CN1304714C - Multifunctional machine for roller compacted concrete - Google Patents
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Abstract
Description
技术领域
本发明涉及一种碾压混凝土施工机械,特别是一种碾压混凝土多功能机。The invention relates to a roller compacted concrete construction machine, in particular to a multifunctional roller compacted concrete machine.
背景技术 Background technique
目前碾压混凝土仓面施工中,变态碾压混凝土仓面施工(如仓面水泥浆加注、凿毛、碾压混凝土造缝等)基本上都靠人工完成,劳动强度大、施工质量差、施工速度慢、机械化程度不高。At present, in the construction of RCC silo surface, the construction of metamorphic RCC silo surface (such as grout filling, chiseling, RCC seam making, etc.) is basically done manually, which is labor-intensive and poor in construction quality. The construction speed is slow and the degree of mechanization is not high.
发明内容Contents of the invention
本发明的目的就是要提供一种碾压混凝土多功能机,它采用模块化设计,以主动模块为基础模块分别与工作模块(如造缝模块、冲毛模块和注浆模块等)组合构成小型仓面施工机具,能实现碾压混凝土仓面的各种施工,如造缝、冲毛和自动注浆等,机械化程度高,施工速度快,质量好。The purpose of the present invention is to provide a multifunctional roller compacted concrete machine, which adopts a modular design, and takes the active module as the basic module to be combined with the working modules (such as the seam making module, the flushing module and the grouting module, etc.) to form a small The warehouse surface construction equipment can realize various constructions of the roller compacted concrete warehouse surface, such as joint making, flushing and automatic grouting, etc., with a high degree of mechanization, fast construction speed and good quality.
本发明的目的是这样实现的:一种碾压混凝土多功能机,由主动模块和工作模块组成,主动模块包括车身1、驾驶室2、机架3、连接工作架5,工作模块设置在机架3内,主动模块通过连接工作架5与机架3呈活动连接,连接工作架5位于车身1的前端,与车身1固定连接,连接工作架5上设有“V”型槽7,该“V”型槽7与机架3上的挂钩8相匹配且呈活动连接,主动模块内设置有控制器4,该控制器4通过电缆线与工作模块中的动作控制装置相连。The purpose of the present invention is achieved like this: a kind of roller compacted concrete multifunctional machine, is made up of active module and work module, and active module comprises
工作模块是冲毛模块6或注浆模块20或造缝模块31。The working module is a punching module 6 or a
控制器4是可编程控制器。The
冲毛模块6包括高压水喷头9和旋转接头10,旋转接头10位于机架3的下方,旋转接头10的一端通过接管11与高压水相连,另一端通过两个相互垂直的喷管12与高压水喷头9相连,高压水喷头9的端部设有喷嘴13,喷管12拐弯圆弧处设置阻风板14,旋转接头10由内芯15、外体16、旋转密封件17和固定螺栓18组成,内芯15与接管11相连,外体16与喷管12相连,内芯15上设有内径向孔19,外体16径向孔外接喷水管,高压水由接管11进入内芯15,再由内芯15上的内径向孔19到达外体16腔中,由外体16上的外径向孔进入喷管12中。The flushing module 6 includes a high-
注浆模块20包括搅拌储液桶21、压力注浆泵机构22、注浆头23、注浆架24、液压控制器25和液位传感器26,搅拌器27位于搅拌储液桶21上,压力注浆泵机构22置于搅拌储液桶21的下方,注浆头23位于注浆架24内,注浆架24通过平行四连杆28、插拔油缸29与机架3相连,插拔油缸29由液压控制器25控制,压力注浆泵机构22包括有四个相互独立的注浆泵,四个注浆泵分别由四个液压油缸推动,压力注浆泵机构22的四个进浆口连通,四个出浆口分别与四个注浆头23相通,注浆头23采用锥型结构,注浆头23的端部设有上、下两层喷孔30,上下两层喷孔30的孔位相错45度,注浆头23的尾部与注浆架24之间采用弹性连接,压力注浆泵机构22、注浆架24、液位传感器26上均分别设有传感器,这些传感器分别通过电缆线与控制器4相连。The
造缝模块31包括切缝机构和隔离材料敷设机构,切缝机构包括振动器32、切缝刀片33、动作油缸34、连杆35和上连杆37,切缝刀片33位于振动器32的下端,动作油缸34与振动器32相连,切缝刀片33上设置铰点36,铰点36通过连杆35与机架3相连,切缝刀片33的形状为弧形,切缝刀片33上还设有传感器,传感器通过电缆与车身1内的控制器4相连,隔离材料敷设机构包括隔离材料卷筒38、导辊39、压布轮40和压布轮升降油缸41,隔离材料42成卷位于隔离材料卷筒38上,隔离材料42经导辊39放置在压布轮40前侧的中心线上,压布轮40与压布轮升降油缸41相连,压布轮升降油缸41工作由车身1内的控制器4控制。The seam-
本发明由于采用连接工作架将主动模块与工作模块相连的结构,所以能根据碾压混凝土仓面施工的不同需要,选用不同的工作模块与主动模块相连,构成不同的碾压混凝土仓面施工的机械,从而提高了碾压混凝土施工质量,加快碾压混凝土施工速度,使得碾压混凝土施工更加规范化、机械化和智能化。Because the present invention adopts the structure of connecting the active module and the working module by connecting the working frame, it can choose different working modules to connect with the active module according to the different needs of the construction of the roller compacted concrete warehouse surface, so as to form different construction methods of the roller compacted concrete warehouse surface. Machinery, thus improving the quality of RCC construction, speeding up the construction speed of RCC, making RCC construction more standardized, mechanized and intelligent.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with drawings and embodiments.
图1为本发明的主动模块与冲毛工作模块组合的结构示意图。Fig. 1 is a schematic structural diagram of the combination of the active module and the wool punching working module of the present invention.
图2为本发明中冲毛工作模块结构示意图。Fig. 2 is a schematic structural diagram of the punching working module in the present invention.
图3为本发明冲毛模块中旋转接头的结构示意图。Fig. 3 is a structural schematic diagram of the rotary joint in the flushing module of the present invention.
图4为本发明中连接工作架的正视图。Fig. 4 is a front view of the connecting working frame in the present invention.
图5为本发明中连接工作架的侧视图。Fig. 5 is a side view of the connecting working frame in the present invention.
图6为本发明的主动模块与注浆工作模块组合的结构示意图。Fig. 6 is a schematic structural diagram of the combination of the active module and the grouting working module of the present invention.
图7为本发明中注浆工作模块的结构示意图。Fig. 7 is a schematic structural view of the grouting working module in the present invention.
图8为本发明注浆模块中注浆头的结构示意图。Fig. 8 is a schematic structural view of the grouting head in the grouting module of the present invention.
图9为本发明的主动模块与造缝工作模块组合的结构示意图。Fig. 9 is a schematic structural diagram of the combination of the active module and the seam-making working module of the present invention.
图10为本发明中造缝工作模块的结构示意图。Fig. 10 is a schematic structural view of the seam-making working module in the present invention.
其中,图1兼作摘要附图。Among them, Figure 1 doubles as an abstract drawing.
图中:1、车身,2、驾驶室,3、机架,4、控制器,5、连接工作架,6、冲毛模块,7、“V”型槽,8、挂钩,9、高压水喷头,10、旋转接头,11、接管,12、喷管,13、喷嘴,14、阻风板,15、内芯,16、外体,17、旋转密封件,18、固定螺栓,19、内径向孔,20、注浆模块,21、搅拌储液桶,22、压力注浆泵机构,23、注浆头,24、注浆架,25、液压控制器,26、液位传感器,27、搅拌器,28、平行四连杆,29、插拔油缸,30、喷孔,31、造缝模块,32、振动器,33、切缝刀片,34、动作油缸,35、连杆,36、铰点,37、上连杆,38、隔离材料卷筒,39、导辊,40、压布轮,41、压布轮升降油缸,42、隔离材料。In the figure: 1. Body, 2. Cab, 3. Frame, 4. Controller, 5. Connecting frame, 6. Punching module, 7. "V" groove, 8. Hook, 9. High-pressure water Nozzle, 10, rotary joint, 11, connecting pipe, 12, nozzle, 13, nozzle, 14, choke plate, 15, inner core, 16, outer body, 17, rotary seal, 18, fixing bolt, 19, inner diameter Orifice, 20, grouting module, 21, stirring liquid storage tank, 22, pressure grouting pump mechanism, 23, grouting head, 24, grouting frame, 25, hydraulic controller, 26, liquid level sensor, 27, Stirrer, 28, parallel four connecting rod, 29, plug-in cylinder, 30, spray hole, 31, seam-making module, 32, vibrator, 33, slitting blade, 34, action cylinder, 35, connecting rod, 36, Hinge point, 37, upper connecting rod, 38, isolation material reel, 39, guide roller, 40, cloth pressing wheel, 41, cloth pressing wheel lifting oil cylinder, 42, isolation material.
具体实施方式 Detailed ways
本发明一种碾压混凝土多功能机将主动模块与冲毛工作模块相组合即构成的混凝土高压水冲毛车,如图1、图2、图3、图4和图5所示,它由主动模块(包括车身1、驾驶室2、机架3、连接工作架5)和冲毛工作模块组成,冲毛工作模块通过机架3与主动模块连接工作架5呈活动连接,主动模块内设置有控制器4,该控制器4通过电缆线与冲毛模块6中的动作控制装置相连。连接工作架5位于车身1的前端,与车身1固定连接,连接工作架5上设有“V”型槽7,该“V”型槽7与机架3上的挂钩8相匹配且呈活动连接。控制器4是可编程控制器。冲毛模块6包括高压水喷头9和旋转接头10,旋转接头10位于机架3的下方,旋转接头10的一端通过接管11与高压水相连,另一端通过两个相互垂直的喷管12与高压水喷头9相连,高压水喷头9的端部设有喷嘴13,喷管12拐弯圆弧处设置阻风板14,旋转接头10由内芯15、外体16、旋转密封件17和固定螺栓18组成,内芯15与接管11相连,外体16与喷管12相连,内芯15上设有内径向孔19,外体16径向孔外接喷水管,高压水由接管11进入内芯15,再由内芯15上的内径向孔19到达外体16腔中,由外体16上的外径向孔进入喷管12中。A kind of roller compacted concrete multifunctional machine of the present invention combines the active module and the roughening working module to constitute the concrete high-pressure water roughening vehicle, as shown in Figure 1, Figure 2, Figure 3, Figure 4 and Figure 5, it consists of The active module (including
使用前,将机架3上的挂钩8对向连接工作架5上的“V”型槽7内,连接工作架5上升,在连接工作架5的“V”型槽7的导向作用下机架进入到安装位置,然后用螺栓固定,这样就将冲毛模块6与车身1连接起来,防止工作过程中挂钩8与连接工作架5分离。Before use, connect the
冲毛车采用全液压驱动,液压动力由发动机带动液压油泵提供。The punching car is driven by full hydraulic pressure, and the hydraulic power is provided by the hydraulic oil pump driven by the engine.
驾驶室2内设置的控制器4是可编程控制器,它由计算机芯片组成。冲毛车冲毛工作过程中是由控制器4控制自动进行时,控制器在冲毛工作时初设定行走速度为1.2Km/h,也可根据冲毛时混凝土的实际情况在控制器4中输入相应的工作参数,使控制器4控制冲毛工作在最佳工况下运行。操作人员只用按控制器4上冲毛开始按钮并控制冲毛车行走方向,冲毛工作即开始。外接高压水通过接管11进入机架3下旋转接头内芯15,再由内芯15上的内径向孔19进入外体16腔中,由外体16上的外径向孔进入喷管12中,从而到达高压水喷头9端部的喷嘴13,高压水使喷嘴13旋转在混凝土表面形成两个直径80厘米冲刷环带,冲毛车向前或向后匀速移动,则可将冲毛车所经过的混凝土全部冲刷。The
喷嘴13离地面高度可调,其高度的调整是通过控制器4控制连接工作架5上下从而带动机架3上下移动完成的。对于混凝土表面强度较低时,可适当提高机架3的高度,使喷嘴13远离地面,增大冲刷面积,可相应地加快冲毛速度,减少混凝土的被冲刷损失量。The
冲毛工作完成时,操作人员只需按控制器4上的冲毛结束按钮即可。When the flushing work is finished, the operator only needs to press the flushing end button on the
控制器4可控制连接工作架5升高50厘米方便冲毛车移动,向前倾6度或后仰12度,以适应斜层混凝土表面的冲毛。
本发明一种碾压混凝土多功能机将主动模块与注浆工作模块相结合即构成的变态碾压混凝土注浆机,如图4、图5、图6、图7和图8所示,它由主动模块(包括车身1、驾驶室2、机架3、连接工作架5)和注浆工作模块组成,设置在机架3内,主动模块通过连接工作架5与注浆工作模块的机架3呈活动连接,主动模块内设置有控制器4,该控制器4通过电缆线与注浆模块20中的动作控制装置相连。连接工作架5位于车身1的前端,与车身1固定连接,连接工作架5上设有“V”型槽7,该“V”型槽7与机架3上的挂钩8相匹配且呈活动连接。控制器4是可编程控制器。注浆模块20包括搅拌储液桶21、压力注浆泵机构22、注浆头23、注浆架24、液压控制器25和液位传感器26,搅拌器27位于搅拌储液桶21上,压力注浆泵机构22置于搅拌储液桶21的下方,注浆头23位于注浆架24内,注浆架24通过平行四连杆28、插拔油缸29与机架3相连,同时注浆架24插拔油缸29由液压控制器25控制,压力注浆泵机构22包括有四个相互独立的注浆泵,四个注浆泵分别由四个液压油缸推动,压力注浆泵机构22的四个进浆口连通,四个出浆口分别与四个注浆头23相通,注浆头23采用锥型结构,注浆头23的端部设有上、下两层喷孔30,上下两层喷孔30的孔位相错45度,注浆头23的尾部与注浆架24之间采用弹性连接,压力注浆泵机构22、注浆架24、液位传感器26上均分别设有传感器,这些传感器分别通过电缆线与控制器4相连。The present invention is a metamorphic roller compacted concrete grouting machine formed by combining the active module with the grouting working module, as shown in Fig. 4 , Fig. 5 , Fig. 6 , Fig. 7 and Fig. 8 . It consists of an active module (including
注浆机采用全液压驱动,整机行走的所有动作和注浆工作均由液压系统结合控制器4进行智能控制,触摸屏显示注浆机的工作状态,不须人工干预。注浆机的行走由一个液压马达驱动,通过触摸屏信号传到控制器4控制其启动和停止。The grouting machine is driven by full hydraulic pressure. All the movements of the whole machine and the grouting work are intelligently controlled by the hydraulic system combined with the
压力注浆泵机构22和注浆头23插拔动作都是由各自的位置控制回路与控制器4相连并可由操作人员通过触摸屏进行手动控制。自动注浆工作时,操作人员根据仓面施工的要求,在触摸屏上选择注浆头23的个数和位置,然后按触摸屏上的自动注浆开始键,自动注浆程序开始工作。被选中注浆头23相对应的注浆泵活塞动作,未被选中注浆头23相对应的注浆泵活塞不动作。动作过程如下:控制器4控制液压系统使压力注浆泵机构22活塞到初始位置,然后,压力注浆泵机构22活塞回缩,在负压的作用下进液阀开启,水泥浆液从搅拌储液桶21中被吸入注浆泵中,当活塞行程到达预定值时(此时被吸入浆液达到要求的注浆量设定值),传感器发出指令,控制器4指令控制回路中的换向阀动作,活塞升出,出液阀开启,浆液被压到注浆头23中,从注浆头23的喷孔30中喷出。活塞到初始位置后,传感器发出指令,控制器4指令控制回路中的换向阀动作,活塞停止,注浆头23中空气排空。此时,注浆头23插拔位置控制回路中的换向阀自动动作,插拔油缸29活塞开始下推,使注浆头23向下插入碾压混凝土,当其活塞行程到达预定值(注浆头插入碾压混凝土深度达到设定值)时,传感器发出指令,压力注浆泵机构22位置控制回路中的换向阀自动动作,注浆泵活塞回缩,在负压的作用下进液阀开启,浆液被吸入,当活塞行程到达预定值时,注浆泵活塞前推,开始注浆。注浆泵活塞往复动作达到注浆量时,活塞停止动作,重复的次数由控制器4控制并计量,达到注浆量此次注浆完成。控制器4控制插拔位置控制回路中的换向阀自动动作,插拔油缸29活塞回缩,带动注浆头23拔起,当注浆头23被拔起到原位时,然后行走控制回路自动接通行走马达的油路,车身1自动开始后退,到下个注浆位置,行走马达停转,车身1停止定位,整个机构又重复上述注浆过程。车身1移动的距离由控制器4控制。Both the pressure grouting pump mechanism 22 and the grouting head 23 insertion and extraction actions are connected to the
驾驶室2内置有可触摸显示屏,注浆头23的垂直插入和拔出可由平行四连杆28机构控制。搅拌器27置于搅拌储液桶21上,压力注浆泵机构22置于搅拌储液桶21下方,通过注浆头23将浆液注出。The driver's
整个注浆工作完成后,注浆机自动停止,触摸注浆停止健即可中断注浆工作。停止注浆后,搅拌器27仍然搅拌,防止水泥浆沉淀,注浆模块20清洗完后搅拌器27停止工作。注浆机设有液位报警,当搅拌储液桶21浆液不足,发出信号提醒操作人员补充浆液。注浆工作时,发动机的油门是固定的,驾驶员只需控制方向和监视驾驶室内触摸显示屏,了解注浆的动作。After the whole grouting work is completed, the grouting machine stops automatically, and the grouting work can be interrupted by touching the grouting stop button. After the grouting is stopped, the agitator 27 is still stirring to prevent the cement slurry from settling, and the agitator 27 stops working after the
变态碾压混凝土注浆机设置有四个相互独立的注浆泵,分别由四个液压油缸推动,注浆泵的四个进浆口连通,出浆口分别独立供给四个注浆头23。注浆头23的结构采用锥型结构,注浆头23数量为四个,在注浆机构上连接位置是左右对称布置,安装的位置和数量可以改变,以适应不同的注浆宽度需要。在注浆头23端部设有两层共计八个的喷孔30,下层喷孔距端头20mm,上层喷孔距端头80mm,上下层孔相错45°。注浆过程中,浆液从注浆泵到达注浆头23的中心孔,在压力的作用下从喷孔30喷出,沿着碾压混凝土骨料的缝隙与混凝土混合,达到注浆的目的。由于浆液是在压力作用下喷射而出,浆液扩散混合的范围和浆液扩散效果好。The metamorphic roller compacted concrete grouting machine is provided with four mutually independent grouting pumps, which are respectively driven by four hydraulic cylinders. The four grouting ports of the grouting pump are connected, and the grouting ports are independently supplied to four grouting heads 23 . The structure of the grouting head 23 adopts a conical structure, and the number of the grouting heads 23 is four, and the connection positions on the grouting mechanism are arranged symmetrically. At the grouting head 23 ends, be provided with two layers of spray holes 30 totaling eight, the bottom spray hole is 20mm away from the end, the upper spray hole is 80mm away from the end, and the upper and lower holes are staggered by 45°. During the grouting process, the grout reaches the center hole of the grouting head 23 from the grouting pump, sprays out from the spray hole 30 under the action of pressure, and mixes with the concrete along the gap of the RCC aggregate to achieve the purpose of grouting. Since the slurry is sprayed out under the action of pressure, the range of slurry diffusion and mixing and the effect of slurry diffusion are good.
本发明一种碾压混凝土多功能机将主动模块与造缝工作模块相组合即构成的碾压混凝土振动连续造缝机,如图4、图5、图9和图10所示,它由主动模块(包括车身1、驾驶室2、机架3、连接工作架5)和造缝工作模块组成,主动模块通过连接工作架5与造缝工作模块机架3呈活动连接,主动模块内设置有控制器4,该控制器4通过电缆线与造缝模块31中的动作控制装置相连。连接工作架5位于车身1的前端,与车身1固定连接,连接工作架5上设有“V”型槽7,该“V”型槽7与机架3上的挂钩8相匹配且呈活动连接。控制器4是可编程控制器。造缝模块31包括切缝机构和隔离材料敷设机构,切缝机构包括振动器32、切缝刀片33、动作油缸34、连杆35和上连杆37,切缝刀片33位于振动器32的下端,动作油缸34与振动器32相连,切缝刀片33上设置铰点36,铰点36通过连杆35与机架3相连,切缝刀片33的形状为弧形,切缝刀片33上还设有传感器,传感器通过电缆与车身1内的控制器4相连,隔离材料敷设机构包括隔离材料卷筒38、导辊39、压布轮40和压布轮升降油缸41,隔离材料42成卷位于隔离材料卷筒38上,隔离材料42经导辊39放置在压布轮40前侧的中心线上,压布轮40与压布轮升降油缸41相连,压布轮40上还设有传感器,传感器通过电缆与车身1内的控制器4相连,压布轮升降油缸41工作由车身1内的控制器4控制。A roller compacted concrete multifunctional machine of the present invention combines the active module and the joint-making working module to constitute the roller compacted concrete vibration continuous seam-making machine, as shown in Figure 4, Figure 5, Figure 9 and Figure 10, it consists of active module (including
切缝开始时,造缝机就位,动作油缸34收缩将切缝刀片33放到混凝土面上,振动器32启动,切缝刀片33在动作油缸34的推力、重力和振动器32的振动力的共同作用下,嵌入混凝土中。切缝刀片33嵌入达到设计要求后,传感器发出信号,控制器4控制造缝机向前移动,切缝刀片33在振动器32的带动下上下振动。每次振动到上峰值时,切缝机构在控制器4水平驱动下向前移动距离,然后切缝刀片33向下嵌入混凝土。如此往复,劈开一条缝。切缝刀片33遇到无法劈开的大块石时,刀片动作机构略微抬起刀片,越过大块石继续切缝。When the slitting starts, the seam maker is in place, the
隔离材料42成卷放到隔离材料卷筒38上。开始敷设时,隔离材料42经导辊39、压布轮40,放置在压布轮40前侧的中心线上。控制器4控制压布轮升降油缸41工作,从而压布轮升降油缸41带动压布轮40将隔离材料42压入已切好的缝中。同时随着车轮的前移、压布轮40的转动将隔离材料42填入缝中,完成了隔离材料42的敷设。The
本发明中连接工作架5的设计是为了便于主动模块与各种工作模块的连接,并配合各种工作模块的工作。连接工作架5可升高50厘米,向前倾6度,后仰12度,便于工作模块的检修和各种动作。连接工作架5的仰、伏使工作模块适应斜层碾压混凝土表面的施。连接工作架5的各种动作由控制器4控制。The design of the connecting working
本发明的工作模块可根据混凝土仓面施工的不同需要更换,与主动模块一起构成新的混凝土仓面施工机械,因此,本发明碾压混凝土多功能机具有可扩展性,通过增加新功能工作模块,使本发明具有新功能,如增加仓面清洁工作模块组成仓面清洁机等。The working module of the present invention can be replaced according to the different needs of concrete warehouse surface construction, and constitutes a new concrete warehouse surface construction machine together with the active module. Therefore, the multifunctional roller compacted concrete machine of the present invention has scalability. , so that the present invention has new functions, such as adding a warehouse surface cleaning module to form a warehouse surface cleaning machine.
Claims (8)
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| FR2391781A1 (en) * | 1977-05-28 | 1978-12-22 | Bosch Gmbh Robert | Vibrator with electric motor drive inside casing - has rolling element at free end of electric motor shaft mounted in universal joint bearing |
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Assignee: Machinery & Ship Co., Ltd., China Gezhouba Group Assignor: China Gezhouba Group Co., Ltd.|China Three Gorges University Contract fulfillment period: 2008.4.16 to 2015.4.16 Contract record no.: 2009420000048 Denomination of invention: Multifunctional machine for roller compacted concrete Granted publication date: 20070314 License type: Exclusive license Record date: 2009.6.15 |
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