗电导率的比(光电导增益),也受沉积气压的影响较大,当Pg为1Pa和大于1Pa时暗电导率增加,以上分析表明薄膜微晶化出现,光电导增益也开始变得较差,只有当Pg小于1Pa时,a-Si才呈现较好的高光电导增益的特性。根据以上结果,为获得高光电导增益的非晶相硅薄膜,应该在实验中将沉积气压降低到1Pa以下。Analysis with X-ray and Raman electron energy spectrum shows that the deposition pressure is the main parameter to control the microstructure of the thin film. When the deposition pressure is below Pg =1Pa, no diffraction peak can be observed in the energy spectrum of the sample. When Pg is increased to Above 1Pa, diffraction peaks begin to appear, indicating that the film begins to crystallize, and the crystallization peak is located at 2θ equal to 28°, representing the preferred crystallization in the (111) direction. The peak diffraction intensity increases with the increase of Pg . When P g reaches 10Pa, (220) and (311) diffraction peaks appear at 2θ equal to 47.2° and 56°, and the degree of film crystallization increases with the increase of deposition pressure. Corresponding to the crystallization of the film, the conductivity also changes with Pg . Under a standard light intensity, the ratio of the photoconductivity to the dark conductivity of the film (photoconductivity gain) is also greatly affected by the deposition pressure. When P When g is 1Pa and greater than 1Pa, the dark conductivity increases. The above analysis shows that the microcrystallization of the film occurs, and the photoconductive gain begins to become poor. Only when P g is less than 1Pa, a-Si presents a better high photoconductive gain. characteristics. According to the above results, in order to obtain the amorphous silicon thin film with high photoconductive gain, the deposition pressure should be lowered to below 1Pa in the experiment.
本发明具有实质性特点和显著进步,首先,从材料制备角度看,与通常用于制备a-Si的等离子体CVD技术相比,该技术具有以下几个特点和显著的技术进步:(1)可避免在辉光放电方法中离子对生长表面的损伤;(2)产生的活性基元或能量粒子可除去弱Si-Si键、弱Si-H键及减少微空洞,从而获得较理想的硅无序网络;(3)较高的衬底温度可降低膜中的氢含量;(4)高温热丝可使硅烷充分分解。(5)高速沉膜,有利于产业化。因此利用低压HW-CVD制备a-Si薄膜并应用于器件,将是改进非晶硅薄膜器件稳定性的途径之一。其次,从太阳电池器件角度看,非晶硅薄膜与晶体硅异质结太阳电池省略了晶体硅太阳电池工艺中扩散工艺,减少了成本中的能耗。非晶硅薄膜与晶体硅异质结太阳电池与非晶硅薄膜太阳电池相比又克服了光照下光伏性能衰退,称为S-W效应,非晶硅薄膜(a-Si)的稳定性问题(即S-W效应)阻碍了非晶硅薄膜太阳电池的进一步应用。The present invention has substantive characteristics and significant progress. First, from the perspective of material preparation, compared with the plasma CVD technology usually used to prepare a-Si, this technology has the following characteristics and significant technological progress: (1) It can avoid the damage of ions to the growth surface in the glow discharge method; (2) the active units or energy particles generated can remove weak Si-Si bonds, weak Si-H bonds and reduce micro-voids, so as to obtain more ideal silicon disordered network; (3) higher substrate temperature can reduce the hydrogen content in the film; (4) high temperature filament can fully decompose silane. (5) High-speed film deposition is conducive to industrialization. Therefore, using low-pressure HW-CVD to prepare a-Si thin films and apply them to devices will be one of the ways to improve the stability of amorphous silicon thin film devices. Secondly, from the perspective of solar cell devices, amorphous silicon thin film and crystalline silicon heterojunction solar cells omit the diffusion process in the process of crystalline silicon solar cells, reducing energy consumption in the cost. Compared with amorphous silicon thin film solar cells, amorphous silicon thin film and crystalline silicon heterojunction solar cells overcome the degradation of photovoltaic performance under light, which is called the S-W effect, and the stability problem of amorphous silicon thin film (a-Si) (ie S-W effect) hinders the further application of amorphous silicon thin film solar cells.
而本发明的热丝汽相沉积工艺是沉积气压在0.1~10Pa的HW-CVD生长光伏非晶硅薄膜的技术,以及采用此薄膜与晶体硅构成异质结太阳电池,在这两个方面都实现了技术的进步。And the hot wire vapor deposition process of the present invention is the technology of the HW-CVD growth photovoltaic amorphous silicon thin film with deposition pressure at 0.1~10Pa, and adopts this thin film and crystalline silicon to form the heterojunction solar cell, both in these two respects Achieved technological progress.
具体实施方式Detailed ways
实施例一和实施例二是p+-a-Si/i-a-Si/n-c-Si结构的太阳电池,实施例三和实施例四是n+-a-Si/i-a-Si/p-c-Si结构的太阳电池:Embodiment 1 and Embodiment 2 are solar cells with p + -a-Si/ia-Si/nc-Si structure, and Embodiment 3 and Embodiment 4 are solar cells with n + -a-Si/ia-Si/pc-Si structure solar cell:
实施例一Embodiment one
采用上述的步骤一进行化学预处理。The chemical pretreatment is carried out by the above-mentioned step one.
采用步骤二制备本征非晶硅层。首先在n-c-Si晶体硅上沉积一层薄的本征非晶硅层i-a-Si,i-a-Si层厚20nm,具体工艺条件是:样品与钨丝的距离8cm,沉积系统的背景真空度为5×10-4Pa。反应气体为硅烷和氢混合气体,硅烷在总气体中的流量比100%,钨丝温度2100℃;衬底温度300℃;沉积气压0.1Pa,沉积时间2分钟。The second step is adopted to prepare the intrinsic amorphous silicon layer. First, a thin intrinsic amorphous silicon layer ia-Si is deposited on nc-Si crystalline silicon, and the thickness of the ia-Si layer is 20nm. The specific process conditions are: the distance between the sample and the tungsten wire is 8cm, and the background vacuum of the deposition system is 5×10 -4 Pa. The reaction gas is a mixed gas of silane and hydrogen, the flow ratio of silane in the total gas is 100%, the temperature of the tungsten wire is 2100°C, the temperature of the substrate is 300°C, the deposition pressure is 0.1Pa, and the deposition time is 2 minutes.
采用步骤三制备掺杂发射层,硼烷与硅烷的流量比控制在B2H6/SiH4=1%,。在非晶硅层上再沉积一层厚30nm的p+-a-Si发射层,该发射层的导电性与衬底的导电性相反,即构成p+-a-Si/i-a-Si/n-c-Si结构的太阳电池原形。具体的工艺条件是样品与钨丝的距离为8cm,沉积系统的背景真空度为5×10-4Pa。钨丝温度2100℃;衬底温度150℃;沉积气压0.1Pa;沉积时间3分钟。Step 3 is adopted to prepare the doped emitting layer, and the flow ratio of borane to silane is controlled at B 2 H 6 /SiH 4 =1%. On the amorphous silicon layer, a p + -a-Si emission layer with a thickness of 30nm is deposited. The conductivity of the emission layer is opposite to that of the substrate, that is, p + -a-Si/ia-Si/nc -Prototype of solar cell with Si structure. The specific process conditions are that the distance between the sample and the tungsten wire is 8cm, and the background vacuum of the deposition system is 5×10 -4 Pa. The tungsten wire temperature is 2100°C; the substrate temperature is 150°C; the deposition pressure is 0.1Pa; the deposition time is 3 minutes.
采用步骤四制备上、下电极,电池的正面用射频溅射工艺沉积一层厚约80nm的ITO透明导电薄膜(Sn掺杂In2O3)再在ITO薄膜上用掩膜法,真空热蒸发沉积银金属栅线。电池的背面也采用真空热蒸发沉积铝金属背电极。Use step 4 to prepare the upper and lower electrodes, deposit a layer of ITO transparent conductive film (Sn-doped In 2 O 3 ) with a thickness of about 80nm on the front of the battery by radio frequency sputtering process, and then use mask method on the ITO film, vacuum thermal evaporation Silver metal gridlines are deposited. The back of the battery also uses vacuum thermal evaporation to deposit aluminum metal back electrodes.
采用步骤五进行真空热退火工艺,使银栅线与ITO层、铝背层与c-Si形成欧姆接触。The vacuum thermal annealing process is carried out in step 5, so that the silver grid line and the ITO layer, the aluminum back layer and the c-Si form an ohmic contact.
实施效果:最后进行电池的性能测试,在AM1.5,100mW/cm2标准光强的照射下,该实施例一所沉积本征硅薄膜光电导增益达106,制备的异质结太阳电池的效率达12%,填充因子达70%。Implementation effect: Finally, the performance test of the battery is carried out. Under the irradiation of AM1.5, 100mW/cm 2 standard light intensity, the photoconductivity gain of the deposited intrinsic silicon film in this example 1 reaches 10 6 , and the prepared heterojunction solar cell The efficiency reaches 12%, and the fill factor reaches 70%.
实施例二Embodiment two
采用上述的步骤一进行前道化学预处理;Use the above-mentioned step 1 to carry out the front chemical pretreatment;
采用步骤二制备本征非晶硅层,首先在n-c-Si晶体硅上沉积一层薄的本征非晶硅层i-a-Si,i-a-Si层,厚10nm,具体工艺条件是:样品与钨丝的距离8cm,沉积系统的背景真空度为5×10-4Pa。反应气体为硅烷和氢混合气体,硅烷在总气体中的流量比80%,钨丝温度1900℃,衬底温度250℃,沉积气压为2Pa,沉积时间1分钟。Step 2 is adopted to prepare the intrinsic amorphous silicon layer. First, a thin intrinsic amorphous silicon layer ia-Si, ia-Si layer is deposited on the nc-Si crystalline silicon with a thickness of 10nm. The specific process conditions are: sample and tungsten The distance between the wires is 8 cm, and the background vacuum of the deposition system is 5×10 -4 Pa. The reaction gas is a mixed gas of silane and hydrogen, the flow ratio of silane in the total gas is 80%, the temperature of the tungsten wire is 1900°C, the temperature of the substrate is 250°C, the deposition pressure is 2Pa, and the deposition time is 1 minute.
采用步骤三制备掺杂发射层,硼烷与硅烷的流量比控制在B2H6/SiH4=3%,在非晶硅层上再沉积一层厚30nm的p+-a-Si发射层,该发射层的导电性与衬底的导电性相反,即构成p+-a-Si/i-a-Si/n-c-Si结构的太阳电池原形。具体的工艺条件是样品与钨丝的距离为8cm,沉积系统的背景真空度为5×10-4Pa,钨丝温度1900℃;衬底温度200℃;沉积气压10Pa;沉积时间3分钟。Use step 3 to prepare the doped emission layer, control the flow ratio of borane to silane at B 2 H 6 /SiH 4 =3%, and deposit a p + -a-Si emission layer with a thickness of 30nm on the amorphous silicon layer , the conductivity of the emissive layer is opposite to that of the substrate, that is, the prototype of a solar cell with a p + -a-Si/ia-Si/nc-Si structure. The specific process conditions are that the distance between the sample and the tungsten wire is 8cm, the background vacuum of the deposition system is 5×10 -4 Pa, the temperature of the tungsten wire is 1900°C, the substrate temperature is 200°C, the deposition pressure is 10Pa, and the deposition time is 3 minutes.
采用步骤四制备上、下电极,电池的正面用射频溅射工艺沉积一层厚约80nm的ITO透明导电薄膜(Sn掺杂In2O3)再在ITO薄膜上用掩膜法,真空热蒸发沉积银金属栅线。电池的背面也采用真空热蒸发沉积铝金属背电极。Use step 4 to prepare the upper and lower electrodes, deposit a layer of ITO transparent conductive film (Sn-doped In 2 O 3 ) with a thickness of about 80nm on the front of the battery by radio frequency sputtering process, and then use mask method on the ITO film, vacuum thermal evaporation Silver metal gridlines are deposited. The back of the battery also uses vacuum thermal evaporation to deposit aluminum metal back electrodes.
采用步骤五进行真空热退火工艺,使银栅线与ITO层、铝背层与c-Si形成欧姆接触。The vacuum thermal annealing process is carried out in step 5, so that the silver grid line and the ITO layer, the aluminum back layer and the c-Si form an ohmic contact.
实施效果:最后进行电池的性能测试,在AM1.5,100mW/cm2标准光强的照射下,该实施例二所沉积本征硅薄膜光电导增益达105,制备的异质结太阳电池的效率达11.5%,填充因子达65%。Implementation effect: Finally, the performance test of the battery is carried out. Under the irradiation of AM1.5, 100mW/cm 2 standard light intensity, the photoconductivity gain of the intrinsic silicon thin film deposited in Example 2 reaches 10 5 , and the prepared heterojunction solar cell The efficiency reaches 11.5%, and the fill factor reaches 65%.
实施例三Embodiment three
采用上述的步骤一进行前道化学预处理;Use the above-mentioned step 1 to carry out the front chemical pretreatment;
采用步骤二制备本征非晶硅层,首先在p-c-Si晶体硅上沉积一层薄的本征非晶硅层i-a-Si,i-a-Si层,厚20nm,具体工艺条件是:样品与钨丝的距离8cm,沉积系统的背景真空度为5×10-4Pa。反应气体为硅烷和氢混合气体,硅烷在总气体中的流量比50%,钨丝温度1800℃,衬底温度200℃,沉积气压6Pa,沉积时间2分钟。Adopt step 2 to prepare intrinsic amorphous silicon layer, at first on pc-Si crystalline silicon deposit a thin intrinsic amorphous silicon layer ia-Si, ia-Si layer, thick 20nm, specific process condition is: sample and tungsten The distance between the wires is 8 cm, and the background vacuum of the deposition system is 5×10 -4 Pa. The reaction gas is a mixed gas of silane and hydrogen, the flow ratio of silane in the total gas is 50%, the temperature of the tungsten wire is 1800°C, the temperature of the substrate is 200°C, the deposition pressure is 6Pa, and the deposition time is 2 minutes.
采用步骤三制备掺杂发射层,磷烷与硅烷的流量比控制在PH5/SiH4=4%,在非晶硅层上再沉积一层厚30nm的n+-a-Si发射层,该发射层的导电性与衬底的导电性相反,即构成n+-a-Si/i-a-Si/p-c-Si结构的太阳电池原形。具体的工艺条件是样品与钨丝的距离为6cm,沉积系统的背景真空度为5×10-4Pa。钨丝温度1800℃;衬底温度200℃;沉积气压4Pa;沉积时间3分钟。Step 3 is used to prepare the doped emission layer, the flow ratio of phosphine and silane is controlled at PH 5 /SiH 4 =4%, and a 30nm thick n + -a-Si emission layer is deposited on the amorphous silicon layer, the The conductivity of the emission layer is opposite to that of the substrate, which constitutes the prototype of the solar cell with the n + -a-Si/ia-Si/pc-Si structure. The specific process conditions are that the distance between the sample and the tungsten wire is 6 cm, and the background vacuum of the deposition system is 5×10 -4 Pa. The tungsten filament temperature is 1800°C; the substrate temperature is 200°C; the deposition pressure is 4Pa; the deposition time is 3 minutes.
采用步骤四制备上、下电极,电池的正面用射频溅射工艺沉积一层厚约80nm的ITO透明导电薄膜(Sn掺杂In2O3)再在ITO薄膜上用掩膜法,真空热蒸发沉积银金属栅线。电池的背面也采用真空热蒸发沉积铝金属背电极,Use step 4 to prepare the upper and lower electrodes, deposit a layer of ITO transparent conductive film (Sn-doped In 2 O 3 ) with a thickness of about 80nm on the front of the battery by radio frequency sputtering process, and then use mask method on the ITO film, vacuum thermal evaporation Silver metal gridlines are deposited. The back of the battery also uses vacuum thermal evaporation to deposit aluminum metal back electrodes,
采用步骤五进行真空热退火工艺,使银栅线与ITO层、铝背层与c-Si形成欧姆接触。The vacuum thermal annealing process is carried out in step 5, so that the silver grid line and the ITO layer, the aluminum back layer and the c-Si form an ohmic contact.
实施效果:最后进行电池的性能测试,在AM1.5,100mW/cm2标准光强的照射下,该实施例三所沉积本征硅薄膜光电导增益达5×104,制备的异质结太阳电池的效率达10%,填充因子达68%。Implementation effect: Finally, the performance test of the battery was carried out. Under the irradiation of AM1.5, 100mW/cm 2 standard light intensity, the photoconductive gain of the intrinsic silicon thin film deposited in Example 3 reached 5×10 4 , and the prepared heterojunction The solar cell has an efficiency of 10% and a fill factor of 68%.
实施例四Embodiment Four
采用上述的步骤一进行前道化学预处理;Use the above-mentioned step 1 to carry out the front chemical pretreatment;
采用步骤二制备本征非晶硅层,首先在p-c-Si晶体硅上沉积一层薄的本征非晶硅层i-a-Si,i-a-Si层,厚20nm,具体工艺条件是:样品与钨丝的距离8cm,沉积系统的背景真空度为5×10-4Pa。反应气体为硅烷和氢混合气体,硅烷在总气体中的流量比10%,钨丝温度1600℃,衬底温度150℃,沉积气压10Pa,沉积时间3分钟。Adopt step 2 to prepare intrinsic amorphous silicon layer, at first on pc-Si crystalline silicon deposit a thin intrinsic amorphous silicon layer ia-Si, ia-Si layer, thick 20nm, specific process condition is: sample and tungsten The distance between the wires is 8 cm, and the background vacuum of the deposition system is 5×10 -4 Pa. The reaction gas is a mixed gas of silane and hydrogen, the flow ratio of silane in the total gas is 10%, the temperature of the tungsten wire is 1600°C, the temperature of the substrate is 150°C, the deposition pressure is 10Pa, and the deposition time is 3 minutes.
采用步骤三制备掺杂发射层,磷烷与硅烷的流量比控制在PH5/SiH4=5%,在非晶硅层上再沉积一层厚30nm的n+a-Si发射层,该发射层的导电性与衬底的导电性相反,即构成n+-a-Si/i-a-Si/p-c-Si结构的太阳电池原形。具体的工艺条件是样品与钨丝的距离为8cm,沉积系统的背景真空度为5×10-4Pa。钨丝温度1600℃;衬底温度300℃;沉积气压1Pa;沉积时间4分钟。Step 3 is adopted to prepare the doped emission layer, the flow ratio of phosphine and silane is controlled at PH 5 /SiH 4 =5%, and an n + a-Si emission layer with a thickness of 30 nm is deposited on the amorphous silicon layer, the emission The conductivity of the layer is opposite to that of the substrate, which constitutes the prototype of the solar cell with the n + -a-Si/ia-Si/pc-Si structure. The specific process conditions are that the distance between the sample and the tungsten wire is 8cm, and the background vacuum of the deposition system is 5×10 -4 Pa. The tungsten wire temperature is 1600°C; the substrate temperature is 300°C; the deposition pressure is 1Pa; the deposition time is 4 minutes.
采用步骤四制备上、下电极,电池的正面用射频溅射工艺沉积一层厚约80nm的ITO透明导电薄膜(Sn掺杂In2O3)再在ITO薄膜上用掩膜法,真空热蒸发沉积银金属栅线。电池的背面也采用真空热蒸发沉积铝金属背电极。Use step 4 to prepare the upper and lower electrodes, deposit a layer of ITO transparent conductive film (Sn-doped In 2 O 3 ) with a thickness of about 80nm on the front of the battery by radio frequency sputtering process, and then use mask method on the ITO film, vacuum thermal evaporation Silver metal gridlines are deposited. The back of the battery also uses vacuum thermal evaporation to deposit aluminum metal back electrodes.
采用步骤五进行真空热退火工艺,使银栅线与ITO层、铝背层与c-Si形成欧姆接触。The vacuum thermal annealing process is carried out in step 5, so that the silver grid line and the ITO layer, the aluminum back layer and the c-Si form an ohmic contact.
实施效果:最后进行电池的性能测试,在AM1.5,100mW/cm2标准光强的照射下,该实施例四所沉积的本征硅薄膜光电导增益达106,制备的异质结太阳电池的效率达12.5%,填充因子达70%。Implementation effect: Finally, the performance test of the battery was carried out. Under the irradiation of AM1.5, 100mW/cm 2 standard light intensity, the photoconductive gain of the intrinsic silicon thin film deposited in Example 4 reached 10 6 , and the prepared heterojunction solar The cell has an efficiency of 12.5% and a fill factor of 70%.
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