CN1306943A - Wastewater treatment method and catalyst washing regeneration method - Google Patents
Wastewater treatment method and catalyst washing regeneration method Download PDFInfo
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本发明涉及含有至少一种含氮化合物、有机物质以及无机物质的废水(以下将其简称为废水)的处理方法。The present invention relates to a method for treating waste water (hereinafter simply referred to as waste water) containing at least one nitrogen-containing compound, organic substances and inorganic substances.
另外,本发明还涉及废水的湿式氧化处理中所用催化剂的洗涤再生方法。按照本发明的催化剂洗涤再生方法,可以同时洗涤除去附着在废水湿式氧化设备中的热交换器、气液分离装置、冷却器、各种配管类等上的金属成分。In addition, the present invention also relates to a method for washing and regenerating the catalyst used in the wet oxidation treatment of waste water. According to the catalyst cleaning and regeneration method of the present invention, metal components adhering to heat exchangers, gas-liquid separators, coolers, various piping, etc. in wastewater wet oxidation equipment can be simultaneously washed and removed.
含有至少一种含氮化合物、有机物质以及无机物质(以下总称为“污浊成分”)的废水的湿式氧化处理方法是公知的。Wet oxidation treatment methods for wastewater containing at least one nitrogen-containing compound, organic substances, and inorganic substances (hereinafter collectively referred to as "contaminated components") are known.
例如本申请人申请的特公昭59-29317号中公开了一种通过在负载催化剂存在条件下湿式氧化处理废水,分解废水中的氨、有机物质以及无机物质的方法。For example, Japanese Patent Publication No. 59-29317 filed by the applicant discloses a method for treating wastewater by wet oxidation in the presence of a supported catalyst to decompose ammonia, organic substances and inorganic substances in the wastewater.
如同其实施例所示结果说明的那样,该方法一般可以发挥最佳的废水处理效果。但是,对于该方法,在废水中污浊成分浓度高时(例如TOD值为65000mg/l以上时),由于使用较大量的空气(氧)并在高温、高压条件下处理,在热交换器、加热器和反应塔内大量水分蒸发而转移到气相。因此,为了处理蒸发潜热造成的温度降低,必须增加热交换器传热面积或用外部加热器等在外部加热,同时很难维持良好的液相状态继续反应,污浊成分的清除率降低。另外,废水中的污浊成分浓度高时或废水中的金属成分附着在催化剂表面使其活性降低时,不能很好的进行处理。As illustrated by the results shown in the examples, this method generally works best for wastewater treatment. However, for this method, when the concentration of dirty components in the waste water is high (for example, when the TOD value is more than 65000mg/l), due to the use of a large amount of air (oxygen) and the treatment under high temperature and high pressure conditions, in heat exchangers, heating A large amount of water in the reactor and reaction tower is evaporated and transferred to the gas phase. Therefore, in order to deal with the temperature drop caused by the latent heat of evaporation, it is necessary to increase the heat transfer area of the heat exchanger or heat it externally with an external heater. In addition, when the concentration of dirty components in the wastewater is high, or when the metal components in the wastewater adhere to the surface of the catalyst to reduce the activity, the treatment cannot be performed well.
而且,涉及湿式氧化处理方法的现有技术,例如为特开昭53-20663号、特开昭54-42851号、特开昭55-152591号、特开昭62-132589号、特开平3-777691号、特开平4-104898号。Moreover, the prior art related to the wet oxidation treatment method is, for example, JP 53-20663, JP 54-42851, JP 55-152591, JP 62-132589, JP 3- No. 777691, Special Kaiping No. 4-104898.
在这些废水的湿式氧化方法中,通常是以负载于球状、粒状、圆柱状、碎片状、蜂窝状等具有各种形状的二氧化硅、氧化铝、氧化钛、氧化锆等金属氧化物载体、含有至少一种这些金属氧化物的复合金属氧化物载体、活性炭载体等载体的状态,使用选自铁、钴、镍、镁、钌、铑、钯、铱、铂、铜、金和钨及这些金属的水不溶性乃至水难溶性化合物中的至少一种。由于这种负载催化剂(以下简称为废水氧化催化剂)在处理废水时需大量使用,必须使随处理时间的经过而导致活性降低的催化剂再生、重复使用。本发明人发现预先对废水氧化催化剂进行二步处理,即用酸性水溶液进行酸洗处理以及用碱性水溶液进行液相还原处理或气相还原处理时,催化剂的活性显著恢复(参照特公平3-66018号公报,以下将该方法称为“在先申请方法”)。In the wet oxidation method of these wastewaters, metal oxide carriers such as silica, alumina, titania, and zirconia, etc., which are loaded in various shapes such as spherical, granular, cylindrical, fragmented, and honeycomb, are usually used. In the state of supports such as composite metal oxide supports and activated carbon supports containing at least one of these metal oxides, use is made of iron, cobalt, nickel, magnesium, ruthenium, rhodium, palladium, iridium, platinum, copper, gold and tungsten and these At least one of water-insoluble or hardly water-soluble compounds of metals. Since such supported catalysts (hereinafter referred to as wastewater oxidation catalysts) are used in large quantities when treating wastewater, it is necessary to regenerate and reuse the catalyst whose activity decreases with the passage of treatment time. The present inventors found that when the wastewater oxidation catalyst was subjected to two-step treatment in advance, that is, when acidic aqueous solution was used for pickling treatment and alkaline aqueous solution was used for liquid-phase reduction treatment or gas-phase reduction treatment, the activity of the catalyst was significantly restored (refer to Patent Publication 3-66018 Publication No., hereinafter referred to as the "prior application method").
该在先申请方法可以产生优良的催化剂再生效果,但由于必须进行酸洗处理和还原处理两步处理,在实用方面,期望采用更简便的处理操作达到同样优良的效果。This prior application method can produce an excellent catalyst regeneration effect, but since two steps of pickling treatment and reduction treatment must be carried out, in terms of practicality, it is expected to use a simpler treatment operation to achieve the same excellent effect.
因此,本发明的主要目的在于提供一种新技术,采用这种技术对含有至少一种含氮化合物、有机物质以及无机物质的废水进行湿式氧化时,即使是使用较大量的空气(氧),在高温、高压条件下进行处理的场合,也不需要增加热交换器传热面积或采用加热器等在外部加热,而且可以维持良好的液相状态,继续反应。Therefore, the main object of the present invention is to provide a new technology by which the wet oxidation of waste water containing at least one nitrogen-containing compound, organic substances and inorganic substances can be carried out even with relatively large amounts of air (oxygen). In the case of processing under high temperature and high pressure conditions, there is no need to increase the heat transfer area of the heat exchanger or use a heater to heat externally, and it can maintain a good liquid phase state and continue the reaction.
另外,本发明的目的还在于提供一种通过抑制金属成分附着在催化剂表面上从而可以有效而且经济地处理污浊成分浓度高的废水的新技术。In addition, an object of the present invention is to provide a new technology capable of effectively and economically treating wastewater with a high concentration of fouling components by suppressing the attachment of metal components to the catalyst surface.
而且,本发明的主要目的还在于提供一种通过简便处理操作可以发挥高度催化剂再生效果的新型废水处理催化剂再生方法。Furthermore, the main object of the present invention is to provide a novel wastewater treatment catalyst regeneration method capable of exhibiting a high catalyst regeneration effect through simple treatment operations.
图1是表示本发明一种实施方式的流程图。Fig. 1 is a flowchart showing an embodiment of the present invention.
图2是表示本发明另一种实施方式的流程图。Fig. 2 is a flowchart showing another embodiment of the present invention.
本发明提供下述废水处理方法和催化剂洗涤再生方法,The invention provides the following wastewater treatment method and catalyst washing regeneration method,
1.废水处理方法(以下称为“第1处理方法”),其特征在于包括下述两个步骤:1. A waste water treatment method (hereinafter referred to as "the first treatment method") is characterized in that it comprises the following two steps:
(1)保持100℃以上的温度以及至少一部分废水维持液相的压力,在负载催化剂存在的条件下,以及把废水中的含氮化合物和/或有机物质和/或无机物质分解为氮和/或二氧化碳和水所必需的理论氧量以上的氧存在条件下,湿式氧化处理含有至少一种含氮化合物、有机物质和无机物质的废水;(1) maintain a temperature above 100°C and at least a part of the waste water maintain the pressure of the liquid phase, and decompose nitrogen-containing compounds and/or organic substances and/or inorganic substances in the waste water into nitrogen and/or in the presence of a supported catalyst In the presence of oxygen above the theoretical oxygen amount necessary for carbon dioxide and water, wet oxidation treatment of wastewater containing at least one nitrogen-containing compound, organic substances and inorganic substances;
(2)将湿式氧化处理后气液分离得到的高温液相的至少一部分与湿式氧化处理前的废水循环混合。(2) At least a part of the high-temperature liquid phase obtained by gas-liquid separation after the wet oxidation treatment is circulated and mixed with the wastewater before the wet oxidation treatment.
2.如1所述的废水处理方法,步骤(1)中的催化剂活性成分为选自铁、钴、镍、镁、钌、铑、钯、铱、铂、铜、金和钨以及这些金属的水不溶性乃至难溶性化合物中的至少一种。2. The wastewater treatment method as described in 1, the catalyst active component in step (1) is selected from iron, cobalt, nickel, magnesium, ruthenium, rhodium, palladium, iridium, platinum, copper, gold and tungsten and water-insoluble or even at least one of the poorly soluble compounds.
3.如1所述的废水处理方法,步骤(1)中的塔内液线速度(塔入液量/塔横截面积)为0.1~1.0cm/sec。3. The wastewater treatment method as described in 1, the linear velocity of the liquid in the tower in the step (1) (the amount of liquid entering the tower/the cross-sectional area of the tower) is 0.1-1.0 cm/sec.
4.如1所述的废水处理方法,步骤(1)中的氧源为空气、富含氧的空气、高纯度氧、臭氧和H2O2中的至少一种。4. The wastewater treatment method described in 1, the oxygen source in step (1) is at least one of air, oxygen-enriched air, high-purity oxygen, ozone and H 2 O 2 .
5.如1所述的废水处理方法,步骤(2)中的高温液相的循环量为废水的0.1~15倍。5. The waste water treatment method described in 1, the circulating volume of the high-temperature liquid phase in step (2) is 0.1 to 15 times that of the waste water.
6.废水处理方法(以下称为“第二处理方法”),其特征在于包括下述五个步骤:6. Waste water treatment method (hereinafter referred to as " the second treatment method "), is characterized in that comprising following five steps:
(1)保持100℃以上的温度以及至少一部分废水维持液相的压力,在负载催化剂存在的条件下,以及把废水中的含氮化合物和/或有机物质和/或无机物质分解为氮和/或二氧化碳和水所必需的理论氧量以上的含高纯度氧的气体(氧浓度为80%以上)存在条件下,湿式氧化处理含有至少一种含氮化合物、有机物质和无机物质的废水,(1) maintain a temperature above 100°C and at least a part of the waste water maintain the pressure of the liquid phase, and decompose nitrogen-containing compounds and/or organic substances and/or inorganic substances in the waste water into nitrogen and/or in the presence of a supported catalyst Or in the presence of high-purity oxygen-containing gas (oxygen concentration of 80% or more) above the theoretical oxygen amount necessary for carbon dioxide and water, wet oxidation treatment of wastewater containing at least one nitrogen-containing compound, organic substances and inorganic substances,
(2)将湿式氧化处理后第一次气液分离得到的高温液相的至少一部分与湿式氧化处理前的废水循环混合,(2) At least a part of the high-temperature liquid phase obtained by the first gas-liquid separation after the wet oxidation treatment is mixed with the waste water before the wet oxidation treatment,
(3)在第一次气液分离得到的高温气液相与湿式氧化处理前的废水之间进行热交换后,将该气液相冷却,进行第二次气液分离,(3) After heat exchange is performed between the high-temperature gas-liquid phase obtained by the first gas-liquid separation and the waste water before the wet oxidation treatment, the gas-liquid phase is cooled to perform the second gas-liquid separation,
(4)将第二次气液分离得到的液相进行生物学处理,以及(4) carry out biological treatment to the liquid phase obtained by gas-liquid separation for the second time, and
(5)将生物学处理中产生的剩余污泥与上述废水循环混合。(5) The excess sludge generated in the biological treatment is mixed with the above-mentioned waste water circulation.
7.如6所述的废水处理方法,在步骤(1)中含有高纯度氧的气体中氧浓度为80%以上。7. The waste water treatment method as described in 6, in the step (1), the oxygen concentration in the gas containing high-purity oxygen is 80% or more.
8.如6所述的废水处理方法,步骤(1)中的催化剂活性成分为选自铁、钴、镍、镁、钌、铑、钯、铱、铂、铜、金和钨以及这些金属的水不溶性乃至难溶性化合物中的至少一种。8. The wastewater treatment method as described in 6, the catalyst active component in step (1) is selected from iron, cobalt, nickel, magnesium, ruthenium, rhodium, palladium, iridium, platinum, copper, gold and tungsten and water-insoluble or even at least one of the poorly soluble compounds.
9.如6所述的废水处理方法,步骤(1)中的塔内液线速度(塔入液量/塔横截面积)为0.1~1.0cm/sec。9. The wastewater treatment method as described in 6, the liquid linear velocity in the tower in step (1) (the amount of liquid entering the tower/the cross-sectional area of the tower) is 0.1-1.0 cm/sec.
10.如6所述的废水处理方法,步骤(1)中的氧源为富含氧的空气、高纯度氧、臭氧和H2O2中的至少一种。10. The wastewater treatment method described in 6, the oxygen source in step (1) is at least one of oxygen-enriched air, high-purity oxygen, ozone and H 2 O 2 .
11.如6所述的废水处理方法,步骤(2)中高温液相的循环量为废水的0.1~15倍。11. The wastewater treatment method as described in 6, the circulating volume of the high-temperature liquid phase in step (2) is 0.1 to 15 times that of the wastewater.
12.如6所述的废水处理方法,步骤(4)中的生物学处理方法为活性污泥处理法和/或生物学脱氮法。12. The wastewater treatment method as described in 6, the biological treatment method in step (4) is an activated sludge treatment method and/or a biological denitrification method.
13.催化剂洗涤再生方法,其特征在于以铁、钴、镍、镁、钌、铑、钯、铱、铂、铜、金和钨以及这些金属的水不溶性乃至难溶性化合物中的至少一种作为催化剂活性成分的废水湿式氧化用负载催化剂洗涤再生方法包括下述步骤:使用酸性水溶液作为洗涤液,而且对于洗涤液1m3/hr,以10Nm3/hr以上的比例通入空气,在常温以上的温度下使催化剂和洗涤液接触。13. Catalyst washing regeneration method, it is characterized in that at least one in the water-insoluble or even insoluble compound of iron, cobalt, nickel, magnesium, ruthenium, rhodium, palladium, iridium, platinum, copper, gold and tungsten and these metals is used as catalyst activity The method of washing and regenerating a supported catalyst for the wet oxidation of waste water of components comprises the following steps: using an acidic aqueous solution as a washing liquid, and for 1 m 3 /hr of the washing liquid, passing air at a ratio of 10 Nm 3 /hr or more, and at a temperature above normal temperature Contact the catalyst with the wash solution.
14.催化剂洗涤再生方法,其特征在于以铁、钴、镍、镁、钌、铑、钯、铱、铂、铜、金和钨以及这些金属的水不溶性乃至难溶性化合物中的至少一种作为催化剂活性成分的废水湿式氧化用负载催化剂洗涤再生方法包括下述步骤:使用碱性水溶液作为洗涤液,而且对于洗涤液1m3/hr,以10Nm3/hr以上的比例通入空气,在常温以上的温度下使催化剂和洗涤液接触。14. Catalyst washing regeneration method, it is characterized in that at least one in the water-insoluble or even insoluble compound of iron, cobalt, nickel, magnesium, ruthenium, rhodium, palladium, iridium, platinum, copper, gold and tungsten and these metals is used as catalyst activity The method of washing and regenerating the supported catalyst for the wet oxidation of waste water of components includes the following steps: using an alkaline aqueous solution as the washing liquid, and for 1 m 3 /hr of the washing liquid, passing air at a ratio of 10 Nm 3 /hr or more, at a temperature above normal temperature contact the catalyst with the wash solution.
15.催化剂洗涤再生方法,其特征在于以铁、钴、镍、镁、钌、铑、钯、铱、铂、铜、金和钨以及这些金属的水不溶性乃至难溶性化合物中的至少一种作为催化剂活性成分的废水湿式氧化用负载催化剂洗涤再生方法包括下述步骤:(1)使用酸性水溶液作为洗涤液,而且对于洗涤液1m3/hr,以10Nm3/hr以上的比例通入空气,在常温以上的温度下使催化剂和洗涤液接触;(2)使用碱性水溶液作为洗涤液,而且对于洗涤液1m3/hr,以10Nm3/hr以上的比例通入空气,在常温以上的温度下使催化剂和洗涤液接触。15. Catalyst washing regeneration method, it is characterized in that at least one in the water-insoluble or even insoluble compound of iron, cobalt, nickel, magnesium, ruthenium, rhodium, palladium, iridium, platinum, copper, gold and tungsten and these metals is used as catalyst activity The method of washing and regenerating the supported catalyst for the wet oxidation of waste water of components comprises the following steps: (1) using an acidic aqueous solution as the washing liquid, and for the washing liquid 1m 3 /hr, air is passed in at a ratio of 10Nm 3 /hr or more, and the temperature is above normal temperature (2) Use an alkaline aqueous solution as the washing liquid, and for the washing liquid 1m 3 /hr, pass air at a ratio of 10Nm 3 /hr or more, and make the catalyst at a temperature above normal temperature contact with washing liquid.
16.催化剂洗涤再生方法,其特征在于以铁、钴、镍、镁、钌、铑、钯、铱、铂、铜、金和钨以及这些金属的水不溶性乃至难溶性化合物中的至少一种作为催化剂活性成分的废水湿式氧化用负载催化剂洗涤再生方法包括下述步骤:(1)使用碱性水溶液作为洗涤液,而且对于洗涤液1m3/hr,以10Nm3/hr以上的比例通入空气,在常温以上的温度下使催化剂和洗涤液接触;(2)使用酸性水溶液作为洗涤液,而且对于洗涤液1m3/hr,以10Nm3/hr以上的比例通入空气,在常温以上的温度下使催化剂和洗涤液接触。16. Catalyst washing regeneration method, it is characterized in that at least one in the water-insoluble or even insoluble compound of iron, cobalt, nickel, magnesium, ruthenium, rhodium, palladium, iridium, platinum, copper, gold and tungsten and these metals is used as catalyst activity The waste water wet oxidation method for cleaning and regenerating a supported catalyst for components comprises the following steps: (1) using an alkaline aqueous solution as a washing solution, and for 1 m 3 /hr of the washing solution, feeding air at a rate of more than 10 Nm 3 /hr, at normal temperature The catalyst is contacted with the washing liquid at a temperature above; (2) Use an acidic aqueous solution as the washing liquid, and for the washing liquid 1m 3 /hr, pass air in a ratio of 10Nm 3 /hr or more, and make the catalyst at a temperature above normal temperature contact with washing liquid.
17.将13~16中的至少一种方法中产生的催化剂洗涤废液与废水一同进行湿式氧化处理的催化剂洗涤再生方法。17. A catalyst washing regeneration method in which the catalyst washing waste liquid produced in at least one of the methods 13-16 is subjected to wet oxidation treatment together with waste water.
18.如17所述的催化剂洗涤再生方法,对催化剂洗涤液进行凝集沉淀处理,除去液体中的金属成分后,与废水一同进行湿式氧化处理。Ⅰ.涉及废水处理方法的发明18. For the catalyst washing and regeneration method described in 17, the catalyst washing liquid is subjected to coagulation and precipitation treatment, and after the metal components in the liquid are removed, wet oxidation treatment is performed together with the waste water. Ⅰ. Inventions involving wastewater treatment methods
作为本发明处理对象的废水,只要含有至少一种含氮化合物、有机物质以及无机物质即可,没有特别的限定。Wastewater to be treated in the present invention is not particularly limited as long as it contains at least one of nitrogen-containing compounds, organic substances, and inorganic substances.
作为废水中含有的含氮化合物,例如为NH4-N(是指铵形态的氮,以下相同)、NO2-N、NO3-N、有机氮(包括胺类)、无机氮(包括CN类、SCN类)等。Nitrogen-containing compounds contained in waste water include, for example, NH 4 -N (referring to nitrogen in the form of ammonium, hereinafter the same), NO 2 -N, NO 3 -N, organic nitrogen (including amines), inorganic nitrogen (including CN class, SCN class), etc.
作为废水中含有的有机物质,例如一般为有机物质(酚类、醇类、羧酸类等)、有机氯化合物(三氯乙烯、四氯乙烯、二噁英等)、悬浊物质(来源于有机类固体废弃物、各种生物学处理步骤中产生的污泥、厨房垃圾、城市垃圾、生物质类等)。Examples of organic substances contained in wastewater include organic substances (phenols, alcohols, carboxylic acids, etc.), organic chlorine compounds (trichloroethylene, tetrachloroethylene, dioxins, etc.), suspended substances (derived from Organic solid waste, sludge generated in various biological treatment steps, kitchen waste, municipal waste, biomass, etc.).
废水中含有的无机物质例如一般为无机物质(如S2O3 2-、SO3 2-、SCN-、CN-等)。Inorganic substances contained in waste water are, for example, generally inorganic substances (such as S 2 O 3 2− , SO 3 2− , SCN − , CN —, etc.).
另外,作为本发明处理对象的废水,例如单独含有1种上述含氮化合物、有机物质以及无机物质的废水,和同时含有两种以上这些物质的废水。In addition, the wastewater to be treated in the present invention includes, for example, wastewater containing one of the above-mentioned nitrogen-containing compounds, organic substances, and inorganic substances alone, and wastewater containing two or more of these substances simultaneously.
这种废水例如为煤处理焦炭炉装置、煤的气化装置、煤的液化装置等产生的煤气液、在这些装置中伴随煤气生成而产生的废水、湿式脱硫塔和湿式脱氰塔产生的废水、照相废水、印刷废水、农药废水、染色废水、半导体制造厂废水、石油化学工厂废水、石油精制工厂废水、制药厂废水、造纸厂废水、化工厂废水、含有厨房垃圾、纸、塑料等的生活废水、伴随大小便、城市垃圾的热分解产生的废水、伴随产业废水的生物处理(无氧处理、有氧处理)产生的污泥、下水污泥、伴随下水污泥的油化产生的废水、含有有机氯化合物的废水、电镀产业排出的各种含氰废液、用于钢铁软氮化处理、液体浸碳处理、化学转换处理等表面处理的氰液、这些表面处理过程中排出的氰废液等。例如,上述含氰废水有时也同时含有各种有机和无机物质(甲酸、乙酸等有机酸等)、氨等各种含氮化合物(以下如果没有特别的需要,包括氰、氨在内的所有含氮化合物统称为“含氮化合物”)、三氯乙烯等有机氯化合物等。Such waste water is, for example, coal gas liquid produced by coke oven equipment for coal treatment, coal gasification equipment, coal liquefaction equipment, etc., waste water produced with coal gas generation in these equipment, waste water produced by wet desulfurization towers and wet decyanation towers , photographic wastewater, printing wastewater, pesticide wastewater, dyeing wastewater, semiconductor manufacturing factory wastewater, petrochemical factory wastewater, petroleum refining factory wastewater, pharmaceutical factory wastewater, paper mill wastewater, chemical factory wastewater, life containing kitchen waste, paper, plastic, etc. Wastewater, waste water from excrement and thermal decomposition of municipal waste, sludge from industrial wastewater biological treatment (anaerobic treatment, aerobic treatment), sewage sludge, waste water from oily sewage sludge, Wastewater containing organic chlorine compounds, various cyanide-containing waste liquids discharged from the electroplating industry, cyanide liquids used for surface treatment such as steel nitrocarburization treatment, liquid carbon immersion treatment, chemical conversion treatment, etc., cyanide waste discharged during these surface treatment processes liquid etc. For example, the above-mentioned cyanide-containing wastewater sometimes also contains various organic and inorganic substances (organic acids such as formic acid and acetic acid, etc.), ammonia and other nitrogen-containing compounds (if there is no special requirement below, all the compounds containing cyanide and ammonia include Nitrogen compounds are collectively referred to as "nitrogen-containing compounds"), organochlorine compounds such as trichlorethylene, etc.
本发明对于含有Mg、Al、Si、P、Ca、Ti、Cr、Mn、Fe、Co、Ni、Cu、Zn、Cd等一种或两种以上金属成分的废水或污泥的处理也是有用的。The present invention is also useful for the treatment of waste water or sludge containing one or two or more metal components such as Mg, Al, Si, P, Ca, Ti, Cr, Mn, Fe, Co, Ni, Cu, Zn, Cd, etc. .
以下参照附图,详细的说明本发明。The present invention will be described in detail below with reference to the accompanying drawings.
图1是表示第1处理方法的实施方式的流程图。FIG. 1 is a flowchart showing an embodiment of a first processing method.
图2是表示第2处理方法的实施方式的流程图。FIG. 2 is a flowchart showing an embodiment of a second processing method.
在第1处理方法中,将废水从原水罐通过泵升压至规定的压力,再混合用压缩机升压的含氧气体,然后用热交换器(图1中简称为“热交”)加热到规定的温度后,供给反应塔。In the first treatment method, the wastewater is pumped from the raw water tank to a specified pressure, mixed with oxygen-containing gas boosted by a compressor, and then heated by a heat exchanger (abbreviated as "heat exchange" in Figure 1). After reaching the specified temperature, it is supplied to the reaction tower.
在第2处理方法中,将废水从原水罐通过泵升压至规定的压力,再混合用压缩机升压的含有高纯度氧的气体,然后用热交换器(图2中简称为“热交”)加热到规定的温度后,供给反应塔。In the second treatment method, the waste water is pumped from the raw water tank to a specified pressure, mixed with a gas containing high-purity oxygen boosted by a compressor, and then heated by a heat exchanger (referred to as "heat exchange" in Figure 2 for short). ”) After heating to the specified temperature, it is supplied to the reaction tower.
反应塔中填充有被载体负载的催化剂。The catalyst supported by the carrier is filled in the reaction tower.
催化剂活性成分例如为铁、钴、镍、镁、钌、铑、钯、铱、铂、铜、金和钨以及这些金属的水不溶性乃至难溶性化合物。更具体的说,这种化合物例如为氧化物(氧化钴、氧化铁等)、氯化物(二氯化钌、二氯化铂等)、硫化物(硫化钌、硫化铑等)等。这些金属及其化合物可以单独使用,也可以两种以上同时使用,或与作为第三成分的金属(例如La、Ce、Te等)混合形成复合催化剂。这些催化剂活性成分可以按照常规方法,以负载于公知的金属氧化物载体和金属载体上的状态使用。Catalyst active components are, for example, iron, cobalt, nickel, magnesium, ruthenium, rhodium, palladium, iridium, platinum, copper, gold and tungsten as well as water-insoluble or even poorly soluble compounds of these metals. More specifically, such compounds are, for example, oxides (cobalt oxide, iron oxide, etc.), chlorides (ruthenium dichloride, platinum dichloride, etc.), sulfides (ruthenium sulfide, rhodium sulfide, etc.), and the like. These metals and their compounds may be used alone, or two or more of them may be used simultaneously, or they may be mixed with a metal as a third component (such as La, Ce, Te, etc.) to form a composite catalyst. These catalytically active components can be used in a state of being supported on known metal oxide supports and metal supports according to conventional methods.
对于金属氧化物载体和金属载体没有特别的限定,可以使用作为公知催化剂载体使用的物质。金属氧化物载体例如为氧化铝、二氧化硅、氧化锆、氧化钛、含有这些金属氧化物的复合金属氧化物(氧化铝一二氧化硅、氧化铝-二氧化硅一氧化锆、氧化钛一氧化锆等)、以这些金属氧化物或复合金属氧化物为主要成分的金属氧化物载体等,金属载体例如为铁、铝等。在这些载体中,更优选耐久性优良的氧化锆、氧化钛和氧化钛一氧化锆。The metal oxide carrier and metal carrier are not particularly limited, and those used as known catalyst carriers can be used. The metal oxide carrier is, for example, alumina, silica, zirconia, titania, composite metal oxides containing these metal oxides (alumina-silica, alumina-silica-zirconia, titania- zirconia, etc.), a metal oxide carrier mainly composed of these metal oxides or composite metal oxides, and the like, and the metal carrier is, for example, iron, aluminum, or the like. Among these supports, zirconia, titania, and titania-zirconia, which are excellent in durability, are more preferable.
对负载催化剂的形状也没有特别的限定,例如球状、颗粒状、圆柱状、碎片状、粉末状、蜂窝状等。填充这种负载催化剂时,在固定床的场合下反应塔体积最好能使液体的空间速度达到0.5~10hr-1,更优选达到1~5hr-1。在负载催化剂为球状、颗粒状、圆柱状、碎片状、粉末状等的场合,固定床上使用的负载催化剂的大小通常为3~50mm,更优选5~25mm。另外,将催化剂负载于蜂窝状载体上使用时,蜂窝结构体可以使用开口部为四角形、六角形、圆形等任意形状的物质。对每单位体积的面积、开口率等没有特别的限定,但通常使用每单位体积的面积为200~800m2/m3,开口率为40~80%的物质。作为蜂窝结构体的材料例如为与上述相同的金属氧化物和金属,更优选为耐久性优良的氧化锆、氧化钛和氧化钛一氧化锆。The shape of the supported catalyst is also not particularly limited, such as spherical, granular, cylindrical, chipped, powdered, honeycomb, and the like. When filling such a supported catalyst, in the case of a fixed bed, the volume of the reaction tower is preferably such that the space velocity of the liquid becomes 0.5 to 10 hr -1 , more preferably 1 to 5 hr -1 . When the supported catalyst is spherical, granular, cylindrical, chipped, powdery, etc., the size of the supported catalyst used on the fixed bed is usually 3 to 50 mm, more preferably 5 to 25 mm. In addition, when the catalyst is supported on a honeycomb carrier and used, the honeycomb structure may have openings in any shape such as quadrangular, hexagonal, or circular. The area per unit volume, aperture ratio, etc. are not particularly limited, but those having an area per unit volume of 200 to 800 m 2 /m 3 and an aperture ratio of 40 to 80% are generally used. The material of the honeycomb structure is, for example, the same metal oxides and metals as above, more preferably zirconia, titania and titania-zirconia which are excellent in durability.
催化剂活性成分相对于载体的负载量通常为0.05~25重量%,更优选为0.3~3重量%。The loading amount of the catalyst active component to the carrier is usually 0.05 to 25% by weight, more preferably 0.3 to 3% by weight.
在热交换器中,使下述气液分离器得到的高温气液相循环,进行热回收。另外,在冬季等进行反应时不能维持规定反应温度时或必须升高到规定温度时等,也可以采用加热器(图中未表示)加热,或由蒸汽发生器(图中未表示)供给反应塔蒸汽。另外,在投产时为了使反应塔内的温度达到规定温度,也可以直接将蒸汽通入反应塔内升温,或在热交换器和反应塔之间设置加热器(图中未表示)来升温。In the heat exchanger, the high-temperature gas-liquid phase obtained by the gas-liquid separator described below is circulated to recover heat. In addition, when the specified reaction temperature cannot be maintained or must be raised to the specified temperature during the reaction in winter, etc., a heater (not shown) can also be used to heat, or a steam generator (not shown) can be used to supply the reaction temperature. tower steam. In addition, in order to make the temperature in the reaction tower reach the specified temperature during commissioning, it is also possible to directly pass steam into the reaction tower to raise the temperature, or to install a heater (not shown) between the heat exchanger and the reaction tower to raise the temperature.
反应塔中的温度为100℃以上,更优选150℃以上。反应时温度越高,污浊成分的分解清除率越高,另外反应塔内的废水滞留时间也缩短,但另一方面由于增大设备费,最好综合考虑废水中的污浊成分浓度、要求处理的程度、运转费、建设费等决定反应温度。The temperature in the reaction tower is 100°C or higher, more preferably 150°C or higher. The higher the temperature during the reaction, the higher the decomposition and removal rate of the dirty components. In addition, the residence time of the wastewater in the reaction tower is also shortened. The degree of reaction, operation cost, construction cost, etc. determine the reaction temperature.
反应时的压力最好为被处理废水在反应温度下可以保持液相的压力以上。这里,“可以保持液相的压力”是指在规定的反应温度以及图1的实施方式中含氧气体通入量、图2的实施方式中氧浓度为80%以上的含高浓度氧的气体通入量的条件下,在达到平衡的液体(废水)量、水蒸气量和气体量(除水蒸气以外的塔内气体量)中,水蒸气量为60%以下(更优选50%以下),反应塔内实质上可以保持液相的压力。The pressure during the reaction is preferably higher than the pressure at which the treated wastewater can maintain the liquid phase at the reaction temperature. Here, "the pressure at which the liquid phase can be maintained" refers to a high-concentration oxygen-containing gas with an oxygen concentration of 80% or more in the embodiment of FIG. Under the condition of feeding amount, in reaching equilibrium liquid (waste water) amount, water vapor amount and gas amount (the gas amount in the tower except water vapor), water vapor amount is below 60% (more preferably below 50%) , the pressure of the liquid phase can be maintained substantially in the reaction tower.
另外,在第2处理方法中,由于湿式氧化处理后对处理水进行生物学处理,反应压力显著增高,不需要进行超高度的氧化处理。可以根据作为处理对象的废水的种类、污浊成分的浓度等改变,例如可以在10~20kg/cm2的较低压力下进行湿式氧化处理。In addition, in the second treatment method, since the biological treatment of the treated water is carried out after the wet oxidation treatment, the reaction pressure is significantly increased, and ultra-high oxidation treatment is not required. It can be changed according to the type of wastewater to be treated, the concentration of dirty components, etc. For example, wet oxidation treatment can be performed at a relatively low pressure of 10 to 20 kg/cm 2 .
在第1种处理方法中,供给反应塔的氧量为含氮化合物、有机物质和无机物质分解为无害的产物时所必需的理论氧量以上,更优选是理论氧量的1~3倍,特别优选是理论氧量的1.05~1.2倍。作为氧源可以使用空气、富含氧的空气(使用选择性氧通透膜得到的富含氧的空气、空气-氧混合物、采用PSA装置处理空气得到的富含氧的空气等)、氧以及废水处理条件下可以产生氧的物质(O3、H2O2等)。In the first treatment method, the amount of oxygen supplied to the reaction tower is more than the theoretical oxygen amount necessary for the decomposition of nitrogen-containing compounds, organic substances and inorganic substances into harmless products, more preferably 1 to 3 times the theoretical oxygen amount , particularly preferably 1.05 to 1.2 times the theoretical oxygen amount. As the oxygen source, air, oxygen-enriched air (oxygen-enriched air obtained by using a selective oxygen permeable membrane, an air-oxygen mixture, oxygen-enriched air obtained by treating air with a PSA device, etc.), oxygen, and Substances that can generate oxygen (O 3 , H 2 O 2 , etc.) under wastewater treatment conditions.
在第两种处理方法中,供给反应塔的氧量为含氮化合物、有机物质和无机物质分解为无害的产物时所必需的理论氧量以上,更优选是理论氧量的1.05~3倍,特别优选是理论氧量的1.1~1.2倍。作为氧源可以使用氧浓度为80%以上的含氧浓度高的气体,例如富含氧的空气(使用选择性氧通透膜得到的富含氧的空气、空气-氧混合物、采用PSA装置处理空气得到的富含氧的空气等)、高纯度氧以及废水处理条件下可以产生高浓度氧的物质(O3、H2O2等)。In the second treatment method, the amount of oxygen supplied to the reaction tower is above the theoretical oxygen amount necessary for the decomposition of nitrogen-containing compounds, organic substances and inorganic substances into harmless products, more preferably 1.05 to 3 times the theoretical oxygen amount , particularly preferably 1.1 to 1.2 times the theoretical oxygen amount. As an oxygen source, it is possible to use a gas with a high oxygen concentration of more than 80% with an oxygen concentration, such as oxygen-enriched air (the oxygen-enriched air obtained by using a selective oxygen permeable membrane, air-oxygen mixture, and treated with a PSA device) Oxygen-enriched air obtained from air, etc.), high-purity oxygen, and substances that can produce high-concentration oxygen under wastewater treatment conditions (O 3 , H 2 O 2 , etc.).
在第1和第2种处理方法中,作为氧源也可以使用含有一种或两种以上杂质的含氧废气,这些杂质例如氰化氢、硫化氢、氨、硫的氧化物、氮的氧化物、烃等。按照本发明,这些氧源中的杂质也可以与废水中的被处理成分一同被分解。In the first and second treatment methods, oxygen-containing waste gas containing one or two or more impurities such as hydrogen cyanide, hydrogen sulfide, ammonia, sulfur oxides, and nitrogen oxides can also be used as an oxygen source. substances, hydrocarbons, etc. According to the present invention, impurities in these oxygen sources can also be decomposed together with the components to be treated in the waste water.
另外,在本发明中“理论氧量”是指废水中的含氮化合物、有机物质和无机物质(被处理成分)分解为无害的产物(N2、H2O和CO2)时所必需的氧量。可以通过分析作为处理对象的废水中的被处理成分,计算出其分解所必需的氧量,容易的得到理论氧量。在实用方面,可以基于经验和试验,使用几个参数找出能高精度近似的计算出理论氧量的关系式。这种关系式例如记载于特公昭58-27999号公报中。In addition, in the present invention, "theoretical oxygen content" means that nitrogen-containing compounds, organic substances, and inorganic substances (components to be treated) in wastewater are decomposed into harmless products (N 2 , H 2 O, and CO 2 ). of oxygen. The theoretical oxygen amount can be easily obtained by analyzing the treated components in the wastewater as the treatment object and calculating the oxygen amount necessary for its decomposition. In terms of practicality, based on experience and experiments, several parameters can be used to find a relational expression that can approximate and calculate the theoretical oxygen amount with high precision. Such a relational expression is described in Japanese Patent Publication No. 58-27999, for example.
由反应塔得到的处理液通过第一气液分离器分离为气相和液相。分离后得到的气相和液相的一部分如上所述作为热交换器中的废水加热源使用后,输送到冷却器中,再输送到第二气液分离器中,分离为气相(排出气体)和液相(处理水)。The treated liquid obtained from the reaction tower is separated into a gas phase and a liquid phase by the first gas-liquid separator. A part of the gas phase and liquid phase obtained after separation is used as the waste water heating source in the heat exchanger as described above, then transported to the cooler, and then transported to the second gas-liquid separator, separated into gas phase (exhaust gas) and Liquid phase (processed water).
在本发明中,使由第1气液分离器得到的高温·高压液相的至少一部分经过液体循环管道和循环泵循环回到反应塔(该循环操作称为“热再循环”)与废水混合。液体的循环量可以根据废水的性状(被处理成分的种类及其浓度等)、反应器中填充的催化剂的活性降低程度等适当决定,通常为废水量的0.1~15倍,更优选1~10倍。由于反应塔内形成了固定床,同时还进行催化剂的洗涤,塔内液线速度通常为0.1~1.0cm/sec,更优选0.2~0.9cm/sec。In the present invention, at least a part of the high-temperature and high-pressure liquid phase obtained by the first gas-liquid separator is circulated back to the reaction tower through a liquid circulation pipeline and a circulation pump (this circulation operation is called "thermal recirculation") and mixed with waste water . The circulation amount of the liquid can be appropriately determined according to the properties of the waste water (the type and concentration of the component to be treated, etc.), the degree of activity reduction of the catalyst filled in the reactor, etc., and is usually 0.1 to 15 times the amount of waste water, more preferably 1 to 10 times. times. Since a fixed bed is formed in the reaction tower and the catalyst is washed simultaneously, the liquid linear velocity in the tower is usually 0.1-1.0 cm/sec, more preferably 0.2-0.9 cm/sec.
上述循环液体以外的液相和气相,由第1气液分离器经过热交换器被冷却器冷却后,在第二气液分离器中分离成排出气体和处理水。The liquid phase and gas phase other than the above-mentioned circulating liquid are separated into exhaust gas and treated water in the second gas-liquid separator after passing through the heat exchanger and being cooled by the cooler in the first gas-liquid separator.
由第2气液分离器得到的处理水根据所要求的水质基准还可以采用常规方法进行生物学处理(活性污泥处理法、生物学脱氮法等)。采用这种生物学处理法产生的剩余污泥可以采用本发明的方法进行湿式氧化处理。The treated water obtained from the second gas-liquid separator can also be biologically treated by conventional methods (activated sludge treatment method, biological denitrification method, etc.) according to the required water quality standards. The excess sludge produced by this biological treatment method can be subjected to wet oxidation treatment by the method of the present invention.
例如处理水中残存有NH4-N时,如下所述,通过有氧条件下利用硝化细菌的硝化反应以及无氧条件下利用脱氮菌的脱氮反应,对处理水进行生物学处理。
另外,处理水中残存有(NO2+NO3)-N时,可以使NO2进行硝化反应和脱氮反应生成NO3。In addition, when (NO 2 +NO 3 )-N remains in the treated water, NO 2 can undergo nitrification and denitrification reactions to generate NO 3 .
由于这种生物学处理方法是公知技术,在本发明中没有限制,通常是在pH7.5~8、温度30℃的条件下进行。Since this biological treatment method is a known technology, it is not limited in the present invention, and it is usually carried out under the conditions of pH 7.5-8 and temperature 30°C.
另外,采用上述生物学处理方法产生的剩余污泥可以循环到原水罐中,采用本发明的湿式氧化处理方法与废水一同进行处理。In addition, the excess sludge produced by the above biological treatment method can be recycled to the raw water tank, and treated together with the waste water by the wet oxidation treatment method of the present invention.
另外,本发明所使用的反应塔填充催化剂的再生处理液,在必要时可以通过凝集沉淀处理除去液体中的金属成分,之后也可以采用本发明的方法,与废水一同进行湿式氧化处理。该催化剂的再生并没有特别的限定,例如可以通过使用酸性水溶液和空气的气液混合相和/或碱性水溶液和空气的气液混合相的洗涤处理使之再生。酸性水溶液例如硝酸水溶液、抗坏血酸水溶液等,碱性水溶液例如为氢氧化钠水溶液、氢氧化钾水溶液等。In addition, the regeneration treatment liquid of the reaction tower filled catalyst used in the present invention can be treated by coagulation and sedimentation to remove the metal components in the liquid if necessary, and then the method of the present invention can also be used to carry out wet oxidation treatment together with the waste water. The regeneration of the catalyst is not particularly limited. For example, it can be regenerated by washing treatment using a gas-liquid mixed phase of an acidic aqueous solution and air and/or a gas-liquid mixed phase of an alkaline aqueous solution and air. Acidic aqueous solutions include nitric acid aqueous solutions, ascorbic acid aqueous solutions, and the like, and alkaline aqueous solutions include sodium hydroxide aqueous solutions, potassium hydroxide aqueous solutions, and the like.
按照本发明,在对含有至少一种含氮化合物、有机物质和无机物质(污浊成分)的废水进行湿式氧化处理时,由于湿式氧化处理后通过气液分离得到的高温液相的一部分进行热再循环,保持塔内液线速度,即使使用较大量的空气(氧)或含氧气体并在高温、高压条件下进行处理的场合,也不需要外部加热,而且可以维持良好的液相状态,继续反应。According to the present invention, when the waste water containing at least one nitrogen-containing compound, organic substances and inorganic substances (contaminative components) is subjected to wet oxidation treatment, since a part of the high-temperature liquid phase obtained by gas-liquid separation after the wet oxidation treatment is thermally regenerated Circulation, to maintain the liquid linear velocity in the tower, even if a large amount of air (oxygen) or oxygen-containing gas is used and processed under high temperature and high pressure conditions, no external heating is required, and a good liquid phase state can be maintained, continue reaction.
而且,按照本发明,由于可以减少金属成分附着在催化剂表面的量,同时降低催化剂表面的液膜阻力,因此可以提高催化剂活性和耐久性,不受污浊成分浓度的限制,有效的处理废水。Moreover, according to the present invention, since the amount of metal components attached to the surface of the catalyst can be reduced, and the liquid film resistance on the surface of the catalyst can be reduced, the activity and durability of the catalyst can be improved, and wastewater can be effectively treated without being limited by the concentration of dirty components.
而且,按照本发明,由于各步骤可以连续实施,处理流程非常简单,因此处理成本(设备费、运输费等)显著降低,同时工艺管理也变得容易。Moreover, according to the present invention, since each step can be carried out continuously, the processing flow is very simple, so the processing cost (equipment cost, transportation cost, etc.) is significantly reduced, and process management becomes easy.
而且,按照本发明的第2处理方法,在10kg/cm2(0.98MPa)以下比较温和的压力下对废水进行短时间湿式氧化处理完成后,可以通过活性污泥法分解处理水中残存的COD,而且可以通过生物学脱氮处理分解处理水中残存的NH4-N和/或(NO2+NO3)-N。Moreover, according to the second treatment method of the present invention, after the waste water is subjected to short-term wet oxidation treatment under a relatively mild pressure below 10kg/cm 2 (0.98MPa), the residual COD in the water can be decomposed and treated by the activated sludge method, Moreover, NH 4 -N and/or (NO 2 +NO 3 )-N remaining in water can be decomposed and treated through biological denitrification treatment.
而且,按照第2处理方法,在使用含氧浓度高的气体(例如纯氧)时,在10kg/cm2(0.98MPa)以下比较低的压力条件下,能以分为时间单位进行废水处理。Furthermore, according to the second treatment method, when using a gas with a high oxygen concentration (for example, pure oxygen), wastewater treatment can be performed in minute time units under relatively low pressure conditions of 10kg/cm 2 (0.98MPa) or less.
而且,按照第1处理方法,使用含有氧的气体,在亚临界、临界或超临界条件下进行废水处理时,能以秒为时间单位结束操作。Ⅱ.涉及催化剂洗涤再生方法的发明Furthermore, according to the first treatment method, when wastewater treatment is performed under subcritical, critical or supercritical conditions using oxygen-containing gas, the operation can be completed in seconds. Ⅱ. Inventions involving catalyst washing and regeneration methods
通常在100℃以上的高温条件下对废水进行湿式氧化处理时,如果使用催化剂,由于废水中污浊成分及其分解产物的析出、沉淀、分解产物引起的催化剂金属的化学侵蚀,以及催化剂金属表面微观的化学和物理性质的变化,造成催化剂活性逐渐降低。特别是催化剂金属表面的化学和物理性质变化,与通过显微镜等容易观察到的析出、沉淀、侵蚀等现象不同,这种变化很难把握,另外目前尚不清楚是什么物质如何对催化剂活性产生不良影响。但是,可以推测这种催化剂表面的化学和物理性质变化是由于与催化剂表面的侵蚀现象等同等或比其更严重的催化剂活性抑制因素引起的。采用本发明的方法,在气液混相状态下进行洗涤处理的催化剂,其活性可以恢复到与采用在先申请的方法进行处理后的催化剂相同或更高。特别是根据进行处理的废水的种类、催化剂的组成等,在最适条件下进行再生处理时,其活性几乎可以恢复到与新催化剂大致相同的程度。Usually, when wet oxidation treatment of wastewater is carried out at a high temperature above 100°C, if a catalyst is used, the chemical erosion of the catalyst metal caused by the precipitation, precipitation, and decomposition products of the dirty components and their decomposition products in the wastewater, and the microscopic surface of the catalyst metal The changes in the chemical and physical properties of the catalyst lead to a gradual decrease in catalyst activity. In particular, the changes in the chemical and physical properties of the metal surface of the catalyst are different from precipitation, precipitation, erosion, etc., which are easily observed through a microscope. Such changes are difficult to grasp. In addition, it is not clear what substances affect the catalyst activity. Influence. However, it can be presumed that such a change in chemical and physical properties of the catalyst surface is caused by a catalyst activity inhibiting factor equal to or more serious than the erosion phenomenon of the catalyst surface. By adopting the method of the present invention, the activity of the catalyst subjected to washing treatment in a gas-liquid mixed phase state can be restored to be equal to or higher than that of the catalyst treated by the method of the prior application. In particular, depending on the type of wastewater to be treated, the composition of the catalyst, etc., when the regeneration treatment is performed under optimal conditions, its activity can be restored to almost the same level as that of a new catalyst.
采用本发明方法进行洗涤再生的废水氧化催化剂,其催化剂活性成分含有选自铁、钴、镍、镁、钌、铑、钯、铱、铂、铜、金和钨以及这些金属的水不溶性乃至难溶性化合物中的至少一种。对水不溶或难溶的化合物例如为(ⅰ)三氧化二铁、四氧化三铁、一氧化钴、一氧化镍、二氧化钌、三氧化二铑、一氧化钯、二氧化铱、氧化铜、二氧化钨等氧化物,(ⅱ)氯化钌、氯化铂等氯化物,(ⅲ)硫化钌、硫化铑等硫化物等。Adopt the method of the present invention to wash and regenerate the waste water oxidation catalyst, its catalyst active component contains the water-insoluble even difficult at least one of the soluble compounds. Compounds that are insoluble or poorly soluble in water are (i) ferric oxide, ferric oxide, cobalt monoxide, nickel monoxide, ruthenium dioxide, rhodium trioxide, palladium monoxide, iridium dioxide, copper oxide , tungsten dioxide and other oxides, (ii) chlorides such as ruthenium chloride and platinum chloride, (iii) sulfides such as ruthenium sulfide and rhodium sulfide, etc.
本发明根据催化剂的再生用洗涤液包括多种方式,以下分别详细的说明各种方式。The present invention includes various forms according to the scrubbing liquid for regeneration of the catalyst, each of which will be described in detail below.
Ⅰ.本发明的第1种方式,在通入空气的条件下使用酸性水溶液洗涤催化活性降低的废水氧化催化剂。Ⅰ. In the first aspect of the present invention, the waste water oxidation catalyst whose catalytic activity has been reduced is washed with an acidic aqueous solution under the condition of blowing air.
酸性水溶液优选使用硝酸水溶液、抗坏血酸水溶液等。酸性水溶液的浓度根据废水氧化催化剂的活性降低程度等有所不同,通常为1重量%以上,更优选5~10重量%。As the acidic aqueous solution, nitric acid aqueous solution, ascorbic acid aqueous solution, etc. are preferably used. The concentration of the acidic aqueous solution varies depending on the degree of reduction in the activity of the wastewater oxidation catalyst, etc., but is usually 1% by weight or more, more preferably 5 to 10% by weight.
通入空气的量相对于洗涤液1m3/hr为10Nm3/hr以上,更优选10~100Nm3/hr。The amount of air to be introduced is 10 Nm 3 /hr or more, more preferably 10 to 100 Nm 3 /hr, relative to 1 m 3 /hr of washing liquid.
在气液混相状态下洗涤废水氧化催化剂的条件可以根据催化剂活性降低的程度、催化剂的种类、要求催化剂活性恢复的程度、洗涤液的种类和浓度等来确定,并没有特别的限定,通常是在常温=20℃以上(更优选40~90℃)的温度下进行15分钟以上(更优选30~180分钟)。洗涤时的压力可以是大气压,没有必要加压,但也可以在加压条件下进行。The conditions for washing the wastewater oxidation catalyst in the gas-liquid mixed state can be determined according to the degree of reduction in catalyst activity, the type of catalyst, the degree of recovery of catalyst activity required, the type and concentration of the washing liquid, etc., and are not particularly limited. Normal temperature=20° C. or higher (more preferably 40 to 90° C.) for 15 minutes or longer (more preferably 30 to 180 minutes). The pressure at the time of washing may be atmospheric pressure, and it is not necessary to pressurize, but it may be performed under pressurized conditions.
废水氧化催化剂的洗涤处理可以在进行废水湿式氧化的反应塔停止运转的状态下,通入空气和洗涤液来进行。特别是在使用2座以上废水湿式氧化处理用反应塔时,不需停止废水处理,几个反应塔内的废水氧化催化剂可以交替进行再生处理。The washing treatment of the wastewater oxidation catalyst can be carried out by introducing air and washing liquid while the reaction tower for wet wastewater oxidation is stopped. Especially when two or more reaction towers for wet oxidation treatment of wastewater are used, it is not necessary to stop the wastewater treatment, and the wastewater oxidation catalysts in several reaction towers can be alternately regenerated.
或者也可以从反应塔中取出催化剂,装入另外的处理槽中进行处理。Alternatively, the catalyst can also be taken out from the reaction tower and loaded into another treatment tank for treatment.
洗涤结束后的催化剂必要时可以用水洗涤,之后再利用。另外,洗涤1次催化剂活性不能充分恢复时,可以多次进行相同的洗涤再生处理。The catalyst after washing can be washed with water if necessary, and then reused. In addition, when the catalyst activity cannot be sufficiently restored by washing once, the same washing and regeneration treatment may be performed multiple times.
Ⅱ.本发明的第两种方式,在通入空气的条件下使用碱性水溶液洗涤催化活性降低的废水氧化催化剂。Ⅱ. In the second mode of the present invention, the wastewater oxidation catalyst with reduced catalytic activity is washed with an alkaline aqueous solution under the condition of feeding air.
碱性水溶液优选使用氢氧化钠水溶液、氢氧化钾水溶液等。其中更优选氢氧化钠水溶液。碱性水溶液的浓度根据废水氧化催化剂的活性降低程度等有所不同,通常为1重量%以上,更优选5~10重量%。As the alkaline aqueous solution, it is preferable to use an aqueous sodium hydroxide solution, an aqueous potassium hydroxide solution, or the like. Among them, aqueous sodium hydroxide solution is more preferable. The concentration of the alkaline aqueous solution varies depending on the degree of reduction in the activity of the wastewater oxidation catalyst, etc., but is usually 1% by weight or more, more preferably 5 to 10% by weight.
用碱性水溶液洗涤时,通入空气的量、洗涤条件、洗涤方法、必要时用水洗涤、干燥、反复洗涤等均与用酸性水溶液洗涤时相同。When washing with an alkaline aqueous solution, the amount of air to be introduced, washing conditions, washing methods, washing with water if necessary, drying, repeated washing, etc. are all the same as when washing with an acidic aqueous solution.
Ⅲ.本发明的第3种方式,在通入空气的条件下使用酸性水溶液洗涤催化活性降低的废水氧化催化剂后,再在通入空气的条件下使用碱性水溶液洗涤。在这2步洗涤方法中,用碱性水溶液洗涤时和用酸性水溶液洗涤时通入空气的量、洗涤条件、洗涤方法、必要时反复进行水洗涤、干燥、洗涤等分别与上述第1种方式和第2种方式中的相同。Ⅲ. In the third mode of the present invention, the waste water oxidation catalyst whose catalytic activity is reduced is washed with an acidic aqueous solution under the condition of passing air, and then washed with an alkaline aqueous solution under the condition of passing air. In this two-step washing method, when washing with an alkaline aqueous solution and when washing with an acidic aqueous solution, the amount of air to be introduced, washing conditions, washing methods, and repeated water washing, drying, washing, etc. if necessary, are respectively the same as the above-mentioned first method. Same as in the 2nd way.
Ⅳ.本发明的第4种方式,在通入空气的条件下使用碱性水溶液洗涤催化活性降低的废水氧化催化剂后,再在通入空气的条件下使用酸性水溶液洗涤。在这2步洗涤方法中,用碱性水溶液洗涤时和用酸性水溶液洗涤时通入空气的量、洗涤条件、洗涤方法、必要时反复进行水洗涤、干燥、洗涤等分别与上述第1种方式和第2种方式中的相同。IV. In the fourth mode of the present invention, the wastewater oxidation catalyst whose catalytic activity is reduced is washed with an alkaline aqueous solution under the condition of feeding air, and then washed with an acidic aqueous solution under the condition of feeding air. In this two-step washing method, when washing with an alkaline aqueous solution and when washing with an acidic aqueous solution, the amount of air to be introduced, washing conditions, washing methods, and repeated water washing, drying, washing, etc. if necessary, are respectively the same as the above-mentioned first method. Same as in the 2nd way.
Ⅴ.另外,上述第1~4的实施方式中产生的洗涤废液,例如可以通过凝集沉淀处理进行固液分离后,将其液相与废水一同进行公知的湿式氧化处理(例如上述本发明人提出的“废水湿式接触氧化处理方法”)。这时,只要是涉及来自废水的液相,均可以进行交叉处理。V. In addition, the washing waste liquid generated in the first to fourth embodiments above can be subjected to solid-liquid separation by, for example, coagulation and sedimentation treatment, and then its liquid phase can be subjected to a known wet oxidation treatment together with the waste water (for example, the above-mentioned inventor proposed "Wastewater Wet Contact Oxidation Treatment Method"). At this time, cross-processing can be performed as long as it involves the liquid phase from wastewater.
按照本发明可以达到下述显著效果。According to the present invention, the following remarkable effects can be achieved.
(a)由于通过简单的操作即可大幅度消除催化剂活性降低的因素,废水氧化催化剂的活性可以恢复到能再利用的程度。(a) The activity of the wastewater oxidation catalyst can be recovered to the extent that it can be reused because the factor of catalyst activity reduction can be largely eliminated by a simple operation.
(b)根据催化剂选择最适的再生处理条件,再生后催化剂的活性可以恢复到与新催化剂相匹敌的程度。(b) According to the selection of the most suitable regeneration treatment conditions for the catalyst, the activity of the regenerated catalyst can be restored to the level comparable to that of the new catalyst.
(c)由于可以反复进行催化剂的使用和再生,催化剂的总寿命可显著增加。(c) Since the use and regeneration of the catalyst can be repeated, the overall lifetime of the catalyst can be significantly increased.
(d)由于废水处理所需要的催化剂费用减少,可以降低废水处理费。(d) Since the catalyst cost required for wastewater treatment is reduced, the wastewater treatment fee can be reduced.
(e)特别是在使用2座以上废水湿式氧化处理用反应塔时,不需停止废水处理,可以使几个反应塔内劣化的废水氧化催化剂交替进行再生处理,因此不需要催化剂的取出和再填充等劳力。(e) Especially when two or more reaction towers for wet wastewater oxidation treatment are used, it is not necessary to stop the wastewater treatment, and the degraded wastewater oxidation catalysts in several reaction towers can be regenerated alternately, so there is no need to take out and recycle the catalysts. Filling and other labor.
(f)由于也可以同时洗涤除去附着在废水湿式氧化设备中的热交换器、气液分离装置、冷却器、各种配管等上的金属成分,可以达到防止这些机器闭塞、防止导热系数降低等的效果。(f) Since metal components adhering to heat exchangers, gas-liquid separators, coolers, various piping, etc. in waste water wet oxidation equipment can also be washed and removed at the same time, it is possible to prevent these machines from being blocked and prevent thermal conductivity from decreasing, etc. Effect.
以下结合实施例和比较例进一步说明本发明的特征。Below in conjunction with embodiment and comparative example further illustrate the feature of the present invention.
实施例1A~2A和比较例1A~2AExamples 1A-2A and Comparative Examples 1A-2A
按照图1所示的流程,采用第1处理方法,处理具有表1所述性状的焦炭炉工厂产生的煤气液(含有含氮化合物、有机物质和无机物质)。According to the process shown in Figure 1, the first treatment method is adopted to process the gas liquid (containing nitrogen-containing compounds, organic substances and inorganic substances) produced by the coke oven factory with the properties described in Table 1.
表1
实施例1A:将煤气液供给反应塔,塔内空塔速度为4hr-1(以空塔容积为基准)、塔内液线速度为0.71cm/sec、质量速度为25.5m3/m2·hr,同时供给空气,空塔速度为80.4hr-1(按标准状态换算)。空气供给量相当于理论氧量的1.1倍。另外,反应塔内填充球形催化剂(直径约5mm),该球形催化剂以氧化钛为载体,负载有载体重量2%的钌,同时保持在温度250℃以及压力70kg/cm2·G下。Example 1A: Coal gas liquid is supplied to the reaction tower, the superficial velocity in the tower is 4hr -1 (based on the empty tower volume), the liquid linear velocity in the tower is 0.71cm/sec, and the mass velocity is 25.5m3 / m2 . hr, while supplying air, the superficial velocity is 80.4hr -1 (converted according to the standard state). The air supply amount is equivalent to 1.1 times of the theoretical oxygen amount. In addition, the reaction tower is filled with a spherical catalyst (about 5 mm in diameter), which is supported by titanium oxide and loaded with 2% ruthenium by weight of the carrier, while being kept at a temperature of 250° C. and a pressure of 70 kg/cm 2 ·G.
将反应塔得到的处理液导入第1气液分离器,进行气液分离,将所得液相的一部分(与供给的气液量相同)与反应塔进行热再循环,同时用热交换器对第1气液分离器得到的气液相进行热回收,然后用冷却器冷却后,用第2气液分离器分离成排出气体和处理水。The treatment liquid obtained in the reaction tower is introduced into the first gas-liquid separator for gas-liquid separation, and a part of the obtained liquid phase (the same as the supplied gas-liquid amount) is thermally recirculated with the reaction tower, and the first gas-liquid separator is recirculated with a heat exchanger at the same time. The gas-liquid phase obtained by the first gas-liquid separator is heat-recovered, cooled by a cooler, and then separated into exhaust gas and treated water by the second gas-liquid separator.
反应开始100小时后得到的处理水的组成如表2所示。Table 2 shows the composition of the treated water obtained 100 hours after the start of the reaction.
另外,在本实施例1A中,运转8000小时后,处理水中的COD和NH4-N不足10mg/l。In addition, in this Example 1A, COD and NH 4 -N in the treated water were less than 10 mg/l after 8000 hours of operation.
实施例2A:除热再循环液量变成1/2以外,按照实施例1A的方法进行煤气液的湿式氧化处理。但是由于热再循环液量减半,与煤气液相关的塔内空塔速度为3hr-1(以空塔容积为基准)、塔内液线速度为0.53cm/sec、质量速度为19.1m3/m2·hr。Example 2A: The wet oxidation treatment of gas liquid was carried out according to the method of Example 1A except that the amount of hot recirculating liquid was changed to 1/2. However, due to the halving of the thermal recirculation liquid volume, the superficial velocity in the tower related to the gas liquid is 3hr -1 (based on the empty tower volume), the linear velocity of the liquid in the tower is 0.53cm/sec, and the mass velocity is 19.1m 3 /m 2 ·hr.
反应开始100小时后得到的处理水的组成如表2所示。Table 2 shows the composition of the treated water obtained 100 hours after the start of the reaction.
比较例1A:除不进行热再循环以外,按照实施例1A的方法进行煤气液的湿式氧化处理。但是由于省略了热再循环,与煤气液相关的塔内空塔速度为2hr-1(以空塔容积为基准)、塔内液线速度为0.35cm/sec、质量速度为12.7m3/m2·hr。Comparative Example 1A: Except for not performing heat recirculation, the wet oxidation treatment of coal gas liquid was carried out according to the method of Example 1A. However, due to the omission of thermal recirculation, the superficial velocity in the tower related to gas and liquid is 2hr -1 (based on the empty tower volume), the liquid linear velocity in the tower is 0.35cm/sec, and the mass velocity is 12.7m 3 /m 2 hours.
反应开始100小时后得到的处理水的组成如表2所示。Table 2 shows the composition of the treated water obtained 100 hours after the start of the reaction.
比较例2A:除改变反应塔径以外,按照实施例1A的方法进行煤气液的湿式氧化处理。但是由于反应塔径的改变,与煤气液相关的塔内空塔速度为2hr-1(以空塔容积为基准)、塔内液线速度为0.088cm/sec、质量速度为3.2m3/m2·hr。反应开始100小时后得到的处理水的组成如表2所示。Comparative Example 2A: Except for changing the diameter of the reaction tower, the wet oxidation treatment of gas liquid was carried out according to the method of Example 1A. However, due to the change of the diameter of the reaction tower, the superficial velocity in the tower related to the gas-liquid is 2hr -1 (based on the empty tower volume), the linear velocity of the liquid in the tower is 0.088cm/sec, and the mass velocity is 3.2m 3 /m 2 hours. Table 2 shows the composition of the treated water obtained 100 hours after the start of the reaction.
表2
由表2所示结果可以看出,通过进行热再循环,可以提高塔内液线速度,减少催化剂表面的液膜阻力,同时由于可以抑制金属成分附着在催化剂表面,可以长期维持较高的催化剂活性,改善处理水的水质。It can be seen from the results shown in Table 2 that by performing thermal recycling, the liquid linear velocity in the tower can be increased, the liquid film resistance on the catalyst surface can be reduced, and at the same time, since the metal components can be inhibited from adhering to the catalyst surface, a higher catalyst can be maintained for a long time. Active, improving the water quality of treated water.
另外,达到与实施例2A相同处理水质的时间实施例1A为450小时,实施例2A为340小时,比较例1A为200小时。In addition, the time to reach the same treated water quality as in Example 2A was 450 hours in Example 1A, 340 hours in Example 2A, and 200 hours in Comparative Example 1A.
另外,实施例1A~2A以及比较例1A~2A的任一个中,在排出气体(气相)中均未检出NOx、SOx以及NH4-N。In addition, in any of Examples 1A to 2A and Comparative Examples 1A to 2A, NOx , SOx, and NH4 -N were not detected in the exhaust gas (gas phase).
实施例3A~12AEmbodiment 3A~12A
除改变催化剂成分和载体的组合以外,按照与实施例1A相同的方法,进行气液处理。反应开始100小时后得到的处理水的组成如表3所示。The gas-liquid treatment was carried out in the same manner as in Example 1A except that the combination of the catalyst component and the carrier was changed. Table 3 shows the composition of the treated water obtained 100 hours after the start of the reaction.
表3
实施例13AExample 13A
按照图1所示的流程,按照第1处理方法,将煤的气化工程中产生的煤气洗涤塔废水通入到填充有离子交换树脂的塔中,吸附除去氨成分后,处理用硫酸水溶液脱附后含有氨的废水(pH=6.6,COD=1.9mg/l,NH4-N=2100mg/l,T-N=2100mg/l)。According to the process shown in Figure 1, according to the first treatment method, the coal gas scrubber wastewater generated in the coal gasification project is passed into the tower filled with ion exchange resin, and after the ammonia component is removed by adsorption, it is treated with sulfuric acid aqueous solution. Attached is wastewater containing ammonia (pH=6.6, COD=1.9mg/l, NH4-N=2100mg/l, T-N=2100mg/l).
也就是说,将上述废水供给反应塔,塔内空塔速度为8hr-1(以空塔容积为基准)、塔内液线速度为0.88cm/sec、质量速度为31.8m3/m2·hr,同时供给富含氧气的空气(氧浓度为90%)作为含氧气体,空塔速度为13.4hr-1(按标准状态换算)。含氧气体的供给量相当于理论氧量的1.5倍。另外,反应塔内填充球形催化剂(直径约1.5mm),该球形催化剂以氧化钛为载体,负载有载体重量2.3%的钌,同时保持温度200℃以及压力20kg/cm2·G。That is to say, the above wastewater is supplied to the reaction tower, the superficial velocity in the tower is 8hr -1 (based on the empty tower volume), the liquid linear velocity in the tower is 0.88cm/sec, and the mass velocity is 31.8m3 / m2 . hr, while supplying oxygen-enriched air (90% oxygen concentration) as an oxygen-containing gas, the superficial velocity is 13.4hr -1 (converted according to the standard state). The supply amount of the oxygen-containing gas is equivalent to 1.5 times the theoretical oxygen amount. In addition, the reaction tower is filled with a spherical catalyst (about 1.5 mm in diameter), which is supported by titanium oxide and loaded with 2.3% ruthenium by weight of the carrier, while maintaining a temperature of 200° C. and a pressure of 20 kg/cm 2 ·G.
将反应塔得到的处理液导入第1气液分离器,进行气液分离,将所得液相的一部分(与供给的废水量相同)与反应塔进行热再循环,用冷却器将加热废水用的气相冷却后,用第2气液分离器分离成排出气体和处理水。The treated liquid obtained from the reaction tower is introduced into the first gas-liquid separator for gas-liquid separation, and a part of the obtained liquid phase (the same as the amount of waste water supplied) is thermally recycled with the reaction tower, and the waste water used for heating the waste water is recirculated with a cooler. After the gas phase is cooled, it is separated into exhaust gas and treated water by the second gas-liquid separator.
反应开始100小时后得到的处理水的组成如表4所示。Table 4 shows the composition of the treated water obtained 100 hours after the start of the reaction.
实施例14AExample 14A
除(ⅰ)反应时的温度为170℃,压力为9.9kg/cm2·G,(ⅱ)反应塔内液空塔速度(以空塔容积为基准)为4hr-1(即催化剂填充量为实施例13A的2倍),(ⅲ)在废水中预先加入48%NaOH,将其pH调节为9.7,以及(ⅳ)含氧气体的空塔速度为6.7hr-1以外,按照与实施例13A相同的方法,处理含有氨的废水。反应开始100小时后得到的处理水的组成如表4所示。In addition to (i) the temperature during the reaction is 170 ° C, the pressure is 9.9kg/cm 2 G, (ii) the liquid superficial velocity in the reaction tower (based on the empty tower volume) is 4hr -1 (that is, the catalyst loading is 2 times of embodiment 13A), (iii) add 48% NaOH in advance in waste water, its pH is adjusted to 9.7, and (iv) the superficial velocity of oxygen-containing gas is 6.7hr -1 outside, according to embodiment 13A In the same way, waste water containing ammonia is treated. Table 4 shows the composition of the treated water obtained 100 hours after the start of the reaction.
实施例15AExample 15A
除(ⅰ)反应塔内液空塔速度(以空塔容积为基准)为2hr-1(即催化剂填充量为实施例14的2倍)以及(ⅱ)含氧气体的空塔速度(以空塔容积为基准)为3.4hr-1以外,按照与实施例13A相同的方法,处理含有氨的废水。反应开始100小时后得到的处理水的组成如表4所示。Except (i) the superficial velocity of the liquid in the reaction tower (based on the empty tower volume) is 2hr -1 (that is, the catalyst loading is 2 times that of Example 14) and (ii) the superficial velocity of the oxygen-containing gas (based on the empty tower volume) Tower volume is a benchmark) is 3.4hr -1 except, according to the method identical with embodiment 13A, process the wastewater containing ammonia. Table 4 shows the composition of the treated water obtained 100 hours after the start of the reaction.
另外,本实施例中在反应塔催化剂填充部位以下2/3的位置加入分解NH4-N=120mg/l所需理论量的1.1倍的H2O2,可以得到与实施例14A几乎相同的结果。In addition, in this example, 1.1 times the theoretical amount of H 2 O 2 needed to decompose NH 4 -N=120 mg/l is added to the 2/3 of the position below the catalyst filling part of the reaction tower, and the almost same result as in Example 14A can be obtained. result.
实施例16AExample 16A
除预先在废水中加入48%NaOH,将其pH调节为11.5以外,按照与实施例15A相同的方法,处理含有氨的废水。反应开始100小时后得到的处理水的组成如表4所示。Except that 48% NaOH was added to the wastewater to adjust its pH to 11.5, the wastewater containing ammonia was treated in the same manner as in Example 15A. Table 4 shows the composition of the treated water obtained 100 hours after the start of the reaction.
表4
实施例17AExample 17A
除将含氨废水的处理温度和处理压力分别设定为超过临界温度(374℃)和临界压力(220kg/cm2)的380℃和230kg/cm2,反应塔内液空塔速度(以空塔容积为基准)为240hr-1(即催化剂填充量为实施例13A的1/62.5)以外,按照与实施例13A相同的方法,处理含有氨的废水。反应开始100小时后得到的处理水的组成如表5所示。In addition to setting the treatment temperature and treatment pressure of ammonia-containing wastewater to 380 °C and 230 kg/cm 2 respectively exceeding the critical temperature (374 °C) and critical pressure (220 kg/cm 2 ), the velocity of liquid in the reaction tower (in the form of empty Tower volume is benchmark) be 240hr -1 (that is catalyst loading is 1/62.5 of embodiment 13A), according to the method identical with embodiment 13A, process the waste water that contains ammonia. Table 5 shows the composition of the treated water obtained 100 hours after the start of the reaction.
比较例3AComparative Example 3A
除含氨废水的处理温度为630℃,不使用催化剂以外,按照与实施例17A相同的方法,处理含有氨的废水。反应开始100小时后得到的处理水的组成如表5所示。The ammonia-containing wastewater was treated in the same manner as in Example 17A, except that the treatment temperature of the ammonia-containing wastewater was 630° C. and no catalyst was used. Table 5 shows the composition of the treated water obtained 100 hours after the start of the reaction.
表5
实施例18AExample 18A
按照图1所示流程,采用第1处理方法,处理石油化工厂得到的含有有机物质的废水(pH=2.6,COD=28100mg/l,TOD=101800mg/l,TOC=36500mg/l,NH4-N不足1mg/l,T-N不足1mg/l)。废水中的有机物质为乙酸、丙烯酸、甲醛、甲酸等。According to the process shown in Figure 1, the first treatment method is adopted to treat the wastewater containing organic substances (pH=2.6, COD=28100mg/l, TOD=101800mg/l, TOC=36500mg/l, NH 4 - N less than 1mg/l, TN less than 1mg/l). Organic substances in wastewater are acetic acid, acrylic acid, formaldehyde, formic acid, etc.
也就是说,将上述废水供给反应塔,塔内空塔速度为2.9hr-1(以空塔容积为基准)、塔内液线速度为0.71cm/sec、液质量速度为25.5m3/m2·hr,同时供给空气作为含氧气体,空塔速度为553hr-1(按标准状态换算)。空气供给量相当于理论氧量的1.5倍。另外,反应塔内填充球形催化剂(直径约5mm),该球形催化剂以氧化钛为载体,负载有载体重量1.5%的钌,同时保持温度270℃以及压力90kg/cm2·G。That is to say, the above-mentioned wastewater is supplied to the reaction tower, the superficial velocity in the tower is 2.9hr -1 (based on the empty tower volume), the liquid linear velocity in the tower is 0.71cm/sec, and the liquid mass velocity is 25.5m 3 /m 2 ·hr, while supplying air as an oxygen-containing gas, the superficial velocity is 553hr -1 (converted according to the standard state). The air supply amount is equivalent to 1.5 times of the theoretical oxygen amount. In addition, the reaction tower is filled with a spherical catalyst (about 5 mm in diameter), which is supported by titanium oxide and loaded with 1.5% ruthenium by weight of the carrier, while maintaining a temperature of 270° C. and a pressure of 90 kg/cm 2 ·G.
将反应塔得到的处理液导入第1气液分离器,进行气液分离,将所得液相的一部分(与供给的气液量相同)与反应塔进行热再循环,用冷却器将加热废水用的气相冷却后,用第2气液分离器分离成排出气体和处理水。The treated liquid obtained from the reaction tower is introduced into the first gas-liquid separator for gas-liquid separation, and a part of the obtained liquid phase (the same as the supplied gas-liquid amount) is thermally recirculated with the reaction tower, and the heated waste water is used with a cooler. After the gas phase is cooled, it is separated into exhaust gas and treated water by the second gas-liquid separator.
本实施例中,在反应器的出口可以回收压力为24kg/cm2的蒸汽0.84ton/hr。In this embodiment, 0.84 ton/hr of steam with a pressure of 24 kg/cm 2 can be recovered at the outlet of the reactor.
反应开始100小时后得到的处理水的组成如表4所示。Table 4 shows the composition of the treated water obtained 100 hours after the start of the reaction.
比较例4AComparative Example 4A
除不进行热再循环以外,按照与实施例18A相同的方法,进行废水的湿式氧化处理。但是,由于省略了热再循环,与废水相关的塔内空塔速度为1.5hr-1(以空塔容积为基准)、塔内液线速度为0.35cm/sec、质量速度为12.7m3/m2·hr。Wet oxidation treatment of wastewater was performed in the same manner as in Example 18A, except that thermal recycling was not performed. However, due to the omission of thermal recirculation, the superficial velocity in the column related to wastewater is 1.5hr -1 (based on the empty column volume), the liquid linear velocity in the column is 0.35cm/sec, and the mass velocity is 12.7m 3 / m 2 ·hr.
反应开始100小时后得到的处理水的组成如表6所示。Table 6 shows the composition of the treated water obtained 100 hours after the start of the reaction.
表6
另外,达到与比较例4A相同处理水质的时间实施例18A为350小时。In addition, the time for Example 18A to reach the same treated water quality as that of Comparative Example 4A was 350 hours.
另外,实施例18A和比较例4A的任一个中,在排出气体(气相)中均未检出NOx、SOx、和NH4-N。In addition, in either of Example 18A and Comparative Example 4A, NOx , SOx , and NH4 -N were not detected in the exhaust gas (gas phase).
而且,实施例18A中,运转8000小时后,处理水中的COD和TOD也不足10mg/l。Furthermore, in Example 18A, COD and TOD in the treated water were also less than 10 mg/l after 8000 hours of operation.
实施例1B~2B以及比较例1B~2BExamples 1B-2B and Comparative Examples 1B-2B
按照图2所示的流程,采用本发明的方法,处理具有表7所述性状的焦炭炉工厂产生的煤气液(含有含氮化合物、有机物质和无机物质)。According to the flow process shown in Fig. 2, adopt the method of the present invention, process the coal gas liquid (containing nitrogen-containing compound, organic substance and inorganic substance) that the coke oven factory of character described in Table 7 produces.
表7
实施例1B:将煤气液供给反应塔,塔内空塔速度为8hr-1(以空塔容积为基准)、塔内液线速度为0.71cm/sec、质量速度为25.5m3/m2·hr,同时供给氧浓度为92.5%的高纯度含氧气体(将空气压缩,用PSA装置提高氧浓度的气体),空塔速度为24.9hr-1(按标准状态换算)。气体供给量相当于理论氧量的1.5倍。另外,反应塔内填充球形催化剂(直径约5mm),该球形催化剂以氧化钛为载体,负载有载体重量2%的钌,同时保持温度250℃以及压力46kg/cm2·G。Example 1B: Coal gas liquid is supplied to the reaction tower, the superficial velocity in the tower is 8hr -1 (based on the empty tower volume), the liquid linear velocity in the tower is 0.71cm/sec, and the mass velocity is 25.5m3 / m2 . hr, and at the same time supply high-purity oxygen-containing gas with an oxygen concentration of 92.5% (compress the air and use a PSA device to increase the oxygen concentration), and the superficial velocity is 24.9hr -1 (converted according to the standard state). The gas supply amount is equivalent to 1.5 times the theoretical oxygen amount. In addition, the reaction tower is filled with a spherical catalyst (about 5 mm in diameter), which is supported by titanium oxide and loaded with 2% ruthenium by weight of the carrier, while maintaining a temperature of 250° C. and a pressure of 46 kg/cm 2 ·G.
将反应塔得到的处理液导入第1气液分离器,进行气液分离,将所得液相的一部分(与供给的气液量相同)与反应塔进行热再循环,同时用热交换器对第1气液分离器得到的气液相进行热回收,然后用冷却器冷却后,用第2气液分离器分离成排出气体和处理水。The treatment liquid obtained in the reaction tower is introduced into the first gas-liquid separator for gas-liquid separation, and a part of the obtained liquid phase (the same as the supplied gas-liquid amount) is thermally recirculated with the reaction tower, and the first gas-liquid separator is recirculated with a heat exchanger at the same time. The gas-liquid phase obtained by the first gas-liquid separator is heat-recovered, cooled by a cooler, and then separated into exhaust gas and treated water by the second gas-liquid separator.
然后,对所得处理水进行生物学脱氮处理。生物学脱氮处理是在处理水中加入残存的氨摩尔数的2.5倍的甲醇,在30℃、pH7.2的条件下通过利用硝化细菌的硝化反应和利用脱氮细菌的脱氮反应依次进行。Then, the obtained treated water is subjected to biological denitrification treatment. Biological denitrification treatment is to add methanol 2.5 times the number of moles of residual ammonia in the treated water, and carry out sequentially through the nitrification reaction using nitrifying bacteria and the denitrification reaction using denitrifying bacteria under the conditions of 30 ° C and pH 7.2.
反应开始100小时后得到的湿式氧化处理水和脱氮处理水(括号内的数值)的组成如表8所示。Table 8 shows the compositions of wet oxidation treated water and denitrified treated water (values in parentheses) obtained 100 hours after the start of the reaction.
另外,在本实施例1B中,运转8000小时后,脱氮处理水中的COD和NH4-N不足10mg/l。In addition, in this Example 1B, COD and NH 4 -N in the denitrification treated water were less than 10 mg/l after 8000 hours of operation.
实施例2B:除热再循环液量变成1/2以外,按照实施例1B的方法进行煤气液的湿式氧化处理。但是由于热再循环液量减半,与煤气液相关的塔内空塔速度为6hr-1(以空塔容积为基准)、塔内液线速度为0.53cm/sec、质量速度为19.1m3/m2·hr。Example 2B: The wet oxidation treatment of gas liquid was carried out according to the method of Example 1B, except that the amount of hot recirculating liquid was changed to 1/2. However, due to the halving of the thermal recirculation liquid volume, the superficial velocity in the tower related to the gas liquid is 6hr -1 (based on the empty tower volume), the liquid linear velocity in the tower is 0.53cm/sec, and the mass velocity is 19.1m 3 /m 2 ·hr.
反应开始100小时后得到的处理水的组成如表8所示。Table 8 shows the composition of the treated water obtained 100 hours after the start of the reaction.
比较例1B:除不进行热再循环以外,按照实施例1B的方法进行煤气液的湿式氧化处理。但是由于省略了热再循环,与煤气液相关的塔内空塔速度为4hr-1(以空塔容积为基准)、塔内液线速度为0.35cm/sec、质量速度为12.7m3/m2·hr。Comparative Example 1B: Except for not performing thermal recycling, the wet oxidation treatment of coal gas liquid was carried out according to the method of Example 1B. However, due to the omission of thermal recirculation, the superficial velocity in the tower related to gas and liquid is 4hr -1 (based on the empty tower volume), the liquid linear velocity in the tower is 0.35cm/sec, and the mass velocity is 12.7m 3 /m 2 hours.
反应开始100小时后得到的处理水的组成如表8所示。Table 8 shows the composition of the treated water obtained 100 hours after the start of the reaction.
比较例2B:除改变反应塔径以外,按照实施例1B的方法进行煤气液的湿式氧化处理。但是由于反应塔径的改变,与煤气液相关的塔内空塔速度为4hr-1(以空塔容积为基准)、塔内液线速度为0.088cm/sec、质量速度为3.2m3/m2·hr。Comparative Example 2B: Except for changing the diameter of the reaction tower, the wet oxidation treatment of gas liquid was carried out according to the method of Example 1B. However, due to the change of the diameter of the reaction tower, the superficial velocity in the tower related to the gas-liquid is 4hr -1 (based on the empty tower volume), the linear velocity of the liquid in the tower is 0.088cm/sec, and the mass velocity is 3.2m 3 /m 2 hours.
反应开始100小时后得到的处理水的组成如表8所示。Table 8 shows the composition of the treated water obtained 100 hours after the start of the reaction.
表8
由表8所示结果可以看出,通过进行热再循环,可以提高塔内液线速度,减少催化剂表面的液膜阻力,同时由于可以抑制来自废水的金属成分附着在催化剂表面,可以长期维持较高的催化剂活性,改善湿式氧化后的处理水的水质。而且,对同一处理水进行生物学脱氮处理,可以更进一步改善水质。It can be seen from the results shown in Table 8 that the liquid linear velocity in the tower can be increased by thermal recycling, and the liquid film resistance on the catalyst surface can be reduced. At the same time, since the metal components from the wastewater can be inhibited from adhering to the catalyst surface, a relatively high temperature can be maintained for a long time. High catalyst activity improves the water quality of treated water after wet oxidation. Moreover, the biological denitrification treatment of the same treated water can further improve the water quality.
另外,实施例1B~2B以及比较例1B~2B的任一个中,在排出气体(气相)中均未检出NOx、SOx以及NH4-N。In addition, in any of Examples 1B to 2B and Comparative Examples 1B to 2B, NOx , SOx, and NH4 -N were not detected in the exhaust gas (gas phase).
另外,达到与实施例2B相同处理水质的时间,实施例1B为470小时,实施例2B为365小时,比较例1B为230小时。In addition, the time to achieve the same treatment water quality as in Example 2B was 470 hours in Example 1B, 365 hours in Example 2B, and 230 hours in Comparative Example 1B.
实施例3B~12BEmbodiment 3B~12B
除改变催化剂成分和载体的组合以外,按照与实施例1B相同的方法,进行气液处理。The gas-liquid treatment was carried out in the same manner as in Example 1B except that the combination of the catalyst component and the carrier was changed.
反应开始100小时后得到的处理水的组成如表9所示。Table 9 shows the composition of the treated water obtained 100 hours after the start of the reaction.
表9
实施例13BExample 13B
按照图2所示的流程,按照第2处理方法,将煤的气化工程中产生的煤气洗涤塔废水通入到填充有离子交换树脂的塔中,吸附除去氨成分后,处理用硫酸水溶液脱附后含有氨的废水(pH=6.6,COD=1.9mg/l,NH4-N=2100mg/l,(NO2+NO3)-N=ND,T-N=2100mg/l)。According to the process shown in Figure 2, according to the second treatment method, the coal gas scrubber wastewater generated in the coal gasification project is passed into the tower filled with ion exchange resin, and after the ammonia component is removed by adsorption, it is treated with sulfuric acid aqueous solution. Attached is wastewater containing ammonia (pH=6.6, COD=1.9mg/l, NH 4 -N=2100mg/l, (NO 2 +NO 3 )-N=ND, TN=2100mg/l).
也就是说,将上述废水供给反应塔,塔内空塔速度为10hr-1(以空塔容积为基准)、塔内液线速度为0.88cm/sec、质量速度为31.8m3/m2·hr,同时供给富含氧气的空气(氧浓度为95%)作为含氧气体,空塔速度为15.9hr-1(按标准状态换算)。含氧气体的供给量相当于理论氧量的1.5倍。另外,反应塔内填充球形催化剂(直径约1.5mm),该球形催化剂以氧化钛为载体,负载有载体重量2.3%的钌,同时保持温度200℃以及压力20kg/cm2·G。That is to say, the above-mentioned waste water is supplied to the reaction tower, the superficial velocity in the tower is 10hr -1 (based on the empty tower volume), the liquid linear velocity in the tower is 0.88cm/sec, and the mass velocity is 31.8m 3 /m 2 · hr, while supplying oxygen-enriched air (oxygen concentration 95%) as oxygen-containing gas, the superficial velocity is 15.9hr -1 (converted according to standard state). The supply amount of the oxygen-containing gas is equivalent to 1.5 times the theoretical oxygen amount. In addition, the reaction tower is filled with a spherical catalyst (about 1.5 mm in diameter), which is supported by titanium oxide and loaded with 2.3% ruthenium by weight of the carrier, while maintaining a temperature of 200° C. and a pressure of 20 kg/cm 2 ·G.
将反应塔得到的处理液导入第1气液分离器,进行气液分离,将所得液相的一部分(与供给的气液量相同)与反应塔进行热再循环,同时用冷却器将加热废水用的气相冷却后,用第2气液分离器分离成排出气体和处理水。The treated liquid obtained from the reaction tower is introduced into the first gas-liquid separator for gas-liquid separation, and a part of the obtained liquid phase (the same as the supplied gas-liquid amount) is thermally recirculated with the reaction tower, and the heated wastewater is cooled by a cooler at the same time. After the used gas phase is cooled, it is separated into exhaust gas and treated water by the second gas-liquid separator.
然后按照与实施例1B相同的方法,对得到的湿式氧化处理水进行生物学脱氮处理。Then, according to the same method as in Example 1B, the obtained wet oxidation treatment water was subjected to biological denitrification treatment.
反应开始100小时后得到的处理水的组成如表10所示。Table 10 shows the composition of the treated water obtained 100 hours after the start of the reaction.
实施例14BExample 14B
除(ⅰ)反应时的温度为170℃,压力为9.9kg/cm2·G,(ⅱ)反应塔内液空塔速度(以空塔容积为基准)为5hr-1(即催化剂填充量为实施例13B的2倍),(ⅲ)在废水中预先加入48%NaOH,将其pH调节为9.7,以及(ⅳ)含氧气体的空塔速度为7.95hr-1以外,按照与实施例13B相同的方法,湿式氧化处理含有氨的废水,然后进行生物学脱氮处理。In addition to (i) the temperature during the reaction is 170°C, the pressure is 9.9kg/cm 2 G, (ii) the liquid empty column velocity (based on the empty column volume) in the reaction tower is 5hr -1 (that is, the catalyst loading is 2 times of embodiment 13B), (iii) add 48% NaOH in advance in waste water, its pH is adjusted to 9.7, and (iv) the superficial velocity of oxygen-containing gas is 7.95hr -1 , according to embodiment 13B The same method, wet oxidation treatment of wastewater containing ammonia, followed by biological denitrification treatment.
反应开始100小时后得到的处理水的组成如表10所示。Table 10 shows the composition of the treated water obtained 100 hours after the start of the reaction.
实施例15BExample 15B
除预先在废水中加入48%NaOH,将其pH调节为11.5以外,按照与实施例14B相同的方法,湿式氧化处理含有氨的废水,然后进行生物学脱氮处理。反应开始100小时后得到的处理水的组成如表10所示。Except that 48% NaOH was added to the wastewater to adjust its pH to 11.5, the wastewater containing ammonia was treated by wet oxidation in the same manner as in Example 14B, followed by biological denitrification treatment. Table 10 shows the composition of the treated water obtained 100 hours after the start of the reaction.
表10
比较例3BComparative Example 3B
除将含氨废水的处理温度和处理压力分别设定为超过临界温度(374℃)和临界压力(220kg/cm2)的380℃和230kg/cm2,反应塔内液空塔速度(以空塔容积为基准)为240hr-1(即催化剂填充量为实施例14B的1/62.5)以外,按照与实施例13B相同的方法,对含有氨的废水仅进行湿式氧化处理。处理水的水质和排出气体的性状与实施例13B的场合几乎相同。In addition to setting the treatment temperature and treatment pressure of ammonia-containing wastewater to 380 °C and 230 kg/cm 2 respectively exceeding the critical temperature (374 °C) and critical pressure (220 kg/cm 2 ), the velocity of liquid in the reaction tower (in the form of empty Tower volume is benchmark) be 240hr -1 (that is catalyst loading is 1/62.5 of embodiment 14B), according to the method identical with embodiment 13B, only wet oxidation treatment is carried out to the waste water containing ammonia. The water quality of the treated water and the properties of the exhaust gas were almost the same as in Example 13B.
实施例16BExample 16B
按照图2所示流程,采用第2处理方法,处理石油化工厂得到的含有有机物质的废水(pH=2.6,COD=28100mg/l,TOD=101800mg/l,TOC=36500mg/l,NH4-N<1mg/l以下,T-N<1mg/l以下)。废水中的有机物质为乙酸、丙烯酸、甲醛、甲酸等。According to the process shown in Figure 2, the second treatment method is used to treat the wastewater containing organic substances obtained from petrochemical plants (pH=2.6, COD=28100mg/l, TOD=101800mg/l, TOC=36500mg/l, NH 4 - N<1mg/l or less, TN<1mg/l or less). Organic substances in wastewater are acetic acid, acrylic acid, formaldehyde, formic acid, etc.
也就是说,将上述废水供给反应塔,塔内空塔速度为2.9hr-1(以空塔容积为基准)、塔内液线速度为0.71cm/sec、液质量速度为25.5m3/m2·hr,同时供给富含氧的空气(氧浓度为92.5%)作为含氧气体,空塔速度为116hr-1(按标准状态换算)。富含氧的气体的供给量相当于理论氧量的1.2倍。另外,反应塔内填充球形催化剂(直径约5mm),该球形催化剂以氧化钛为载体,负载有负载重量为1.5%的铂,同时保持温度270℃以及压力67kg/cm2。That is to say, the above-mentioned wastewater is supplied to the reaction tower, the superficial velocity in the tower is 2.9hr -1 (based on the empty tower volume), the liquid linear velocity in the tower is 0.71cm/sec, and the liquid mass velocity is 25.5m 3 /m 2 ·hr, while supplying oxygen-enriched air (92.5% oxygen concentration) as oxygen-containing gas, the superficial velocity is 116hr -1 (converted according to standard state). The supply amount of the oxygen-enriched gas corresponds to 1.2 times the theoretical oxygen amount. In addition, a spherical catalyst (about 5 mm in diameter) was filled in the reaction tower, and the spherical catalyst was supported by titanium oxide, loaded with platinum at a loading weight of 1.5%, while maintaining a temperature of 270° C. and a pressure of 67 kg/cm 2 .
将反应塔得到的处理液导入第1气液分离器,进行气液分离,将所得液相的一部分(与供给的气液量相同)与反应塔进行热再循环,用冷却器将加热废水用的气相冷却后,用第2气液分离器分离成排出气体和处理水。The treated liquid obtained from the reaction tower is introduced into the first gas-liquid separator for gas-liquid separation, and a part of the obtained liquid phase (the same as the supplied gas-liquid amount) is thermally recirculated with the reaction tower, and the heated waste water is used with a cooler. After the gas phase is cooled, it is separated into exhaust gas and treated water by the second gas-liquid separator.
然后,采用活性污泥法处理所得湿式氧化处理水(温度约30℃,pH7.4)。Then, the obtained wet oxidation treatment water (temperature about 30° C., pH 7.4) was treated by activated sludge method.
反应开始100小时后得到的处理水的组成如表11所示。Table 11 shows the composition of the treated water obtained 100 hours after the start of the reaction.
本实施例中,在反应器的出口可以按0.84ton/hr的比例回收压力为24kg/cm2的蒸汽。In this embodiment, steam with a pressure of 24 kg/cm 2 can be recovered at a rate of 0.84 ton/hr at the outlet of the reactor.
比较例4BComparative Example 4B
除不进行热再循环以外,按照与实施例16B相同的方法,进行废水的湿式氧化处理。但是,由于省略了热再循环,与废水相关的塔内空塔速度为1.5hr-1(以空塔容积为基准)、塔内液线速度为0.35cm/sec、质量速度为12.7m3/m2·hr。Wet oxidation treatment of wastewater was performed in the same manner as in Example 16B, except that thermal recycling was not performed. However, due to the omission of thermal recirculation, the superficial velocity in the column related to wastewater is 1.5hr -1 (based on the empty column volume), the liquid linear velocity in the column is 0.35cm/sec, and the mass velocity is 12.7m 3 / m 2 ·hr.
反应开始100小时后得到的处理水的组成如表11所示。Table 11 shows the composition of the treated water obtained 100 hours after the start of the reaction.
表11
由表11所示结果可以看出,通过进行热再循环,可以提高塔内液线速度,减少催化剂表面的液膜阻力,同时由于可以抑制来自废水的金属成分附着在催化剂表面,可以长期维持较高的催化剂活性,改善湿式氧化后处理水的水质。而且,对同一处理水进行生物学处理,可以进一步改善水质。From the results shown in Table 11, it can be seen that the liquid linear velocity in the tower can be increased and the liquid film resistance on the surface of the catalyst can be reduced through thermal recycling. At the same time, since the metal components from the wastewater can be inhibited from adhering to the surface of the catalyst, a relatively high temperature can be maintained for a long time. High catalyst activity improves the water quality of treated water after wet oxidation. Moreover, biological treatment of the same treated water can further improve the water quality.
另外,实施例16B和比较例4B的任一个中,在排出气体(气相)中均未检出NOx、SOx、和NH4-N。In addition, in either of Example 16B and Comparative Example 4B, NOx , SOx , and NH4 -N were not detected in the exhaust gas (gas phase).
而且,实施例16B中,运转8000小时后,处理水中的COD和TOD不足10mg/l。Furthermore, in Example 16B, COD and TOD in the treated water were less than 10 mg/l after 8000 hours of operation.
实施例1C~8CEmbodiment 1C~8C
(1)废水的湿式氧化处理(1) Wet oxidation treatment of wastewater
首先对焦炭炉中产生的煤气液(COD6000ppm,总氨量3000ppm,总氮量4000ppm)进行湿式氧化处理。Firstly, the gas liquid (COD 6000ppm, total ammonia 3000ppm, total nitrogen 4000ppm) produced in the coke furnace is subjected to wet oxidation treatment.
也就是说,在煤气液中加入氢氧化钠水溶液,将其pH调节为到约10,以空间速度1.0hr-1(以空塔为基准)供给圆筒型反应器的下部。液体的质量速度为8.0m3/m2·hr。That is, an aqueous sodium hydroxide solution was added to the gas liquid to adjust its pH to about 10, and it was supplied to the lower part of the cylindrical reactor at a space velocity of 1.0 hr -1 (based on the empty column). The mass velocity of the liquid is 8.0 m 3 /m 2 ·hr.
另一方面,在反应塔的下部以空间速度65hr-1(以空塔为基准,标准状态)供给空气。On the other hand, air was supplied to the lower part of the reaction tower at a space velocity of 65 hr -1 (based on the empty tower, standard state).
在反应塔中填充具有下述表12所述组成的球形废水氧化催化剂(直径约5mm)。在表12中,1%Ir-TiO2是指在氧化钛载体上负载铱1重量%的催化剂。A spherical waste water oxidation catalyst (about 5 mm in diameter) having a composition described in Table 12 below was filled in the reaction tower. In Table 12, 1%Ir- TiO2 refers to a catalyst in which 1% by weight of iridium is supported on a titania carrier.
另外,使用的煤气液当初含有总计15ppm的铁、钙和镁,为了使本发明的效果更加明确,预先加入含有这些元素的化合物使其总量达到2500ppm。In addition, the gas liquid used originally contained a total of 15ppm of iron, calcium and magnesium. In order to further clarify the effect of the present invention, compounds containing these elements were added in advance to make the total amount 2500ppm.
在煤气液的湿式氧化处理中,反应塔内部保持温度250℃,压力70kg/cm2·G,加入氢氧化钠水溶液使湿式氧化处理后处理液的pH达到约7.5,同时持续反应5000小时。结果催化剂的活性指数降低,如表12所示。分析催化剂表面的析出物,确认存在硫和灰分(二氧化硅、氧化铁、氧化镁、其它)等,未检出碳、烃类等。In the wet oxidation treatment of gas liquid, the temperature inside the reaction tower is maintained at 250°C and the pressure is 70kg/cm 2 ·G, sodium hydroxide aqueous solution is added to make the pH of the treatment liquid after wet oxidation treatment reach about 7.5, and the reaction is continued for 5000 hours. As a result, the activity index of the catalyst decreased, as shown in Table 12. The precipitates on the surface of the catalyst were analyzed to confirm the presence of sulfur and ash (silicon dioxide, iron oxide, magnesium oxide, etc.), but no carbon, hydrocarbons, etc. were detected.
(2)催化剂的再生洗涤处理(2) Catalyst regeneration and washing treatment
然后,采用以下各种方法对活性降低的废水氧化催化剂进行再生处理。Then, the wastewater oxidation catalyst whose activity has decreased is regenerated by the following various methods.
*方法-1:在大气压下向填充有废水氧化催化剂的反应塔中通入10%硝酸水溶液(80℃),洗涤1小时后,用水洗涤1小时。硝酸水溶液和水的通入条件与废水处理时废水的通入条件相同。*Method-1: Pass 10% nitric acid aqueous solution (80° C.) into the reaction tower filled with wastewater oxidation catalyst under atmospheric pressure, wash with water for 1 hour after washing for 1 hour. The feed conditions of nitric acid aqueous solution and water are the same as those of waste water during waste water treatment.
*方法-2:在大气压下向填充有废水氧化催化剂的反应塔中通入空气和10%硝酸水溶液(80℃),洗涤1小时后,用水洗涤1小时。硝酸水溶液和空气的通入条件分别与废水处理时废水和空气的通入条件相同。即,相对于硝酸水溶液1m3/hr,空气通入量为65Nm3/hr。*Method-2: Air and 10% aqueous nitric acid solution (80° C.) were introduced into the reaction tower filled with the wastewater oxidation catalyst under atmospheric pressure, and after washing for 1 hour, washed with water for 1 hour. The feed conditions of nitric acid aqueous solution and air are the same as those of waste water and air during waste water treatment. That is, the air flow rate was 65 Nm 3 /hr with respect to 1 m 3 /hr of the nitric acid aqueous solution.
另外,用水洗涤时水的通入条件与废水处理时废水的通入条件相同。In addition, the conditions for passing water during washing with water are the same as the conditions for passing waste water during waste water treatment.
*方法-3:在大气压下向填充有废水氧化催化剂的反应塔中通入10%氢氧化钠水溶液(80℃),洗涤1小时后,用水洗涤1小时。氢氧化钠水溶液和水的通入条件与废水处理时废水的通入条件相同。*Method-3: Pass 10% aqueous sodium hydroxide solution (80° C.) into the reaction tower filled with wastewater oxidation catalyst under atmospheric pressure, wash with water for 1 hour after washing for 1 hour. The feed conditions of sodium hydroxide aqueous solution and water are the same as those of waste water during waste water treatment.
*方法-4:在大气压下向填充有废水氧化催化剂的反应塔中通入空气和10%氢氧化钠水溶液(80℃),洗涤1小时后,用水洗涤1小时。氢氧化钠水溶液和空气的通入条件与废水处理时废水和空气的通入条件分别相同。即,相对于氢氧化钠水溶液1m3/hr,空气通入量为65Nm3/hr。*Method-4: Air and 10% aqueous sodium hydroxide solution (80° C.) were introduced into the reaction tower filled with the wastewater oxidation catalyst under atmospheric pressure, washed with water for 1 hour after washing for 1 hour. The feeding conditions of the aqueous sodium hydroxide solution and the air are the same as the feeding conditions of the waste water and the air during the waste water treatment. That is, the air flow rate was 65 Nm 3 /hr relative to 1 m 3 /hr of the sodium hydroxide aqueous solution.
另外,用水洗涤时水的通入条件与废水处理时废水的通入条件相同。In addition, the conditions for passing water during washing with water are the same as the conditions for passing waste water during waste water treatment.
表12
表12中,“活性指数”是指使用新催化剂对废水进行湿式氧化处理的场合氨清除率为100%时,在相同条件下使用再生催化剂对废水进行湿式氧化处理的场合氨的清除率。确认再生催化剂对于清除COD与清除氨相同也表现出活性指数的上升。In Table 12, "activity index" refers to the removal rate of ammonia under the same conditions when the wet oxidation treatment of wastewater is carried out using a regenerated catalyst when the ammonia removal rate is 100% when using a new catalyst for wet oxidation treatment of wastewater. It was confirmed that the regenerated catalyst also showed an increase in the activity index for COD removal as well as for ammonia removal.
由表12所示结果可以看出在通入空气的条件下用酸性水溶液或碱性水溶液对废水氧化催化剂进行洗涤再生处理时本发明的优良效果。As can be seen from the results shown in Table 12, the excellent effect of the present invention is achieved when the wastewater oxidation catalyst is washed and regenerated with an acidic aqueous solution or an alkaline aqueous solution under the condition of feeding air.
比较例1CComparative Example 1C
使用与实施例1C相同的催化剂,在与实施例1相同的条件下,对煤气液进行湿式氧化处理。Using the same catalyst as in Example 1C, under the same conditions as in Example 1, wet oxidation treatment was performed on the gas liquid.
然后,使用2N硫酸水溶液作为催化剂的洗涤液,采用实施例1C中的方法-1和方法-2进行催化剂再生。结果如表13所示。Then, using 2N sulfuric acid aqueous solution as the washing solution of the catalyst, the method-1 and method-2 in Example 1C were used to regenerate the catalyst. The results are shown in Table 13.
表13
由表13所示结果可以看出,使用硫酸水溶液作为洗涤液时,不能充分达到催化剂的再生效果。As can be seen from the results shown in Table 13, when sulfuric acid aqueous solution is used as the washing liquid, the regeneration effect of the catalyst cannot be fully achieved.
比较例2CComparative Example 2C
使用与实施例2C相同的催化剂,在与实施例2C相同的条件下,对煤气液进行湿式氧化处理。Using the same catalyst as in Example 2C and under the same conditions as in Example 2C, wet oxidation treatment was performed on the gas liquid.
然后使用10%硝酸水溶液,采用实施例2C中的方法-1和方法-2进行催化剂的洗涤再生。但在方法-2中,相对于洗涤液1m3/hr空气通入量为5Nm3/hr。结果如表14所示。Then use 10% nitric acid aqueous solution, adopt method-1 and method-2 in embodiment 2C to carry out washing regeneration of catalyst. However, in Method-2, the air flow rate was 5 Nm 3 /hr relative to 1 m 3 /hr of washing liquid. The results are shown in Table 14.
表14
由表14所示结果可以看出,通过硝酸水溶液和空气对气液混相进行洗涤时,空气通入量如果过少,不能充分达到催化剂的再生效果。As can be seen from the results shown in Table 14, when the gas-liquid mixture is washed by nitric acid aqueous solution and air, if the amount of air introduced is too small, the regeneration effect of the catalyst cannot be fully achieved.
实施例9CExample 9C
(1)废水的湿式氧化处理(1) Wet oxidation treatment of wastewater
首先,使用未填充催化剂的第1次反应塔和填充有催化剂的第2次反应塔,对具有表15所示组成的含有氰络离子的废液(pH10.6)进行湿式氧化处理。First, the cyanide ion-containing waste liquid (pH 10.6) having the composition shown in Table 15 was subjected to wet oxidation treatment using the first reaction tower not filled with the catalyst and the second reaction tower filled with the catalyst.
表15
也就是说,以空间速度1.0hr-1(以空塔为基准)和质量速度14.15m3/m2·hr将废液供给第1次反应塔下部,在第1次反应塔下部以空间速度3.4hr-1(以空塔为基准,标准状态)供给空气。空气供给量相当于理论氧量(82.5Nm3/kl)的0.0103倍。That is to say, the waste liquid is supplied to the lower part of the first reaction tower at a space velocity of 1.0hr -1 (based on the empty tower) and a mass velocity of 14.15m 3 /m 2 ·hr, and the space velocity in the lower part of the first reaction tower is 3.4hr -1 (based on empty tower, standard state) supply air. The air supply amount corresponds to 0.0103 times the theoretical oxygen amount (82.5Nm 3 /kl).
分解处理废液时,在热交换器的入口侧导入废液和空气,使热交换器出口侧的气液混合物温度(=第一次反应塔入口侧的气液混合物温度)达到150℃,通过泵将从第2次反应塔出来的处理液的一部分与从第一次反应塔出来的处理液循环混合,调整温度。另外,在第一次反应塔中通过供给蒸汽,使塔内保持温度220℃、压力30kg/cm2。另外,在与第一次反应塔间隔70cm处安装塔板式反应塔。When decomposing and treating waste liquid, introduce waste liquid and air at the inlet side of the heat exchanger, so that the temperature of the gas-liquid mixture at the outlet side of the heat exchanger (=the temperature of the gas-liquid mixture at the inlet side of the first reaction tower) reaches 150 ° C, through The pump circulates and mixes part of the treatment liquid from the second reaction tower with the treatment liquid from the first reaction tower to adjust the temperature. In addition, by supplying steam to the primary reaction column, the temperature inside the column was kept at 220°C and the pressure was 30 kg/cm 2 . In addition, a tray type reaction tower is installed at a distance of 70 cm from the first reaction tower.
在第1次反应塔处理后的液体(pH10.6)中,当初废液中的金属成分变成了淤泥,由反应塔下部和固液分离器(膜冲压)下部排出。由固液分离器得到的第1次处理液的组成如表16所示。In the liquid (pH10.6) treated in the first reaction tower, the metal components in the original waste liquid become sludge, which is discharged from the lower part of the reaction tower and the lower part of the solid-liquid separator (membrane punching). Table 16 shows the composition of the first treatment liquid obtained from the solid-liquid separator.
表16
然后,由硫酸储槽向第一次处理液中加入相当于第一次处理液中碱金属含量(Na0.909mol/l+K0.332mol/1=1.231mol/l)1/2的0.62ml硫酸后,以空间速度0.75/hr(以空塔为基准)和质量速度14.15m3/m2·hr将其供给填充有催化剂的第二次反应塔中,同时以空间速度90.4/hr(以空塔为基准,标准状态)供给空气。空气供给量相当于理论氧量的1.1倍。另外,在第二次反应塔中填充有球形催化剂(直径4~6mm),该球形催化剂以氧化钛为载体,负载有载体重量2%的钌。由第二次反应塔得到的处理液(pH3.1)的组成如表17所示。Then, add 0.62ml of sulfuric acid equivalent to 1/2 of the alkali metal content (Na0.909mol/l+K0.332mol/1=1.231mol/l) in the treatment solution for the first time from the sulfuric acid storage tank Afterwards, with space velocity 0.75/hr (based on empty tower) and mass velocity 14.15m 3 /m 2 hr it is supplied in the second reaction tower that is filled with catalyst, simultaneously with space velocity 90.4/hr (in empty tower tower as reference, standard state) supply air. The air supply amount is equivalent to 1.1 times of the theoretical oxygen amount. In addition, a spherical catalyst (4-6mm in diameter) is filled in the second reaction tower, and the spherical catalyst is supported by titanium oxide and loaded with 2% ruthenium by weight of the carrier. Table 17 shows the composition of the treated liquid (pH3.1) obtained from the second reaction tower.
表17
(2)催化剂的再生洗涤处理(2) Catalyst regeneration and washing treatment
然后,采用以下各种方法对第二次处理16000小时后活性降低的废水氧化催化剂进行再生处理。Then, use the following methods to regenerate the wastewater oxidation catalyst whose activity has been reduced after the second treatment for 16,000 hours.
*方法-1:在大气压下向填充有废水氧化催化剂的反应塔中通入10%抗坏血酸水溶液(60℃),洗涤5小时后,用水洗涤1小时。抗坏血酸水溶液和水的通入条件与废水处理时废水的通入条件相同。*Method-1: Pass 10% ascorbic acid aqueous solution (60° C.) into the reaction tower filled with wastewater oxidation catalyst under atmospheric pressure, wash with water for 1 hour after washing for 5 hours. The feeding conditions of the ascorbic acid aqueous solution and water are the same as those of the wastewater during wastewater treatment.
*方法-2:在大气压下向填充有废水氧化催化剂的反应塔中通入空气和10%抗坏血酸水溶液(60℃),洗涤5小时后,用水洗涤1小时。抗坏血酸水溶液和空气的通入条件与废水处理时废水和空气的通入条件分别相同。即,相对于抗坏血酸水溶液1m3/hr,空气通入量为120Nm3/hr。*Method-2: Air and 10% ascorbic acid aqueous solution (60° C.) were passed into the reaction tower filled with the wastewater oxidation catalyst under atmospheric pressure, washed for 5 hours, and then washed with water for 1 hour. The feeding conditions of the ascorbic acid aqueous solution and air are the same as the feeding conditions of waste water and air during waste water treatment. That is, the air flow rate was 120 Nm 3 /hr relative to 1 m 3 /hr of the aqueous ascorbic acid solution.
另外,用水洗涤时水的通入条件与废水处理时废水的通入条件相同。In addition, the conditions for passing water during washing with water are the same as the conditions for passing waste water during waste water treatment.
*方法-3:在大气压下向填充有废水氧化催化剂的反应塔中通入10%硝酸水溶液(60℃),洗涤5小时后,用水洗涤1小时。硝酸水溶液和水的通入条件与废水处理时废水的通入条件相同。*Method-3: Pass 10% nitric acid aqueous solution (60° C.) into the reaction tower filled with wastewater oxidation catalyst under atmospheric pressure, wash with water for 1 hour after washing for 5 hours. The feed conditions of nitric acid aqueous solution and water are the same as those of waste water during waste water treatment.
*方法-4:在大气压下向填充有废水氧化催化剂的反应塔中通入空气和10%硝酸水溶液(60℃),洗涤5小时后,用水洗涤1小时。硝酸水溶液和空气的通入条件与废水处理时废水和空气的通入条件分别相同。即,相对于硝酸水溶液1m3/hr,空气通入量为120Nm3/hr。*Method-4: Air and 10% aqueous nitric acid solution (60° C.) were introduced into the reaction tower filled with the wastewater oxidation catalyst under atmospheric pressure, washed for 5 hours, and then washed with water for 1 hour. The feeding conditions of the nitric acid aqueous solution and the air are the same as the feeding conditions of the waste water and the air during the waste water treatment. That is, the air flow rate was 120 Nm 3 /hr with respect to 1 m 3 /hr of the nitric acid aqueous solution.
另外,用水洗涤时水的通入条件与废水处理时废水的通入条件相同。In addition, the conditions for passing water during washing with water are the same as the conditions for passing waste water during waste water treatment.
*方法-5:在大气压下向填充由废水氧化催化剂的反应塔中通入10%抗坏血酸水溶液(60℃),洗涤5小时。然后,在大气压下通入空气和10%硝酸水溶液,洗涤5小时后,用水洗涤1小时。抗坏血酸水溶液和硝酸水溶液的通入条件与废水处理时废水的通入条件相同,空气的通入量为废水处理时的1/2。即,相对于硝酸水溶液1m3/hr,空气通入量为60Nm3/hr。*Method-5: Pass 10% ascorbic acid aqueous solution (60° C.) into the reaction tower filled with wastewater oxidation catalyst under atmospheric pressure, and wash for 5 hours. Then, air and 10% nitric acid aqueous solution were blown under atmospheric pressure, and after washing for 5 hours, water was washed for 1 hour. The feeding conditions of ascorbic acid aqueous solution and nitric acid aqueous solution are the same as those of wastewater during wastewater treatment, and the feeding amount of air is 1/2 of that during wastewater treatment. That is, the air flow rate was 60 Nm 3 /hr relative to 1 m 3 /hr of the nitric acid aqueous solution.
另外,用水洗涤时水的通入条件与废水处理时废水的通入条件相同。In addition, the conditions for passing water during washing with water are the same as the conditions for passing waste water during waste water treatment.
采用各种方法后催化剂的再生状态如表18所示。Table 18 shows the regeneration state of the catalyst after adopting various methods.
表18
由表18的结果可以看出在通入空气的条件下用酸性水溶液对废水氧化催化剂进行洗涤再生处理时本发明的优良效果。From the results in Table 18, it can be seen that the present invention has an excellent effect when the wastewater oxidation catalyst is washed and regenerated with an acidic aqueous solution under the condition of feeding air.
另外,采用上述方法-5对由于附着金属成分而处理性能降低的废水湿式氧化设备中的热交换器和配管进行处理后,结果与初期状态相比降低了约80%的热交换器总导热系数恢复到初期状态,同时与初期状态相比增大了约1.5kg/cm2的管内压力损失恢复到初期状态。In addition, when the heat exchanger and piping in the waste water wet oxidation equipment whose treatment performance was reduced due to the adhesion of metal components were treated by the above-mentioned method-5, the total thermal conductivity of the heat exchanger decreased by about 80% compared with the initial state Return to the initial state, and at the same time, the pressure loss in the tube, which has increased by about 1.5kg/cm 2 compared with the initial state, returns to the initial state.
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