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CN1304681C - Collecting agent for glass fiber yarn and glass fiber yarn using the same - Google Patents

Collecting agent for glass fiber yarn and glass fiber yarn using the same Download PDF

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Publication number
CN1304681C
CN1304681C CNB038149710A CN03814971A CN1304681C CN 1304681 C CN1304681 C CN 1304681C CN B038149710 A CNB038149710 A CN B038149710A CN 03814971 A CN03814971 A CN 03814971A CN 1304681 C CN1304681 C CN 1304681C
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glass fiber
fiber yarn
glass
starch
vegetable oil
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CN1662698A (en
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杉浦裕一
酒井美树
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Aijiewei Shanghai Glass Fiber Material Co ltd
Shanghai Atlas Mstar Technology Ltd
Shanghai Tianwei Fiberglass Co ltd
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Asahi Fiber Glass Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C25/00Surface treatment of fibres or filaments made from glass, minerals or slags
    • C03C25/10Coating
    • C03C25/24Coatings containing organic materials
    • C03C25/26Macromolecular compounds or prepolymers
    • C03C25/32Macromolecular compounds or prepolymers obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
    • C03C25/321Starch; Starch derivatives
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C25/00Surface treatment of fibres or filaments made from glass, minerals or slags
    • C03C25/10Coating
    • C03C25/24Coatings containing organic materials
    • C03C25/255Oils, waxes, fats or derivatives thereof
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/0353Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
    • H05K1/0366Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement reinforced, e.g. by fibres, fabrics

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Surface Treatment Of Glass Fibres Or Filaments (AREA)

Abstract

A collecting agent for use in a glass fiber yarn being prepared by twisting strands each formed by collecting 200 to 800 glass filaments having an average diameter of 5 to 11 mum and being used as a wrap of the glass cloth, characterized in that it comprises a starch, a vegetable oil, a paraffin and an emulsifier, wherein the starch is an etherificated starch having an MS value of 0.001 to 0.025, and the vegetable oil has a saturation degree of 90 % or more. A glass fiber yarn produced by using the collecting agent is used as a warp, and is free from the formation of fluffs in a warping process and excellent in the stability of the tension applied to wraps during warping.

Description

玻璃纤维纱线用集束剂以及采用该集束剂的玻璃纤维纱线Sizing agent for glass fiber yarn and glass fiber yarn using the sizing agent

技术领域technical field

本发明涉及用在玻璃布中的玻璃纤维纱线、其集束方法、用于该集束的集束剂以及玻璃布等,上述玻璃布主要用作印刷配线板的基板材料等。The present invention relates to a glass fiber yarn used in a glass cloth, a method for bundling the same, a bundling agent for the bundling, and a glass cloth mainly used as a substrate material of a printed wiring board and the like.

背景技术Background technique

玻璃纤维纱线是用集束剂将几百根~千几百根的纤维直径为数微米的玻璃单丝集束成丝束,再对该丝束加捻而成的纱线。该玻璃纤维纱线经织造工序被织成玻璃布,通过使树脂含浸在该玻璃布中,可作为纤维增塑(FRP)产品的增强材料等。Glass fiber yarn is a yarn formed by bundling hundreds to thousands of glass monofilaments with a fiber diameter of several microns into a tow with a sizing agent, and then twisting the tow. The glass fiber yarn is woven into a glass cloth through a weaving process, and the glass cloth can be used as a reinforcing material for fiber plasticized (FRP) products by impregnating the glass cloth with a resin.

近年来,作为该玻璃布的用途,人们特别关注该玻璃布用在印刷配线板的基板材料中。在该印刷配线板的制造工序中,使环氧等树脂含浸在玻璃布中,形成预浸胶体(プレプリゲ),再层压薄的铜箔等而形成该印刷配线板。为此,为了不损伤铜箔,就要求玻璃布表面上的毛羽等缺陷非常少。In recent years, as the use of this glass cloth, attention has been paid to the use of this glass cloth as a substrate material of a printed wiring board. In the manufacturing process of this printed wiring board, glass cloth is impregnated with a resin such as epoxy to form a prepreg, and thin copper foil or the like is laminated to form the printed wiring board. Therefore, in order not to damage the copper foil, it is required that there are very few defects such as hairiness on the surface of the glass cloth.

另一方面,作为这样的玻璃布的织造工序,利用环锭(ring)捻线机等对上述丝束进行加捻,将玻璃纤维纱线卷绕到筒管上,其后,通过喷气织机等进行经纱和纬纱间的织造。On the other hand, as the weaving process of such a glass cloth, the above-mentioned tow is twisted with a ring twister or the like, the glass fiber yarn is wound on a bobbin, and thereafter, the yarn is passed through an air-jet loom. Weaving between warp and weft.

这里,对于玻璃布的经纱,在将上述玻璃纤维纱线卷绕到筒管后,在织造工序前具有称为整经工序(warping)的工序。在该整经工序中,根据由织物设计所定下的经纱的根数、长度、密度和幅宽,以等同的张力将玻璃纤维纱线从各自的筒管上拉出卷绕到整经经轴,这样,经纱要事先准备好横向整齐排列,在下一个工序中,将该整经经轴装配在织机经纱抽出的位置上。Here, the warp of the glass cloth has a process called a warping process (warping) before the weaving process after the above-mentioned glass fiber yarn is wound into a bobbin. In this warping process, according to the number, length, density and width of the warp yarns determined by the fabric design, the glass fiber yarns are pulled out from the respective bobbins at the same tension and wound onto the warping beam , Like this, warp yarn will be prepared in advance and horizontally neatly arranged, and in next process, this warp warp beam is assembled on the position that loom warp yarn is drawn out.

作为该经纱所需性能,首先需要用于防止上述整经工序中毛羽的产生的集束性。在整经工序中,为了必须将几百根~千几百根经纱在横向上拉齐,必须通过多个导纱器,由此所产生的摩擦容易产生毛羽,另外,在喷气织造时,筘等的摩擦也容易产生毛羽。As the required performance of the warp yarn, firstly, bundling properties for preventing the generation of hairiness in the above-mentioned warping process are required. In the warping process, in order to align hundreds to thousands of warp yarns in the transverse direction, they must pass through multiple yarn guides, and the resulting friction is likely to produce hairiness. Such friction is also prone to hairiness.

另外,在上述整经工序中,还要求经纱具有稳定的走行性。卷绕成整经经轴时,为了防止织机抽出时经纱的悬挂和松弛,必须以一定张力将所有的经纱卷成束。若该张力不稳定的话,由钩丝等而容易产生毛羽,另外,在织造工序中,由于玻璃布中产生了横档或松弛等,所以不理想。因此,必须赋予经纱适度的滑动性,使张力稳定以确保走行性。In addition, in the above-mentioned warping process, it is also required that the warp yarns have stable running properties. When winding into a warp beam, in order to prevent the warp yarns from hanging and loosening when the loom is drawn out, all the warp yarns must be rolled into bundles with a certain tension. If the tension is not stable, hairiness is likely to occur due to snags or the like, and in the weaving process, crosspieces, slack, etc. are generated in the glass cloth, which is not preferable. Therefore, it is necessary to impart moderate slipperiness to the warp and stabilize the tension to ensure runnability.

另外,还要求能防止整经工序中的落粉。在整经工序中,由于一起将几百根~千几百根的经纱拉齐,落粉增多,由此增加了清扫频率,操作性降低,产生了污物的附着,所以不理想,另外从工作环境的角度出发,也不理想。In addition, it is also required to prevent powder falling in the warping process. In the warping process, since hundreds to thousands of warp yarns are aligned together, powder falling increases, cleaning frequency increases, operability decreases, and dirt adheres, so it is not ideal. From the perspective of the working environment, it is not ideal.

这样的玻璃纤维纱线的集束性、整经时的走行性、落粉的防止都可通过玻璃单丝集束成丝束时的集束剂的组成进行调整。The sizing properties of such glass fiber yarns, the running properties during warping, and the prevention of dust falling can all be adjusted by the composition of the sizing agent when the glass monofilaments are condensed into a tow.

作为这样的集束剂,例如日本特许公开公报2001-240432号中公开了如下的玻璃纤维用集束剂,该集束剂含有平滑剂和阳离子类柔软剂,该平滑剂以乳化剂乳化包括淀粉、石蜡和脂肪酸三甘油酯的平滑成分而形成。作为平滑剂的乳化剂,通过合用3种特定HLB值的表面活性剂,同时将淀粉对阳离子类柔软剂的量设定为规定比例,可防止玻璃单纤维的折断所产生的毛羽,提高喷气织造的织造性。在该实施形态中记载了较好用加氢植物油作为脂肪酸三甘油酯。As such a sizing agent, for example, Japanese Patent Laid-Open Publication No. 2001-240432 discloses the following sizing agent for glass fibers, the sizing agent contains a smoothing agent and a cationic softener, and the smoothing agent is emulsified with an emulsifier including starch, paraffin and Formed as a smooth component of fatty acid triglycerides. As an emulsifier for a smoothing agent, by combining three surfactants with a specific HLB value and setting the amount of starch to cationic softener at a specified ratio, it can prevent hairiness caused by breaking glass single fibers and improve air-jet weaving of weaving. In this embodiment, it is described that hydrogenated vegetable oil is preferably used as fatty acid triglyceride.

另外,在日本特许公开公报平10-72243号中公开了如下玻璃纤维集束剂用化工淀粉来作为减少落粉或毛羽产生的、可制得具有适度硬度的纱线的玻璃纤维用集束剂用化工淀粉:由是全部化工淀粉的5~95重量%的在60℃、5%水溶液中具有1~5cps粘度的化工淀粉与是全部化工淀粉的95~5重量%的在60℃、5%水溶液中具有6~50cps的粘度的化工淀粉组成。在该实施形态中记载了:化工淀粉根据需要进行选自醚化、酯化、接枝化、交联处理中的1种以上的化工,而被加成为表示羟基烷基化程度的MS值是0.03~0.26,较好是在0.07~0.20的范围内。In addition, the following chemical starch for glass fiber sizing agent is disclosed in Japanese Patent Laid-Open Publication No. 10-72243 as a chemical starch for glass fiber sizing agent that reduces powder falling or hairiness and can produce yarn with moderate hardness. Starch: 5-95% by weight of all chemical starch, chemical starch with a viscosity of 1-5cps in 60°C, 5% aqueous solution and 95-5% by weight of all chemical starch in 60°C, 5% aqueous solution Composition of chemical starch with a viscosity of 6-50 cps. In this embodiment, it is described that chemical starch is subjected to one or more chemical treatments selected from etherification, esterification, grafting, and cross-linking treatment as required, and the MS value added to indicate the degree of hydroxyalkylation is 0.03 to 0.26, preferably within the range of 0.07 to 0.20.

上述以往的技术中,由于对日本特许公开公报2001-24043号中的集束剂的淀粉的、有较大影响集束性的覆盖膜强度和伸展性无特别限制,所以用作上述经纱用途时,存在集束性不充分的问题,而作为上述淀粉,可单独使用或合用醚化玉米淀粉、高直链玉米淀粉的糊化物。In the above-mentioned prior art, since the starch of the sizing agent in the Japanese Patent Laid-Open Publication No. 2001-24043 has no special restrictions on the strength and extensibility of the covering film that greatly affects the sizing, when it is used for the above-mentioned warp application, there is As the above-mentioned starch, gelatinized products of etherified corn starch and high-amylose corn starch can be used alone or in combination.

另外,日本特许公开公报平10-72243号中的集束剂,由于淀粉的MS值是0.03~0.26,淀粉的覆盖膜伸展度不够,所以用作经纱时,也存在集束性不够的问题。In addition, the sizing agent in Japanese Patent Laid-Open Publication No. 10-72243 has a problem of insufficient sizing when used as a warp because the MS value of starch is 0.03 to 0.26, and the stretchability of the covering film of starch is insufficient.

因此,本发明的目的在于提供一种玻璃纤维纱线的集束剂、集束方法以及玻璃纤维纱线等,该玻璃纤维纱线可用作印刷配线板用的玻璃布的经纱,整经工序的集束性良好,可防止毛羽产生、并且可获得稳定走行张力所得到的适度的滑动性,再者,防止整经工序的落粉的性能好、防止织造时的筘等的摩擦等所引起的毛羽的产生的性能好。Therefore, the object of the present invention is to provide a kind of sizing agent, sizing method and glass fiber yarn etc. of glass fiber yarn, this glass fiber yarn can be used as the warp yarn of the glass cloth for printed wiring board, the warp of warping process. Condensation is good, hairiness can be prevented, and moderate sliding properties obtained by stable running tension can be obtained. Furthermore, the performance of preventing powder falling in the warping process is good, and hairiness caused by friction of reeds, etc. during weaving can be prevented. The resulting performance is good.

发明内容Contents of the invention

为了达到上述目的,本发明者进行了深入研究,其结果发现:通过利用醚改性化度低的淀粉作为覆盖膜形成剂,可使集束性提高,另外,通过将饱和度高的植物油和石蜡组合作为油剂,可维持集束性,并且整经时的走行性也好,并完成了本发明。In order to achieve the above object, the present inventors conducted intensive studies, and as a result, found that: by using starch with a low degree of ether modification as a coating film forming agent, the bundling property can be improved. In addition, by using vegetable oil with a high degree of saturation and paraffin Combining them as an oil agent can maintain the bundle property, and the running property at the time of warping is also good, and the present invention has been completed.

因此,本发明的特征在于具有如下的要点:Therefore, the present invention is characterized by having the following points:

1.玻璃纤维纱线用集束剂,它是用于将200~800根平均直径为5~11μm的玻璃单丝集束为丝束,再对其加捻而成,用作玻璃布的经纱的玻璃纤维纱线的上述丝束的集束的集束剂,其特征在于,上述集束剂至少含有淀粉、植物油、石蜡、乳化剂,上述淀粉为MS值是0.001~0.025的醚化淀粉,并且上述植物油的饱和度大于等于90%。1. Sizing agent for glass fiber yarn, which is used to bundle 200 to 800 glass monofilaments with an average diameter of 5 to 11 μm into tows, and then twist them, and use them as glass warp yarns of glass cloth A sizing agent for bundling the aforementioned tows of fiber yarns, wherein the sizing agent contains at least starch, vegetable oil, paraffin, and an emulsifier, the starch is etherified starch with an MS value of 0.001 to 0.025, and the saturated starch of the vegetable oil is degree greater than or equal to 90%.

2.根据上述1所述的玻璃纤维纱线用集束剂,其特征在于,上述石蜡和上述植物油的配合比例,以质量份表示为30~70∶70~30。2. The sizing agent for glass fiber yarn according to the above 1, wherein the compounding ratio of the paraffin wax and the vegetable oil is 30-70:70-30 in parts by mass.

3.根据上述1或2所述的玻璃纤维纱线用集束剂,其特征在于,上述乳化剂是酯类及/或醚酯类乳化剂。3. The sizing agent for glass fiber yarns according to the above 1 or 2, wherein the emulsifier is an ester and/or ether ester emulsifier.

4.玻璃纤维纱线,其特征在于,附着上述1~3中任一项所述的集束剂而形成。4. A glass fiber yarn formed by adhering the sizing agent described in any one of 1 to 3 above.

5.玻璃纤维纱线的集束方法,它是利用集束剂将200~800根平均直径为5~11μm的玻璃单丝集束为丝束,再对其加捻而成,作为玻璃布的经纱使用的玻璃纤维纱线的上述丝束的集束方法,其特征在于,上述集束剂至少含有淀粉、植物油、石蜡、乳化剂,上述淀粉为MS值是0.001~0.025的醚化淀粉,并且上述植物油的饱和度大于等于90%。5. The bundle method of glass fiber yarn, which is to use a bundle agent to bundle 200~800 glass monofilaments with an average diameter of 5~11μm into a bundle, and then twist it, and use it as a warp yarn of glass cloth A method for bundling the above-mentioned tows of glass fiber yarns, wherein the above-mentioned sizing agent contains at least starch, vegetable oil, paraffin, and emulsifier, the above-mentioned starch is an etherified starch with an MS value of 0.001 to 0.025, and the saturation degree of the above-mentioned vegetable oil is Greater than or equal to 90%.

6.玻璃纤维纱线的制造方法,它是利用集束剂将200~800根平均直径为5~11μm的玻璃单丝集束为丝束,再对其加捻而成,作为玻璃布的经纱使用的玻璃纤维纱线的制造方法,其特征在于,上述集束剂至少含有淀粉、植物油、石蜡、乳化剂,上述淀粉为MS值是0.001~0.025的醚化淀粉,并且上述植物油的饱和度大于等于90%。6. The manufacturing method of glass fiber yarn, which is to use a sizing agent to gather 200 to 800 glass monofilaments with an average diameter of 5 to 11 μm into a tow, then twist it, and use it as a warp yarn of glass cloth A method for producing glass fiber yarn, characterized in that the sizing agent contains at least starch, vegetable oil, paraffin, and emulsifier, the starch is etherified starch with a MS value of 0.001 to 0.025, and the degree of saturation of the vegetable oil is greater than or equal to 90%. .

7.玻璃布,它是利用集束剂将200~800根平均直径为5~11μm的玻璃单丝集束为丝束后,加捻而成玻璃纤维纱线,将其用作经纱而织成的玻璃布,其特征在于,上述集束剂至少含有淀粉、植物油、石蜡、乳化剂,上述淀粉是MS值为0.001~0.025的醚化淀粉,并且上述植物油的饱和度大于等于90%。7. Glass cloth, which is made of 200-800 glass monofilaments with an average diameter of 5-11 μm into tows by using a sizing agent, twisted to form glass fiber yarns, and used as warp yarns to weave glass The cloth is characterized in that the sizing agent contains at least starch, vegetable oil, paraffin, and emulsifier, the starch is etherified starch with an MS value of 0.001-0.025, and the saturation degree of the vegetable oil is greater than or equal to 90%.

8.印刷布线板用基板材料,其特征在于,使用了上述7所述的玻璃布。8. A substrate material for a printed wiring board, wherein the glass cloth described in 7 above is used.

具体实施方式Detailed ways

以下,对本发明进行详细说明。Hereinafter, the present invention will be described in detail.

本发明的玻璃纤维纱线用集束剂至少含有淀粉、植物油、石蜡和乳化剂。The sizing agent for glass fiber yarns of the present invention contains at least starch, vegetable oil, paraffin and an emulsifier.

采用淀粉的目的在于在集束单丝的同时作为覆盖膜形成剂保护玻璃纤维免受工序中的弯曲和摩擦的损伤。因此,本发明的突出的特征在于,是淀粉的MS值为0.001~0.025的醚化淀粉。这样,由于在玻璃表面形成高强度的覆盖膜,所以可使整经工序中的集束性提高,抑制毛羽的产生。这里的覆盖膜强度是指将糊化淀粉膜化时的拉伸强度。The purpose of using starch is to bundle monofilaments and protect glass fibers from bending and friction during the process as a coating film forming agent. Therefore, the outstanding feature of this invention is etherified starch whose MS value of starch is 0.001-0.025. In this way, since a high-strength coating film is formed on the glass surface, the bundling property in the warping process can be improved, and the occurrence of hairiness can be suppressed. The cover film strength here refers to the tensile strength when the gelatinized starch is formed into a film.

对于淀粉原料的种类无特别限制,可用玉米淀粉、木薯淀粉、小麦淀粉、甘薯淀粉、马铃薯淀粉等,但从淀粉以外的杂质少、容易购买角度看,较好用玉米淀粉。There are no special restrictions on the type of starch raw material, and cornstarch, tapioca starch, wheat starch, sweet potato starch, potato starch, etc. can be used, but from the perspective of less impurities other than starch and easy purchase, cornstarch is better.

作为淀粉,采用醚改性醚化淀粉。醚化是指羧基甲基化、羟基烷基化、烷基化、苄基化、阳离子醚化等,其中,较好是羟基烷基化。由此,由于糊化起始温度降低,所以糊化容易,还可将溶液稳定化。另外,即使加热脱油时,也较容易除去。As the starch, ether-modified etherified starch is used. Etherification means carboxymethylation, hydroxyalkylation, alkylation, benzylation, cationic etherification, etc. Among them, hydroxyalkylation is preferred. Thereby, since the gelatinization initiation temperature falls, gelatinization becomes easy, and a solution can also be stabilized. In addition, even when degreasing by heating, it is relatively easy to remove.

这样的羟基烷基化可通过对上述淀粉进行例如乙烯氧化、丙烯氧化、1,2~丁烯氧化等作用获得。Such hydroxyalkylation can be obtained by, for example, ethylene oxidation, propylene oxidation, 1,2-butene oxidation, etc., on the aforementioned starch.

又,上述醚化淀粉的改性度,以MS值表示为0.001~0.025,较好为0.005~0.02的范围内。这里的MS值是表示羟基烷基化的程度,意味着淀粉的每个无水葡萄糖残基的羟基烷基的摩尔数。MS值若未满0.001时,糊化困难,不理想;若超过0.025时,因不能得到抑制毛羽用的覆盖膜强度,所以不理想。Moreover, the modification degree of the said etherified starch is 0.001-0.025 represented by MS value, Preferably it exists in the range of 0.005-0.02. The MS value here indicates the degree of hydroxyalkylation, which means the number of moles of hydroxyalkyl groups per anhydroglucose residue of starch. If the MS value is less than 0.001, gelatinization becomes difficult, which is not preferable. If it exceeds 0.025, the film strength for suppressing hairiness cannot be obtained, so it is not preferable.

通过使用这样的醚改性度小的淀粉,如上所述那样,在玻璃纤维的表面上可形成强度特高的覆盖膜,用在经纱时,也可提高集束性、抑制毛羽的产生。By using such a starch with a small degree of ether modification, as described above, an extremely high-strength coating film can be formed on the surface of the glass fiber, and when used in warp yarns, the bundling property can be improved and the occurrence of hairiness can be suppressed.

下面对本发明所用的油剂进行说明。采用油剂的主要目的在于赋予丝束润滑性。The oil agent used in the present invention will be described below. The main purpose of using a finish is to impart lubricity to the tow.

在本发明中,油剂的特征在于将饱和度为90%以上的植物油和石蜡合用。此外通过含有石蜡以赋予滑动性,提高整经工序的走行稳定性,但若相反只含有石蜡,滑动性过度,整经时的走行性低下,所以必须与植物油合用。通过与该植物油合用,还可防止落粉。In the present invention, the oil agent is characterized in that vegetable oil having a saturation degree of 90% or more and paraffin wax are used in combination. In addition, paraffin wax is added to impart slidability to improve running stability in the warping process. However, if only paraffin wax is contained, the slidability will be excessive and the running performance during warping will be reduced. Therefore, it must be used in combination with vegetable oil. Combining with this vegetable oil also prevents dusting.

作为植物油,可用饱和度在90%以上的植物油,较好用饱和度在99%以上的植物油。这样,提高纱线表面的平滑性,提高集束性并可防止毛羽的产生。若采用饱和度未满90%的植物油,纱线表面的平滑性低下,毛羽容易产生。As the vegetable oil, a vegetable oil with a saturation degree of 90% or more can be used, preferably a vegetable oil with a saturation degree of 99% or more. In this way, the smoothness of the yarn surface is improved, the bundling property is improved, and the occurrence of hairiness can be prevented. If a vegetable oil with a saturation of less than 90% is used, the smoothness of the yarn surface will decrease, and hairiness will easily occur.

本发明的饱和度是指:相对于植物油中所含的碳化氢的总量(结合在碳化氢的碳原子上的氢被取代时,除去该取代基而算出的),不含上述植物油中所含的双键的碳化氢,即饱和碳化氢总量(结合在碳化氢的碳原子上的氢被取代时,除去该取代基而算出)的比例。The degree of saturation in the present invention means: relative to the total amount of hydrocarbon contained in the vegetable oil (calculated by removing the substituent when the hydrogen bonded to the carbon atom of the hydrocarbon is substituted), does not contain the hydrocarbon contained in the above-mentioned vegetable oil. Hydrocarbons containing double bonds, that is, the ratio of the total amount of saturated hydrocarbons (calculated by removing the substituents when the hydrogen bonded to the carbon atoms of the hydrocarbons is substituted).

作为这样的饱和度在90%以上的植物油,可用预先含有饱和脂肪酸的甘油酯等,也可用对不饱和脂肪酸加氢进行饱和所制得的所谓的硬化油。Such a vegetable oil having a degree of saturation of 90% or more may be glyceride containing saturated fatty acid in advance, or a so-called hardened oil obtained by hydrogenating and saturating unsaturated fatty acid.

对于植物油无特别限制,可用椰子油、棕榈油、棕榈核油、玉米油、棉花油等。这些可单独使用,也可将2种以上混合使用。本发明的植物油可用合用了猪油等动物油的动植物油。采用动植物油时,后叙的植物油的量是指动植物油的量。The vegetable oil is not particularly limited, and coconut oil, palm oil, palm kernel oil, corn oil, cotton oil and the like can be used. These may be used individually or in mixture of 2 or more types. As the vegetable oil of the present invention, animal and vegetable oils obtained by combining animal oils such as lard can be used. When animal and vegetable oils are used, the amount of vegetable oils mentioned below refers to the amount of animal and vegetable oils.

另一方面,对于本发明所用的石蜡无特别限制,可采用以往的公知的石蜡等。On the other hand, the paraffin used in the present invention is not particularly limited, and conventionally known paraffins and the like can be used.

上述的油剂的含量,作为油剂总量,相对于100质量份的上述淀粉,上述石蜡和上述植物油的总含量较好为10~50质量份,特好为20~40质量份。若上述总含量未满10质量份的话,不能得到滑动性,走行性低下,不理想;相反若超过50质量份的话,滑动性过度,不能确保走行稳定性,不理想。The content of the above-mentioned oil agent is preferably from 10 to 50 parts by mass, particularly preferably from 20 to 40 parts by mass, based on 100 parts by mass of the above-mentioned starch, the total content of the above-mentioned paraffin and the above-mentioned vegetable oil as the total amount of the oil agent. If the above-mentioned total content is less than 10 parts by mass, slidability cannot be obtained and the running property is low, which is not preferable; on the contrary, if it exceeds 50 parts by mass, the slidability is excessive and running stability cannot be ensured, which is not preferable.

石蜡∶植物油的配合比例,以质量份表示,较好为30~70∶70~30,特好为40~60∶60~40。以该配合比例,通过石蜡赋予滑动性,以植物油抑制过度的滑动性,还可防止毛羽的产生,可得到集束性和走行性都特好的集束剂。若上述石蜡的配合比例未满30质量%,不能得到足够的滑动性,走行性低下,不理想;相反超过70质量%的话,滑动性相反过度,稳定性低下,不理想。The compounding ratio of paraffin:vegetable oil is preferably 30-70:70-30, particularly preferably 40-60:60-40, expressed in parts by mass. With this compounding ratio, paraffin wax imparts slipperiness, vegetable oil suppresses excessive slipperiness, prevents hairiness, and provides a sizing agent with excellent sizing and running properties. If the compounding ratio of the above paraffin wax is less than 30% by mass, sufficient slidability cannot be obtained and the running property is low, which is not preferable; on the contrary, if it exceeds 70% by mass, the slidability is excessive and the stability is low, which is not preferable.

在本发明中,还可含有乳化上述油剂用的乳化剂。In the present invention, an emulsifier for emulsifying the above oil agent may also be contained.

对于乳化剂无特别限制,可用以往公知的非离子类的表面活性剂等。作为非离子类表面活性剂,可用酯类、醚类、醚酯类的乳化剂,其中,较好用酯类及/或醚酯类乳化剂。The emulsifier is not particularly limited, and conventionally known nonionic surfactants and the like can be used. As the nonionic surfactant, ester, ether, and ether ester emulsifiers can be used, and among them, ester and/or ether ester emulsifiers are preferably used.

具体地说,作为酯类的乳化剂,例如可用聚氧乙烯单月桂酸酯、聚氧乙烯单硬脂酸酯、聚氧乙烯单油酸酯的聚氧乙烯单烷基酯;山梨糖醇酐单月桂酸酯、山梨糖醇酐单硬脂酸酯、山梨糖醇酐单棕榈酸酯、山梨糖醇酐单油酸酯、山梨糖醇酐倍半油酸酯、山梨糖醇酐三油酸酯等山梨糖醇酐酯;聚甘油油酸酯、聚甘油月桂酸酯、聚甘油硬脂酸酯等脂肪酸甘油酯,其中,较好用山梨糖醇酐酯。Specifically, as an emulsifier of esters, for example, polyoxyethylene monoalkyl esters of polyoxyethylene monolaurate, polyoxyethylene monostearate, and polyoxyethylene monooleate; Monolaurate, Sorbitan Monostearate, Sorbitan Monopalmitate, Sorbitan Monooleate, Sorbitan Sesquioleate, Sorbitan Trioleate Sorbitan esters such as esters; fatty acid glycerides such as polyglyceryl oleate, polyglyceryl laurate, and polyglyceryl stearate, among which sorbitan esters are preferably used.

作为醚类乳化剂,例如可用聚氧乙烯十二烷基醚、聚氧乙烯十三烷基醚、聚氧乙烯十六烷基醚、聚氧乙烯十八烷酰醚、聚氧乙烯油烯基醚等聚氧乙烯烷基醚;聚氧乙烯壬基苯基醚、聚氧乙烯辛基苯基醚等苯基醚类乳化剂。As ether emulsifiers, for example, polyoxyethylene lauryl ether, polyoxyethylene tridecyl ether, polyoxyethylene cetyl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl Ether and other polyoxyethylene alkyl ethers; polyoxyethylene nonylphenyl ether, polyoxyethylene octylphenyl ether and other phenyl ether emulsifiers.

作为醚酯类的乳化剂,例如可用聚氧乙烯山梨糖醇酐单月桂酸酯、聚氧乙烯山梨糖醇酐单棕榈酸酯、聚氧乙烯山梨糖醇酐单硬脂酸酯、聚氧乙烯山梨糖醇酐单油酸酯等山梨糖醇酐酯醚类的乳化剂等。As an emulsifier for ether esters, for example, polyoxyethylene sorbitan monolaurate, polyoxyethylene sorbitan monopalmitate, polyoxyethylene sorbitan monostearate, polyoxyethylene sorbitan Emulsifiers of sorbitan ester ethers such as sorbitan monooleate, etc.

这些乳化剂可单独使用,也可将2种以上合用。上述乳化剂的含量,相对于石蜡和植物油的总量,较好是5~40质量%,特好是10~30质量%。These emulsifiers may be used alone or in combination of two or more. The content of the emulsifier is preferably from 5 to 40% by mass, particularly preferably from 10 to 30% by mass, based on the total amount of paraffin wax and vegetable oil.

在本发明的集束剂中还可含有上述成分除外的其它的成分。作为这样的成分,例如可用阳离子乳化剂、防霉剂,另外还有有机硅烷偶合剂、其它的各种添加剂。The sizing agent of the present invention may contain other components other than the above-mentioned components. Such components include, for example, cationic emulsifiers, antifungal agents, organosilane coupling agents, and other various additives.

本发明的集束剂,可通过以往的公知的方法,在淀粉中添加油剂乳化而成的乳浊液,再将其它的成分混合制造而成。The sizing agent of the present invention can be produced by adding an emulsion emulsified by an oil agent to starch and then mixing other components by a conventionally known method.

下面,对采用上述集束剂所制得的本发明的玻璃纤维纱线以及玻璃布进行说明。本发明的集束剂将200~800根平均直径为5~11μm,较好为5~10μm,特好为8~10μm的玻璃单丝集束制得丝束时,作为集束剂被附着。作为这样的平均纤维直径、集束数的丝束,可用例如11~270tex支数的丝束。Next, the glass fiber yarn and glass cloth of the present invention produced using the above-mentioned sizing agent will be described. The sizing agent of the present invention is attached as a sizing agent when 200 to 800 glass monofilaments with an average diameter of 5 to 11 μm, preferably 5 to 10 μm, particularly preferably 8 to 10 μm are bundled to obtain a tow. As the tow having such an average fiber diameter and a bundle count, for example, a tow having a count of 11 to 270 tex can be used.

作为将集束剂附着在玻璃纤维的方法,可用利用给料辊等进行涂布的方法。集束剂的附着量,以集束剂附着后的玻璃纤维丝束的质量为基准,以固体成分的量表示,为0.3~2质量%,特好在0.5~1.5质量%的范围。另外,使集束剂附着的时机,可以在纤维化后进行,但为了有效地附着,较好在纤维化后立即进行附着。As a method of adhering the sizing agent to the glass fibers, a method of coating with a feed roll or the like can be used. The adhesion amount of the sizing agent is based on the mass of the glass fiber strands to which the sizing agent is attached, expressed as the amount of solid content, and is 0.3 to 2% by mass, particularly preferably in the range of 0.5 to 1.5% by mass. In addition, the timing of attaching the sizing agent may be performed after fibrillation, but it is preferable to attach it immediately after fibrillation for effective adhesion.

对附着了上述集束剂的丝束再进行加捻,制成玻璃纤维纱线,作为玻璃布的经纱而卷绕到筒管上。这里的捻丝可使用以往公知的环锭捻线机等。对于捻度也无特别限制,较好为0.1~2.0个/25mm,特好为0.5~1.0个/25mm。The tow to which the above-mentioned sizing agent is adhered is further twisted to form a glass fiber yarn, which is wound on a bobbin as a glass cloth warp. For the twisted yarn here, a conventionally known ring twister or the like can be used. The degree of twist is not particularly limited, but is preferably 0.1 to 2.0 twists/25mm, particularly preferably 0.5 to 1.0 twists/25mm.

作为这样制得的具有代表性的玻璃纤维纱线的种类,例如可用JIS-R3413中的ECG75(75表示每磅纱码数的1/100)的玻璃丝。As a typical type of glass fiber yarn produced in this way, for example, glass filaments of ECG75 (75 means 1/100 of a yard per pound) in JIS-R3413 can be used.

上述玻璃纤维纱线,在作为玻璃布的经纱供给织机之前,要进行整经工序。在整经工序中,按照根据织物设计的根数、长度、密度、幅宽等,进行为了从卷绕了玻璃纤维纱线的多个筒管上一根一根拉齐作业的“上筒子架”操作,然后,再将这些多根纱拉出,平行排列,一边给予一样的张力,一边卷绕成整经经轴。由此,织造所需的经纱被整理好。对于整经的方法无限制,也可以部分整经。The above-mentioned glass fiber yarn is subjected to a warping process before being supplied to a loom as a warp yarn of glass cloth. In the warping process, "creel loading" is performed to align the bobbins wound with glass fiber yarn one by one according to the number, length, density, width, etc. designed according to the fabric. "Operation, and then, these multiple yarns are pulled out, arranged in parallel, while giving the same tension, while winding into a warp beam. Thus, the warp yarns required for weaving are finished. There is no limit to the method of warping, and partial warping may also be used.

于是,由于采用本发明的集束剂的玻璃纤维纱线在集束性上优异,所以在该整经工序中毛羽的产生少。另外还由于走行张力稳定,所以在整经时可得到优异的走行性。另外,整经时的落粉也少。Then, since the glass fiber yarns using the sizing agent of the present invention are excellent in sizing properties, there is little hairiness in the warping process. In addition, since the running tension is stable, excellent running properties can be obtained during warping. In addition, there is less dust falling during warping.

其后,将整经经轴装配在织机拉出的一侧上,由织造工序织成玻璃布。织机较好采用可高速织造的喷气织机。Thereafter, the warp warp beam is assembled on the side pulled out of the loom, and is woven into glass cloth by the weaving process. The loom is preferably an air-jet loom capable of high-speed weaving.

作为上述织造条件,可用以往公知的条件,对此无限制。另外,对织物组织也无特别限制,例如用作印刷配线板的基板材料的情况下,较好采用平纹织物。As the above-mentioned weaving conditions, conventionally known conditions can be used without limitation. In addition, there are no particular limitations on the texture of the fabric. For example, when used as a substrate material of a printed wiring board, a plain weave is preferably used.

这样制得的上述玻璃布,其表面毛羽等缺陷非常少,主要用在印刷配线板上。The above-mentioned glass cloth obtained in this way has very few defects such as surface hairiness, and is mainly used for printed wiring boards.

实施例Example

以下通过实施例对本发明进行更详细说明,但本发明不受实施例的限制。以下的实施例和比较例的各成分的配合量是将最终制得的含介质的集束剂的总量定为100质量%时的百分率,即,如下述表1所示那样,以占有最终制得的含水介质的集束剂总体组成中的百分率值进行记载。The present invention will be described in more detail below through examples, but the present invention is not limited by the examples. The compounding amount of each component of the following examples and comparative examples is the percentage when the total amount of the finally prepared medium-containing sizing agent is set as 100% by mass, that is, as shown in the following Table 1, to account for the total amount of the final prepared medium-containing sizing agent The percentage value of the obtained aqueous medium in the overall composition of the sizing agent is recorded.

实施例1Example 1

(淀粉糊化液的调制)(Preparation of starch gelatinization solution)

使4.4质量%(如上所述,是最终制得的含水介质的集束剂全部组成中的百分率值,以下也相同)的醚化淀粉的羟基丙基化的玉米淀粉(MS值=0.01)分散在水中,加热,在95℃进行30分钟糊化制得糊化液。Hydroxypropylated cornstarch (MS value = 0.01) of etherified starch of 4.4% by mass (as described above, the percentage value in the total composition of the sizing agent of the finally prepared aqueous medium, the same below) was dispersed in Heat in water, and conduct gelatinization at 95°C for 30 minutes to obtain a gelatinized liquid.

(油剂乳浊液的调制)(Preparation of oil emulsion)

将0.6质量%的石蜡、0.6质量%的由椰子油和棕榈油构成的饱和度为99.7%的植物油、0.09质量%的乳化剂,即山梨糖醇酐单硬脂酸酯以及0.09质量%的聚氧乙烯山梨糖醇酐单硬脂酸酯一起熔融混合,在80℃的热水中乳化,制得油剂乳浊液。0.6% by mass of paraffin, 0.6% by mass of vegetable oil with a saturation degree of 99.7% consisting of coconut oil and palm oil, 0.09% by mass of emulsifier, namely sorbitan monostearate and 0.09% by mass of poly Oxyethylene sorbitan monostearate was melted and mixed together, and emulsified in hot water at 80°C to obtain an oil emulsion.

(其它添加成分的调制)(modulation of other added ingredients)

将0.2质量%的由四乙烯戊胺(TEPA)和硬脂酸缩合物乙酸盐构成的阳离子润滑剂和0.01质量%的防霉剂分散在热水中制得。It was prepared by dispersing 0.2% by mass of a cationic lubricant composed of tetraethylenepentylamine (TEPA) and stearic acid condensate acetate and 0.01% by mass of an antifungal agent in hot water.

(集束剂的调制)(Preparation of stimulant)

将上述淀粉糊化液、油剂乳浊液、阳离子润滑剂和防霉剂一起混合,添加温水制得如表1(固形成分)所示的实施例1的集束剂。Mix above-mentioned starch gelatinization liquid, oil emulsion, cationic lubricant and antifungal agent together, add warm water and make the sizing agent of embodiment 1 as shown in Table 1 (solid composition).

实施例2Example 2

在实施例1中,除了采用MS值=0.022的羟基丙基化玉米淀粉作为醚化淀粉以外,用与实施例1一样的调整方法制得表1(固形成分)所示的实施例2的集束剂。In Example 1, except that the hydroxypropylated cornstarch with MS value=0.022 was used as the etherified starch, the bundle of Example 2 shown in Table 1 (solid content) was obtained by the same adjustment method as in Example 1. agent.

实施例3Example 3

在实施例1中,除了采用由椰子油和棕榈油构成的饱和度为92%的植物油作为植物油以外,用与实施例1一样的调整方法制得表1(固形成分)所示的实施例3的集束剂。In Example 1, except that the vegetable oil with a saturation degree of 92% composed of coconut oil and palm oil was used as the vegetable oil, Example 3 shown in Table 1 (solid content) was obtained in the same adjustment method as in Example 1 the sizing agent.

实施例4Example 4

在实施例1中,除了采用0.36质量%的石蜡、0.84质量%的由椰子油和棕榈油构成的饱和度为99.7%的植物油以外,用与实施例1一样的调整方法制得表1(固形成分)所示的实施例4的集束剂。In embodiment 1, except adopting the paraffin wax of 0.36 mass %, the vegetable oil that the saturation degree that is made of coconut oil and palm oil is 99.7% except adopting 0.36 mass %, table 1 (solid form Component) the sizing agent of Example 4 shown.

实施例5Example 5

在实施例1中,除了采用0.84质量%的石蜡、0.36质量%的由椰子油和棕榈油构成的饱和度为99.7%的植物油以外,用与实施例1一样的调整方法制得表1(固形成分)所示的实施例5的集束剂。In embodiment 1, except adopting the paraffin wax of 0.84 mass %, the vegetable oil that the saturation degree that is made of coconut oil and palm oil of 0.36 mass % is 99.7%, with the same adjustment method as embodiment 1, table 1 (solid Component) the sizing agent of Example 5 shown.

实施例6Example 6

在实施例1中,除了不使用聚氧乙烯二山梨糖醇酐单硬脂酸酯,而仅仅使用0.18质量%的山梨糖醇酐单硬脂酸酯作为乳化剂以外,用与实施例1一样的调整方法制得表1(固形成分)所示的实施例6的集束剂。In Example 1, except that polyoxyethylene disorbitan monostearate is not used, but only 0.18% by mass of sorbitan monostearate is used as an emulsifier, the same The sizing agent of Example 6 shown in Table 1 (solid content) was prepared by the adjustment method.

实施例7Example 7

在实施例1中,除了不使用山梨糖醇酐单硬脂酸酯,而仅使用0.18质量%的聚氧乙烯二山梨糖醇酐单硬脂酸酯作为乳化剂以外,用与实施例1一样的调整方法制得表1(固形成分)所示的实施例7的集束剂。In Example 1, except not using sorbitan monostearate, but only using 0.18% by mass of polyoxyethylene disorbitan monostearate as an emulsifier, the same as in Example 1 The sizing agent of Example 7 shown in Table 1 (solid content) was prepared by the adjustment method.

比较例1Comparative example 1

在实施例1中,除了采用MS值=0.08的羟基丙基化玉米淀粉作为醚化淀粉以外,用与实施例1一样的调整方法制得表1(固形成分)所示的比较例1的集束剂。In Example 1, except that hydroxypropylated cornstarch with MS value = 0.08 was used as the etherified starch, the bundle of Comparative Example 1 shown in Table 1 (solid content) was obtained by the same adjustment method as in Example 1. agent.

比较例2Comparative example 2

在实施例1中,不使用植物油,仅仅使用1.2质量%的石蜡作为油剂以外,用与实施例1一样的调整方法制得表1(固形成分)所示的比较例2的集束剂。In Example 1, the sizing agent of Comparative Example 2 shown in Table 1 (solid content) was prepared by the same adjustment method as in Example 1, except that no vegetable oil was used and only 1.2% by mass of paraffin was used as the oil agent.

比较例3Comparative example 3

在实施例1中,不使用石蜡,而仅仅使用1.2质量%的植物油作为油剂以外,用与实施例1一样的调整方法制得表1(固形成分)所示的比较例3的集束剂。In Example 1, the sizing agent of Comparative Example 3 shown in Table 1 (solid content) was prepared by the same adjustment method as in Example 1, except that no paraffin was used and only 1.2% by mass of vegetable oil was used as an oil agent.

比较例4Comparative example 4

在实施例1中,除了采用0.6质量%的由棕榈油和玉米油构成的饱和度为41%的植物油作为植物油以外,用与实施例1一样的调整方法制得表1(固形成分)所示的比较例4的集束剂。In Example 1, in addition to adopting 0.6% by mass of vegetable oil composed of palm oil and corn oil with a saturation degree of 41% as vegetable oil, the same adjustment method as in Example 1 was used to obtain the mixture shown in Table 1 (solid content). The sizing agent of Comparative Example 4.

表1   实施例1   实施例2   实施例3   实施例4   实施例5   实施例6   实施例7   比较例1   比较例2   比较例3   比较例4   淀粉   4.4   4.4   4.4   4.4   4.4   4.4   4.4   4.4   4.4   4.4   4.4   MS值   0.01   0.022   0.01   0.01   0.01   0.01   0.01   0.08   0.01   0.01   0.01   石蜡   0.6   0.6   0.6   0.36   0.84   0.6   0.6   0.6   1.2   0   0.6   植物油   0.6   0.6   0.6   0.84   0.36   0.6   0.6   0.6   0   1.2   0.6   饱和度   99.7   99.7   92   99.7   99.7   99.7   99.7   99.7   99.7   41   山梨糖醇酐单硬脂酸酯   0.09   0.09   0.09   0.09   0.09   0.18   0   0.09   0.09   0.09   0.09   聚乙烯二山梨糖醇酐单硬脂酸酯   0.09   0.09   0.09   0.09   0.09   0   0.18   0.09   0.09   0.09   0.09   阳离子润滑剂   0.2   0.2   0.2   0.2   0.2   0.2   0.2   0.2   0.2   0.2   0.2   防霉剂   0.01   0.01   0.01   0.01   0.01   0.01   0.01   0.01   0.01   0.01   0.01   固形成分合计   5.99   5.99   5.99   5.99   5.99   5.99   5.99   5.99   5.99   5.99   5.99   水   94.01   94.01   94.01   94.01   94.01   94.01   94.01   94.01   94.01   94.01   94.01 Table 1 Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 Example 7 Comparative example 1 Comparative example 2 Comparative example 3 Comparative example 4 starch 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 MS value 0.01 0.022 0.01 0.01 0.01 0.01 0.01 0.08 0.01 0.01 0.01 paraffin 0.6 0.6 0.6 0.36 0.84 0.6 0.6 0.6 1.2 0 0.6 vegetable oil 0.6 0.6 0.6 0.84 0.36 0.6 0.6 0.6 0 1.2 0.6 saturation 99.7 99.7 92 99.7 99.7 99.7 99.7 99.7 99.7 41 Sorbitan monostearate 0.09 0.09 0.09 0.09 0.09 0.18 0 0.09 0.09 0.09 0.09 Polyethylene disorbitan monostearate 0.09 0.09 0.09 0.09 0.09 0 0.18 0.09 0.09 0.09 0.09 cationic lubricant 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 antifungal agent 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 Total solids 5.99 5.99 5.99 5.99 5.99 5.99 5.99 5.99 5.99 5.99 5.99 water 94.01 94.01 94.01 94.01 94.01 94.01 94.01 94.01 94.01 94.01 94.01

试验例Test case

采用实施例1~7以及比较例1~4的集束剂进行玻璃纤维纱线的制造和整经,对整经工序的走行张力、毛羽数和整经时的落粉进行调查。玻璃纤维纱线的制造和整经是在以下的条件下进行的。Production and warping of glass fiber yarns were performed using the sizing agents of Examples 1 to 7 and Comparative Examples 1 to 4, and the running tension in the warping process, the number of hairiness, and powder fall during warping were investigated. Production and warping of glass fiber yarns were carried out under the following conditions.

首先,将400根平均直径为9μm的玻璃单丝集束制成丝束,纤维化后立即附着集束剂,上述集束剂以集束剂附着后的玻璃纤维丝束的质量为基准,其固形成分含量为1.0质量%。First, 400 glass monofilaments with an average diameter of 9 μm are bundled to form a bundle, and a sizing agent is attached immediately after fiberization. The above-mentioned sizing agent is based on the quality of the glass fiber bundle after the sizing agent is attached, and its solid content is 1.0% by mass.

然后,采用环锭捻线机将该丝束捻线,制得JIS-R3413的ECG75 1/0 0.7Z的玻璃纤维纱线。Then, the tow was twisted using a ring twisting machine to obtain a glass fiber yarn of ECG75 1/0 0.7Z of JIS-R3413.

该玻璃纤维纱线以600根幅宽密度,拉齐进行整经,卷成整经经轴。The glass fiber yarns are warped with a width density of 600, and rolled into a warp beam.

对于整经工序的走行性,采用张力计对走行中的玻璃纤维纱线的张力(g)进行测定。For the runnability in the warping process, the tension (g) of the glass fiber yarn running was measured with a tensiometer.

毛羽数是用毛羽检测仪对每个整经经轴的毛羽数进行测定而确定的。The number of hairiness is determined by measuring the number of hairiness of each warping beam with a hairiness detector.

落粉是用目测来评价整经时的筘或导轨等的集束剂脱落量来确定的,以1:非常少;2:少;3:一般;4:多;5:非常多的5档来进行评价。The falling powder is determined by visually evaluating the shedding amount of the sizing agent of the reed or guide rail during warping, with 1: very little; 2: little; 3: general; 4: many; 5: very much 5 grades Make an evaluation.

上述测定结果总结在表2中。The above measurement results are summarized in Table 2.

表2  走行张力(g)   毛羽数   落粉  实施例1   25   10   2  实施例2   25   12   2  实施例3   26   13   2  实施例4   28   15   1  实施例5   21   12   3  实施例6   25   11   2  实施例7   25   11   2  比较例1   24   21   2  比较例2   11   14   5  比较例3   48   33   1  比较例4   31   24   2 Table 2 Walking tension (g) Hairiness falling powder Example 1 25 10 2 Example 2 25 12 2 Example 3 26 13 2 Example 4 28 15 1 Example 5 twenty one 12 3 Example 6 25 11 2 Example 7 25 11 2 Comparative example 1 twenty four twenty one 2 Comparative example 2 11 14 5 Comparative example 3 48 33 1 Comparative example 4 31 twenty four 2

从表2的结果可知:在本发明的实施例1~7中,走行张力为21~28g,整经时的走行性好。另外毛羽数和落粉也少。From the results in Table 2, it can be known that in Examples 1-7 of the present invention, the running tension was 21-28 g, and the running property during warping was good. In addition, the number of hairiness and powder fall are also small.

对此,在采用了MS值为0.08的玉米淀粉的比较例1中,由于集束性不够,所以整经工序的毛羽数增加。在不含有植物油,仅含有石蜡来作为油剂的比较例2中,滑动性过度,张力相反降低,走行性差,落粉更差。另外,在不含有石蜡,仅含有植物油作为油剂的比较例3中,滑动性不够,走行张力大幅度增加,毛羽数也增加。另外在采用了植物油的饱和度超过本发明的规定范围、饱和度为41%的植物油的比较例4中,滑动性不够而引起走行张力增加,毛羽数也增加。On the other hand, in Comparative Example 1 using cornstarch with an MS value of 0.08, the number of fluffs in the warping process increased because the bundling property was insufficient. In Comparative Example 2, which did not contain vegetable oil but contained only paraffin as an oil agent, the slipperiness was excessive, the tension decreased conversely, the running performance was poor, and powder falling was even worse. In addition, in Comparative Example 3, which did not contain paraffin and contained only vegetable oil as an oil agent, the sliding properties were insufficient, the running tension was greatly increased, and the number of hairiness was also increased. Also, in Comparative Example 4 using a vegetable oil with a saturation degree of 41% exceeding the specified range of the present invention, the sliding property was insufficient, resulting in an increase in running tension and an increase in the number of hairiness.

工业上利用的可能性Possibility of industrial use

利用本发明的集束剂,由于即使在用作玻璃布的经纱的玻璃纤维纱线的整经工序中,集束性也好,所以可有效防止毛羽的产生。另外还因为给予适度的滑动性,整经工序的张力恒定而使走行性优异,可防止喷气织造中的经纱的悬挂和松弛。因此,采用了该集束剂的玻璃纤维纱线可适用于印刷配线板所用的玻璃布。The sizing agent of the present invention has good sizing properties even in the warping process of glass fiber yarns used as warp yarns of glass cloth, and thus can effectively prevent the occurrence of hairiness. In addition, due to the moderate sliding property, the tension in the warping process is constant, and the running property is excellent, and the hanging and loosening of the warp yarn in the air-jet weaving can be prevented. Therefore, the glass fiber yarn using this sizing agent can be suitably used for the glass cloth used for a printed wiring board.

Claims (7)

1. glass fiber yarn collecting agent, described glass fiber yarn is by being that the glass monofilament boundling of 5~11 μ m is a tow with 200~800 average root diameters, again its twisting is formed, warp thread as glass cloth, it is characterized in that, above-mentioned collecting agent contains starch, vegetable oil, paraffin, emulsifying agent at least, and above-mentioned starch is that the degree of hydroxy alkylated is 0.01~0.025 etherification starch, and the saturation degree of above-mentioned vegetable oil is more than or equal to 90%.
2. glass fiber yarn collecting agent according to claim 1 is characterized in that, the cooperation ratio of above-mentioned paraffin and above-mentioned vegetable oil is expressed as 30~70 with parts by mass: 70~30.
3. glass fiber yarn collecting agent according to claim 1 and 2 is characterized in that, mentioned emulsifier is ester class and/or ether-ether class emulsifying agent.
4. glass fiber yarn is characterized in that, described glass fiber yarn is by adhering to the glass fiber yarn that each described collecting agent forms in the claim 1~3.
5. the manufacture method of glass fiber yarn is characterized in that, it comprises that be that the glass monofilament boundling of 5~11 μ m is a tow with the described collecting agent of claim 1 with 200~800 average root diameters, its twisting is formed, as the warp thread of glass cloth again.
6. glass cloth is characterized in that, it is to be after the glass monofilament boundling of 5~11 μ m is tow with the described collecting agent of claim 1 with 200~800 average root diameters, and twisting forms glass fiber yarn, is made into used as warp thread.
7. the printed wiring board-use baseplate material is characterized in that, has used the described glass cloth of claim 6.
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