CN1311906C - Cracking catalyst for hydrocarbon and preparation method - Google Patents
Cracking catalyst for hydrocarbon and preparation method Download PDFInfo
- Publication number
- CN1311906C CN1311906C CNB2004100711175A CN200410071117A CN1311906C CN 1311906 C CN1311906 C CN 1311906C CN B2004100711175 A CNB2004100711175 A CN B2004100711175A CN 200410071117 A CN200410071117 A CN 200410071117A CN 1311906 C CN1311906 C CN 1311906C
- Authority
- CN
- China
- Prior art keywords
- alumina
- weight
- content
- catalyst
- phosphorus
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000003054 catalyst Substances 0.000 title claims abstract description 103
- 238000005336 cracking Methods 0.000 title claims abstract description 27
- 239000004215 Carbon black (E152) Substances 0.000 title claims abstract description 14
- 229930195733 hydrocarbon Natural products 0.000 title claims abstract description 14
- 150000002430 hydrocarbons Chemical class 0.000 title claims abstract description 14
- 238000002360 preparation method Methods 0.000 title claims description 14
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 103
- 239000010457 zeolite Substances 0.000 claims abstract description 45
- 229910021536 Zeolite Inorganic materials 0.000 claims abstract description 40
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims abstract description 40
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 40
- 239000011574 phosphorus Substances 0.000 claims abstract description 40
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 35
- 239000002808 molecular sieve Substances 0.000 claims abstract description 34
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims abstract description 34
- 239000004927 clay Substances 0.000 claims abstract description 30
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims abstract description 19
- 150000001342 alkaline earth metals Chemical class 0.000 claims abstract description 19
- 239000000203 mixture Substances 0.000 claims abstract description 19
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 32
- 229910052782 aluminium Inorganic materials 0.000 claims description 28
- -1 rectorite Inorganic materials 0.000 claims description 24
- 150000004684 trihydrates Chemical class 0.000 claims description 17
- 229910052742 iron Inorganic materials 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 15
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 15
- 150000002910 rare earth metals Chemical class 0.000 claims description 15
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 14
- VXAUWWUXCIMFIM-UHFFFAOYSA-M aluminum;oxygen(2-);hydroxide Chemical compound [OH-].[O-2].[Al+3] VXAUWWUXCIMFIM-UHFFFAOYSA-M 0.000 claims description 14
- 229910000873 Beta-alumina solid electrolyte Inorganic materials 0.000 claims description 13
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 12
- 239000005995 Aluminium silicate Substances 0.000 claims description 11
- 235000012211 aluminium silicate Nutrition 0.000 claims description 11
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical group O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 11
- 150000001341 alkaline earth metal compounds Chemical class 0.000 claims description 10
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 10
- ZCCIPPOKBCJFDN-UHFFFAOYSA-N calcium nitrate Chemical compound [Ca+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ZCCIPPOKBCJFDN-UHFFFAOYSA-N 0.000 claims description 8
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 7
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 6
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims description 6
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- IWOUKMZUPDVPGQ-UHFFFAOYSA-N barium nitrate Chemical compound [Ba+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O IWOUKMZUPDVPGQ-UHFFFAOYSA-N 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 6
- 229910052749 magnesium Inorganic materials 0.000 claims description 6
- 239000011777 magnesium Substances 0.000 claims description 6
- YIXJRHPUWRPCBB-UHFFFAOYSA-N magnesium nitrate Chemical compound [Mg+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O YIXJRHPUWRPCBB-UHFFFAOYSA-N 0.000 claims description 6
- 239000002002 slurry Substances 0.000 claims description 6
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 claims description 6
- 239000004254 Ammonium phosphate Substances 0.000 claims description 5
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 5
- LFVGISIMTYGQHF-UHFFFAOYSA-N ammonium dihydrogen phosphate Chemical compound [NH4+].OP(O)([O-])=O LFVGISIMTYGQHF-UHFFFAOYSA-N 0.000 claims description 5
- 229910000387 ammonium dihydrogen phosphate Inorganic materials 0.000 claims description 5
- 229910000148 ammonium phosphate Inorganic materials 0.000 claims description 5
- 235000019289 ammonium phosphates Nutrition 0.000 claims description 5
- 229910052788 barium Inorganic materials 0.000 claims description 5
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 5
- 229910052791 calcium Inorganic materials 0.000 claims description 5
- 239000011575 calcium Substances 0.000 claims description 5
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 claims description 5
- 235000019837 monoammonium phosphate Nutrition 0.000 claims description 5
- 229910052901 montmorillonite Inorganic materials 0.000 claims description 5
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 229910019142 PO4 Inorganic materials 0.000 claims description 4
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 claims description 4
- HPTYUNKZVDYXLP-UHFFFAOYSA-N aluminum;trihydroxy(trihydroxysilyloxy)silane;hydrate Chemical compound O.[Al].[Al].O[Si](O)(O)O[Si](O)(O)O HPTYUNKZVDYXLP-UHFFFAOYSA-N 0.000 claims description 4
- 229910001593 boehmite Inorganic materials 0.000 claims description 4
- XPPKVPWEQAFLFU-UHFFFAOYSA-N diphosphoric acid Chemical compound OP(O)(=O)OP(O)(O)=O XPPKVPWEQAFLFU-UHFFFAOYSA-N 0.000 claims description 4
- 229910052621 halloysite Inorganic materials 0.000 claims description 4
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 claims description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 4
- 239000010452 phosphate Substances 0.000 claims description 4
- 235000019832 sodium triphosphate Nutrition 0.000 claims description 4
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 3
- JDRJCBXXDRYVJC-UHFFFAOYSA-N OP(O)O.N.N.N Chemical compound OP(O)O.N.N.N JDRJCBXXDRYVJC-UHFFFAOYSA-N 0.000 claims description 3
- 229960000892 attapulgite Drugs 0.000 claims description 3
- ITHZDDVSAWDQPZ-UHFFFAOYSA-L barium acetate Chemical compound [Ba+2].CC([O-])=O.CC([O-])=O ITHZDDVSAWDQPZ-UHFFFAOYSA-L 0.000 claims description 3
- WDIHJSXYQDMJHN-UHFFFAOYSA-L barium chloride Chemical compound [Cl-].[Cl-].[Ba+2] WDIHJSXYQDMJHN-UHFFFAOYSA-L 0.000 claims description 3
- 229910001626 barium chloride Inorganic materials 0.000 claims description 3
- 235000011092 calcium acetate Nutrition 0.000 claims description 3
- 239000001639 calcium acetate Substances 0.000 claims description 3
- 229960005147 calcium acetate Drugs 0.000 claims description 3
- 239000001110 calcium chloride Substances 0.000 claims description 3
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 3
- 229910001629 magnesium chloride Inorganic materials 0.000 claims description 3
- 229910052943 magnesium sulfate Inorganic materials 0.000 claims description 3
- 235000019341 magnesium sulphate Nutrition 0.000 claims description 3
- KZNNRLXBDAAMDZ-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane trihydrate Chemical compound O.O.O.O=[Al]O[Al]=O KZNNRLXBDAAMDZ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052625 palygorskite Inorganic materials 0.000 claims description 3
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 claims description 3
- 235000019982 sodium hexametaphosphate Nutrition 0.000 claims description 3
- GCLGEJMYGQKIIW-UHFFFAOYSA-H sodium hexametaphosphate Chemical compound [Na]OP1(=O)OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])O1 GCLGEJMYGQKIIW-UHFFFAOYSA-H 0.000 claims description 3
- 229940048086 sodium pyrophosphate Drugs 0.000 claims description 3
- 235000019818 tetrasodium diphosphate Nutrition 0.000 claims description 3
- 239000005909 Kieselgur Substances 0.000 claims description 2
- UEZVMMHDMIWARA-UHFFFAOYSA-N Metaphosphoric acid Chemical compound OP(=O)=O UEZVMMHDMIWARA-UHFFFAOYSA-N 0.000 claims description 2
- 239000004113 Sepiolite Substances 0.000 claims description 2
- 239000000440 bentonite Substances 0.000 claims description 2
- 229910000278 bentonite Inorganic materials 0.000 claims description 2
- 229940092782 bentonite Drugs 0.000 claims description 2
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 2
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 claims description 2
- 235000011180 diphosphates Nutrition 0.000 claims description 2
- 238000010304 firing Methods 0.000 claims description 2
- 229910001701 hydrotalcite Inorganic materials 0.000 claims description 2
- 229960001545 hydrotalcite Drugs 0.000 claims description 2
- 125000005341 metaphosphate group Chemical group 0.000 claims description 2
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 claims description 2
- 229940048084 pyrophosphate Drugs 0.000 claims description 2
- 229940005657 pyrophosphoric acid Drugs 0.000 claims description 2
- 229910000275 saponite Inorganic materials 0.000 claims description 2
- 229910052624 sepiolite Inorganic materials 0.000 claims description 2
- 235000019355 sepiolite Nutrition 0.000 claims description 2
- VSGNNIFQASZAOI-UHFFFAOYSA-L calcium acetate Chemical compound [Ca+2].CC([O-])=O.CC([O-])=O VSGNNIFQASZAOI-UHFFFAOYSA-L 0.000 claims 1
- 239000003502 gasoline Substances 0.000 abstract description 26
- 229910001385 heavy metal Inorganic materials 0.000 abstract description 10
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 26
- 230000000052 comparative effect Effects 0.000 description 24
- 229910001404 rare earth metal oxide Inorganic materials 0.000 description 18
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 14
- 238000006243 chemical reaction Methods 0.000 description 13
- 150000001336 alkenes Chemical class 0.000 description 12
- 239000007789 gas Substances 0.000 description 10
- 238000004523 catalytic cracking Methods 0.000 description 9
- 229910052720 vanadium Inorganic materials 0.000 description 8
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 description 7
- 229910052759 nickel Inorganic materials 0.000 description 7
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 7
- 229910052710 silicon Inorganic materials 0.000 description 6
- 239000010703 silicon Substances 0.000 description 6
- 229940091250 magnesium supplement Drugs 0.000 description 5
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 5
- 238000001694 spray drying Methods 0.000 description 5
- 238000001354 calcination Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229910021193 La 2 O 3 Inorganic materials 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 3
- XQKKWWCELHKGKB-UHFFFAOYSA-L calcium acetate monohydrate Chemical compound O.[Ca+2].CC([O-])=O.CC([O-])=O XQKKWWCELHKGKB-UHFFFAOYSA-L 0.000 description 3
- 239000000571 coke Substances 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- 239000000295 fuel oil Substances 0.000 description 3
- 239000003208 petroleum Substances 0.000 description 3
- 150000003018 phosphorus compounds Chemical class 0.000 description 3
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 2
- 229910017493 Nd 2 O 3 Inorganic materials 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- HCJXRCHXRQJQOE-UHFFFAOYSA-L barium(2+);diacetate;hydrate Chemical compound O.[Ba+2].CC([O-])=O.CC([O-])=O HCJXRCHXRQJQOE-UHFFFAOYSA-L 0.000 description 2
- LWBPNIJBHRISSS-UHFFFAOYSA-L beryllium dichloride Chemical compound Cl[Be]Cl LWBPNIJBHRISSS-UHFFFAOYSA-L 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 229910000388 diammonium phosphate Inorganic materials 0.000 description 2
- 235000019838 diammonium phosphate Nutrition 0.000 description 2
- 239000002283 diesel fuel Substances 0.000 description 2
- 229910001679 gibbsite Inorganic materials 0.000 description 2
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 2
- 229960002337 magnesium chloride Drugs 0.000 description 2
- 229940050906 magnesium chloride hexahydrate Drugs 0.000 description 2
- DHRRIBDTHFBPNG-UHFFFAOYSA-L magnesium dichloride hexahydrate Chemical compound O.O.O.O.O.O.[Mg+2].[Cl-].[Cl-] DHRRIBDTHFBPNG-UHFFFAOYSA-L 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000004682 monohydrates Chemical class 0.000 description 2
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- DHEQXMRUPNDRPG-UHFFFAOYSA-N strontium nitrate Chemical compound [Sr+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O DHEQXMRUPNDRPG-UHFFFAOYSA-N 0.000 description 2
- LWIHDJKSTIGBAC-UHFFFAOYSA-K tripotassium phosphate Chemical compound [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 2
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 229910000287 alkaline earth metal oxide Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 229910052790 beryllium Inorganic materials 0.000 description 1
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 1
- 229910001627 beryllium chloride Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 1
- 229940067460 calcium acetate monohydrate Drugs 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 229940005740 hexametaphosphate Drugs 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052809 inorganic oxide Inorganic materials 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- 239000001282 iso-butane Substances 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- WRUGWIBCXHJTDG-UHFFFAOYSA-L magnesium sulfate heptahydrate Chemical compound O.O.O.O.O.O.O.[Mg+2].[O-]S([O-])(=O)=O WRUGWIBCXHJTDG-UHFFFAOYSA-L 0.000 description 1
- 229940061634 magnesium sulfate heptahydrate Drugs 0.000 description 1
- 229910052680 mordenite Inorganic materials 0.000 description 1
- UIEKYBOPAVTZKW-UHFFFAOYSA-L naphthalene-2-carboxylate;nickel(2+) Chemical compound [Ni+2].C1=CC=CC2=CC(C(=O)[O-])=CC=C21.C1=CC=CC2=CC(C(=O)[O-])=CC=C21 UIEKYBOPAVTZKW-UHFFFAOYSA-L 0.000 description 1
- PLDDOISOJJCEMH-UHFFFAOYSA-N neodymium oxide Inorganic materials [O-2].[O-2].[O-2].[Nd+3].[Nd+3] PLDDOISOJJCEMH-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 235000007686 potassium Nutrition 0.000 description 1
- 229910000160 potassium phosphate Inorganic materials 0.000 description 1
- 235000011009 potassium phosphates Nutrition 0.000 description 1
- 230000002062 proliferating effect Effects 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 229910001631 strontium chloride Inorganic materials 0.000 description 1
- AHBGXTDRMVNFER-UHFFFAOYSA-L strontium dichloride Chemical compound [Cl-].[Cl-].[Sr+2] AHBGXTDRMVNFER-UHFFFAOYSA-L 0.000 description 1
- RXSHXLOMRZJCLB-UHFFFAOYSA-L strontium;diacetate Chemical compound [Sr+2].CC([O-])=O.CC([O-])=O RXSHXLOMRZJCLB-UHFFFAOYSA-L 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- RYCLIXPGLDDLTM-UHFFFAOYSA-J tetrapotassium;phosphonato phosphate Chemical compound [K+].[K+].[K+].[K+].[O-]P([O-])(=O)OP([O-])([O-])=O RYCLIXPGLDDLTM-UHFFFAOYSA-J 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 1
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- Catalysts (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
一种烃类裂化催化剂,该催化剂含有氧化铝和分子筛,含有或不含有粘土,其特征在于,所述氧化铝是η-氧化铝和/或χ-氧化铝,或者是η-氧化铝和/或χ-氧化铝与γ-氧化铝的混合物,该催化剂还含有磷和碱土金属,以催化剂总量为基准,η-氧化铝和/或χ-氧化铝的含量为0.5-50重量%,γ-氧化铝的含量为0-50重量%,分子筛的含量为10-70重量%,粘土的含量为0-75重量%,以P2O5计,磷的含量为0.1-4重量%,以氧化物计,碱土金属的含量为0.1-4重量%,所述分子筛为Y型沸石。该催化剂具有较强的抗重金属污染的能力,使用该催化剂催化烃油,裂化产品中,汽油的质量得到提高。A hydrocarbon cracking catalyst, the catalyst contains alumina and molecular sieves, with or without clay, characterized in that the alumina is η-alumina and/or χ-alumina, or η-alumina and/or Or a mixture of χ-alumina and γ-alumina, the catalyst also contains phosphorus and alkaline earth metals, based on the total amount of the catalyst, the content of η-alumina and/or χ-alumina is 0.5-50% by weight, γ - the content of aluminum oxide is 0-50% by weight, the content of molecular sieve is 10-70% by weight, the content of clay is 0-75% by weight, calculated as P2O5 , the content of phosphorus is 0.1-4% by weight, according to In terms of oxides, the content of alkaline earth metal is 0.1-4% by weight, and the molecular sieve is Y-type zeolite. The catalyst has a strong ability to resist heavy metal pollution, and the catalyst is used to catalyze hydrocarbon oil, and among cracking products, the quality of gasoline is improved.
Description
技术领域technical field
本发明是关于一种烃类裂化催化剂及其制备方法。The invention relates to a hydrocarbon cracking catalyst and a preparation method thereof.
背景技术Background technique
催化裂化原料油的重质化和劣质化倾向日益严重,原料中所含的镍、钒、铁等金属污染物会沉积在催化剂表面上,造成催化剂中毒失活,从而使选择性变差,轻质油收率下降,氢气和焦炭产率上升。这就要求裂化催化剂和裂化工艺具有较强的抗重金属污染能力,以达到多产轻质油(汽油和柴油)的目的。The heavy and inferior tendency of catalytic cracking feedstock oil is becoming more and more serious. Metal pollutants such as nickel, vanadium, and iron contained in the feedstock will deposit on the surface of the catalyst, causing catalyst poisoning and deactivation, thereby deteriorating the selectivity and lightening the catalyst. The yield of quality oil decreased, while the yield of hydrogen and coke increased. This requires the cracking catalyst and cracking process to have a strong ability to resist heavy metal pollution, so as to achieve the purpose of producing more light oil (gasoline and diesel).
对于催化裂化汽油来说,烯烃、芳烃和异构烷烃是辛烷值的主要贡献者,由于环保要求,需要降低FCC汽油中的烯烃含量。为了弥补因烯烃含量下降而引起的汽油辛烷值的损失,需要增加汽油中异构烷烃、芳烃的含量,这就需要开发出能生产具有较低烯烃含量,较高芳烃和异构烷烃含量汽油的烃类裂化催化剂和裂化工艺。For FCC gasoline, olefins, aromatics and isoparaffins are the main contributors to the octane number. Due to environmental protection requirements, it is necessary to reduce the olefin content in FCC gasoline. In order to make up for the loss of gasoline octane value caused by the decrease of olefin content, it is necessary to increase the content of isoparaffins and aromatics in gasoline, which requires the development of gasoline with lower olefin content and higher content of aromatics and isoparaffins. Hydrocarbon cracking catalyst and cracking process.
CN1055301C公开了一种多产异构烯烃和汽油的裂化催化剂,该催化剂由5-70重量%的由拟薄水铝石和铝溶胶按照1∶9至9∶1的重量比组成的复合铝基铝粘结剂,5-65重量%的粘土和23-50重量%的分子筛组成,所述分子筛为15-82重量%的Y型沸石和余量的磷含量(以P2O5计)为0-10重量%的含稀土五元环高硅沸石和/或HZSM-5沸石的混合物。CN1055301C discloses a kind of cracking catalyst of prolific isomeric olefins and gasoline, the catalyst is composed of 5-70% by weight of pseudo-boehmite and aluminum sol according to the weight ratio of 1:9 to 9:1 composite aluminum-based aluminum The binder is composed of 5-65% by weight of clay and 23-50% by weight of molecular sieve, the molecular sieve is 15-82% by weight of Y-type zeolite and the remaining phosphorus content (calculated as P2O5 ) is 0 - 10% by weight of a mixture of rare earth-containing pentasilite and/or HZSM-5 zeolite.
CN1072201A公开了一种制取高辛烷值汽油和烯烃的烃转化催化剂,该催化剂由10-40重量%的ZSM-5,REY和高硅Y三种沸石和余量的全合成载体或含有10-40重量%硅和/或铝粘结剂的半合成载体组成,其中,ZSM-5分沸石的含量为3-50重量%,REY和高硅Y沸石的含量各自为12-75重量%。CN1072201A discloses a hydrocarbon conversion catalyst for producing high-octane gasoline and olefins. The catalyst consists of 10-40% by weight of ZSM-5, three zeolites of REY and high-silicon Y and a balance of fully synthetic carriers or containing 10 - Semi-synthetic carrier composition of 40% by weight of silicon and/or aluminum binder, in which ZSM-5 fraction zeolite is present in an amount of 3-50% by weight, and REY and high-silica Y zeolites in an amount of 12-75% by weight each.
CN1085825A公开了一种制取高辛烷值汽油,丙烯,丁烯的烃转化催化剂,该催化剂由10-40重量%的ZRP沸石,REY和高硅Y三种沸石和余量的全合成载体或含有10-40重量%硅和/或铝粘结剂的半合成载体组成,其中,ZRP沸石的含量为3-50重量%,REY和高硅Y沸石的含量各自为12-75重量%。CN1085825A discloses a catalyst for producing high-octane gasoline, propylene, and butene. The catalyst consists of 10-40% by weight of ZRP zeolite, three zeolites of REY and high-silicon Y and the balance of fully synthetic carriers or The semi-synthetic carrier composition contains 10-40% by weight of silicon and/or aluminum binder, wherein the content of ZRP zeolite is 3-50% by weight, and the content of REY and high-silica Y zeolite is 12-75% by weight each.
CN1325940A公开了一种含磷的烃类裂化催化剂,该催化剂由10-60重量%的Y型沸石或Y型沸石与MFI结构沸石和/或Beta沸石,0-75重量%的粘土,10-60重量%的两种氧化铝,以P2O5计,0.1-7.0重量%的磷和以RE2O3计,0-20重量%的稀土组成。所述两种氧化铝分别来自拟薄水铝石和铝溶胶。该催化剂具有较高的重油转化能力,产物汽油中烯烃含量较低。CN1325940A discloses a phosphorus-containing hydrocarbon cracking catalyst, which is composed of 10-60% by weight of Y-type zeolite or Y-type zeolite and MFI structure zeolite and/or Beta zeolite, 0-75% by weight of clay, 10-60% by weight The composition consists of two kinds of alumina by weight, 0.1-7.0% by weight of phosphorus in terms of P 2 O 5 and 0-20% by weight of rare earth in terms of RE 2 O 3 . The two aluminas are derived from pseudo-boehmite and alumina sol respectively. The catalyst has high conversion capacity of heavy oil, and the content of olefins in the product gasoline is low.
CN1354224A公开了一种生产富含异构烷烃汽油、丙烯及异丁烷的催化裂化催化剂,该催化剂由0-70重量%的粘土,5-90重量%的无机氧化物和1-50重量%的分子筛组成,其中的分子筛为(1)20-75重量%的硅铝比为5-15、以RE2O3计的稀土含量8-20重量%的高硅Y型沸石与(2)20-75重量%的硅铝比为16-50、以RE2O3计的稀土含量2-7重量%的高硅Y型沸石和(3)1-50重量%的β沸石或丝光沸石或ZRP沸石的混合物。CN1354224A discloses a catalytic cracking catalyst for producing isoparaffin gasoline, propylene and isobutane, the catalyst is composed of 0-70% by weight of clay, 5-90% by weight of inorganic oxide and 1-50% by weight of Molecular sieves, wherein the molecular sieves are (1) 20-75% by weight of high-silicon Y-type zeolite with a silicon-aluminum ratio of 5-15 and a rare earth content of 8-20% by weight based on RE 2 O 3 and (2) 20- 75% by weight of high silicon Y-type zeolite with a silicon-aluminum ratio of 16-50 , a rare earth content of 2-7% by weight based on RE2O3 and (3) 1-50% by weight of beta zeolite or mordenite or ZRP zeolite mixture.
氧化铝是裂化催化剂通常含有的组分。现有技术中,氧化铝多来自一水合氧化铝和铝溶胶,其中,一水合氧化铝包括薄水铝石和拟薄水铝石,在催化剂制备的焙烧过程中,薄水铝石、拟薄水铝石和铝溶胶均转变为γ-氧化铝,上述现有技术所述催化剂所含的氧化铝均为γ-氧化铝。Alumina is a common component of cracking catalysts. In the prior art, alumina mostly comes from alumina monohydrate and alumina sol, wherein alumina monohydrate includes boehmite and pseudoboehmite, and during the roasting process of catalyst preparation, boehmite, pseudoboehmite Both the alumina stone and the alumina sol are transformed into γ-alumina, and the alumina contained in the catalyst described in the above-mentioned prior art is γ-alumina.
氧化铝还可以来自三水合氧化铝。三水氧化铝包括α-三水氧化铝,β-三水氧化铝(或称湃铝石)和诺水铝石,在催化剂制备过程中,α-三水氧化铝转变成χ-氧化铝,β-三水氧化铝则转变成η-氧化铝。诺水铝石只是在自然界中存在,尚无法通过人工合成得到。CN1388214公开了一种流化裂化催化剂的制备方法,该方法是将含有粘土、氧化铝和分子筛的裂化催化剂组分混合物干燥,所述催化剂中含有1.5-55重量%的来自β-三水氧化铝的氧化铝。该催化剂具有较强的重油裂化活性和较好的轻质油选择性,但是却不能降低汽油中的烯烃含量,抗重金属污染的能力也不够。Alumina can also be derived from alumina trihydrate. Alumina trihydrate includes α-alumina trihydrate, β-alumina trihydrate (or called gibbsite) and gibbsite. During the catalyst preparation process, α-alumina trihydrate is transformed into χ-alumina, β-alumina trihydrate is transformed into η-alumina. Nozohydrite only exists in nature and cannot be obtained through artificial synthesis. CN1388214 discloses a preparation method of a fluidized cracking catalyst, the method is to dry the cracking catalyst component mixture containing clay, alumina and molecular sieves, the catalyst contains 1.5-55% by weight from β-alumina trihydrate of alumina. The catalyst has strong heavy oil cracking activity and good light oil selectivity, but it cannot reduce the olefin content in gasoline, and the ability to resist heavy metal pollution is not enough.
发明内容Contents of the invention
本发明的目的是提供一种新的烃类裂化催化剂,该催化剂具有较强的抗重金属污染的能力,使用该催化剂催化烃油,裂化产品中,汽油的烯烃含量较低。The purpose of the present invention is to provide a new catalyst for hydrocarbon cracking, which has a strong ability to resist heavy metal pollution. When the catalyst is used to catalyze hydrocarbon oil, the content of olefins in gasoline is relatively low in cracked products.
现有技术中,虽然也有在裂化催化剂制备中引入三水氧化铝的例子,但是,其目的只是提高催化剂的裂化能力,而对裂化产品中的汽油质量没有影响。本发明的发明人意外地发现,即使对于镍、钒、铁等重金属含量较高的原料油,在裂化催化剂中同时引入三水氧化铝形成的氧化铝、磷和碱土金属,特别是β-三水氧化铝形成的氧化铝,即η-氧化铝、磷和碱土金属,产生了特殊的协同效应,在多产轻质油的同时,还能改善汽油质量,并且在催化裂化镍、钒、铁等重金属含量较高的烃油时,该催化剂仍具有较高的裂化活性。In the prior art, although there are examples of introducing alumina trihydrate in the preparation of cracking catalysts, the purpose is only to improve the cracking ability of the catalyst, but has no effect on the quality of gasoline in the cracking products. The inventors of the present invention unexpectedly found that even for feedstock oils with high heavy metal content such as nickel, vanadium, iron, etc., aluminum oxide formed from alumina trihydrate, phosphorus and alkaline earth metals, especially β-trihydrate, are simultaneously introduced into the cracking catalyst. The alumina formed by alumina hydrate, namely η-alumina, phosphorus and alkaline earth metals, has produced a special synergistic effect. While producing more light oil, it can also improve the quality of gasoline, and it is also effective in catalytic cracking of nickel, vanadium, iron The catalyst still has high cracking activity when the hydrocarbon oil with high content of heavy metals is used.
本发明提供的催化剂含有氧化铝和分子筛,含有或不含有粘土,其中,所述氧化铝是η-氧化铝和/或χ-氧化铝,或者是η-氧化铝和/或χ-氧化铝与γ-氧化铝的混合物,该催化剂还含有磷和碱土金属,以催化剂总量为基准,η-氧化铝和/或χ-氧化铝的含量为0.5-50重量%,γ-氧化铝的含量为0-50重量%,分子筛的含量为10-70重量%,粘上的含量为0-75重量%,以P2O5计,磷的含量为0.1-4重量%,以氧化物计,碱土金属的含量为0.1-4重量%,所述分子筛为Y型沸石。The catalyst provided by the invention contains alumina and molecular sieves, with or without clay, wherein the alumina is η-alumina and/or χ-alumina, or η-alumina and/or χ-alumina combined with A mixture of γ-alumina, the catalyst also contains phosphorus and alkaline earth metals, based on the total amount of the catalyst, the content of η-alumina and/or χ-alumina is 0.5-50% by weight, and the content of γ-alumina is 0-50% by weight, 10-70% by weight of molecular sieve, 0-75% by weight of sticky, calculated as P2O5 , 0.1-4% by weight of phosphorus, calculated as oxide, alkaline earth The metal content is 0.1-4% by weight, and the molecular sieve is Y-type zeolite.
本发明提供的催化剂的制备方法包括将含有铝化合物、分子筛和水,含或不含粘土的浆液干燥并焙烧,其中,所述铝化合物是能形成η-氧化铝和/或χ-氧化铝的铝化合物,或者是能形成η-氧化铝和/或χ-氧化铝的铝化合物及能形成γ-氧化铝的铝化合物的混合物,在焙烧之前还加入磷和碱土金属的化合物,各组分的用量使最终催化剂中含有,以催化剂总量为基准,0.5-50重量%的η-氧化铝和/或χ-氧化铝、0-50重量%的γ-氧化铝,10-70重量%的分子筛,0-75重量%的粘土,以P2O5计,0.1-4重量%的磷,以氧化物计,0.1-4重量%的碱土金属,所述分子筛为Y型沸石。The preparation method of the catalyst provided by the invention comprises drying and roasting the slurry containing aluminum compound, molecular sieve and water, containing or not containing clay, wherein the aluminum compound is capable of forming η-alumina and/or χ-alumina Aluminum compound, or can form the mixture of the aluminum compound of η-alumina and/or χ-alumina and the aluminum compound that can form γ-alumina, also add the compound of phosphorus and alkaline earth metal before roasting, each component The amount used makes the final catalyst contain, based on the total amount of the catalyst, 0.5-50% by weight of η-alumina and/or χ-alumina, 0-50% by weight of γ-alumina, and 10-70% by weight of molecular sieves , 0-75% by weight of clay, calculated as P 2 O 5 , 0.1-4% by weight of phosphorus, calculated as oxides, 0.1-4% by weight of alkaline earth metal, and the molecular sieve is Y-type zeolite.
本发明提供的催化剂具有较强的抗重金属污染的能力,使用该催化剂催化烃油,裂化产品中,汽油的质量得到提高。表现在,用镍、钒和铁等重金属污染后的本发明提供的催化剂催化裂化烃油时,催化剂仍具有较高的裂化活性和较高的轻质油产率,汽油中具有较低的烯烃含量和较高的芳烃和异构烷烃含量。The catalyst provided by the invention has strong ability to resist heavy metal pollution, and the catalyst is used to catalyze hydrocarbon oil, and the quality of gasoline among cracking products is improved. Shown in, when the catalyst catalytic cracking hydrocarbon oil provided by the present invention after being polluted with heavy metals such as nickel, vanadium and iron, catalyst still has higher cracking activity and higher light oil yield, has lower olefin in gasoline content and higher aromatic and isoparaffin content.
具体实施方式Detailed ways
按照本发明提供的催化剂,优选情况下,η-氧化铝和/或χ-氧化铝的含量为5-25重量%,γ-氧化铝的含量为0-40重量%,分子筛的含量为20-50重量%,粘土的含量为0-60重量%,以P2O5计,磷的含量为0.2-3重量%,以氧化物计,碱土金属的含量为0.2-2.5重量%。According to the catalyst provided by the present invention, preferably, the content of η-alumina and/or χ-alumina is 5-25% by weight, the content of γ-alumina is 0-40% by weight, and the content of molecular sieve is 20-25%. 50% by weight, the content of clay is 0-60% by weight, the content of phosphorus is 0.2-3% by weight based on P 2 O 5 , and the content of alkaline earth metal is 0.2-2.5% by weight based on oxides.
其中,所述分子筛选自Y型沸石,如HY沸石、含磷、铁和/或稀土的Y型沸石、超稳Y沸石、含磷、铁和/或稀土的超稳Y沸石中的一种或几种,优选为含磷、铁和/或稀土的Y型沸石、超稳Y沸石、含磷、铁和/或稀土的超稳Y沸石中的一种或几种。Wherein, the molecular screening is from Y-type zeolite, such as one of HY zeolite, Y-type zeolite containing phosphorus, iron and/or rare earth, ultra-stable Y zeolite, ultra-stable Y zeolite containing phosphorus, iron and/or rare earth or several, preferably one or more of phosphorus, iron and/or rare earth-containing Y-type zeolite, ultra-stable Y zeolite, phosphorus, iron and/or rare-earth-containing ultra-stable Y zeolite.
所述碱土金属选自铍、镁、钙、锶、钡中的一种或几种,优选为镁、钙、钡中的一种或几种。The alkaline earth metal is selected from one or more of beryllium, magnesium, calcium, strontium and barium, preferably one or more of magnesium, calcium and barium.
所述粘土选自用作裂化催化剂活性组分的粘土中的一种或几种,如高岭土、多水高岭土、蒙脱土、硅藻土、埃洛石、皂石、累托土、海泡石、凹凸棒石、水滑石、膨润土中的一种或几种。更优选的粘土为高岭土、蒙脱土、硅藻土、累托土、海泡石、凹凸棒石中的一种或几种。这些粘土为本领域技术人员所公知。The clay is selected from one or more clays used as active components of cracking catalysts, such as kaolin, halloysite, montmorillonite, diatomaceous earth, halloysite, saponite, retort, seafoam One or more of stone, attapulgite, hydrotalcite, and bentonite. More preferably, the clay is one or more of kaolin, montmorillonite, diatomite, retort clay, sepiolite, and attapulgite. These clays are well known to those skilled in the art.
按照本发明提供的催化剂的制备方法,所述铝化合物是能形成η-氧化铝和/或χ-氧化铝的铝化合物,或者是能形成η-氧化铝和/或χ-氧化铝的铝化合物及能形成γ-氧化铝的铝化合物的混合物。According to the preparation method of the catalyst provided by the invention, the aluminum compound is an aluminum compound capable of forming η-alumina and/or χ-alumina, or an aluminum compound capable of forming η-alumina and/or χ-alumina and mixtures of aluminum compounds capable of forming gamma-alumina.
所述能形成η-氧化铝和/或χ-氧化铝的铝化合物可以是任何在催化剂制备过程中,能形成η-氧化铝和/或χ-氧化铝的铝化合物,优选为α-三水氧化铝和/或β-三水氧化铝,更优选为β-三水氧化铝。The aluminum compound that can form η-alumina and/or χ-alumina can be any aluminum compound that can form η-alumina and/or χ-alumina in the catalyst preparation process, preferably α-trihydrate Alumina and/or β-alumina trihydrate, more preferably β-alumina trihydrate.
所述能形成γ-氧化铝的铝化合物可以是任何在催化剂制备过程中,能形成γ-氧化铝的铝化合物,优选为薄水铝石、拟薄水铝石和/或铝溶胶。The aluminum compound capable of forming γ-alumina may be any aluminum compound capable of forming γ-alumina during the catalyst preparation process, preferably boehmite, pseudoboehmite and/or aluminum sol.
所述磷和碱土金属化合物可以在焙烧之前的任意步骤加入,如可以加入到含铝化合物、分子筛和水,含或不含粘土的浆液中,也可以先将含铝化合物、分子筛和水,含或不含粘土的浆液干燥,再用浸渍法分步或一起引入磷和碱土金属化合物,然后焙烧。本发明催化剂中,所述磷的含量不包括分子筛本来含有的磷。The phosphorus and alkaline earth metal compound can be added in any step before roasting, as can be added to the aluminum-containing compound, molecular sieve and water, containing or not in the slurry of clay, or the aluminum-containing compound, molecular sieve and water, containing Or dry the clay-free slurry, then introduce phosphorus and alkaline earth metal compounds step by step or together by impregnation method, and then roast. In the catalyst of the present invention, the phosphorus content does not include the phosphorus originally contained in the molecular sieve.
所述磷化合物包括各种磷的化合物,如磷酸、磷酸盐、亚磷酸、亚磷酸盐、焦磷酸、焦磷酸盐、聚合磷酸、聚合磷酸盐、偏磷酸、偏磷酸盐中的一种或几种,优选为磷酸、磷酸铵、磷酸氢铵、磷酸二氢铵、亚磷酸、亚磷酸铵、焦磷酸钠、焦磷酸钾、三聚磷酸钠、三聚磷酸钾、六偏磷酸钠、六偏磷酸钾中的一种或几种。更优选为磷酸、磷酸铵、磷酸氢铵、磷酸二氢铵、亚磷酸、亚磷酸铵、焦磷酸钠、三聚磷酸钠、六偏磷酸钠中的一种或几种。The phosphorus compound includes various phosphorus compounds, such as one or more of phosphoric acid, phosphate, phosphorous acid, phosphite, pyrophosphoric acid, pyrophosphate, polymeric phosphoric acid, polymeric phosphate, metaphosphoric acid, metaphosphate species, preferably phosphoric acid, ammonium phosphate, ammonium hydrogen phosphate, ammonium dihydrogen phosphate, phosphorous acid, ammonium phosphite, sodium pyrophosphate, potassium pyrophosphate, sodium tripolyphosphate, potassium tripolyphosphate, sodium hexametaphosphate, hexameta One or several kinds of potassium phosphate. More preferably, it is one or more of phosphoric acid, ammonium phosphate, ammonium hydrogen phosphate, ammonium dihydrogen phosphate, phosphorous acid, ammonium phosphite, sodium pyrophosphate, sodium tripolyphosphate, and sodium hexametaphosphate.
所述碱土金属化合物包括各种可溶性碱土金属的化合物,如氯化铍、氯化镁、硝酸镁、硫酸镁、氯化钙、硝酸钙、醋酸钙、氯化锶、硝酸锶、醋酸锶、氯化钡、硝酸钡、醋酸钡中的一种或几种,优选为氯化镁、硝酸镁、硫酸镁、氯化钙、硝酸钙、醋酸钙、氯化钡、硝酸钡、醋酸钡中的一种或几种。The alkaline earth metal compound includes various soluble alkaline earth metal compounds, such as beryllium chloride, magnesium chloride, magnesium nitrate, magnesium sulfate, calcium chloride, calcium nitrate, calcium acetate, strontium chloride, strontium nitrate, strontium acetate, barium chloride , barium nitrate, barium acetate, preferably one or more of magnesium chloride, magnesium nitrate, magnesium sulfate, calcium chloride, calcium nitrate, calcium acetate, barium chloride, barium nitrate, barium acetate .
各组分的用量使最终催化剂中含有,以催化剂总量为基准,0.5-50重量%的η-氧化铝和/或χ-氧化铝、0-50重量%的γ-氧化铝,10-70重量%的分子筛,0-75重量%的粘土,以P2O5计,0.1-4重量%的磷,以氧化物计,0.1-4重量%的碱土金属。优选情况下,各组分的用量使最终催化剂中含有5-25重量%的η-氧化铝和/或χ-氧化铝,0-40重量%的γ-氧化铝,20-50重量%的分子筛,0-60重量%的粘土,以P2O5计,0.2-3重量%的磷,以氧化物计,0.2-2.5重量%的碱土金属。The amount of each component is such that the final catalyst contains, based on the total amount of the catalyst, 0.5-50% by weight of η-alumina and/or χ-alumina, 0-50% by weight of γ-alumina, 10-70 Molecular sieve in weight %, clay in 0-75 weight %, phosphorus in 0.1-4 weight % in P 2 O 5 , alkaline earth metal in 0.1-4 weight % in oxide. Preferably, the components are used in amounts such that the final catalyst contains 5-25% by weight of η-alumina and/or χ-alumina, 0-40% by weight of γ-alumina, and 20-50% by weight of molecular sieves , 0-60% by weight of clay, 0.2-3% by weight of phosphorus in terms of P 2 O 5 , and 0.2-2.5% by weight of alkaline earth metals in terms of oxides.
所述干燥和焙烧的条件为常规的裂化催化剂干燥和焙烧的条件,如干燥的温度为室温-200℃,优选为80-180℃,焙烧的温度为大于200至750℃,优选为300-600℃,焙烧的时间至少为0.1小时,优选为0.1-10小时,更优选为0.3-4小时。所述干燥方法可以采用现有的各种干燥方法,如烘干,晾干,喷雾干燥,优选烘干或喷雾干燥的方法。The drying and roasting conditions are conventional cracking catalyst drying and roasting conditions, such as the drying temperature is room temperature-200 ° C, preferably 80-180 ° C, the roasting temperature is greater than 200 to 750 ° C, preferably 300-600 ° C °C, the firing time is at least 0.1 hour, preferably 0.1-10 hours, more preferably 0.3-4 hours. The drying method can adopt various existing drying methods, such as drying, air drying, spray drying, preferably drying or spray drying.
本发明提供的催化剂适用于对石油及其各种馏分进行催化裂化,特别适用于对镍、钒、铁等重金属含量较高的石油及其沸点大于330℃的石油馏分,如常压渣油、减压渣油、减压蜡油,常压蜡油,直馏蜡油,丙烷轻/重脱油和焦化蜡油中的一种或几种进行催化裂化,以生产高质量汽油。The catalyst provided by the invention is suitable for catalytic cracking of petroleum and its various fractions, especially for petroleum with high content of heavy metals such as nickel, vanadium and iron, and petroleum fractions with a boiling point greater than 330°C, such as atmospheric residue, One or more of vacuum residue, vacuum gas oil, atmospheric gas oil, straight-run gas oil, propane light/heavy deoiling and coker gas oil are subjected to catalytic cracking to produce high-quality gasoline.
本发明提供的催化剂的使用条件为常规的裂化反应条件,一般来说,所述裂化条件包括反应温度为350-700℃,优选为400-650℃,剂油比(催化剂与烃油的重量比)为1-20,优选为2-15。The use conditions of the catalyst provided by the present invention are conventional cracking reaction conditions. Generally speaking, the cracking conditions include that the reaction temperature is 350-700° C., preferably 400-650° C., the catalyst-to-oil ratio (the weight ratio of the catalyst to the hydrocarbon oil ) is 1-20, preferably 2-15.
下面的实施例将对本发明做进一步说明。The following examples will further illustrate the present invention.
实例中,所用β-三水氧化铝的氧化铝含量为64重量%(山东铝业公司研究院出品);拟薄水铝石的氧化铝含量为62重量%(山东铝业公司出品);铝溶胶的氧化铝含量为21.6重量%(齐鲁催化剂厂出品);高岭土的固含量76重量%(中国高岭土公司出品);蒙脱土的固含量为80重量%(湖北中祥县铁矿厂出品);含磷的化合物为化学纯;含碱土金属的化合物为化学纯;REY沸石为一种含稀土的Y型沸石(稀土氧化物的含量为18.5重量%,其中,La2O3占稀土氧化物的53.2重量%、CeO2占稀土氧化物的13.0重量%、Pr6O11占稀土氧化物的13.0重量%、Nd2O3占稀土氧化物的20.8重量%,Na2O含量为1.6重量%,硅铝比为5.4,齐鲁催化剂厂出品);DASY0.0沸石为一种超稳Y沸石(Na2O含量为1.0重量%,硅铝比为6.8,齐鲁催化剂厂出品);DASY2.0沸石为一种含稀土的超稳Y沸石(稀土氧化物的含量为1.8重量%,其中,La2O3占稀土氧化物的53.2重量%、CeO2占稀土氧化物的13.0重量%、Pr6O11占稀土氧化物的13.0重量%、Nd2O3占稀土氧化物的20.8重量%,Na2O含量为1.2重量%,硅铝比为6.8,齐鲁催化剂厂出品);DM-4沸石为一种含稀土的超稳Y沸石(稀土氧化物的含量为3.4重量%,其中,La2O3占稀土氧化物的53.2重量%、CeO2占稀土氧化物的13.0重量%、Pr6O11占稀土氧化物的13.0重量%、Nd2O3占稀土氧化物的20.8重量%,Na2O含量为2.1重量%,硅铝比为6.2,齐鲁催化剂厂出品)。上述的硅铝比均指氧化硅与氧化铝的摩尔比。In the example, the alumina content of the β-alumina trihydrate used is 64% by weight (produced by Shandong Aluminum Industry Research Institute); the alumina content of pseudo-boehmite is 62% by weight (produced by Shandong Aluminum Corporation); The alumina content of the sol is 21.6% by weight (produced by Qilu Catalyst Factory); the solid content of kaolin is 76% by weight (produced by China Kaolin Company); the solid content of montmorillonite is 80% by weight (produced by Zhongxiang County Iron Mine Factory in Hubei) The compound containing phosphorus is chemically pure; the compound containing alkaline earth metal is chemically pure; REY zeolite is a kind of Y-type zeolite containing rare earth (the content of rare earth oxide is 18.5% by weight, wherein, La 2 O 3 accounts for rare earth oxide 53.2% by weight of rare earth oxides, CeO 2 accounts for 13.0% by weight of rare earth oxides, Pr 6 O 11 accounts for 13.0% by weight of rare earth oxides, Nd 2 O 3 accounts for 20.8% by weight of rare earth oxides, Na 2 O content is 1.6% by weight , the silicon-aluminum ratio is 5.4, produced by Qilu Catalyst Factory); DASY 0.0 zeolite is a kind of ultra-stable Y zeolite ( Na2O content is 1.0% by weight, and the silicon-aluminum ratio is 6.8, produced by Qilu Catalyst Factory); DASY 2.0 zeolite is a A rare earth-containing ultrastable Y zeolite (the content of rare earth oxides is 1.8% by weight, wherein La 2 O 3 accounts for 53.2% by weight of rare earth oxides, CeO 2 accounts for 13.0% by weight of rare earth oxides, Pr 6 O 11 accounts for 13.0% by weight of the rare earth oxide, Nd2O3 accounts for 20.8% by weight of the rare earth oxide, Na2O content is 1.2% by weight , and the silicon-aluminum ratio is 6.8, produced by Qilu Catalyst Factory); DM-4 zeolite is a kind of Ultrastable Y zeolite of rare earth (the content of rare earth oxide is 3.4% by weight, wherein, La 2 O 3 accounts for 53.2% by weight of rare earth oxide, CeO 2 accounts for 13.0% by weight of rare earth oxide, Pr 6 O 11 accounts for rare earth oxide 13.0% by weight of rare earth oxides, Nd 2 O 3 accounts for 20.8% by weight of rare earth oxides, Na 2 O content is 2.1% by weight, and the silicon-aluminum ratio is 6.2 (produced by Qilu Catalyst Factory). The above-mentioned silicon-aluminum ratio refers to the molar ratio of silicon oxide to aluminum oxide.
实例1-6Example 1-6
下面的实例说明本发明提供的催化剂及其制备方法。The following examples illustrate the catalysts provided by the invention and their preparation.
将β-三水氧化铝或β-三水氧化铝和拟薄水铝石、分子筛、磷化合物和水(有时还有粘土)混合打浆,将得到的浆液喷雾干燥成直径为40-150微米的颗粒并焙烧,得到本发明提供的催化剂C1-C6。其中,按实例6的方法制备催化剂,是用铝溶胶代替实例5所述拟薄水铝石,得到催化剂C6。β-三水氧化铝和拟薄水铝石的用量,粘土的种类和用量,分子筛的种类和用量、磷化合物、碱土金属化合物的种类和用量分别列于表1-5中。喷雾干燥的温度、焙烧温度和时间列于表6中。催化剂C1-C6的组成列于表7中。Mix β-alumina trihydrate or β-alumina trihydrate with pseudo-boehmite, molecular sieves, phosphorus compounds and water (sometimes clay) for slurry, and spray-dry the obtained slurry to form a diameter of 40-150 microns particles and calcined to obtain catalysts C 1 -C 6 provided by the invention. Wherein, the catalyst was prepared according to the method of Example 6, and the pseudo-boehmite described in Example 5 was replaced with aluminum sol to obtain catalyst C 6 . The amount of β-alumina trihydrate and pseudo-boehmite, the type and amount of clay, the type and amount of molecular sieve, the type and amount of phosphorus compound and alkaline earth metal compound are listed in Table 1-5 respectively. The spray drying temperature, calcination temperature and time are listed in Table 6. The compositions of catalysts C 1 -C 6 are listed in Table 7.
对比例1Comparative example 1
本对比例说明不含磷和碱土金属的参比催化剂及其制备方法。This comparative example illustrates a reference catalyst free of phosphorus and alkaline earth metals and its preparation.
按实例1的方法制备催化剂,不同的是不加入磷和碱土金属化合物,粘土的用量不同,得参比催化剂CB1。β-三水氧化铝和拟薄水铝石的用量,粘土的种类和用量,分子筛的种类和用量分别列于表1-3中。喷雾干燥的温度、焙烧温度和时间列于表6中。参比催化剂CB1的组成列于表7中。The catalyst was prepared according to the method of Example 1, except that phosphorus and alkaline earth metal compounds were not added, and the amount of clay was different to obtain a reference catalyst CB 1 . The amount of β-alumina trihydrate and pseudo-boehmite, the type and amount of clay, and the type and amount of molecular sieve are listed in Table 1-3 respectively. The spray drying temperature, calcination temperature and time are listed in Table 6. The composition of reference catalyst CB 1 is listed in Table 7.
对比例2Comparative example 2
本对比例说明不含χ或η-氧化铝的参比催化剂及其制备方法。This comparative example illustrates a reference catalyst without χ or η-alumina and its preparation.
按实例1的方法制备催化剂,不同的是用拟薄水铝石代替β-三水氧化铝,得到参比催化剂CB2。拟薄水铝石的用量,粘土的种类和用量,分子筛的种类和用量、磷和碱土金属化合物的种类和用量分别列于表1-5中。喷雾干燥的温度、焙烧温度和时间列于表6中。参比催化剂CB2的组成列于表7中。The catalyst was prepared according to the method of Example 1, except that pseudo-boehmite was used instead of β-alumina trihydrate to obtain a reference catalyst CB 2 . The amount of pseudo-boehmite, the type and amount of clay, the type and amount of molecular sieve, the type and amount of phosphorus and alkaline earth metal compounds are listed in Table 1-5 respectively. The spray drying temperature, calcination temperature and time are listed in Table 6. The composition of reference catalyst CB 2 is listed in Table 7.
表1Table 1
表2Table 2
表3table 3
表4Table 4
表5table 5
表6Table 6
表7Table 7
实例7-12Example 7-12
下面的实例说明本发明提供的催化剂的催化性能。The following examples illustrate the catalytic performance of the catalysts provided by the present invention.
分别将催化剂C1-C6进行镍、钒、铁污染,即用含环烷酸镍和环烷酸钒的煤油溶液浸渍1小时,120℃烘干,然后用氯化铁水溶液浸渍催化剂1小时,120℃烘干,550℃焙烧4小时,最后在800℃,用100%水蒸气老化8小时,在催化剂上污染上4000ppm的镍,1500ppm的钒和3000ppm的铁。在小型流化床反应装置上,用上述污染后的催化剂C1-C6,对表8所示原料油进行催化裂化,催化剂装量为90克。反应条件和反应结果列于表9中。Contaminate the catalysts C 1 -C 6 with nickel, vanadium, and iron respectively, that is, impregnate the kerosene solution containing nickel naphthenate and vanadium naphthenate for 1 hour, dry at 120°C, and then impregnate the catalyst with ferric chloride aqueous solution for 1 hour , dried at 120°C, calcined at 550°C for 4 hours, and finally aged at 800°C with 100% steam for 8 hours to contaminate the catalyst with 4000ppm of nickel, 1500ppm of vanadium and 3000ppm of iron. On a small-scale fluidized bed reaction device, catalytic cracking was carried out on the raw material oil shown in Table 8 with the above-mentioned polluted catalysts C 1 -C 6 , and the loading amount of the catalyst was 90 grams. The reaction conditions and reaction results are listed in Table 9.
其中,转化率=干气收率+液化气收率+汽油收率+焦炭收率;轻质油=汽油收率+柴油收率。汽油是指馏程为C5-221℃的馏分,柴油是指馏程为221-343℃的馏分,液化气是指C3-C4的馏分,干气是H2-C2的馏分。Among them, conversion rate = dry gas yield + liquefied gas yield + gasoline yield + coke yield; light oil = gasoline yield + diesel yield. Gasoline refers to the fraction with a distillation range of C 5 -221°C, diesel oil refers to the fraction with a distillation range of 221-343°C, liquefied gas refers to the fraction from C 3 to C 4 , and dry gas refers to the fraction from H 2 to C 2 .
对比例3-4Comparative example 3-4
下面的对比例说明参比催化剂的催化性能。The following comparative examples illustrate the catalytic performance of the reference catalysts.
按实例7的方法对催化剂进行污染,并在同样的条件下,对同样的原料油进行催化裂化,不同的是所用催化剂分别为对比例1和对比例2制备的参比催化剂CB1和CB2,反应条件和反应结果列于表9中。The catalyst is polluted by the method of example 7, and under the same conditions, the same stock oil is carried out catalytic cracking, and difference is that used catalyst is the reference catalyst CB1 and CB2 that comparative example 1 and comparative example 2 prepare respectively, reaction Conditions and reaction results are listed in Table 9.
表8Table 8
表9Table 9
从表9的结果可以看出,对同样的原料油进行催化裂化,与使用参比催化剂相比较,使用本发明提供的催化剂虽然污染上较高含量的重金属杂质,转化率和轻质油收率均有大幅度提高,而且,显著地降低了汽油中的烯烃含量,提高了汽油中的芳烃和异构烷烃含量。As can be seen from the results of Table 9, the same stock oil is carried out to catalytic cracking, compared with using the reference catalyst, although using the catalyst provided by the present invention pollutes higher levels of heavy metal impurities, the conversion rate and light oil yield All of them have been greatly improved, and the content of olefins in gasoline has been significantly reduced, and the content of aromatics and isoparaffins in gasoline has been increased.
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| CN1062157A (en) * | 1991-10-24 | 1992-06-24 | 中国石油化工总公司石油化工科学研究院 | Cracking Catalyst and Preparation of Y Molecular Sieve Containing Phosphorus and Hydrogen |
| CN1325940A (en) * | 2000-05-31 | 2001-12-12 | 中国石油化工集团公司 | P-contained cracking catalyst for hydrocarbons and its preparing process |
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| CN1062157A (en) * | 1991-10-24 | 1992-06-24 | 中国石油化工总公司石油化工科学研究院 | Cracking Catalyst and Preparation of Y Molecular Sieve Containing Phosphorus and Hydrogen |
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