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CN1304816C - Measuring instrument for paper cup - Google Patents

Measuring instrument for paper cup Download PDF

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Publication number
CN1304816C
CN1304816C CNB2005100752818A CN200510075281A CN1304816C CN 1304816 C CN1304816 C CN 1304816C CN B2005100752818 A CNB2005100752818 A CN B2005100752818A CN 200510075281 A CN200510075281 A CN 200510075281A CN 1304816 C CN1304816 C CN 1304816C
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bearing
signal
worktable
guide rail
groove
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CN1693842A (en
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吴斌
王庆锋
何存富
李伟
石照耀
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Beijing University of Technology
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Beijing University of Technology
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Abstract

The present invention relates to a non-contact measurer for measuring the geometric dimension and tolerance of a paper cup. At present, a contact measurer has the defects of easy deformation, inaccuracy and low efficiency. The present invention is characterized in that the non-contact measurer comprises a geometric center aiming and servo driving unit and a position detection and signal collection processing unit, wherein the geometric center collimation and servo drive unit comprises an X-Y work table device for realizing the large range movement of the X direction and the Y direction, a rotary work table device, an X-Y elastic jiggle work table device for realizing the micro-adjustment of the X direction and the Y direction, a Z-directional lifting work table device A for realizing the lifting of the Z-axis direction and two Z-directional lifting work table devices B for realizing the adjustment of the Z-axis direction and the horizontal direction. The position detection and signal collection processing unit comprises a closed-loop control circuit composed of a first laser position-sensitive sensor, two second laser position-sensitive sensors, two transmission grating rulers, a measurement and feedback altitude signal processing circuit and a step motor servo drive signal processing circuit, a diameter signal processing circuit and a grating signal processing circuit. The non-contact measurer has the advantages of high precision and high efficiency, and realizes the automatization of measurement processes and data processing.

Description

纸杯测量仪Paper Cup Meter

技术领域technical field

本发明纸杯测量仪主要涉及一种用于测量纸杯几何尺寸及公差的非接触式测量仪器。The paper cup measuring instrument of the invention mainly relates to a non-contact measuring instrument for measuring the geometric dimensions and tolerances of paper cups.

背景技术Background technique

当今旅游业的发展极大地促进了纸杯、纸碗等纸制品的需求,纸制品的市场需求刺激了纸制品制造业的发展,大量涌现在市场上的纸制品如纸杯、纸碗等质量参差不齐,导致产品质量低下并时有危害消费者合法权益的事情发生,加强纸杯、纸碗等纸制品的质量检测已成为当务之急。纸制品的质量检测主要为直径、高度、锥度等几何尺寸的检测,目前纸杯、纸碗等纸制品的测量大多采用游标卡尺、高度尺等直接或间接方法进行接触式测量,而接触测量方式容易引起纸制品变形、测量结果不准确且效率低下,尤其是无法实现测量过程及数据处理的自动化,已远远不能适应现代经济和技术发展的需求。The development of today's tourism industry has greatly promoted the demand for paper products such as paper cups and paper bowls. The market demand for paper products has stimulated the development of the paper product manufacturing industry. Qi, leading to low product quality and sometimes endangering the legitimate rights and interests of consumers, strengthening the quality inspection of paper cups, paper bowls and other paper products has become a top priority. The quality inspection of paper products is mainly the detection of geometric dimensions such as diameter, height, and taper. At present, the measurement of paper products such as paper cups and paper bowls mostly uses direct or indirect methods such as vernier calipers and height gauges for contact measurement. Paper products are deformed, measurement results are inaccurate and inefficient, especially the automation of the measurement process and data processing cannot be realized, which is far from meeting the needs of modern economic and technological development.

发明内容Contents of the invention

本发明纸杯测量仪结构上优化设计采用模块化结构,以测量精度高、非接触式测量、数据采集和处理自动化为设计指导原则,目的是提供一种高精度、快速和自动化程度高的纸杯测量仪,它克服了以上所述的缺陷,在对纸杯、纸碗等纸制品进行测量过程中具有测量精度高、效率高、劳动强度低、测量结果不受测量人员本身经验的影响,能够实现测量过程和数据处理的自动化、智能化以及测量结果的显示和数据整理,易于普及,适应市场需求。The structure optimization design of the paper cup measuring instrument of the present invention adopts a modular structure, with high measurement accuracy, non-contact measurement, data collection and processing automation as design guidelines, and the purpose is to provide a high-precision, fast and highly automated paper cup measurement It overcomes the defects mentioned above. It has high measurement accuracy, high efficiency and low labor intensity in the process of measuring paper cups, paper bowls and other paper products. The measurement results are not affected by the experience of the measurement personnel themselves. The automation and intelligence of process and data processing, as well as the display of measurement results and data sorting, are easy to popularize and adapt to market demand.

本发明提供的纸杯测量仪,其特征在于:包括几何对中瞄准和伺服驱动单元、位置检测和信号采集处理单元,几何对中瞄准和伺服驱动单元包括能够实现X、Y方向大范围运动的X-Y工作台装置、能够实现绕Z轴方向转动的旋转工作台装置、能够实现在同一平面内进行X、Y方向微调整的X-Y弹性微动工作台装置、仅能实现Z轴方向升降调整用来测量纸杯高度尺寸的Z向升降工作台装置A和两个用来同时测定不同规格纸杯直径和锥度尺寸既能实现Z轴方向升降调整又能实现水平方向调整的Z向升降工作台装置B。The paper cup measuring instrument provided by the present invention is characterized in that it includes a geometric centering aiming and servo drive unit, a position detection and signal acquisition and processing unit, and the geometric centering aiming and servo drive unit includes an X-Y axis capable of realizing large-scale movement in the X and Y directions. Worktable device, rotary table device that can realize rotation around the Z-axis direction, X-Y elastic micro-motion worktable device that can realize fine-tuning in the X and Y directions in the same plane, and can only realize lifting adjustment in the Z-axis direction for measurement The Z-direction lifting table device A for the height dimension of the paper cup and the two Z-direction lifting table devices B are used to simultaneously measure the diameter and taper size of paper cups of different specifications, which can realize both the Z-axis direction lifting adjustment and the horizontal direction adjustment.

所述位置检测和信号采集处理单元包括一个测量和反馈纸杯高度信号的第一激光位敏传感器99、两个测量纸杯直径信号的第二激光位敏传感器112、两个安装在升降工作台装置B上测定锥度尺寸时用来测量任意两平面之间距离的透射光栅尺132,还包括测量和反馈高度信号的激光位敏传感器信号处理电路和步进电机伺服驱动信号处理电路组成的闭环控制电路、测量直径信号的激光位敏传感器信号处理电路、光栅信号处理电路。The position detection and signal acquisition processing unit includes a first laser position sensitive sensor 99 for measuring and feeding back the paper cup height signal, two second laser position sensitive sensors 112 for measuring the paper cup diameter signal, two The transmission grating ruler 132 is used to measure the distance between any two planes when measuring the taper size, and also includes a closed-loop control circuit composed of a laser position-sensitive sensor signal processing circuit for measuring and feeding back height signals and a stepping motor servo drive signal processing circuit. Laser position sensitive sensor signal processing circuit and grating signal processing circuit for measuring diameter signal.

基座3是整台纸杯测量仪的安装平台,在基座3上面从下到上依次安装有X向工作台5和Y向工作台6,旋转工作台装置放到Y向工作台上固定,X-Y弹性微动工作台又固定在旋转工作台装置的旋转工作面30上,三种装置结合使待测部件不仅能实现X、Y方向的大范围位置调整又能实现X、Y方向的微调,还能够实现绕Z轴方向的转动;基座3的Y方向中心对称线上两侧对称安装固定有两个Z向升降工作台装置B,Z向升降工作台装置A固定在X方向基座3的中心对称线上一侧,Z向升降工作台装置A和Z向升降工作台装置B分布在X-Y工作台装置的外围;第一激光位敏传感器99固定在Z向升降工作台装置A沿Z轴方向上下滑动的升降架81上,第二激光位敏传感器112安装在Z向升降工作台B的升降箱体110上,在两个Z向升降工作台装置B上安装有透射光栅尺132,步进电机57提供动力实现升降架81上下移动。The base 3 is the installation platform of the whole paper cup measuring instrument. The X-direction workbench 5 and the Y-direction workbench 6 are sequentially installed on the base 3 from bottom to top. The rotating workbench device is placed on the Y-direction workbench and fixed. The X-Y elastic micro-motion table is fixed on the rotating working surface 30 of the rotary table device. The combination of the three devices enables the parts to be tested not only to realize large-scale position adjustment in the X and Y directions, but also to realize fine adjustment in the X and Y directions. It can also realize rotation around the Z-axis direction; two Z-direction lifting table devices B are symmetrically installed and fixed on both sides of the Y-direction center symmetry line of the base 3, and the Z-direction lifting table device A is fixed on the X-direction base 3 On one side of the center line of symmetry, the Z-direction elevating table device A and the Z-direction elevating table device B are distributed on the periphery of the X-Y table device; the first laser position-sensitive sensor 99 is fixed on the Z-direction elevating table device A along the Z On the lifting frame 81 that slides up and down in the axial direction, the second laser position sensitive sensor 112 is installed on the lifting box 110 of the Z-direction lifting table B, and a transmission grating scale 132 is installed on the two Z-direction lifting table devices B. The stepper motor 57 provides power to realize the lifting frame 81 to move up and down.

所述X-Y工作台装置主要包括基座3、X向工作台5、Y向工作台6、X向差动微调驱动机构1、Y向差动微调驱动机构2、第一轴承7、第二轴承8;基座3既是整台纸杯测量仪的基础底座,又是X向工作台5滚动导轨副的一部分,它的上表面加工有V型导轨凹槽;X向工作台5放在基座3的上面,其上下表面分别加工有V型导轨和V型导轨-平面导轨组合式导轨,第一轴承7夹在基座3和X向工作台5之间,X向工作台5和固定在基座3上的X向差动微调驱动机构1通过球形铰链22相联,调节X向差动微调驱动机构1实现X向工作台5的直线运动;Y向工作台6放在X向工作台5的上面,其上表面加工有T型凹槽6005、下表面加工有V型导轨-平面导轨组合式导轨,第二轴承8夹在X向工作台5和Y向工作台6之间,Y向工作台6和固定在基座3上的Y向差动微调驱动机构2通过球形铰链22相联,调节Y向差动微调驱动机构2实现Y向工作台6的直线运动。The X-Y table device mainly includes a base 3, an X-direction table 5, a Y-direction table 6, an X-direction differential fine-tuning drive mechanism 1, a Y-direction differential fine-adjustment drive mechanism 2, a first bearing 7, and a second bearing 8; The base 3 is not only the basic base of the whole paper cup measuring instrument, but also a part of the rolling guide pair of the X-direction workbench 5, and its upper surface is processed with V-shaped guide rail grooves; the X-direction workbench 5 is placed on the base 3 The upper and lower surfaces are respectively processed with V-shaped guide rail and V-shaped guide rail-plane guide rail combined guide rail. The first bearing 7 is sandwiched between the base 3 and the X-direction worktable 5, and the X-direction workbench 5 and the base are fixed. The X-direction differential fine-tuning drive mechanism 1 on the seat 3 is connected through a spherical hinge 22, and the X-direction differential fine-adjustment drive mechanism 1 is adjusted to realize the linear movement of the X-direction workbench 5; the Y-direction workbench 6 is placed on the X-direction workbench 5 The upper surface is processed with a T-shaped groove 6005, and the lower surface is processed with a V-shaped guide rail-plane guide rail combined guide rail. The second bearing 8 is sandwiched between the X-direction worktable 5 and the Y-direction workbench 6, and the Y-direction The workbench 6 and the Y-direction differential fine-tuning drive mechanism 2 fixed on the base 3 are connected through a spherical hinge 22 , and adjusting the Y-direction differential fine-adjustment drive mechanism 2 realizes the linear movement of the Y-direction workbench 6 .

上述X-Y工作台装置其特征为:X向差动微调驱动机构1和X向工作台5之间、Y向差动微调驱动机构2和Y向工作台6之间采用球形铰链22联结,所述的球形铰链22包括球头座2201、球头2202、球面调整压盖2203、螺栓2204,球头座2201嵌入到基座3上的凹槽2200内,球头2202紧贴球头座2201并保证它们之间球面接触,球头压盖2203压在球头2202上并留有调整间隙用螺栓2204固定,其结构保证X向工作台5和Y向工作台6反向运动间隙小、调整定位精度高;基座3的V型导轨、第一轴承7、X向工作台5的V型导轨组成球面滚动轴承-V型导轨副9,基座3的V型导轨、第一轴承7、X向工作台5的平面导轨组成球面滚动轴承-平面导轨副10,X向工作台5的V型导轨、第二轴承8、Y向工作台6的V型导轨组成另一球面滚动轴承-V型导轨副,X向工作台5的V型导轨、第二轴承8、Y向工作台6的平面导轨组成另一球面滚动轴承-平面导轨副,这种结构调节灵敏、运动精度高、导轨变形小。The above-mentioned X-Y table device is characterized in that: a spherical hinge 22 is used to connect between the X-direction differential fine-tuning drive mechanism 1 and the X-direction workbench 5, and between the Y-direction differential fine-adjustment drive mechanism 2 and the Y-direction workbench 6. The spherical hinge 22 includes a ball head seat 2201, a ball head 2202, a spherical surface adjustment gland 2203, and a bolt 2204. The ball head seat 2201 is embedded in the groove 2200 on the base 3, and the ball head 2202 is close to the ball head seat 2201 and ensures The spherical contact between them, the ball gland 2203 is pressed on the ball head 2202 and there is an adjustment gap to fix it with the bolt 2204. Its structure ensures that the X-direction table 5 and the Y-direction table 6 have a small reverse movement gap and adjusts the positioning accuracy. High; the V-shaped guide rail of the base 3, the first bearing 7, and the V-shaped guide rail of the X-direction workbench 5 form a spherical rolling bearing-V-shaped guide rail pair 9, the V-shaped guide rail of the base 3, the first bearing 7, and the X-direction work The plane guide rail of table 5 forms a spherical rolling bearing-plane guide rail pair 10, the V-shaped guide rail of X-direction worktable 5, the second bearing 8, and the V-shaped guide rail of Y-direction workbench 6 form another spherical rolling bearing-V-shaped guide rail pair, X The V-shaped guide rail to the workbench 5, the second bearing 8, and the plane guide rail to the Y-direction workbench 6 form another spherical rolling bearing-plane guide rail pair. This structure is sensitive to adjustment, high in motion precision, and small in deformation of the guide rail.

上述X-Y工作台装置针对纸杯、纸碗或其他有规则几何形状的柱状、锥状物品的几何量的测量而设计,它具有几何精度高;系统的静刚度好;工作台传动受系统重力、摩擦力或其他外力作用产生相应的受力变形较小;工作台的定位精度和重复定位精度较高等特点。The above-mentioned X-Y worktable device is designed for the measurement of the geometric quantities of paper cups, paper bowls or other cylindrical and conical objects with regular geometric shapes. It has high geometric precision; the static stiffness of the system is good; The force or other external force produces a relatively small force deformation; the positioning accuracy and repeat positioning accuracy of the workbench are high.

所述旋转工作台装置包括第一壳体23、轴承压盖24、第三轴承27、主动齿轮29、旋转工作面30、从动齿轮32、第四轴承33、从动齿轮轴35、推力轴承36、刻度尺41、驱动轴43、调整垫47,垂直于第一壳体23的底面中心有一个相对第一壳体23固定不动的从动齿轮轴35,从动齿轮轴35上装有一个从动齿轮32,在从动齿轮轴35和从动齿轮32之间有第四轴承33,从动齿轮32和第一壳体23之间有推力轴承36,在从动齿轮32的上面有一个调整垫47和旋转工作面30;第一壳体23内部一侧有一个转动的驱动轴43,驱动轴43的一端装有和从动齿轮32啮合的主动齿轮29,驱动轴43的另一端装有第三轴承27和一个微型制动机构。The rotary table device includes a first housing 23, a bearing gland 24, a third bearing 27, a driving gear 29, a rotating working surface 30, a driven gear 32, a fourth bearing 33, a driven gear shaft 35, and a thrust bearing 36. Scale 41, drive shaft 43, adjustment pad 47, perpendicular to the center of the bottom surface of the first housing 23, there is a driven gear shaft 35 fixed relative to the first housing 23, and a driven gear shaft 35 is equipped with a The driven gear 32 has a fourth bearing 33 between the driven gear shaft 35 and the driven gear 32, a thrust bearing 36 between the driven gear 32 and the first housing 23, and a Adjust pad 47 and rotating work surface 30; There is a driving shaft 43 that rotates on one side of the first housing 23, and one end of driving shaft 43 is equipped with the driving gear 29 that meshes with driven gear 32, and the other end of driving shaft 43 is equipped with There is a third bearing 27 and a miniature braking mechanism.

上述旋转工作台装置其特征为:主动齿轮29和从动齿轮32为一对啮合的斜伞齿轮副,主动齿轮29绕垂直于Z轴方向轴线的转动转变为从动齿轮32绕Z轴方向的转动;从动齿轮32上加工有第一凹槽3201和第二凹槽3202;第四轴承33和推力轴承36装在从动齿轮轴35上分别卡在从动齿轮的第一凹槽3202、第二凹槽3201内,二者结合使第四轴承33、推力轴承36、从动齿轮32和从动齿轮轴35联结为刚性的整体,能保证主动齿轮29和从动齿轮32啮合受力时从动齿轮轴35不变形;内六角螺栓31联结旋转工作面30和从动齿轮32,间隙调整垫47夹在从动齿轮32和旋转工作面30之间可调整旋转工作面30的水平度;旋转工作台上的外端面加工有摩擦面的轴承压盖24和摩擦片2501、第一弹簧2502、手轮25、第二弹簧2503、螺母26组成上述的微型制动机构,摩擦片2501和手轮25上加工有凹槽,第一弹簧2502两端分别卡在摩擦片2501和手轮25的凹槽内,手轮25能够沿驱动轴43轴向滑动,调整时轻轻向外拉手轮25,第二弹簧2503压缩、第一弹簧2502拉伸,此时摩擦片2501和轴承压盖24脱开可进行调整操作,调整完毕松开手轮25在弹簧2503的作用下手轮25复位,摩擦片2501和轴承盖24贴合起到制动作用;刻度尺41的主尺4102固定在第一壳体23上、游标尺4101固定在旋转工作面30上,主尺4102和游标尺4101读数相结合显示旋转工作面30转动的角度。The above-mentioned rotary table device is characterized in that: the driving gear 29 and the driven gear 32 are a pair of meshing helical bevel gear pairs, and the rotation of the driving gear 29 around the axis perpendicular to the Z-axis direction is transformed into the rotation of the driven gear 32 around the Z-axis direction. rotation; the driven gear 32 is processed with a first groove 3201 and a second groove 3202; the fourth bearing 33 and the thrust bearing 36 are installed on the driven gear shaft 35 and are respectively stuck in the first groove 3202, In the second groove 3201, the combination of the two makes the fourth bearing 33, the thrust bearing 36, the driven gear 32 and the driven gear shaft 35 connect into a rigid whole, which can ensure that the driving gear 29 and the driven gear 32 are meshed and stressed. The driven gear shaft 35 is not deformed; the hexagon socket bolt 31 connects the rotating working surface 30 and the driven gear 32, and the gap adjustment pad 47 is clamped between the driven gear 32 and the rotating working surface 30 to adjust the levelness of the rotating working surface 30; The outer end surface on the rotary table is processed with the bearing gland 24 and the friction plate 2501, the first spring 2502, the hand wheel 25, the second spring 2503 and the nut 26 with the friction surface to form the above-mentioned miniature braking mechanism. The friction plate 2501 and the hand wheel Grooves are processed on the wheel 25, and the two ends of the first spring 2502 are respectively stuck in the grooves of the friction plate 2501 and the handwheel 25. The handwheel 25 can slide axially along the drive shaft 43. When adjusting, pull the handwheel 25 slightly outward. , the second spring 2503 is compressed, and the first spring 2502 is stretched. At this time, the friction plate 2501 and the bearing cover 24 can be disengaged for adjustment operations. After the adjustment, the handwheel 25 is released and the handwheel 25 is reset under the action of the spring 2503. The friction plate 2501 and the bearing cap 24 fit together to act as a brake; the main scale 4102 of the scale 41 is fixed on the first housing 23, the vernier scale 4101 is fixed on the rotating working surface 30, and the readings of the main scale 4102 and the vernier scale 4101 are combined The angle at which the rotating working surface 30 turns is displayed.

所述X-Y弹性微动工作台装置包括差动微调机构48、第二壳体49、滑动体50、固定销51、用于转动的弹簧5201、用于固定的弹簧5202、球面转动销53、球面压盖54、驱动杆56,第二壳体49底部有一凸台、外部有4个长方体凸肩360°均布,壳体49底部凸台上部加工成平面导轨,滑动体50放在凸台上,四个长方体凸肩其中相邻90°的两个凸肩上固定有差动微调机构48、其余两个凸肩上固定有固定销51,差动微调机构48的驱动杆端部有球面转动销53,用于转动的弹簧5201一端连着球面转动销53、另一端连着滑动体50,用于固定的弹簧5202一端连着固定销51、另一端连着滑动体50;调整两个差动微调机构48,驱动杆56的旋转运动通过转动销53转化为用于转动的弹簧5201的无扭转直线运动,调节两个差动微调机构48的不同进给数值,实现滑动体50在平面小范围内360°任意方向的精确定位。The X-Y elastic micro-motion table device includes a differential fine-tuning mechanism 48, a second housing 49, a sliding body 50, a fixed pin 51, a spring 5201 for rotation, a spring 5202 for fixing, a spherical rotating pin 53, a spherical surface Gland 54, drive rod 56, a boss at the bottom of the second housing 49, and 4 rectangular parallelepiped shoulders on the outside that are evenly distributed at 360°, the upper part of the boss at the bottom of the housing 49 is processed into a plane guide rail, and the sliding body 50 is placed on the boss , four rectangular parallelepiped shoulders wherein two adjacent shoulders of 90° are fixed with a differential fine-tuning mechanism 48, and the remaining two shoulders are fixed with a fixed pin 51, and the end of the drive rod of the differential fine-tuning mechanism 48 has a spherical rotation Pin 53, one end of the spring 5201 used for rotation is connected with the spherical rotating pin 53, and the other end is connected with the sliding body 50, one end of the spring 5202 used for fixing is connected with the fixed pin 51, and the other end is connected with the sliding body 50; adjust the two differentials Moving the fine-tuning mechanism 48, the rotary motion of the drive rod 56 is converted into the non-twisted linear motion of the spring 5201 for rotation through the rotating pin 53, and the different feed values of the two differential fine-tuning mechanisms 48 are adjusted to realize the sliding body 50 in the plane. Accurate positioning in any direction within 360°.

上述X-Y弹性微动工作台装置其特征为:差动微调机构48的驱动杆56端部加工有螺纹凹槽5601,球面转动销53大头内侧端面为一球面结构,球面压盖54的销子穿过的通孔内侧为一球面结构,把球面转动销53的大头向下沉入到驱动杆56的螺纹凹槽5601内,球面压盖54拧入到螺纹凹槽5601内,球面转动销53伸出球面压盖54外面相互接触球面部分构成球面万向铰链;第二壳体49底部凸台上表面加工有滑动平面导轨,滑动体50的上表面加工有用于Z向升降工作台装置B水平调整寻找第二激光位敏传感器112的零参考面时插标准试板用的凹槽5066、下表面加工有滑动平面导轨;壳体49内部凸台上的滑动导轨和滑动体50的下表面的导轨组成滑动导轨副。The above-mentioned X-Y elastic micro-motion workbench device is characterized in that: the end of the driving rod 56 of the differential fine-tuning mechanism 48 is processed with a threaded groove 5601, the inner end surface of the large head of the spherical rotating pin 53 is a spherical structure, and the pin of the spherical gland 54 wears The inner side of the passed through hole is a spherical structure, the big head of the spherical rotating pin 53 is sunk downward into the threaded groove 5601 of the driving rod 56, the spherical gland 54 is screwed into the threaded groove 5601, and the spherical rotating pin 53 extends Outer surfaces of the spherical gland 54 are in contact with the spherical parts to form a spherical universal hinge; the upper surface of the boss at the bottom of the second housing 49 is processed with a sliding plane guide rail, and the upper surface of the sliding body 50 is processed with a horizontal adjustment for the Z-direction elevating workbench device B. When looking for the zero reference plane of the second laser position sensitive sensor 112, insert the groove 5066 for the standard test plate, and the lower surface is processed with a sliding plane guide rail; the sliding guide rail on the inner boss of the housing 49 and the guide rail on the lower surface of the sliding body 50 Composed of sliding guide rail pair.

所述Z向升降工作台装置A包括步进电机57、弹性管联轴器59、中间支架58和驱动蜗杆轴60、轴承套66、第五轴承67、第六轴承64、第一立柱71、滚珠丝杠86、滚珠丝杠螺母82、蜗轮87、升降架81、蜗轮锁紧螺母88、立柱轴承座89、第七轴承74、第八轴承94,第一立柱71固定在基座3上X运动方向中心线上一侧,在第一立柱71的内部固定有导轨、中心轴线上有一个滚珠丝杠86,滚珠丝杠86上部固定有一个蜗轮87、中部装有一个随滚珠丝杠86运动而上下运动的滚珠丝杠螺母82,滚珠丝杠螺母82固定在升降架81上从而带动它沿导轨上下滑动,测量、反馈高度信号的第一激光位敏传感器99固定在升降架81上,蜗杆轴60轴线水平穿过第一立柱71的上部在第一立柱71的内部和蜗轮87啮合。The Z-direction lifting table device A includes a stepper motor 57, an elastic tube coupling 59, an intermediate bracket 58, a drive worm shaft 60, a bearing sleeve 66, a fifth bearing 67, a sixth bearing 64, a first column 71, Ball screw 86, ball screw nut 82, worm wheel 87, lifting frame 81, worm wheel lock nut 88, column bearing seat 89, seventh bearing 74, eighth bearing 94, the first column 71 is fixed on the base 3 X On one side of the center line of the moving direction, a guide rail is fixed inside the first column 71, and a ball screw 86 is arranged on the central axis. And the ball screw nut 82 moving up and down, the ball screw nut 82 is fixed on the lifting frame 81 so as to drive it to slide up and down along the guide rail, the first laser position sensitive sensor 99 for measuring and feedbacking the height signal is fixed on the lifting frame 81, the worm screw The axis of the shaft 60 horizontally passes through the upper part of the first column 71 and meshes with the worm wheel 87 inside the first column 71 .

上述Z向升降工作台装置A的特征为:轴承套66和第一立柱71上的凹槽7103的径向配合为间隙配合,调整轴承套66相对第一立柱71上的凹槽7103的轴向和径向位置可调整蜗杆轴60和蜗轮87的啮合位置和啮合间隙;伺服电机57和蜗杆轴60传动联轴器为弹性管联轴器;第一立柱71上固定有能拆卸的燕尾型凹槽导轨7107和矩形凹槽导轨7108,升降架81的燕尾导轨85和燕尾型凹槽导轨7107、矩形导轨101和调整垫片80及矩形凹槽导轨7108构成燕尾-矩形组合式导轨,此种组合式导轨加工制造容易、调整间隙方便、导向精度较高、刚度好有一定抗倾覆能力;蜗轮87固定在滚珠丝杠86上在第一立柱71内部和蜗杆轴60啮合,蜗轮87、蜗杆轴60、滚珠丝杠86组合成为一个蜗轮蜗杆减速机构,使得升降装置A结构紧凑、传动链短、传动精度高并有自锁功能;蜗杆轴60和蜗轮87润滑方式为润滑脂润滑;升降架81上加工有一个凹槽8101,滚珠丝杠螺母82嵌入到升降架81上的凹槽8101内。The above-mentioned Z-direction lifting worktable device A is characterized in that: the radial fit between the bearing sleeve 66 and the groove 7103 on the first column 71 is a clearance fit, and the axial direction of the bearing sleeve 66 relative to the groove 7103 on the first column 71 is adjusted. The meshing position and the meshing gap between the worm shaft 60 and the worm wheel 87 can be adjusted with the radial position; the transmission coupling of the servo motor 57 and the worm shaft 60 is an elastic tube coupling; the first column 71 is fixed with a detachable dovetail concave The groove guide rail 7107 and the rectangular groove guide rail 7108, the dovetail guide rail 85 of the lifting frame 81 and the dovetail groove guide rail 7107, the rectangular guide rail 101, the adjusting gasket 80 and the rectangular groove guide rail 7108 form a dovetail-rectangular combined guide rail. The type guide rail is easy to process and manufacture, convenient to adjust the clearance, high guiding precision, good rigidity and certain anti-overturning ability; the worm wheel 87 is fixed on the ball screw 86 and meshes with the worm shaft 60 inside the first column 71, and the worm wheel 87 and worm shaft 60 , Ball screw 86 is combined into a worm gear reduction mechanism, which makes the lifting device A compact in structure, short in transmission chain, high in transmission accuracy and has self-locking function; the lubrication method of worm shaft 60 and worm wheel 87 is grease lubrication; A groove 8101 is processed, and the ball screw nut 82 is embedded in the groove 8101 on the lifting frame 81 .

所述Z向升降工作台装置B包括滑动支座104、齿条108、升降箱体110、第九轴承116、第十轴承118、齿轮轴117、制动架119、制动棘轮副120、滑动套121、顶紧弹簧122、导向键123、制动轴124、第二立柱127,滑动支座104对称固定在基座3的Y运动方向中心轴线上两侧,第二立柱127的下方有双燕尾导轨,滑动支座104的上方有双燕尾槽导轨,第二立柱127沿导轨在滑动支座104上Y方向移动,第二立柱127的侧面有双燕尾导轨并固定有齿条108和透射光栅尺132的固定架,升降箱体110上加工有燕尾槽型导轨并固定有透射光栅尺132的滑动架,升降箱体110沿第二立柱127导轨上下移动,齿轮轴117的两端水平穿过升降箱体110并在升降箱体110内部和齿条108啮合,齿轮轴117的一端联结制动机构,升降箱体110上固定有测量直径信号的第二激光位敏传感器112,这样调整升降箱体110上下移动就能同时获得第二激光位敏传感器112测出的直径信号和透射光栅尺132测得的升降箱体110的高度调整信号。The Z-direction lifting table device B includes a sliding support 104, a rack 108, a lifting box 110, a ninth bearing 116, a tenth bearing 118, a gear shaft 117, a brake frame 119, a brake ratchet pair 120, a sliding Cover 121, top tight spring 122, guide key 123, brake shaft 124, second column 127, sliding support 104 are symmetrically fixed on both sides on the central axis of the Y movement direction of base 3, and there are two sides below the second column 127. Dovetail guide rails, there are double dovetail groove guide rails above the sliding support 104, the second column 127 moves along the guide rails in the Y direction on the sliding support 104, and the side of the second column 127 has double dovetail guide rails and is fixed with a rack 108 and a transmission grating The fixed frame of the ruler 132, the dovetail groove guide rail is processed on the lifting box 110 and the sliding frame of the transmission grating ruler 132 is fixed, the lifting box 110 moves up and down along the guide rail of the second column 127, and the two ends of the gear shaft 117 pass through it horizontally The lifting box 110 is engaged with the rack 108 inside the lifting box 110, and one end of the gear shaft 117 is connected with a braking mechanism. The second laser position sensitive sensor 112 for measuring the diameter signal is fixed on the lifting box 110, so that the lifting box is adjusted When the body 110 moves up and down, the diameter signal measured by the second laser position sensitive sensor 112 and the height adjustment signal of the lifting box 110 measured by the transmission grating ruler 132 can be obtained simultaneously.

上述Z向升降工作台装置B特征为:滑动支座104上固定有调整螺栓106、联结板105和紧固螺栓129组成的调整机构用来调整Z向升降工作台装置B的水平位置;齿条108用螺栓107固定在第二立柱127上,齿条加工制造容易、更换方便;齿条108和齿轮轴117为一对啮合的斜齿轮副;第二立柱127上的燕尾导轨1272卡到升降箱体110上燕尾凹槽导轨1101内,调整板130调整第二立柱127上的燕尾导轨1272和升降箱体110上的燕尾凹槽1101之间的装配间隙;制动机构的滑动套121和齿轮轴117的其中一端都带有棘轮齿,两者组成相互啮合的棘轮副120,压缩弹簧122装到空腔1171内和制动轴124一起控制滑动套121和齿轮轴117的啮合,滑动套121上有一个凹槽1211,导向键123一端卡在滑动套121上的凹槽1211内另一端卡在导向槽1191的键槽内,调整开始松开制动手轮126,弹簧122使相互啮合的棘轮副120分开,滑动套121在弹簧力122的作用下沿导向槽1191轴向移动,此时可完成升降调整,调整到指定位置后旋紧制动手轮126,滑动套121克服弹簧122的弹力复位,棘轮副120重新啮合,导向键123卡在导向槽1191的键槽内防止滑动套121转动,升降箱体110被制动不会因重力作用而下滑和改变高度方向尺寸。The above-mentioned Z-direction lifting worktable device B is characterized in that: the sliding support 104 is fixed with an adjustment mechanism composed of an adjustment bolt 106, a connecting plate 105 and a fastening bolt 129 to adjust the horizontal position of the Z-direction lifting worktable device B; 108 is fixed on the second column 127 with bolts 107, the rack is easy to manufacture and easy to replace; the rack 108 and the gear shaft 117 are a pair of meshing helical gear pairs; the dovetail guide rail 1272 on the second column 127 is stuck to the lifting box In the dovetail groove guide rail 1101 on the body 110, the adjustment plate 130 adjusts the assembly gap between the dovetail guide rail 1272 on the second column 127 and the dovetail groove 1101 on the lifting box body 110; the sliding sleeve 121 of the braking mechanism and the gear shaft One end of 117 has ratchet teeth, and the two form a ratchet pair 120 that meshes with each other. The compression spring 122 is installed in the cavity 1171 to control the engagement of the sliding sleeve 121 and the gear shaft 117 together with the brake shaft 124. On the sliding sleeve 121 There is a groove 1211, one end of the guide key 123 is stuck in the groove 1211 on the sliding sleeve 121, and the other end is stuck in the keyway of the guide groove 1191, and the adjustment begins to release the brake handwheel 126, and the spring 122 makes the ratchet pairs meshed with each other 120 is separated, and the sliding sleeve 121 moves axially along the guide groove 1191 under the action of the spring force 122. At this time, the lifting adjustment can be completed. After adjusting to the specified position, tighten the brake hand wheel 126, and the sliding sleeve 121 overcomes the elastic force of the spring 122 to reset , the ratchet pair 120 is re-engaged, the guide key 123 is stuck in the keyway of the guide groove 1191 to prevent the sliding sleeve 121 from rotating, and the lifting box 110 is braked and will not slide down and change the size in the height direction due to gravity.

第一激光位敏传感器99、信号调理电路、模数转换器、单片机组成测量和反馈高度信号的激光位敏传感器信号处理电路,第一激光位敏传感器99采集到纸杯或其他待测件的高度信号经过信号调理和模数转换把高度信息传送到单片机进行数据处理;第二激光位敏传感器112、信号调理电路、模数转换器、单片机组成测量直径信号的激光位敏传感器信号处理电路,第二激光位敏传感器112采集到的纸杯或其他待测件的直径信号经过信号调理和模数转换把测得直径信息传送到单片机进行数据处理;单片机、数模转换器、集成化恒流斩波驱动器、步进电机57组成步进电机伺服驱动信号处理电路,单片机把收集到的纸杯或其他待测件的高度信号和指令信息进行综合数据处理发送步进电机驱动控制指令,步进电机驱动控制指令信号经过数模转换变成模拟信号驱动集成化恒流斩波驱动器进而控制步进电机57的转动,步进电机伺服驱动信号处理电路和测量和反馈高度信号的激光位敏传感器信号处理电路组成可用来自动扫描高度基准零位、自动扫描测量Z轴方向待测件高度尺寸的闭环控制电路;透射光栅尺132、光电隔离电路、信号整形倍频鉴相细分电路、计数器、单片机组成光栅信号处理电路,透射光栅尺132把采集到的光信号经过光电隔离把光信号转换成电信号,电信号在经过信号整形倍频鉴相细分提高信号的分辨率,高分辨率的信号在经过计数器转化为数字信号传送到单片机,用来处理、显示锥度测量时所需的相邻两个测量面的直径和距离信号。The first laser position-sensitive sensor 99, signal conditioning circuit, analog-to-digital converter, and single-chip microcomputer form a laser position-sensitive sensor signal processing circuit for measuring and feeding back height signals, and the first laser position-sensitive sensor 99 collects the height of paper cups or other objects to be tested. After signal conditioning and analog-to-digital conversion, the height information is transmitted to the single-chip microcomputer for data processing; the second laser position-sensitive sensor 112, signal conditioning circuit, analog-to-digital converter, and single-chip microcomputer form a laser position-sensitive sensor signal processing circuit for measuring diameter signals. 2. The diameter signal of the paper cup or other objects to be measured collected by the laser position sensitive sensor 112 is transmitted to the single-chip microcomputer for data processing through signal conditioning and analog-to-digital conversion; The driver and the stepper motor 57 form a stepper motor servo drive signal processing circuit, and the single-chip microcomputer performs comprehensive data processing on the collected height signal and instruction information of the paper cup or other DUTs and sends the stepper motor drive control command, and the stepper motor drive control The command signal is transformed into an analog signal through digital-to-analog conversion to drive the integrated constant current chopper driver to control the rotation of the stepper motor 57, the stepper motor servo drive signal processing circuit and the laser position-sensitive sensor signal processing circuit for measuring and feedbacking the height signal. A closed-loop control circuit that can be used to automatically scan the height reference zero position, and automatically scan and measure the height of the workpiece in the Z-axis direction; the grating signal is composed of a transmission grating ruler 132, a photoelectric isolation circuit, a signal shaping frequency multiplication, phase detection and subdivision circuit, a counter, and a single-chip microcomputer. Processing circuit, the transmission grating ruler 132 converts the collected optical signal into an electrical signal through photoelectric isolation, and the electrical signal undergoes signal shaping, frequency multiplication, phase detection and subdivision to improve the resolution of the signal, and the high-resolution signal passes through the counter It is converted into a digital signal and sent to a single-chip microcomputer to process and display the diameter and distance signals of two adjacent measurement surfaces required for taper measurement.

所述的纸杯测量仪,其特征在于X-Y工作台导轨型式为球面滚动轴承-V型导轨副和球面滚动轴承-平面导轨副,也可以选用滚柱轴承-平面导轨副和滚柱轴承-V型导轨副等其他结构形式。The paper cup measuring instrument is characterized in that the X-Y workbench guide rail type is a spherical rolling bearing-V-shaped guide rail pair and a spherical rolling bearing-plane guide rail pair, and a roller bearing-plane guide rail pair and a roller bearing-V-shaped guide rail pair can also be selected. and other structural forms.

所述的纸杯测量仪,其特征在于旋转工作台的主动齿轮29和从动齿轮32为一对啮合的斜伞齿轮副,其法向齿廓线可为渐开线、圆弧等型式,进一步的型式可用蜗杆、蜗轮啮合等结构来实现其功能。The paper cup measuring instrument is characterized in that the driving gear 29 and the driven gear 32 of the rotary table are a pair of meshing helical bevel gear pairs, and its normal tooth profile can be involute, arc, etc., further The type can use worm, worm gear meshing and other structures to realize its function.

所述的纸杯测量仪,其特征在于旋转工作台的轴承压盖24、摩擦片2501、第一弹簧2502和第二弹簧2503组合成的微型制动结构也可采用螺栓顶紧装置等其他径向力锁紧装置或轴向力锁紧装置。The paper cup measuring instrument is characterized in that the miniature braking structure composed of the bearing gland 24 of the rotary table, the friction plate 2501, the first spring 2502 and the second spring 2503 can also adopt other radial braking devices such as bolt tightening devices. Force locking device or axial force locking device.

所述的纸杯测量仪,其特征在于Z向升降工作台装置A的升降架81上的双燕尾导轨85和固定在第一立柱71上的燕尾槽导轨7107、矩形导轨副101和调整垫80及矩形凹槽导轨副7108组合成的燕尾-矩形组合式导轨,也可为双燕尾导轨、双圆柱形导轨等型式。The paper cup measuring instrument is characterized in that the double dovetail guide rail 85 on the lifting frame 81 of the Z-direction lifting worktable device A, the dovetail groove guide rail 7107 fixed on the first column 71, the rectangular guide rail pair 101 and the adjustment pad 80 and The dovetail-rectangular combined guide rail formed by the combination of rectangular groove guide rail pairs 7108 can also be double dovetail guide rails, double cylindrical guide rails and other types.

所述的纸杯测量仪,其特征在于Z向升降工作台装置A的伺服驱动电机57和蜗杆轴60之间用弹性管联轴器59相联,联轴器也可采用十字滑块联轴器、套筒联轴器、金属膜片联轴器、波纹管联轴器等精密弹性联轴器结构型式。The paper cup measuring instrument is characterized in that the servo drive motor 57 of the Z-direction lifting table device A and the worm shaft 60 are connected by an elastic tube coupling 59, and the coupling can also be an Oldham coupling. , Sleeve coupling, metal diaphragm coupling, bellows coupling and other precision elastic coupling structure types.

所述的纸杯测量仪,其特征在于Z向升降工作台装置B的滑动支座104和第二立柱127构成的双燕尾导轨副及Z向升降工作台装置B的第二立柱127和升降箱体110之间的双燕尾导轨副可以采用燕尾-矩形组合式导轨等结构型式。The paper cup measuring instrument is characterized in that the sliding support 104 and the second column 127 of the Z-direction lifting worktable device B constitute the double dovetail guide rail pair, and the second column 127 and the lifting box of the Z-direction lifting worktable device B The pair of double dovetail guide rails between 110 can adopt structural types such as dovetail-rectangular combined guide rails.

所述的纸杯测量仪,其特征在于Z向升降工作台装置B的升降箱体110的制动采用由滑动套121和齿轮轴117上的棘轮等部件构成的棘轮副120,也可采用摩擦轮逆止结构、螺栓或螺旋顶紧机构等轴向力锁紧机构或径向力锁紧机构型式。The paper cup measuring instrument is characterized in that the braking of the lifting box 110 of the Z-direction lifting worktable device B adopts a ratchet pair 120 composed of a sliding sleeve 121 and a ratchet wheel on the gear shaft 117, and a friction wheel can also be used. Types of axial force locking mechanism or radial force locking mechanism such as backstop structure, bolt or screw tightening mechanism.

所述的纸杯测量仪,其特征在于位置检测传感器132为投射光栅尺,也可采用磁尺等位置检测元件。The paper cup measuring instrument is characterized in that the position detection sensor 132 is a projected grating scale, and a position detection element such as a magnetic ruler may also be used.

采用了以上结构,纸杯测量仪可以方便、精确、快速的测量纸杯或纸碗的高度、锥度、上口和下底直径等几何参数。With the above structure, the paper cup measuring instrument can conveniently, accurately and quickly measure the geometric parameters such as the height, taper, upper opening and lower bottom diameter of the paper cup or paper bowl.

附图说明Description of drawings

图1A为纸杯测量仪X-Y工作台装置局部剖视主视图Figure 1A is a partial cutaway front view of the X-Y workbench device of the paper cup measuring instrument

图1B为纸杯测量仪X-Y工作台装置局部剖视俯视图Figure 1B is a partial sectional top view of the X-Y workbench device of the paper cup measuring instrument

图2为图1A和图1B的局部剖视放大图Fig. 2 is a partially sectional enlarged view of Fig. 1A and Fig. 1B

图3为纸杯测量仪旋转工作台装置局部剖视主视图Figure 3 is a partial cutaway front view of the rotary table device of the paper cup measuring instrument

图4为图3的局部剖视放大图。FIG. 4 is an enlarged partial cross-sectional view of FIG. 3 .

图5为纸杯测量仪X-Y弹性微动工作台装置局部剖视主视图。Fig. 5 is a partial sectional front view of the X-Y elastic micro-motion workbench device of the paper cup measuring instrument.

图6为纸杯测量仪X-Y弹性微动工作台装置局部剖视俯视图。Fig. 6 is a partial sectional top view of the X-Y elastic micro-motion workbench device of the paper cup measuring instrument.

图7为图5的局部剖视放大图。FIG. 7 is an enlarged partial cross-sectional view of FIG. 5 .

图8为纸杯测量仪Z向升降工作台装置A横面局部剖视图。Fig. 8 is a partial cross-sectional view of the Z-direction lifting worktable device A of the paper cup measuring instrument.

图9为图8纵向局部立柱导轨剖视图。Fig. 9 is a sectional view of the longitudinal part of the column guide rail in Fig. 8 .

图10为图8纵向局部伺服驱动装置剖视图。Fig. 10 is a cross-sectional view of the longitudinal partial servo drive device in Fig. 8 .

图11为纸杯测量仪Z向升降工作台装置B横面局部剖视图。Fig. 11 is a partial cross-sectional view of the Z-direction lifting worktable device B of the paper cup measuring instrument.

图12为图11纵向局部剖视图。Fig. 12 is a longitudinal partial sectional view of Fig. 11 .

图13为纸杯测量仪装配主视图Figure 13 is the assembly front view of the paper cup measuring instrument

图14为纸杯测量仪装配俯视图Figure 14 is an assembly top view of the paper cup measuring instrument

图15为纸杯测量仪信号处理单元控制信号原理图。Fig. 15 is a schematic diagram of control signals of the signal processing unit of the paper cup measuring instrument.

具体实施方式Detailed ways

下面结合说明书附图对本发明作进一步详述。The present invention will be described in further detail below in conjunction with the accompanying drawings of the description.

本发明纸杯测量仪的技术方案包括几何对中瞄准和伺服驱动技术方案、位置检测和信号采集处理技术方案等两大部分,其中几何对中瞄准和伺服驱动技术方案由X-Y工作台装置技术方案、旋转工作台装置技术方案、X-Y弹性微动工作台装置技术方案和Z向升降工作台装置A、B技术方案组成。The technical scheme of the paper cup measuring instrument of the present invention includes two major parts: geometric centering aiming and servo drive technical scheme, position detection and signal acquisition and processing technical scheme, etc., wherein the geometric centering aiming and servo driving technical scheme consists of X-Y workbench device technical scheme, It is composed of the technical scheme of the rotary table device, the technical scheme of the X-Y elastic micro-motion worktable device, and the A and B technical schemes of the Z-direction lifting table device.

所述X-Y工作台装置技术方案是:见图1A、图1B、图2、图13、图14所示,包括X向差动微调驱动机构1、Y向差动微调驱动机构2、机座3、水平调整螺钉4、X向工作台5、Y向工作台6、第一滚动轴承7、第二滚动轴承8、球面滚动轴承-V型导轨副9、球面滚动轴承-平面导轨副10、第一轴承限位螺钉13、第二轴承限位螺钉14、第一内六角螺栓15、第二内六角螺栓16、第一联结板17、第二联结板18、第一背母19、第二背母20、内六角螺栓21、球形铰链22等部件;基座3既是整台纸杯测量仪的基础底座,又是X向工作台5滑动导轨副的一部分,它的上表面加工有V型导轨凹槽;X向工作台5放在基座3的上面,其上下表面分别加工有V型导轨和V型导轨-平面导轨组合式导轨,第一轴承7夹在基座3和X向工作台5之间,轴承限位螺钉13限制第一轴承7的X方向直线移动量,X向工作台5和固定在基座3上的X向差动微调驱动机构1通过球形铰链22相联,调节X向差动微调驱动机构1实现X向工作台5的直线运动;Y向工作台6放在X向工作台5的上面,其上表面加工有T型凹槽6005、下表面加工有V型导轨-平面导轨组合式导轨,第二轴承8夹在X向工作台5和Y向工作台6之间,轴承限位螺钉14限制第二轴承8的Y方向直线移动量,Y向工作台6和固定在基座3上的Y向差动微调驱动机构2通过球形铰链接头22相联,调节Y向差动微调驱动机构2实现Y向工作台6的直线运动;球形铰链22装配时球头座2201嵌入到基座3上的凹槽2200内,球头2202紧贴球头座2201并保证它们之间球面接触,球头压盖2203压在球头2202上并留有调整间隙用螺栓2204固定,其结构保证X向工作台5和Y向工作台6反向运动间隙小、调整定位精度高。前述X-Y工作台装置具有几何精度高、系统的静刚度好、工作台传动受系统重力、摩擦力或其他外力作用产生相应的受力变形较小、工作台的定位精度和重复定位精度较高等特点。The technical solution of the X-Y worktable device is as shown in Fig. 1A, Fig. 1B, Fig. 2, Fig. 13 and Fig. 14, including X-direction differential fine-tuning driving mechanism 1, Y-direction differential fine-tuning driving mechanism 2, and base 3 , Horizontal adjustment screw 4, X-direction worktable 5, Y-direction worktable 6, first rolling bearing 7, second rolling bearing 8, spherical rolling bearing-V-shaped guide rail pair 9, spherical rolling bearing-plane guide rail pair 10, first bearing limit Screw 13, the second bearing limit screw 14, the first hexagon socket bolt 15, the second hexagon socket bolt 16, the first connecting plate 17, the second connecting plate 18, the first back nut 19, the second back nut 20, the inner Hexagonal bolts 21, spherical hinges 22 and other components; the base 3 is not only the basic base of the whole paper cup measuring instrument, but also a part of the sliding guide pair of the X-direction workbench 5, and its upper surface is processed with V-shaped guide rail grooves; X-direction The worktable 5 is placed on the base 3, and its upper and lower surfaces are respectively processed with V-shaped guide rails and V-shaped guide rail-plane guide rail combined guide rails. The first bearing 7 is sandwiched between the base 3 and the X-direction workbench 5. The bearing The limit screw 13 limits the linear movement of the first bearing 7 in the X direction. The X-direction worktable 5 and the X-direction differential fine-tuning drive mechanism 1 fixed on the base 3 are connected through a spherical hinge 22 to adjust the X-direction differential fine-tune The driving mechanism 1 realizes the linear movement of the X-direction table 5; the Y-direction table 6 is placed on the X-direction table 5, and its upper surface is processed with a T-shaped groove 6005, and the lower surface is processed with a V-shaped guide rail-plane guide rail combination Type guide rail, the second bearing 8 is sandwiched between the X-direction worktable 5 and the Y-direction worktable 6, the bearing limit screw 14 limits the linear movement of the second bearing 8 in the Y-direction, and the Y-direction worktable 6 and the base are fixed The Y-direction differential fine-tuning drive mechanism 2 on 3 is connected through the spherical hinge joint 22, and the Y-direction differential fine-adjustment drive mechanism 2 is adjusted to realize the linear movement of the Y-direction workbench 6; when the spherical hinge 22 is assembled, the ball head seat 2201 is embedded in the base In the groove 2200 on the seat 3, the ball head 2202 is close to the ball head seat 2201 and ensures the spherical contact between them. The ball head gland 2203 is pressed on the ball head 2202 and fixed with the bolt 2204 with an adjustment gap. Its structure ensures The X-direction workbench 5 and the Y-direction workbench 6 have a small reverse movement gap and high adjustment and positioning accuracy. The above-mentioned X-Y table device has the characteristics of high geometric accuracy, good static stiffness of the system, relatively small stress and deformation caused by the transmission of the worktable due to the action of system gravity, friction or other external forces, high positioning accuracy and repeat positioning accuracy of the worktable, etc. .

所述旋转工作台装置技术方案:见图3、图4、图13、图14所示,包括第一壳体23、轴承压盖24、第三轴承27、主动齿轮29、旋转工作面30、从动齿轮32、第四轴承33、从动齿轮轴35、推力轴承36、刻度尺41、驱动轴43等部件;装配的步骤为:第一步首先把两个轴承27背靠背装在驱动轴43上用挡圈42使其固定不能发生轴向移动,装好上述组件的驱动轴43穿过通孔2301并使轴承嵌入到凹槽2302内,外侧驱动轴43穿过通孔2401先后装上摩擦片2501、第一弹簧2502、键44、手轮25、第二弹簧2503、背母26并让弹簧2502卡在摩擦片2501和手轮25的弹簧固定槽内,螺钉28穿过通孔2402把轴承压盖24固定紧,再把键39和主动齿轮29在第一壳体23的内部装在驱动轴43上并用弹簧垫40、背母37固定;第二步从动齿轮轴35装上键38后穿过通孔2303再装上推力轴承36的止推盘和滚珠及其保持架,轴承36的推力盘、两背靠背的轴承33分别卡到凹槽3201、3202内连同从动齿轮32一起装到从动齿轮轴35上,轴承压盖45压紧轴承33并用弹簧垫46和背母34紧固,此时应保证主动齿轮29和从动齿轮32啮合良好,必要时调整零部件配合尺寸;第三步把调整垫47、旋转工作面30放到从动齿轮32上再使螺栓31分别穿过通孔3021、4701拧入到螺纹通孔3203内固定,最后把刻度尺41的主尺4102、游标尺4101分别固定在第一壳体23上和旋转工作面板30上。装配完毕用手轻轻向外拉动驱动手轮25,此时摩擦片2501和轴承压盖24分开并能够轻松无卡阻的调整旋转工作面30的角度值。The technical solution of the rotary table device: see Fig. 3, Fig. 4, Fig. 13 and Fig. 14, including a first housing 23, a bearing gland 24, a third bearing 27, a driving gear 29, a rotating working surface 30, Parts such as driven gear 32, the 4th bearing 33, driven gear shaft 35, thrust bearing 36, scale 41, drive shaft 43; The step of assembling is: the first step first two bearings 27 are contained on drive shaft 43 back to back The retaining ring 42 is used to fix it so that it cannot move axially. The drive shaft 43 with the above components installed passes through the through hole 2301 and the bearing is embedded in the groove 2302. The outer drive shaft 43 passes through the through hole 2401 and installs the friction Plate 2501, first spring 2502, key 44, hand wheel 25, second spring 2503, back nut 26 and let spring 2502 be stuck in the spring fixing groove of friction plate 2501 and hand wheel 25, screw 28 passes through hole 2402 Bearing cover 24 is fixed tightly, and key 39 and driving gear 29 are contained on the drive shaft 43 in the inside of first housing 23 and fix with spring pad 40, back nut 37; Second step driven gear shaft 35 loads onto key After 38, go through the through hole 2303 and then install the thrust plate, balls and its cage of the thrust bearing 36. The thrust plate of the bearing 36 and the two back-to-back bearings 33 are respectively stuck in the grooves 3201, 3202 together with the driven gear 32 Install it on the driven gear shaft 35, press the bearing cover 45 against the bearing 33 and fasten it with the spring pad 46 and the back nut 34. At this time, ensure that the driving gear 29 and the driven gear 32 mesh well, and adjust the matching dimensions of the parts if necessary The third step is to put the adjustment pad 47 and the rotating working surface 30 on the driven gear 32 and then make the bolts 31 pass through the through holes 3021, 4701 to be screwed into the threaded through holes 3203 for fixing, and finally put the main scale of the scale 41 4102 and the vernier scale 4101 are respectively fixed on the first casing 23 and the rotating working panel 30 . After assembling, gently pull the driving handwheel 25 outwards by hand. At this time, the friction plate 2501 and the bearing gland 24 are separated and the angle value of the rotating working surface 30 can be adjusted easily without jamming.

所述X-Y弹性微动工作台的技术方案是:见图5、图6、图7、图13、图14,包括差动微调机构48、第二壳体49、滑动体50、固定销51、用于转动的弹簧5201、用于固定的弹簧5202、球面转动销53、球面压盖54、驱动杆56等部件;装配的步骤为:让差动微调机构48的固定端穿过通孔4901内并用背母55背紧,球面转动销53装入到凹槽5601内再装球面压盖54,用于转动的弹簧5201联结球面转动销53和滑动体50;用于固定的弹簧5202联结固定销51和联结滑动体50;调整两个驱动微调机构48,球面转动销53、球面压盖54、驱动杆56等部件构成的球形铰链传递直线位移给用于转动的弹簧5201,达到使带有滑动面和凹槽5066的滑动体50能够在壳体49的滑动导轨面上小范围沿360°方向任意调整的目的。The technical solution of the X-Y elastic micro-motion workbench is: see Fig. 5, Fig. 6, Fig. 7, Fig. 13, Fig. 14, including differential fine-tuning mechanism 48, second housing 49, sliding body 50, fixed pin 51, The spring 5201 for rotation, the spring 5202 for fixing, the spherical rotating pin 53, the spherical gland 54, the driving rod 56 and other components; the assembly steps are: let the fixed end of the differential fine-tuning mechanism 48 pass through the through hole 4901 And use the back nut 55 to tighten the back, the spherical rotating pin 53 is packed into the groove 5601 and then the spherical gland 54 is installed, the spring 5201 for rotating is connected with the spherical rotating pin 53 and the sliding body 50; the spring 5202 for fixing is connected with the fixed pin 51 and connecting sliding body 50; adjust two driving fine-tuning mechanisms 48, spherical hinges such as spherical turning pin 53, spherical gland 54, driving rod 56 and other components to transmit linear displacement to the spring 5201 for rotation, so as to achieve the effect of sliding The sliding body 50 of the surface and the groove 5066 can be arbitrarily adjusted along the 360° direction in a small range on the sliding guide surface of the housing 49 .

所述X-Y弹性微动工作台装置、旋转工作台装置和X-Y工作台装置的组合装配技术方案,见图1A、图1B、图3、图4、图5、图6、图7、图13、图14:首先把T型螺栓6006卡入到T型凹槽6005内并穿过旋转工作台装置的螺栓孔2304后用冕型螺帽6007固定,再把X-Y弹性微动工作台装置放置到旋转工作台装置的旋转工作面30上,螺钉4903穿过通孔4902拧入到螺纹孔3003内固定联结X-Y弹性工作台装置。The combined assembly technical scheme of the X-Y elastic micro-motion table device, rotary table device and X-Y table device is shown in Fig. 1A, Fig. 1B, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 13, Figure 14: First, insert the T-shaped bolt 6006 into the T-shaped groove 6005 and pass through the bolt hole 2304 of the rotary table device, then fix it with the crown nut 6007, and then place the X-Y elastic micro-motion table device on the rotary On the rotating working surface 30 of the workbench device, the screw 4903 is screwed into the threaded hole 3003 through the through hole 4902 to fix and connect the X-Y elastic workbench device.

所述Z向升降工作台装置A技术方案是:见图1A、图1B、图8、图9、图10、图13、图14,包括伺服驱动电机57、中间支架58、弹性管联轴器59、蜗杆轴60、第五轴承64、第六轴承67、第七轴承74、第八轴承94、第一立柱71、升降架81、滚珠丝杠螺母82、滚珠丝杠86、蜗轮87、立柱轴承座89、第一激光位敏传感器99等部件,其装配步骤为:第一步把燕尾型凹槽导轨7107和矩形凹槽导轨7108分别用螺栓固定在第一立柱71上,再把升降架81的燕尾型导轨85卡入到第一立柱71上的燕尾型凹槽7107内,把矩形导轨101和调整垫80卡入到矩形凹槽7108内,内六角螺栓79穿过通孔7801拧入到螺纹孔7109内把挡板78牢牢固定;第二步把键102装到滚珠丝杠轴上后把蜗轮87压装到轴8601部分并紧靠凸肩8602,蜗轮锁紧螺母88紧固蜗轮87,接着把滚珠丝杠86放入第一立柱71内并让其端部8603穿过空间7115,在穿过凹槽8101前把滚珠丝杠螺母82旋到滚珠丝杠86上并反复调整其位置直至光轴8603部分能够伸入到凹槽7116,滚珠丝杠86穿过通孔7601把轴承压盖76、第七轴承74、锁紧背母73先后装到滚珠丝杠86上,整体移动滚珠丝杠等部件调整合适位置并让螺栓75穿过通孔7602拧入到螺纹孔7110内紧固轴承压盖76,同时让螺栓84穿过通孔8201拧入到螺纹孔8102内使滚珠丝杠螺母82嵌入到凹槽8101内和升降架81固定联结为一体;第三步装配立柱轴承座89,让光轴8604部分穿过通孔8901后内六角螺栓95穿过通孔8903拧入到螺纹孔7111内把立柱轴承座89固定在第一立柱71上,然后再把第八轴承94装配到轴8604端并使其嵌入到凹槽8902内再用锁紧螺母92固定,最后内六角螺栓93穿过通孔9001拧入到螺纹孔8904内把轴承压盖90固定;第四步使蜗杆轴60穿过通孔7101和7102,在伺服驱动端把第五轴承64装上并卡到凹槽7105内,蜗杆轴60穿过通孔5801,中间支架58压紧第五轴承64让内六角螺栓63穿过通孔5802拧入到螺纹孔7106内固定,在另一侧蜗杆轴60穿过放到凹槽7103内的轴承套66的通孔6601后把第六轴承67装到蜗杆轴60上并嵌入到凹槽6602内,调整轴承套66的位置可以调整蜗杆轴60的位置使其和蜗轮87精确啮合,然后内六角螺栓70把轴承套66固定在第一立柱71上,同时锁紧背母72固定第六轴承67,最后把轴承压盖68装上,螺栓69压紧轴承压盖68拧入到螺纹孔7104内固定拧紧;第五步伺服驱动电机57穿过通孔5803卡到凹槽5804内,弹性管联轴器59的两端分别装到蜗杆轴60和伺服电机轴5702上并用紧定螺钉62固定,调整伺服驱动电机的位置使其和蜗杆轴60保持精确轴对中,最后用内六角螺栓61把它固定在中间支架58上;第六步把联结板97用螺栓98固定在升降架81上,再用螺钉100把第一激光位敏传感器99固定在联结板97上;第七步螺栓140拧入到螺纹孔3011把Z向升降工作台装置A固定在机座3上。The technical solution of the Z-direction lifting workbench device A is: see Figure 1A, Figure 1B, Figure 8, Figure 9, Figure 10, Figure 13, and Figure 14, including a servo drive motor 57, an intermediate bracket 58, and an elastic tube coupling 59. Worm shaft 60, fifth bearing 64, sixth bearing 67, seventh bearing 74, eighth bearing 94, first column 71, lifting frame 81, ball screw nut 82, ball screw 86, worm wheel 87, column Bearing seat 89, the first laser position sensitive sensor 99 and other parts, the assembly steps are: the first step is to fix the dovetail groove guide rail 7107 and the rectangular groove guide rail 7108 respectively on the first column 71 with bolts, and then the lifting frame The dovetail guide rail 85 of 81 is snapped into the dovetail groove 7107 on the first column 71, the rectangular guide rail 101 and the adjustment pad 80 are snapped into the rectangular groove 7108, and the hexagon socket bolt 79 is screwed in through the through hole 7801 Fix the baffle 78 firmly in the threaded hole 7109; in the second step, install the key 102 on the ball screw shaft, press the worm wheel 87 onto the shaft 8601 and close to the shoulder 8602, and tighten the worm wheel lock nut 88 Worm wheel 87, then put the ball screw 86 into the first column 71 and let its end 8603 pass through the space 7115, screw the ball screw nut 82 onto the ball screw 86 before passing through the groove 8101 and adjust repeatedly Its position until the optical axis 8603 part can extend into the groove 7116, and the ball screw 86 passes through the through hole 7601 to install the bearing gland 76, the seventh bearing 74, and the locking back nut 73 on the ball screw 86 successively. Move the ball screw and other components to adjust the proper position and screw the bolt 75 through the through hole 7602 into the threaded hole 7110 to fasten the bearing gland 76, and at the same time let the bolt 84 pass through the through hole 8201 and screw into the threaded hole 8102 to make the ball The lead screw nut 82 is embedded in the groove 8101 and fixedly connected with the lifting frame 81; the third step is to assemble the column bearing seat 89, let the optical axis 8604 part pass through the through hole 8901, and then the inner hexagon bolt 95 is screwed in through the through hole 8903 Fix the column bearing seat 89 on the first column 71 in the threaded hole 7111, then assemble the eighth bearing 94 to the end of the shaft 8604 and make it embedded in the groove 8902 and then fix it with the lock nut 92, and finally the inner hexagon The bolt 93 is screwed into the threaded hole 8904 through the through hole 9001 to fix the bearing gland 90; the fourth step is to make the worm shaft 60 pass through the through holes 7101 and 7102, and install the fifth bearing 64 on the servo drive end and snap it into the In the groove 7105, the worm shaft 60 passes through the through hole 5801, and the intermediate bracket 58 presses the fifth bearing 64 so that the hexagon socket bolt 63 passes through the through hole 5802 and is screwed into the threaded hole 7106 for fixing, and the worm shaft 60 passes through on the other side. After passing through the through hole 6601 of the bearing sleeve 66 in the groove 7103, the sixth bearing 67 is installed on the worm shaft 60 and embedded in the groove 6602. Adjusting the position of the bearing sleeve 66 can adjust the position of the worm shaft 60 to make it Mesh with the worm wheel 87 accurately, then the hexagon socket bolt 70 fixes the bearing sleeve 66 on the first column 71, and at the same time locks the back nut 72 to fix the sixth bearing 67, and finally installs the bearing cover 68, and the bolt 69 compresses the bearing pressure The cover 68 is screwed into the threaded hole 7104 and fixedly tightened; the fifth step is that the servo drive motor 57 passes through the through hole 5803 and is stuck in the groove 5804, and the two ends of the elastic tube coupling 59 are installed on the worm shaft 60 and the servo motor shaft respectively. 5702 and fix it with set screws 62, adjust the position of the servo drive motor so that it is precisely aligned with the worm shaft 60, and finally fix it on the middle bracket 58 with hexagon socket bolts 61; the sixth step is to use the connecting plate 97 The bolt 98 is fixed on the lift frame 81, and then the first laser position sensitive sensor 99 is fixed on the connecting plate 97 with the screw 100; the seventh step is to screw the bolt 140 into the threaded hole 3011 to fix the Z-direction lifting table device A on the machine Seat 3.

所述Z向升降工作台装置B技术方案是:见图1A、图1B、图11、图12、图14,包括滑动支座104、齿条108、升降箱体110、第二激光位敏传感器112、第九轴承116和第十轴承118、齿轮轴117、制动架119、制动棘轮副120、滑动套121、顶紧弹簧122、导向键123、制动轴124、第二立柱127等部件;其装配步骤为:第一步,用内六角螺栓141把滑动支座104固定在机座3上并使其拧入到螺纹孔3010内,第二立柱127下面的双燕尾型导轨卡到滑动支座104的燕尾型导轨凹槽内并使其能够灵活移动,紧固螺栓129把调整板105固定在滑动支座上,调整螺栓106调整第二立柱127位置后用紧定螺栓128固定;第二步,内六角螺栓107穿过通孔1081拧入螺纹孔1271内把齿条108固定在第二立柱127上,升降箱体110和第二立柱127装配并使第二立柱127上的双燕尾导轨1272、调整板130卡入升降体110上的凹槽1101内再用螺栓131调整紧固;第三步让齿轮轴117端先后穿过通孔1103、1102,在升降手轮109侧第九轴承116装到齿轮轴117上并嵌入到凹槽1104内,内六角螺栓133穿过通孔1151拧入到螺纹孔1105内压紧套在齿轮轴117上的轴承压盖115,升降手轮109、键装配到齿轮轴117上并用螺母114紧固,另一侧第十轴承118装到齿轮轴117上并嵌入到凹槽1106内;第四步制动手轮126和键装在拧入到螺纹孔1192内的制动轴124上用背母125固定,然后再把导向键123部分卡到滑动套121的凹槽1211内并连同滑动套121一起装入到导向槽1191内,弹簧122放到孔1171内后再把螺栓134拧入到螺纹孔1107内紧固制动架119并使其压紧轴承118;第五步把透射光栅尺132的安装架(或固定架)固定在第二立柱127上、运输架(或滑动架)安装固定在升降箱体110上并反复调整二者之间的间隙,此时用手轻轻驱动升降手轮109在制动手轮126松开的情况下升降箱体110能够轻松上下移动,轻轻旋转制动手轮126在棘轮副120啮合的情况下保证升降箱体110制动准确;第六步把第二激光位敏传感器112用螺钉113固定在联结板111上。The technical solution of the Z-direction lifting workbench device B is: see Figure 1A, Figure 1B, Figure 11, Figure 12, Figure 14, including a sliding support 104, a rack 108, a lifting box 110, a second laser position sensitive sensor 112. Ninth bearing 116 and tenth bearing 118, gear shaft 117, brake frame 119, brake ratchet pair 120, sliding sleeve 121, tension spring 122, guide key 123, brake shaft 124, second column 127, etc. Components; the assembly steps are as follows: the first step, fix the sliding support 104 on the machine base 3 with the hexagon socket bolt 141 and screw it into the threaded hole 3010, and the double dovetail guide rail below the second column 127 snaps into the In the dovetail guide rail groove of sliding support 104 and make it can move flexibly, fastening bolt 129 fixes adjustment plate 105 on the sliding support, and adjusting bolt 106 is fixed with fastening bolt 128 after adjusting the second column 127 position; In the second step, the hexagon socket bolt 107 passes through the through hole 1081 and is screwed into the threaded hole 1271 to fix the rack 108 on the second column 127, and the lifting box 110 and the second column 127 are assembled to make the double on the second column 127 The dovetail guide rail 1272 and the adjustment plate 130 are snapped into the groove 1101 on the lifting body 110 and then adjusted and tightened with bolts 131; in the third step, the end of the gear shaft 117 passes through the through holes 1103 and 1102 successively, and the second on the side of the lifting hand wheel 109 The nine bearings 116 are installed on the gear shaft 117 and embedded in the groove 1104, the hexagon socket bolt 133 is screwed into the threaded hole 1105 through the through hole 1151, and the bearing cover 115 which is sleeved on the gear shaft 117 is pressed tightly, and the lifting handwheel 109. The key is assembled on the gear shaft 117 and fastened with the nut 114, and the tenth bearing 118 on the other side is installed on the gear shaft 117 and embedded in the groove 1106; the fourth step is to install the brake hand wheel 126 and the key on the screwed Fix the brake shaft 124 in the threaded hole 1192 with the back nut 125, then snap the guide key 123 part into the groove 1211 of the sliding sleeve 121 and put it into the guide groove 1191 together with the sliding sleeve 121, and the spring 122 Put the bolt 134 into the threaded hole 1107 to tighten the brake frame 119 and make it press the bearing 118 after being put in the hole 1171; On the two columns 127, the transport frame (or sliding frame) is installed and fixed on the lifting box 110 and the gap between the two is repeatedly adjusted. At this time, the lifting hand wheel 109 is gently driven by hand when the braking hand wheel 126 is released. The lower lift box 110 can easily move up and down, and gently rotate the brake hand wheel 126 to ensure that the lift box 110 brakes accurately when the ratchet pair 120 is engaged; the sixth step is to fix the second laser position sensitive sensor 112 with screws 113 On the joint plate 111.

所述位置检测和信号采集处理技术方案是,见图15,第一激光位敏传感器99、信号调理电路、模数转换器、单片机组成测量和反馈高度信号的激光位敏传感器信号处理电路,第一激光位敏传感器99采集到纸杯或其他待测件的高度信号经过信号调理和模数转换把高度信息传送到单片机进行数据处理;第二激光位敏传感器112、信号调理电路、模数转换器、单片机组成测量直径信号的激光位敏传感器信号处理电路,第二激光位敏传感器112采集到的纸杯或其他待测件的直径信号经过信号调理和模数转换把测得直径信息传送到单片机进行数据处理;单片机、数模转换器、集成化恒流斩波驱动器、步进电机57组成步进电机伺服驱动信号处理电路,单片机把收集到的纸杯或其他待测件的高度信号和指令信息进行综合数据处理发送步进电机驱动控制指令,步进电机驱动控制指令信号经过数模转换变成模拟信号驱动集成化恒流斩波驱动器进而控制步进电机57的转动,步进电机伺服驱动信号处理电路和测量和反馈高度信号的激光位敏传感器信号处理电路组成可用来自动扫描高度基准零位、自动扫描测量Z轴方向待测件高度尺寸的全闭环控制回路;透射光栅尺132、光电隔离电路、信号整形倍频鉴相细分电路、计数器、单片机组成光栅信号处理电路,透射光栅尺132把采集到的光信号经过光电隔离把光信号转换成电信号,电信号在经过信号整形倍频鉴相细分提高信号的分辨率,高分辨率的信号在经过计数器转化为数字信号传送到单片机,用来处理、显示锥度测量时所需的相邻两个测量面的直径和距离信号。The technical solution for position detection and signal acquisition and processing is, as shown in Fig. 15, the first laser position sensitive sensor 99, signal conditioning circuit, analog-to-digital converter, single chip microcomputer to form a laser position sensitive sensor signal processing circuit for measuring and feedbacking height signals, the first A laser position-sensitive sensor 99 collects the height signal of the paper cup or other parts to be tested, and transmits the height information to the single-chip microcomputer for data processing through signal conditioning and analog-to-digital conversion; the second laser position-sensitive sensor 112, signal conditioning circuit, analog-to-digital converter 1. The single-chip microcomputer forms the signal processing circuit of the laser position-sensitive sensor for measuring the diameter signal, and the diameter signal of the paper cup or other objects to be tested collected by the second laser position-sensitive sensor 112 transmits the measured diameter information to the single-chip microcomputer through signal conditioning and analog-to-digital conversion. Data processing; single-chip microcomputer, digital-to-analog converter, integrated constant current chopper driver, and stepping motor 57 form a stepping motor servo drive signal processing circuit, and the single-chip microcomputer performs the height signal and instruction information of the collected paper cup or other DUTs. Synthetic data processing sends the stepper motor drive control command, the stepper motor drive control command signal is transformed into an analog signal through digital-to-analog conversion to drive the integrated constant current chopper driver to control the rotation of the stepper motor 57, and the stepper motor servo drive signal is processed The circuit and the signal processing circuit of the laser position-sensitive sensor for measuring and feeding back the height signal form a fully closed-loop control loop that can be used to automatically scan the height reference zero position and automatically scan and measure the height dimension of the workpiece in the Z-axis direction; transmission grating ruler 132, photoelectric isolation circuit , signal shaping, frequency doubling, phase discrimination and subdivision circuit, counter, and single-chip microcomputer form a grating signal processing circuit, and the transmission grating ruler 132 converts the collected optical signal into an electrical signal through photoelectric isolation, and the electrical signal undergoes signal shaping, frequency doubling and discrimination The phase subdivision improves the resolution of the signal, and the high-resolution signal is converted into a digital signal by the counter and sent to the single-chip microcomputer to process and display the diameter and distance signals of two adjacent measurement surfaces required for taper measurement.

采用上述结构的纸杯测量仪对纸杯、纸碗等其他圆柱或圆锥状物体的高度、直径、锥度、圆柱度等几何参数进行测量时具有测量效率高,劳动强度低,测量精度高且测量过程不受人员经验水平限制,测量过程和数据处理便于实现自动化。经现场反复使用验证,使用本发明纸杯测量仪,测量不确定度达到了5μm以内,完全满足仪表设计测量精度和国家有关标准。The paper cup measuring instrument with the above structure has the advantages of high measurement efficiency, low labor intensity, high measurement accuracy and smooth measurement process when measuring the geometric parameters such as height, diameter, taper and cylindricity of paper cups, paper bowls and other cylindrical or conical objects. The measurement process and data processing can be easily automated, limited by the level of experience of the personnel. After repeated field use and verification, the paper cup measuring instrument of the present invention has a measurement uncertainty within 5 μm, fully meeting the design measurement accuracy of the instrument and relevant national standards.

Claims (9)

1, a kind of measuring instrument for paper cup is characterized in that, comprises how much centering aimings and servo drive unit, position probing and signal acquisition process unit;
How much centering aimings and servo drive unit comprise can realize X, the X-Y table device of Y direction grand movement, can realize rotary table device around the Z-direction rotation, can be implemented in and carry out X in the same plane, the X-Y elasticity micro displacement workbench device that the Y directional trim is whole, only can realize that Z that the Z-direction lift adjustment is used for measuring the dixie cup height dimension is used for measuring simultaneously Z that different size dixie cup diameter and tapering size can realize that the Z-direction lift adjustment can realize that again horizontal direction adjusts to self-powered platform device B to self-powered platform device A and two;
Position probing and signal acquisition process unit comprise a measurement, the first laser position sensitive device (99) of feedback dixie cup altitude signal, two second laser position sensitive devices (112) of measuring the dixie cup diameter signal, two are installed in the transmission grating chi (132) that is used for measuring distance between any two planes when self-powered platform device B goes up mensuration tapering size, also comprise the closed control circuit that the first laser position sensitive device (99) and second laser position sensitive device (112) signal processing circuit and stepper motor servo drive signal treatment circuit are formed, the grating signal treatment circuit;
Pedestal (3) is the mounting platform of whole measuring instrument for paper cup, on pedestal (3), be equipped with successively from top to bottom X to worktable (5) and Y to worktable (6), rotary table device is put into Y and fixes on worktable, X-Y elasticity micro displacement workbench is fixed on again on the rotating face (30) of rotary table device, three kinds of devices are in conjunction with making UUT can not only realize that the large-scale position adjustment of X, Y direction can realize the fine setting of X, Y direction again, can also realize the rotation around Z-direction;
Symmetria bilateralis is mounted with two Z to self-powered platform device B on the Y direction centre symmetry line of pedestal (3), fixedly Z is to self-powered platform device A for a side on the centre symmetry line of directions X pedestal (3), and two Z are arranged in the periphery of X-Y table device to self-powered platform device A to self-powered platform device B and Z;
The first laser position sensitive device (99) is fixed on Z on the crane (81) that self-powered platform device A slides up and down along Z-direction, the second laser position sensitive device (112) is installed in Z on the lifting casing (110) of self-powered platform device B, at two Z transmission grating chi (132) is installed on self-powered platform device B, stepper motor (57) provides power to realize that crane (81) moves up and down;
Described X-Y table device mainly comprises pedestal (3), X is to worktable (5), Y is to worktable (6), X is to differential differential tuning driving mechanism (1), Y is to differential differential tuning driving mechanism (2), clutch shaft bearing (7), second bearing (8), pedestal (3) is the sole plate of whole measuring instrument for paper cup, be again the part of X to worktable (5) rolling guide-rail pairs, its upper surface is processed with V-type rail, X to worktable (5) be placed on pedestal (3) above, its upper and lower surface is processed with V-type rail and V-type rail-flat guide assemblied guide rail respectively, clutch shaft bearing (7) is clipped in pedestal (3) and X between worktable (5), X links by spherical linkage (22) to differential differential tuning driving mechanism (1) to worktable (5) and the X that is fixed on the pedestal (3), regulate X and realize that to differential differential tuning driving mechanism (1) X is to worktable (5) rectilinear motion, Y is placed on X above worktable (5) to worktable (6), its upper surface is processed with T type groove (6005), lower surface is processed with V-type rail-flat guide assemblied guide rail, second bearing (8) be clipped in X to worktable (5) and Y between worktable (6), Y links by spherical linkage (22) to differential differential tuning driving mechanism (2) to worktable (6) and the Y that is fixed on the pedestal (3), regulates Y and realizes that to differential differential tuning driving mechanism (2) Y is to worktable (6) rectilinear motion;
X to differential differential tuning driving mechanism (1) and X between worktable (5), Y adopts spherical linkage (22) to connect between worktable (6) to differential differential tuning driving mechanism (2) and Y, described spherical linkage (22) comprises ball cup (2201), bulb (2202), sphere is adjusted gland (2203), bolt (2204), ball cup (2201) is embedded in the groove (2200) on the pedestal (3), bulb (2202) is close to ball cup (2201) and is guaranteed sphere contact between them, and bulb gland (2203) is pressed on the bulb (2202) and leaves the adjusting play and fix with bolt (2204);
The V-type rail of pedestal (3), clutch shaft bearing (7), X forms spherical rolling bearing-V-type rail pair (9) to the V-type rail of worktable (5), the V-type rail of pedestal (3), clutch shaft bearing (7), X forms spherical rolling bearing-flat guide pair (10) to the flat guide of worktable (5), X is to the V-type rail of worktable (5), second bearing (8), Y forms another spherical rolling bearing-V-type rail pair to the V-type rail of worktable (6), and X is to the V-type rail of worktable (5), second bearing (8), Y forms another spherical rolling bearing-flat guide pair to the flat guide of worktable (6);
Described rotary table device comprises first housing (23), bearing gland (24), the 3rd bearing (27), driving gear (29), rotating face (30), follower gear (32), the 4th bearing (33), driven gear shaft (35), thrust bearing (36), rule (41), driving shaft (43), adjusting pad (47), there is the fixed driven gear shaft of relative first housing (23) (35) in bottom center perpendicular to first housing (23), a follower gear (32) is housed on the driven gear shaft (35), between driven gear shaft (35) and follower gear (32), the 4th bearing (33) is arranged, between follower gear (32) and first housing (23) thrust bearing (36) is arranged, an adjusting pad (47) and rotating face (30) are arranged on follower gear (32), a side has the driving shaft (43) of a rotation in first housing (23), the driving gear (29) that one end of driving shaft (43) is equipped with and follower gear (32) meshes, the other end of driving shaft (43) is equipped with the 3rd bearing (27) and a miniature arrestment mechanism;
Driving gear (29) and follower gear (32) are the skew bevel pair of pair of meshing, the rotation that driving gear (29) winds perpendicular to the Z-direction axis changes the rotation of follower gear 32 around Z-direction into, be processed with first groove (3201) and second groove (3202) on the follower gear (32), the 4th bearing (33) and thrust bearing (36) are contained in first groove (3202) that is stuck in follower gear on the driven gear shaft (35), second groove (3201);
Hexagon socket head cap screw (31) connects rotating face (30) and follower gear (32), and gap adjusting pad (47) is clipped in the levelness that can adjust rotating face (30) between follower gear (32) and the rotating face (30);
Outer face on the rotary table is processed with bearing gland (24) and friction disc (2501), first spring (2502), handwheel (25), second spring (2503), the nut (26) of rubbing surface and forms miniature arrestment mechanism, be processed with groove on friction disc (2501) and the handwheel (25), first spring (2502) two ends are stuck in the groove of friction disc (2501) and handwheel (25), and handwheel (25) can endwisely slip along driving shaft (43);
The main scale (4102) of rule (41) is fixed on that first housing (23) is gone up, vernier scale (4101) is fixed on rotating face (30) and goes up with rotating face (30) and rotate, and vernier scale (4101) and main scale (4102) are united the angle of rotating face (30) rotation that shows rotary table;
Described X-Y elasticity micro displacement workbench device comprises differential differential tuning mechanism (48), second housing (49), slide mass (50), fixed pin (51), the spring that is used to rotate (5201), the spring that is used for fixing (5202), spherical rotation pin (53), sphere gland (54), driving stem (56), one boss is arranged at second housing (49) bottom, the outside has 360 ° of 4 rectangular parallelepiped convex shoulders uniform, flat guide is processed on boss top, second housing (49) bottom, slide mass (50) is placed on the boss, be fixed with differential differential tuning mechanism (48) on wherein adjacent 90 ° two convex shoulders of four rectangular parallelepiped convex shoulders, be fixed with fixed pin (51) on all the other two convex shoulders, there is spherical rotation pin (53) the driving stem end of differential differential tuning mechanism (48), spring (5201) one ends that are used to the rotate spherical rotation pin (53) of ining succession, the other end slide mass (50) of ining succession, spring (5202) one ends that the are used for fixing fixed pin (51) of ining succession, the other end slide mass (50) of ining succession;
Driving stem (56) end of differential differential tuning mechanism (48) is processed with thread groove (5601), spherical rotation pin (53) major part inner side end is a spherical structure, the through hole inboard that the pin of sphere gland (54) passes is a spherical structure, the major part of spherical rotation pin (53) in the thread groove that is lowered into driving stem (56) (5601), sphere gland (54) is screwed in the thread groove (5601), and spherical rotation pin (53) stretches out sphere gland (54) outside and is in contact with one another land portions formation sphere universal coupling;
Second housing (49) bottom boss upper surface is processed with the slip plane guide rail, and the upper surface of slide mass (50) is processed with and is used for Z slotting standard test plate (panel) is used when self-powered platform device B horizontal adjustment is sought zero reference surface of the second laser position sensitive device (112) groove (5066), lower surface and is processed with the slip plane guide rail;
Described Z comprises stepper motor (57) to self-powered platform device A, elastic tube shaft coupling (59), intermediate support (58) and driving worm shaft (60), bearing holder (housing, cover) (66), the 5th bearing (67), the 6th bearing (64), first column (71), ball-screw (86), ball-screw nut (82), worm gear (87), crane (81), worm gear set nut (88), column bearing seat (89), the 7th bearing (74), the 8th bearing (94), first column (71) is fixed on the pedestal (3), internal fixation at column (71) has guide rail, a ball-screw (86) is arranged on the central axis, ball-screw (86) top is fixed with a worm gear (87), a ball-screw nut (82) that moves up and down with ball-screw (86) motion is equipped with at the middle part, ball-screw nut (82) is fixed on crane (81) thereby going up drive crane (81) slides up and down along guide rail, measure, the first laser position sensitive device (99) of feedback altitude signal is fixed on the crane (81), and worm shaft (60) axis horizontal passes first column (71) and worm gear (87) meshes in first column (71) inside;
The radial fit of the groove (7103) on bearing holder (housing, cover) (66) and first column (71) is a clearance fit, and the axial and radial position of adjusting the groove (7103) on bearing holder (housing, cover) (66) relative first columns (71) can be adjusted the position of engagement and the back lash of worm shaft (60) and worm gear (87);
Servomotor (57) and worm shaft (60) transmission coupling are the elastic tube shaft coupling;
Be fixed with dove-tail form groove guide rail (7107) and the rectangular recess guide rail (7108) that can dismantle on first column (71), the dovetail guide (85) of crane (81) and dove-tail form groove guide rail (7107), rectangular guideway (101) and adjustment pad (80) and rectangular recess guide rail (7108) constitute dovetail-rectangle assemblied guide rail;
Be processed with a groove (8101) on the crane (81), ball-screw nut (82) is embedded in the groove (8101) on the crane (81);
Described Z comprises sliding support (104) to self-powered platform device B, tooth bar (108), lifting casing (110), the 9th bearing (116), the tenth bearing (118), gear shaft (117), brake bracket (119), brake ratchet pair (120), slip cap (121), hold out against spring (122), feather key (123), brake axle (124), second column (127), sliding support (104) symmetry is fixed on both sides on the Y direction of motion central axis of pedestal (3), the below of second column (127) is processed with two dovetail guides, the top of sliding support (104) is processed with the double swallow tailed groove guide rail, second column (127) is gone up the Y direction along guide rail at sliding support (104) and is moved, the side of second column (127) is processed with two dovetail guides and is fixed with tooth bar (108) and the fixed mount of transmission grating chi (132), be processed with dovetail grooved guide rail on the lifting casing (110) and be fixed with the travelling carriage of transmission grating chi (132), lifting casing (110) moves up and down along second column (127) guide rail, the both ends horizontal of gear shaft (117) is passed lifting casing (110) inner and tooth bar (108) engagement at lifting casing (110), one client link arrestment mechanism of gear shaft (117) is fixed with the second laser position sensitive device (112) of measuring diameter signal on the lifting casing (110);
Be fixed with the adjusting mechanism of adjusting bolt (106), joint cover (105) and fastening bolt (129) composition on the sliding support (104) and be used for the horizontal level of horizontal adjustment Z to self-powered platform device B;
Tooth bar (108) and gear shaft (117) are the helical gear pair of pair of meshing;
Dovetail guide (1272) on second column (127) snaps into lifting casing (110) and goes up in the dovetail groove guide rail (1101), dovetail guide (1272) on adjustment plate (130) adjustment second column (127) and the fit-up gap between the dovetail groove (1101) on the lifting casing (110);
A wherein end of slip cap of above-mentioned arrestment mechanism (121) and gear shaft (117) all has hook tooth, both form intermeshing ratchet pair (120), compression spring (122) installs in the cavity (1171) and brake axle (124) is controlled the engagement of slip cap (121) and gear shaft (117) together, a groove (1211) is arranged on the slip cap (121), and the interior other end of groove (1211) that feather key (123) one ends are stuck on the slip cap (121) is stuck in the keyway of gathering sill (1191);
The first laser position sensitive device (99), signal conditioning circuit, analog to digital converter, single-chip microcomputer are formed and are measured and the laser position sensitive device signal processing circuit of feedback altitude signal, and the first laser position sensitive device (99) collects dixie cup or other altitude signals of to be measured and through signal condition and analog to digital conversion elevation information is sent to single-chip microcomputer and carries out data processing;
The second laser position sensitive device (112), signal conditioning circuit, analog to digital converter, single-chip microcomputer are formed the laser position sensitive device signal processing circuit of measuring diameter signal, and the dixie cup that the second laser position sensitive device (112) collects or other diameter signals of to be measured are sent to single-chip microcomputer and carry out data processing recording diameter information through signal condition and analog to digital conversion;
Single-chip microcomputer, digital to analog converter, integrated constant current chopper driver, stepper motor (57) is formed stepper motor servo drive signal treatment circuit, the dixie cup that the single-chip microcomputer handle is collected or other altitude signals of to be measured and command information carry out integrated data processing and send the step motor drive steering order, the step motor drive control command signal becomes the rotation that simulating signal drives integrated constant current chopper driver and then control step motor (57) through digital-to-analog conversion, and the laser position sensitive device signal processing circuit composition of stepper motor servo drive signal treatment circuit and measurement and feedback altitude signal can be used to autoscan altitude datum zero-bit, autoscan is measured the closed control circuit of to be measured height dimension of Z-direction;
Transmission grating chi (132), photoelectric isolating circuit, signal shaping frequency multiplication phase demodulation sub-circuit, counter, single-chip microcomputer are formed the grating signal treatment circuit, isolation converts light signal to electric signal to transmission grating chi (132) through photoelectricity the light signal that collects, electric signal is in the resolution through signal shaping frequency multiplication phase demodulation segmentation raising signal, high-resolution signal is being converted into digital signal and is being sent to single-chip microcomputer through counter, is used for handling, required adjacent two diameter and distance signals of measuring faces when showing taper measurement.
2, measuring instrument for paper cup according to claim 1 is characterized in that, X-Y table slide pattern is that spherical rolling bearing-V-type rail pair and spherical rolling bearing-flat guide pair are selected the secondary and secondary replacement of roller bearing-V-type rail of roller bearing-flat guide for use.
3, measuring instrument for paper cup according to claim 1, it is characterized in that, driving gear of rotary table (29) and follower gear (32) are the accurate skew bevel pair of pair of meshing, and its normal tooth profile can be involute urve, the circular arc pattern replaces with worm screw, worm gear engaging structure.
4, measuring instrument for paper cup according to claim 1, it is characterized in that the miniature arrestment mechanism that the bearing gland of rotary table (24), friction disc (2501), first spring (2502) and second spring (2503) are combined into adopts the bolt holding device to replace.
5, measuring instrument for paper cup according to claim 1, it is characterized in that, Z on the crane (81) of self-powered platform device A two dovetail guides (85) and be fixed on dovetail groove guide rail (7107), rectangular guideway pair (101) and adjusting pad (80) on first column (71) and dovetail-rectangle assemblied guide rail that rectangular recess guideway (7108) is combined into replaces with two dovetail guides, bicylindrical shape guide rail.
6, measuring instrument for paper cup according to claim 1, it is characterized in that, Z links with elastic tube shaft coupling (59) between the servo drive motor (57) of self-powered platform device A and worm shaft (60), and this shaft coupling adopts one of sliding cross coupling, box coupling, metallic membrane shaft coupling, bellows coupling to replace.
7, measuring instrument for paper cup according to claim 1, it is characterized in that Z adopts dovetails-rectangle assemblied guide rail to replace to the sliding support (104) of self-powered platform device B and second column (127) from the two dovetail guides and the Z of second column (127) formation to self-powered platform device B and the two dovetail guides between the lifting casing (110).
8, measuring instrument for paper cup according to claim 1, it is characterized in that Z adopts the ratchet pair (120) that is made of the ratchet part on slip cap (121) and the gear shaft (117) to adopt friction pulley check structure, bolt or spiral jacking mechanism to replace to the braking of the lifting casing (110) of self-powered platform device B.
9, measuring instrument for paper cup according to claim 1 is characterized in that position-detection sensor (132) adopts magnetic scale to replace for projection grating chi.
CNB2005100752818A 2005-06-10 2005-06-10 Measuring instrument for paper cup Expired - Fee Related CN1304816C (en)

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