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CN1304613C - Vacuum carbon heat reduction aluminium smelting method - Google Patents

Vacuum carbon heat reduction aluminium smelting method Download PDF

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CN1304613C
CN1304613C CNB2005100110676A CN200510011067A CN1304613C CN 1304613 C CN1304613 C CN 1304613C CN B2005100110676 A CNB2005100110676 A CN B2005100110676A CN 200510011067 A CN200510011067 A CN 200510011067A CN 1304613 C CN1304613 C CN 1304613C
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aluminum
crucible
temperature
vacuum
gas
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CN1752234A (en
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戴永年
王平艳
杨斌
李秋霞
吴国元
杨部正
刘永成
马文会
刘大春
吴昆华
徐宝强
周晓奎
李伟宏
姚耀春
杨骏
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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Abstract

The present invention provides a method for refining metallic aluminium from alumina ore by vacuum carbothermic reduction. Alumina or alumina containing ore is adopted as a raw material which is accompanied with a reducing agent and a chlorinating agent; AlCl is obtained in an internal heating vacuum furnace under the conditions of controlled pressure of 5 to 400Pa, reduction temperature of 1270 to 1570DEG C, and reaction time of 100 to 120 minutes; the AlCl is resolved into the metallic aluminium and aluminium trichloride when the temperature lowers, the condensation decomposition temperature of the AlCl is less than 900DEG C, the purity of the obtained metallic aluminium is greater than 95 percent, and the recovery rate of the aluminium trichloride reaches greater than 78 percent. The present invention has the advantages of short process flow, low cost and less environmental pollution.

Description

The method of vacuum carbon heat reduction aluminium smelting
One, affiliated technical field: vacuum metallurgy.
Two, background technology:
The history in existing more than 100 year of the production of aluminium, main production methods is that the cryolite fused salt electrolytic process obtains metallic aluminium from alumina eltrolysis, effort through more than 100 years, people are obtaining a lot of improvement aspect the production process of the production of aluminum oxide and electrolytic aluminum, but still there is a lot of problems in the production process of whole aluminium up to now, as: pollution is big, energy consumption is high, investment is big, the production cost of raw alumina is high.Therefore all have a lot of researchers being engaged in non-electrolytic aluminium metallurgy Study on new method, one of them is the aluminium metallurgy of sub-compound decomposition method all the time.
About low price halogenide decomposition method direct extracting metals aluminium from aluminum oxide and salic mineral, its principle is with after reductive agent mixes with aluminum oxide or salic mineral, at high temperature react and obtain aluminum compound and carbon monoxide at a low price with trivalent aluminum compound, aluminum compound generation decomposition obtains metallic aluminium and trivalent aluminum compound at a low price under lower temperature, and other composition is then stayed in the reaction slag.Thus metallic aluminium is restored from aluminum oxide, or from ore, metallic aluminium is extract, specifically can represent with following reaction equation:
The total reaction equation:
The Donald E.Othmer of the U.S. in 1974 discloses in patent U.S.Pat.No.3793003 and used aluminum chloride decomposition method aluminium metallurgy at a low price under a kind of normal pressure from salic raw material, he at first has the sludge of following phosphate rock production and producing by selected raw material, contains Al in this sludge 2O 318.70%, SiO 231.60%, secondly be resinous shale, this resinous shale consist of Al 2O 330.1%, SiO 261.1%, Fe 2O 35.0%, in addition, he is a raw material with resulting red mud in the aluminum oxide production process also, this red mud consist of Al 2O 326%, SiO 28.5%, Fe 2O 350.5%, he has chlorine, aluminum chloride, tetracol phenixin for used chlorizating agent.
U.S. Adams.Jr. in 1980 and Clyde M disclose in U.S.Pat.No.4188207 salic raw material (comprising bauxite, clay, kaolin etc.), calcium chloride and reductive agent (suggestion is carbon and silicon-containing compound) have been mixed, be heated to 1600 ℃ then, obtain AlCl gas, it is led to condensing zone condensation decomposition obtain metallic aluminium and AlCl 3And CO gas, the AlCl that obtains 3Again obtain calcium chloride with calcium carbonate reaction, just can recycle, can certainly not circulate, but with gasiform AlCl 3Directly be condensed into solid, as a kind of byproduct of this method.
1984, in United States Patent (USP) 4430120, people such as Fruchter are at Donald F.Othmer and Adams.Jr., people's such as Clyde M basis is further studied, they obtain AlCl gas with salic raw material and reductive agent carbon and NaCl reaction under 1400-1800 ℃ temperature, AlCl gas carries out the rapid condensation decomposition with the method for Donald F.Othmer.The external at present existing patent report that from bauxite, extracts metallic aluminium with the sub-compound method, these sub-compounds comprise low price sulphide, lower chloride, keen price fluoride etc., even if but can see up to now abroad this method industrial applications that yet is unrealized, it is of great value therefore to continue research.
Three, summary of the invention
1, the method that the purpose of this invention is to provide a kind of vacuum carbon heat reduction aluminium smelting in vacuum oven, is decomposed carbothermic method direct reduction preparation metallic aluminium of one step from aluminum-containing raw material with halogenide at a low price, the production efficiency of raising aluminium metallurgy, cuts down the consumption of energy; From raw materials for production, the raw material of this method not only is confined to higher-grade bauxite, and it also can adopt kaolin, clay, flyash, red mud, feldspar etc. as raw material, thereby has enlarged the scope of resource that aluminium is produced.
2, the present invention realizes by following technical scheme
Fig. 1 is for realizing the composition structure iron of the vacuum oven that the present invention is used, this vacuum oven the applicant has applied for utility model patent on October 18th, 2005, it comprises sublimer 1, furnace shell 2, gas tip 3, plumbago crucible 4, graphite condensate pans 5, cooling water outlet pipe 6, bell thermopair tapered sleeve 7, bell 8, furnace shell thermopair tapered sleeve 9, graphite heater 10, graphite muff 11, heating element base 12, water cooled electrode 13, body of heater bottom 14, gas inlet tube 15, inserts the heating jacket 17 of thermometer mouth 16, distillation device.Distillation device 1 is connected on the body of heater bottom 14 by flange and connecting rod, vacuum oven furnace shell 2 is connected on the body of heater bottom 14 by flange, gas tip 3 tips upside down on the bossing of plumbago crucible 4 inside, the condensation portion 5 of four condensate pans compositions is placed on the plumbago crucible 4, cooling water outlet 6 is welded in the top of vacuum oven furnace shell 2, bell thermopair tapered sleeve 7 is welded in its medullary ray and stove central lines on the bell 8, bell 8 usefulness flanges are connected on the vacuum oven furnace shell 2, furnace shell thermopair tapered sleeve 9 is welded in a side of vacuum oven furnace shell 2, the Kong Tonggao at its medullary ray height and orlop condensate pans middle part, graphite heater 10 is placed on the heating element base 12, graphite muff 11 is placed on the heating element base 12 by its base, be separated by with insulating material between the two, heating element base 12 is by the top of two fixed by nut in water cooled electrode, water cooled electrode 13 leans on two fixed by nut on body of heater bottom 14, gas inlet tube 15 tops link to each other with plumbago crucible 4 by screw thread, insert on the body of heater bottom 14 bottom, plug in thermometer mouth 16 and be welded in the middle part of the side of distillation device 1, heating jacket 17 is enclosed within the periphery of distillation device 1.
Invention is finished according to the following steps
1) raw material and prescription thereof
1. salic raw material is one or more in bauxite, kaolin, clay, flyash, red mud, the feldspar;
2. carbonaceous reducing agent is coal, coke or charcoal;
3. chlorizating agent is an aluminum chloride.
4. prepare burden: salic raw material: carbonaceous reducing agent: aluminum chloride=1: 0.4-0.6: 1.5-2.0;
2) salic raw material and carbonaceous reducing agent are worn into 100 ± 20 purpose fine powders separately, mix;
3) the above-mentioned material that mixes is made the spherical particle of diameter 0.1-0.5mm after, put into sintering oven, be 300 ± 50 ℃ in temperature, sintering 30-35 minute, treat the cooling of this material after, take out and place the crucible of above-mentioned vacuum oven;
4) heat up: control vacuum oven internal pressure is 5-400Pa, when the temperature of reaction crucible reaches 1270 ℃~1570 ℃, the aluminum chloride gas that feeding measures, this aluminum chloride gas can feed with following dual mode: one, the prior aluminum chloride sublimer of the aluminum chloride solid being put into equipment shown in Figure 1, when reaching 1270 ℃~1570 ℃ of predetermined temperature Deng reaction crucible, the heating sublimation device, allow aluminum chloride distil and become gaseous state, enter crucible from the bottom of crucible, react with the material in the crucible, produce monochlor(in)ate aluminium and CO (carbon monoxide converter) gas; They are two years old, lay down the sublimer part of vacuum oven shown in Figure 1, directly vacuum oven is connected with other aluminum chloride gas generation apparatus, when treating that the temperature of crucible reaches 1270 ℃~1570 ℃ in the vacuum oven, directly feed aluminum chloride gas toward crucible bottom, reacting in crucible obtains monochlor(in)ate aluminium and CO (carbon monoxide converter) gas, and the reaction times is 100-120 minute;
5) monochlor(in)ate aluminium gas is under the situation that vacuum furnace top vacuumizes, along the evaporative condenser dish that places on the crucible, walk from the bottom up, when the temperature for the treatment of this gas is as cold as below 900 ℃, decomposition reaction takes place, obtain liquid metallic aluminium and aluminum chloride gas, liquid metallic aluminium is collected on the evaporative condenser dish of relevant temperature, and the gasiform aluminum chloride continues up to walk.Cold on less than 50 ℃ evaporative condenser dish in temperature is solid;
6) after reaction is finished, disconnect the heating power supply of vacuum oven, stop heating, when treating that furnace temperature is as cold as room temperature, stop to vacuumize, when treating that furnace pressure reaches normal pressure, blow-on, collect aluminum chloride from the evaporative condenser dish of low temperature part, therefrom the evaporative condenser dish of isothermal segment is collected metallic aluminium, the residue that obtains reacting from the crucible of high-temperature part.
3, present technique is compared the advantage that is had with existing patent of invention:
1), reaction of the present invention carries out under vacuum condition owing to carry out under vacuum, the first step generates the origin temp of reaction of monochlor(in)ate aluminium than low under the normal pressure, reacts when temperature reaches 1270 ℃ and just can take place;
2), resulting metal purity height, the quality percentage composition of aluminium can be up to more than 95%; The rate of recovery height of aluminum chloride, the aluminum chloride more than 78% can reclaim
3), technology is simple, energy consumption is low, pollutes little.
Four, description of drawings: Fig. 1 is the composition structure iron of the used vacuum oven of realization the present invention, and 1 is that sublimer, 2 is that furnace shell, 3 is that gas tip, 4 is that plumbago crucible, 5 is that graphite condensate pans, 6 is that cooling water outlet pipe, 7 is that bell thermopair tapered sleeve, 8 is that bell, 9 is that furnace shell thermopair tapered sleeve, 10 is that graphite heater, 11 is that graphite muff, 12 is that heating element base, 13 is that water cooled electrode, 14 is that body of heater bottom, 15 is that gas inlet tube, 16 is that plug in thermometer mouth, 17 is the device heating jacket that distils among the figure.
Five, embodiment:
Embodiment one
With commercial alumina 1.5kg is raw material, concrete composition sees Table 1, with the 0.6kg coal is reductive agent, with the 2.3kg aluminum chloride is chlorizating agent, aluminum oxide and coal are worn into 100 ± 20 purpose fine powders separately, mix, and make the spherical particle of diameter less than 0.1-0.5mm, this material particles is put in the sintering oven, in temperature is 300 ± 50 ℃ of following sintering 30 minutes, take out this particle, and be put in the vacuum oven, control vacuum oven internal pressure is 5-40Pa, when temperature reaches 1300 ℃, aluminum chloride in the sublimer that measures, allowing aluminum chloride be gaseous state runs out of, and entering the reaction zone that holds aluminum oxide and coal, the three reacted 100 minutes, obtained AlCl gas, this gas enters condensate pans under the situation that vacuum furnace top vacuumizes, and obtain condensation, when the temperature of this gas is as cold as below 900 ℃, condensation is decomposed into metallic aluminium and gaseous state aluminum chloride, al dichloride is further walked along condensate pans toward the lower condensate pans of temperature, and be in 50 ℃ and the following condensate pans under the condensation in temperature, finally obtaining the 0.52kg metallic aluminium, the composition of metallic aluminium sees Table 2 and aluminum chloride and reaction residues.Wherein the purity of resulting metallic aluminium reaches 98.46%, the rate of recovery 70%, and the rate of recovery of aluminum chloride reaches 80%, and this part aluminum chloride can be recycled.
The composition of table 1 commercial alumina (wt%)
Composition Al 2O 3 SiO 2 Fe 2O 3 TiO 2
wt% 92.99 0.61 0.047 <0.5
The composition of table 2 metallic aluminium (wt%)
Composition Fe% Si% Al% Ti%
wt% 0.051 0.29 98.46 Less than 0.5
Embodiment two:
With bauxite 2kg is raw material, concrete composition sees Table 3, with the 0.9kg charcoal is reductive agent, with the 3.kg aluminum chloride is chlorizating agent, aluminum oxide and charcoal are worn into 100 ± 20 purpose fine powders separately, mix, and make the spherical particle of diameter less than 0.1-0.5mm, this material particles is put in the sintering oven, in temperature is 300 ± 50 ℃ of following sintering 35 minutes, take out this particle, and be put in the vacuum oven, control vacuum oven internal pressure is 50-100Pa, heat up, when temperature reaches 1500 ℃, feed aluminum chloride gas, go into reaction zone, the three reacted 120 minutes, obtained AlCl gas, and gas enters condensate pans, and obtain condensation, when the temperature of this gas is as cold as below 900 ℃, condensation is decomposed into metallic aluminium and gaseous state aluminum chloride, and aluminum chloride is further walked along condensate pans toward the lower condensate pans of temperature, and be in 50 ℃ and the following condensate pans under the condensation in temperature, obtain metallic aluminium 0.54kg, composition sees Table 4, and its purity reaches 95.82%, the rate of recovery 68% and aluminum chloride and reaction residues, the rate of recovery of aluminum chloride reaches 80%, and aluminum chloride can be recycled.
The composition (wt%) of table 3 raw material bauxite
Al 2O 3 SiO 2 Fe 2O 3 TiO 2
75.0 3.13 1.00 4.26
The composition of the resulting metallic aluminium of table 4 (wt%)
Composition Al Al 2O 3 C Fe 2O 3 TiO Fe 3C TiC SiC Si
(wt%) 95.82 <1.00 1.58 - - 0.51 0.83 1.26 - 1.00

Claims (4)

1、一种真空碳热还原炼铝的方法,其特征在于:方法按以下步骤完成,1. A method for vacuum carbothermic reduction of aluminum, characterized in that: the method is completed in the following steps, 1)原料及其配方为含氧化铝原料,碳质还原剂,三氯化铝,配料:含氧化铝原料∶碳质还原剂∶三氯化铝=1∶0.4-0.6∶1.5-2.0;1) The raw material and its formula are alumina-containing raw material, carbonaceous reducing agent, and aluminum trichloride. Ingredients: alumina-containing raw material: carbonaceous reducing agent: aluminum trichloride=1:0.4-0.6:1.5-2.0; 2)将含氧化铝原料与碳质还原剂各自磨成100±20目的细粉,混合均匀;2) Grinding the alumina-containing raw material and the carbonaceous reducing agent into fine powders of 100±20 mesh respectively, and mixing them uniformly; 3)将上述混合好的料制成直径0.1-0.5mm的球状颗粒后,放入烧结炉中,在温度为300±50℃,烧结30-35分钟,待该物料冷却后,取出并置于真空炉的坩埚中;3) After the above-mentioned mixed material is made into spherical particles with a diameter of 0.1-0.5mm, put it into a sintering furnace, and sinter at a temperature of 300±50°C for 30-35 minutes. After the material is cooled, take it out and place it in the In the crucible of the vacuum furnace; 4)升温:控制真空炉内压力为5-400Pa,反应坩埚的温度达到1270℃~1570℃时,通入计量好的三氯化铝气体,在坩埚中发生反应得到一氯化铝和一氧化碳气体,反应时间为100-120分钟;4) Heating: control the pressure in the vacuum furnace to 5-400Pa, and when the temperature of the reaction crucible reaches 1270°C to 1570°C, feed the measured aluminum chloride gas and react in the crucible to obtain aluminum monochloride and carbon monoxide gas , the reaction time is 100-120 minutes; 5)一氯化铝气体在真空炉顶部抽真空的情况下,沿着置于坩埚上的蒸发冷凝盘,从下往上走,待该气体的温度冷到900℃以下时,发生分解反应,得到液态的金属铝和三氯化铝气体,液态的金属铝收集在相应温度的蒸发冷凝盘上,而气态的三氯化铝继续往上走,在温度小于50℃的蒸发冷凝盘上冷为固体;5) When the aluminum chloride gas is evacuated at the top of the vacuum furnace, it goes from bottom to top along the evaporation and condensation tray placed on the crucible. When the temperature of the gas is cooled below 900 ° C, a decomposition reaction occurs. The liquid metal aluminum and aluminum trichloride gas are obtained, the liquid metal aluminum is collected on the evaporating and condensing pan at the corresponding temperature, and the gaseous aluminum trichloride continues to go up, and is cooled on the evaporating and condensing pan with a temperature lower than 50°C. solid; 6)反应完成后,停止加热,待炉温冷到室温时,停止抽真空,待炉内压力达到常压时,开炉,从低温部分的蒸发冷凝盘收集到三氯化铝,从中温部分的蒸发冷凝盘收集到金属铝,从高温部分的坩埚得到反应的残渣。6) After the reaction is completed, stop heating. When the temperature of the furnace is cooled to room temperature, stop vacuuming. When the pressure in the furnace reaches normal pressure, start the furnace. Metal aluminum is collected in the evaporating and condensing pan, and the reaction residue is obtained from the crucible in the high temperature part. 2、根据权利要求1所述的真空碳热还原炼铝的方法,其特征在于:所述含氧化铝原料为铝土矿、高岭土、粘土、粉煤灰、赤泥、长石中的一种或几种,碳质还原剂为煤、焦炭、木炭中的一种。2. The method for vacuum carbon thermal reduction aluminum smelting according to claim 1, characterized in that: the alumina-containing raw material is one of bauxite, kaolin, clay, fly ash, red mud, and feldspar or several kinds, and the carbonaceous reducing agent is one of coal, coke and charcoal. 3、根据权利要求1或2所述的真空碳热还原炼铝的方法,其特征在于:所述三氯化铝的通入方式是将三氯化铝固体放入真空炉升华器内,等反应坩埚温度达到1270℃~1570℃时,加热升华器,让三氯化铝升华成为气态,从坩埚的底部进入坩埚,与坩埚中的物料发生反应,产生一氯化铝和一氧化碳气体。3. The method for smelting aluminum by vacuum carbothermal reduction according to claim 1 or 2, characterized in that: the introduction of the aluminum trichloride is to put the solid aluminum trichloride into the vacuum furnace sublimator, etc. When the temperature of the reaction crucible reaches 1270 ℃ ~ 1570 ℃, the sublimator is heated to sublimate aluminum trichloride into a gaseous state, enter the crucible from the bottom of the crucible, and react with the materials in the crucible to produce aluminum monochloride and carbon monoxide gas. 4、根据权利要求1或2所述的真空碳热还原炼铝的方法,其特征在于:所述三氯化铝的通入方式是直接将真空炉与另外的三氯化铝气体产生装置连接,待真空炉内坩埚的温度达到1270℃~1570℃时,直接往坩埚底部通入三氯化铝气体,在坩埚中发生反应得到一氯化铝和一氧化碳气体。4. The method for vacuum carbothermic reduction aluminum smelting according to claim 1 or 2, characterized in that: the introduction of the aluminum trichloride is directly connected to the vacuum furnace with another aluminum trichloride gas generating device , when the temperature of the crucible in the vacuum furnace reaches 1270°C to 1570°C, directly feed aluminum trichloride gas into the bottom of the crucible, and react in the crucible to obtain aluminum monochloride and carbon monoxide gas.
CNB2005100110676A 2005-10-18 2005-10-18 Vacuum carbon heat reduction aluminium smelting method Expired - Fee Related CN1304613C (en)

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WO2009135269A1 (en) * 2008-05-09 2009-11-12 Thermical Ip Pty Ltd Carbothermic processes
CN101898895B (en) * 2010-07-13 2012-11-28 武汉科技大学 Nanocrystalline spinel-carbon composite powder and preparation method thereof
CN102491394A (en) * 2011-11-22 2012-06-13 中国铝业股份有限公司 Method for producing aluminum chloride by using fly ash
CN105568014A (en) * 2014-10-13 2016-05-11 焦作市圣昊铝业有限公司 Method for promoting slag-aluminum separation during smelting of aluminum alloy
CN104988335B (en) * 2015-06-17 2018-02-09 昆明理工大学 A kind of method for preparing metallic aluminium with alumina carbon tropical resources vacuum thermal decomposition
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CN109055753A (en) * 2018-07-27 2018-12-21 昆明理工大学 A kind of method that alumina carbon thermal reduction prepares metallic aluminium
CN109518004B (en) * 2018-11-26 2019-10-29 昆明理工大学 A kind of method that carbon thermal reduction prepares metallic aluminium
CN109852799A (en) * 2019-04-11 2019-06-07 昆明理工大学 A kind of bauxite prepares metallic aluminium and the method for SiC
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