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CN1305615C - Powder metallurgy manufacturing method of inside and outside rotor in oil pump - Google Patents

Powder metallurgy manufacturing method of inside and outside rotor in oil pump Download PDF

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Publication number
CN1305615C
CN1305615C CNB2004100935833A CN200410093583A CN1305615C CN 1305615 C CN1305615 C CN 1305615C CN B2004100935833 A CNB2004100935833 A CN B2004100935833A CN 200410093583 A CN200410093583 A CN 200410093583A CN 1305615 C CN1305615 C CN 1305615C
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oil pump
powder metallurgy
outer rotors
metallurgy manufacturing
powder
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CN1631583A (en
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张学安
张志勇
何建勇
金海鑫
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Shanghai Automobile Powder Metallurgy Co ltd
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SHANGHAI AUTOMOTIVE CO Ltd
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Abstract

本发明关于汽车机油泵内外转子的粉末冶金制造方法,包括压制、烧结、整形、机加工等步骤,其中材料包括配方:镍1.57~1.93%+石墨粉0.16~0.24%+铜1.35~1.55%+钼0.45~0.55%+硫化锰≤0.5%+石蜡0.8~1.0%(润滑剂),余量为铁粉,本发明的机油泵内外转子用于汽车机油泵中,加工时间短,成本低,机油泵内外转子具有较高的强度,冲击韧性好,硬度高,耐磨性好,切削加工性能好。

The present invention relates to the powder metallurgy manufacturing method of the inner and outer rotors of automobile oil pumps, including pressing, sintering, shaping, machining and other steps, wherein the materials include formula: nickel 1.57-1.93% + graphite powder 0.16-0.24% + copper 1.35-1.55%+ Molybdenum 0.45~0.55%+manganese sulfide≤0.5%+paraffin 0.8~1.0% (lubricant), the balance is iron powder, the inner and outer rotors of the oil pump of the present invention are used in automobile oil pumps, the processing time is short, the cost is low, and the machine The inner and outer rotors of the oil pump have high strength, good impact toughness, high hardness, good wear resistance and good cutting performance.

Description

The powder metallurgy manufacture method of inside and outside rotor in oil pump
Technical field
The present invention relates in particular to the powder metallurgy manufacture method of automobile engine oil pump inner and outer rotors about powder metallurgical technology.
Background technology
Inside and outside rotor in oil pump is used for automobile engine, this cover rotor tooth form complexity, and the dimension precision requirement height, according to pattern and use and matching requirements that the client provides, general turning technology can't satisfy.See also Fig. 1 and Fig. 2, the profile of tooth of existing internal rotor is point, and the top of its tooth is very narrow, and wearing and tearing easily cause engine failure in the use.So the invention provides a kind of method that adopts powder metallurgical technique to make inside and outside rotor in oil pump, the inside and outside rotor in oil pump that this method is produced has higher tooth portion intensity, long service life, and process time is short, and cost is low.
Summary of the invention
The object of the present invention is to provide a kind of powder metallurgy manufacture method of automobile engine oil pump inner and outer rotors.
The present invention realizes by following technical method: the powder metallurgy manufacture method of inside and outside rotor in oil pump comprises the steps:
1) suppression process: the part composition of raw materials is: nickel 1.57~1.93%+ graphite powder 0.16~0.24%+ copper 1.35~1.55%+ molybdenum 0.45~0.55%+ manganese sulfide≤0.5%+ paraffin 0.8~1.0%, and surplus is an iron powder; The density of material compacting of part raw material is reached 7.0g/cm 3More than;
2) sintering circuit: the pressed compact sintering is put in the high temperature guipure electric furnace, and sintering temperature is set to: preheat temperature<650 ℃ ± 20 ℃, 750 ℃ ± 20 ℃ 〉, the three-stage sintering temperature is respectively<and 1110 ℃ ± 10 ℃, 1120 ℃ ± 10 ℃, 1120 ℃ ± 10 ℃ 〉;
The guipure fltting speed is: 5 meters/hour;
Protective atmosphere: nitrogen (10~12Nm 3/ h) and cracked ammonium (1~2Nm 3/ h);
3) after shaping and machined obtain satisfactory inner and outer rotors.
The inside and outside rotor in oil pump that the present invention produced has higher intensity, and impact flexibility is good, the hardness height, and wearability is good, and machinability is good.
Description of drawings
Fig. 1 is existing lubricating oil pump inner rotor core schematic diagram.
Fig. 2 is the outer inner rotor core schematic diagram of existing lubricating oil pump.
Fig. 3 is a lubricating oil pump inner rotor core schematic diagram of the present invention.
Fig. 4 is a lubricating oil pump outer-rotor structure schematic diagram of the present invention.
Fig. 5 is an inside and outside rotor in oil pump combining structure schematic diagram of the present invention.
The specific embodiment
See also Fig. 3~5, rotor of engine oil pump of the present invention is compared with common rotor of engine oil pump, its tooth portion broad, rotate flexibly, stably on the basis, existing higher tooth portion intensity also has bigger discharge capacity.
The material prescription that the powder metallurgy manufacture method of inside and outside rotor in oil pump of the present invention is adopted: nickel 1.57~1.93%+ graphite powder 0.16~0.24%+ copper 1.35~1.55%+ molybdenum 0.45~0.55%+ manganese sulfide≤0.5%+ paraffin 0.8~1.0% (lubricant), surplus is an iron powder.The used material of inner and outer rotors is the same.
The inside and outside rotor in oil pump that this kind combination of materials is produced has higher intensity, and impact flexibility is good, the hardness height, and wearability is good, and machinability is good.
Following table for the proportioning of each composition in 5 specific embodiments of the present invention is:
Figure C20041009358300051
The powder metallurgy manufacture method of inside and outside rotor in oil pump of the present invention comprises the steps:
1) suppression process: the density of the strict control of compacting part reaches 7.0g/cm 3More than, and strict control parts density is poor, otherwise easily causes the intensity of part or local strength on the low side;
2) sintering circuit: the pressed compact sintering is put in the high temperature guipure electric furnace, and sintering temperature is set to: preheat temperature<650 ℃ ± 20 ℃, 750 ℃ ± 20 ℃ 〉, the three-stage sintering temperature is respectively<and 1110 ℃ ± 10 ℃, 1120 ℃ ± 10 ℃, 1120 ℃ ± 10 ℃ 〉;
The guipure fltting speed is: 5 meters/hour;
Protective atmosphere: nitrogen (10~12Nm 3/ h) and cracked ammonium (1~2Nm 3/ h);
Sintered blank does not allow to produce oxidation, burning, carbon distribution and generation bubble;
3) trimming: shaping is in order to make part satisfy client's the dimensional requirement of using and assembling, so strict control accessory size, especially fitted position and use size during shaping;
4) machining processes: internal rotor mill processing two planes, the Vehicle Processing endoporus makes part satisfy user's matching requirements; Outer rotor mill processing two planes and cylindrical make outer rotor satisfy user's matching requirements.
The performance indications of inside and outside rotor in oil pump made according to the method for the present invention all can reach requirement after bench test, and owing to adopt powder metallurgical technique, cost is low, and process time is short.

Claims (4)

1.一种机油泵内外转子的粉末冶金制造方法,包括如下步骤:1. A powder metallurgy manufacturing method for an internal and external rotor of an oil pump, comprising the steps of: 1)压制工序;2)烧结工序;3)最后经整形和机加工得到符合要求的内外转子,其特征在于:零件原料配方的重量比为:1) Pressing process; 2) Sintering process; 3) Finally, the internal and external rotors that meet the requirements are obtained through shaping and machining, which is characterized in that: the weight ratio of the raw material formula of the parts is: 镍             1.57~1.93%Nickel 1.57~1.93% 石墨粉         0.16~0.24%Graphite powder 0.16~0.24% 铜             1.35~1.55%Copper 1.35~1.55% 钼             0.45~0.55%Molybdenum 0.45~0.55% 硫化锰         0~0.5%Manganese sulfide 0~0.5% 石蜡           0.8~1.0%,Paraffin 0.8~1.0%, 余量为铁粉。The balance is iron powder. 2.如权利要求1所述的机油泵内外转子的粉末冶金制造方法,其特征在于所述的压制工序是,将零件原料的材料密度压制达到7.0g/cm3以上。2. The powder metallurgy manufacturing method of the inner and outer rotors of the oil pump as claimed in claim 1, characterized in that the pressing step is to press the material density of the raw materials of the parts to reach more than 7.0 g/cm 3 . 3.如权利要求1所述的机油泵内外转子的粉末冶金制造方法,其特征在于所述的烧结工序:压坯烧结放于高温网带电炉中,烧结温度设置为:预热温度630℃至670℃,升到730℃至770℃,三段烧结温度分别为1100℃至1120℃,1110℃至1130℃,1110℃至1130℃。3. The powder metallurgy manufacturing method of the inner and outer rotors of the oil pump according to claim 1, characterized in that in the sintering process: the compact is sintered in a high-temperature mesh belt electric furnace, and the sintering temperature is set at a preheating temperature of 630°C to 670°C, rising to 730°C to 770°C, and the three-stage sintering temperatures are 1100°C to 1120°C, 1110°C to 1130°C, and 1110°C to 1130°C. 4.如权利要求1所述的机油泵内外转子的粉末冶金制造方法,其特征在于:烧结工序中保护气氛:氮气10~12Nm3/h和分解氨1~2Nm3/h。4. The powder metallurgy manufacturing method of the inner and outer rotors of the oil pump according to claim 1, characterized in that the protective atmosphere in the sintering process is 10-12 Nm 3 /h of nitrogen and 1-2 Nm 3 /h of decomposed ammonia.
CNB2004100935833A 2004-12-24 2004-12-24 Powder metallurgy manufacturing method of inside and outside rotor in oil pump Expired - Lifetime CN1305615C (en)

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CN102748281B (en) * 2012-06-15 2015-07-01 扬州保来得科技实业有限公司 Oil pump rotor used for VVT technology and its preparation method
CN102909373A (en) * 2012-09-15 2013-02-06 安徽省怀远县尚冠模具科技有限公司 Method for preparing mould punching ejector rod
CN102953980A (en) * 2012-11-22 2013-03-06 无锡惠山泵业有限公司 Oil pump assembly
CN103831432B (en) * 2012-11-27 2016-03-23 安徽省恒宇粉末冶金有限公司 Boosting pump for car steering powder metallurgy inner and outer rotors formula and manufacture craft
CN103192071B (en) * 2013-04-23 2015-03-04 南京浩德粉末冶金有限公司 Powder metallurgical formulas for internal and external rotors of hydraulic slippage pump and manufacturing method of internal and external rotors of hydraulic slippage pump
CN103264158B (en) * 2013-05-27 2015-08-19 无锡市恒特力金属制品有限公司 Powder metallurgy material for rotor of oil pump of gearbox
CN103537669A (en) * 2013-10-11 2014-01-29 芜湖市鸿坤汽车零部件有限公司 Powder-metallurgy automobile booster pump stator and manufacturing method thereof
CN103537666A (en) * 2013-10-11 2014-01-29 芜湖市鸿坤汽车零部件有限公司 Powder metallurgy oil pump rotor and manufacturing method thereof
CN103537670A (en) * 2013-10-11 2014-01-29 芜湖市鸿坤汽车零部件有限公司 Powder metallurgy automobile power steering pump stator and preparing method of powder metallurgy automobile power steering pump stator
CN103537667A (en) * 2013-10-11 2014-01-29 芜湖市鸿坤汽车零部件有限公司 Powder metallurgy engine oil delivery pump rotor and manufacturing method thereof
CN103537675A (en) * 2013-10-11 2014-01-29 芜湖市鸿坤汽车零部件有限公司 Powder metallurgy automotive oil pump internal and external rotors and manufacturing method thereof
CN104001923A (en) * 2014-06-19 2014-08-27 山西东睦华晟粉末冶金有限公司 Powder metallurgy manufacturing method for pressure plate
CN107225364A (en) * 2016-03-24 2017-10-03 扬州保来得科技实业有限公司 A kind of preparation method of automatic gearbox of vehicles clutch engagement signal wheel
CN106111977B (en) * 2016-07-29 2018-05-22 合肥波林新材料股份有限公司 A kind of rotor of engine oil pump manufacturing method
CN107761003A (en) * 2017-09-20 2018-03-06 上海汽车粉末冶金有限公司 The powder metallurgy sintered method of bearing cap
CN108637259B (en) * 2018-04-12 2020-04-14 金华市宇辰粉末冶金有限公司 Powder metallurgy saw blade upper and lower pressing plates and production method thereof
CN108547767A (en) * 2018-05-28 2018-09-18 山西东睦华晟粉末冶金有限公司 A kind of combined type cycloid rotor and preparation method thereof
CN110760759A (en) * 2019-12-03 2020-02-07 德钜(厦门)特种合金制品有限公司 Powder metallurgy sintering process for sliding block
CN112059169B (en) * 2020-08-11 2023-02-21 山东鲁银新材料科技有限公司 Production method of iron-based premixed powder for engine rotor
CN112059190A (en) * 2020-09-02 2020-12-11 苏州萨伯工业设计有限公司 Manufacturing method of oil replenishing pump rotor based on powder metallurgy

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