CN1300040C - Refractory plasterboard and its production method - Google Patents
Refractory plasterboard and its production method Download PDFInfo
- Publication number
- CN1300040C CN1300040C CNB2004100803571A CN200410080357A CN1300040C CN 1300040 C CN1300040 C CN 1300040C CN B2004100803571 A CNB2004100803571 A CN B2004100803571A CN 200410080357 A CN200410080357 A CN 200410080357A CN 1300040 C CN1300040 C CN 1300040C
- Authority
- CN
- China
- Prior art keywords
- plasterboard
- gypsum board
- refractory
- coagulant
- paper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title abstract description 8
- 239000010440 gypsum Substances 0.000 claims abstract description 17
- 229910052602 gypsum Inorganic materials 0.000 claims abstract description 17
- 239000003365 glass fiber Substances 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 16
- 235000019354 vermiculite Nutrition 0.000 claims abstract description 13
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000010455 vermiculite Substances 0.000 claims abstract description 12
- 229910052902 vermiculite Inorganic materials 0.000 claims abstract description 12
- 229920002472 Starch Polymers 0.000 claims abstract description 9
- 239000008107 starch Substances 0.000 claims abstract description 9
- 235000019698 starch Nutrition 0.000 claims abstract description 9
- 230000009970 fire resistant effect Effects 0.000 claims abstract description 6
- 239000000701 coagulant Substances 0.000 claims abstract 7
- 239000000440 bentonite Substances 0.000 claims abstract 4
- 229910000278 bentonite Inorganic materials 0.000 claims abstract 4
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 claims abstract 3
- 229910052939 potassium sulfate Inorganic materials 0.000 claims abstract 3
- 235000011151 potassium sulphates Nutrition 0.000 claims abstract 3
- 239000004604 Blowing Agent Substances 0.000 claims abstract 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Inorganic materials [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims description 9
- ZOMBKNNSYQHRCA-UHFFFAOYSA-J calcium sulfate hemihydrate Chemical compound O.[Ca+2].[Ca+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZOMBKNNSYQHRCA-UHFFFAOYSA-J 0.000 claims description 7
- 239000011507 gypsum plaster Substances 0.000 claims description 7
- 238000002156 mixing Methods 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 5
- 238000000465 moulding Methods 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 2
- 239000004088 foaming agent Substances 0.000 claims 1
- 239000011505 plaster Substances 0.000 abstract description 5
- 239000004566 building material Substances 0.000 abstract description 2
- 239000003795 chemical substances by application Substances 0.000 description 12
- 238000012360 testing method Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 6
- 239000000203 mixture Substances 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 210000002784 stomach Anatomy 0.000 description 4
- 239000004575 stone Substances 0.000 description 4
- 208000006558 Dental Calculus Diseases 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000005995 Aluminium silicate Substances 0.000 description 2
- MXRIRQGCELJRSN-UHFFFAOYSA-N O.O.O.[Al] Chemical compound O.O.O.[Al] MXRIRQGCELJRSN-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 235000012211 aluminium silicate Nutrition 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 239000003265 pulping liquor Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- -1 sodium alkyl sulfate Chemical class 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 206010013786 Dry skin Diseases 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 229910052900 illite Inorganic materials 0.000 description 1
- 235000012204 lemonade/lime carbonate Nutrition 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000012764 mineral filler Substances 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- VGIBGUSAECPPNB-UHFFFAOYSA-L nonaaluminum;magnesium;tripotassium;1,3-dioxido-2,4,5-trioxa-1,3-disilabicyclo[1.1.1]pentane;iron(2+);oxygen(2-);fluoride;hydroxide Chemical compound [OH-].[O-2].[O-2].[O-2].[O-2].[O-2].[F-].[Mg+2].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[K+].[K+].[K+].[Fe+2].O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2 VGIBGUSAECPPNB-UHFFFAOYSA-L 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000004154 testing of material Methods 0.000 description 1
Landscapes
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Building Environments (AREA)
Abstract
本发明涉及作为建筑材料的耐火石膏板及其制造方法。该石膏板包括(重量%)0.4～1.2%，优选0.4～0.7%的淀粉，0.2～1.0%，优选0.3～0.6%的玻璃纤维，0.04～0.15%的发泡剂，3～8%，优选5～7%的蛭石，和1～4%，优选2～3%的膨润土，以及余量的熟石膏。本发明的耐火石膏板还可以含有0.05～0.5%的纸和/或0.1～0.3%的促凝剂。所述纸是本领域常规或已知的纸或纸桨。所述促凝剂可以是本领域常规或已知的促凝剂，例如生石膏，或硫酸钾等。本发明的石膏板有很好的耐火性能。本发明的方法简便易行。The present invention relates to a refractory gypsum board as a building material and a method for its manufacture. The gypsum board comprises (% by weight) 0.4-1.2%, preferably 0.4-0.7% starch, 0.2-1.0%, preferably 0.3-0.6% glass fiber, 0.04-0.15% blowing agent, 3-8%, preferably 5-7% vermiculite, 1-4%, preferably 2-3% bentonite, and the balance plaster. The fire-resistant gypsum board of the present invention may also contain 0.05-0.5% of paper and/or 0.1-0.3% of coagulant. The paper is conventional or known paper or pulp in the art. The coagulant can be a conventional or known coagulant in the art, such as raw gypsum, or potassium sulfate. The gypsum board of the invention has good fire resistance. The method of the invention is simple and easy to implement.
Description
Technical field
The present invention relates to a kind of refractory plasterboard and manufacture method thereof as material of construction.
Background technology
Plasterboard is a kind of material that main raw material is made with the plaster of Paris (β semi-hydrated gypsum).At present in building decoration and fitment, advantage such as plasterboard is in light weight with it, intensity is higher, thinner thickness, easy to process, sound insulation thermal insulation preferably and fire resistance becomes a kind of novel light material of construction of giving priority to.Plasterboard has been widely used in internal partition wall, body of wall cladding boards (replacing the wall plastering layer), top ceiling, acoustic panel, surface based laminate and the various decorative sheets etc. of various buildingss such as dwelling house, office building, shop, hotel and industrial premises, so its various performances are produced for people and life has confidential relation.Threaten the current society of the safety of people's life and property at fire always, how to produce the better plasterboard material of the fire performance problem very be concerned about of people always.Announced the plasterboard composition that fire performance is improved at CN1443146, but it comprises 55～92% hydrated calcium sulfate, 0.1～5% mineral and/or refractory fibre, 3～25% mineral additive (can be kaolin, illite, quartz, rhombspar etc.), 1～5% unexpansive vermiculite and 3～15% hydrated aluminum oxide.In CN 1443263, be on the surface of gypsum central layer, to be coated with mineral filler and the adhesive coated fiberglass batts of organic or inorganic that coating is selected from hydrated aluminum oxide, lime carbonate, kaolin, clay and composition thereof, to improve the fire performance of plasterboard.Market press for have the excellent fire resistance energy, gypsum sheet material that manufacture method is easy.
Summary of the invention
For overcoming the problem that prior art exists, the object of the present invention is to provide a kind of refractory plasterboard as material of construction, it has good fire performance.
Another object of the present invention also is to provide a kind of manufacture method of refractory plasterboard, and it is easy and simple to handle.
The inventor finds that through study in a large number deeply and carefully the plasterboard that the suitable composition of allocating makes has good fire performance.The inventor has also gone out to prepare the method for this plasterboard through a large amount of experimental studies, it is simple and easy to do.
Refractory plasterboard provided by the invention, comprise 0.4～1.2%, preferred 0.4～0.7% starch, 0.2～1.0%, preferred 0.3～0.6% glass fibre, 0.04～0.15% whipping agent, 3～8%, preferred 5～7% vermiculite and 1～4%, preferred 2～3% wilkinite, and the plaster of Paris of surplus.
Described glass fibre can be the conventional or known glass fibre in this area, can be middle alkali, alkali-free or neutral glass fibre.The filament diameter of described glass fibre is preferably 10～15 microns.Described whipping agent is conventional or known whipping agent, for example 12 sodium alkyl sulfate whipping agents of this area.Described vermiculite is the conventional or known vermiculite in this area.Described wilkinite is the conventional or known wilkinite in this area.
Refractory plasterboard of the present invention can also add the paper of 0.05～0.5% (weight %).Can also add 0.1～0.3% setting accelerator.Described paper is the conventional or known paper oar in this area.Described setting accelerator can be the conventional or known setting accelerator in this area, for example plaster stone, or vitriolate of tartar etc.
The manufacture method of refractory plasterboard provided by the invention, comprise with gesso and starch, glass fibre, whipping agent, vermiculite, and wilkinite mix moulding, drying.
In the described mixing step, described raw material can add with random order.Described mixing can be to carry out in the system of solvent with water.Described mixing can be carried out in this area routine or known equipment.
In described mixing step, can also add paper.Can also add setting accelerator.
Described glass fibre can be the conventional or known glass fibre in this area, can be middle alkali, alkali-free or neutral glass fibre.The filament diameter of described glass fibre is preferably 10～15 microns.Described whipping agent is conventional or known whipping agent, for example 12 sodium alkyl sulfate whipping agents of this area.Described vermiculite is the conventional or known vermiculite in this area.Described wilkinite is the conventional or known wilkinite in this area.Described paper is the conventional or known paper oar in this area.Described pulping liquor can be described paper be the slurries of matrix with water.Described setting accelerator can be the conventional or known setting accelerator in this area, for example plaster stone, or vitriolate of tartar etc.
Described moulding, drying step can carry out according to this area routine or known moulding, drying means and condition.
Plasterboard of the present invention has adopted rational prescription, makes plasterboard have the good fire resistance energy.Plasterboard of the present invention has also added whipping agent in preparation, to produce bubble, help alleviating the weight of plasterboard.
Have excellent fire performance through fire testing proof product of the present invention, fire-resistant level can arrive highest 4 hours, and general refractory slab only reaches one hour.The wallboard and the U.S.'s USG product that adopt refractory plasterboard of the present invention to make are tested comparison, and test result shows 3 hours fire endurances with two-sided double-deck 16 millimeters plates empty stomach wall of the present invention, and U.S. USG is with two-sided double-deck 19 millimeters plates empty stomach wall.
Refractory plasterboard of the present invention is applicable to the non-load bearing wall of various requirement, and fire performance is good, uses easy construction, just can meet the demands with two-layer plasterboard at most.The production method simple possible.
Embodiment
Below will the invention will be further described by embodiment, these descriptions are not that content of the present invention is done further to limit.One skilled in the art will understand that to be equal to replacement to what technical characterictic of the present invention was done, or corresponding the improvement, still belong within protection scope of the present invention.
Embodiment 1
In water, add 100 parts of plaster of Paris (the new building materials Group Co.,Ltd in north produces), 0.6 part starch (Beijing is weighed rich starch company limited and produced), 0.2 part glass fibre (length 9～15mm, 10～15 microns of filament diameters, 251 factories), 0.06 part whipping agent (the low whipping agent that coagulates, the sharp people's science and technology of Beijing energy company limited produces), 4 parts of vermiculites (prosperous the mining company in Lingshou, Hebei produces), with 2 parts of wilkinites (Weifang China Weihe River wilkinite company limited), mix moulding on the extrusion molding platform, 110～130 ℃ of dryings, the thick 15mm of product.
Embodiment 2-4
Method according to embodiment 1 prepares plasterboard, and just starch is respectively 0.4,0.8,1.0 part, and glass fibre is respectively 0.4,0.7,0.9 part, whipping agent is respectively 0.05,0.08,0.12 part, vermiculite is respectively 5,6,8 parts and wilkinite and is respectively 1,3,4 part, the thick 12mm of product.
Embodiment 5
Method according to embodiment 3 prepares plasterboard, has just also added 0.1 part pulping liquor (paper concentration is 4 weight %, and China Resources, Zaozhuang papermaking company limited produces) and 0.3 part gypsum powder (being got by the plaster stone fragmentation) in plaster of Paris slurries, the thick 16mm of product.
Embodiment 6-7
Method according to embodiment 1 prepares plasterboard, has just also added 0.18 part plaster stone, 0.25 part of vitriolate of tartar respectively as setting accelerator in plaster of Paris slurries.
Embodiment 8
The plasterboard that embodiment 1～7 is made carries out fire-resistant test, the wallboard and the U.S.'s USG product that adopt refractory plasterboard of the present invention to make are tested comparison, test result shows 3 hours fire endurances with two-sided double-deck 16 millimeters plates of the present invention wall on an empty stomach, and U.S. USG is with two-sided double-deck 19 millimeters plates empty stomach wall.Experimental result shows that plasterboard of the present invention has good fire performance.
Embodiment 9
The plasterboard that embodiment 1～7 is made carries out fire-resistant test, and fire testing the results are shown in Table 1.
Table 1 fire performance testing data
| Fire endurance (hour) | Test wall body structure and material | Testing standard | |||
| Plasterboard | Rock wool | Fire-resistant cotton | Keel | ||
| Greater than 4 | Two-sided each 3 layers 15 millimeters | 100 millimeters | Do not have | 100 keel, spacing 400 | GB/19978-1999 |
| Greater than 4 | Two-sided each 2 layers 16 millimeters | Do not have | 90 millimeters | 100 keel, spacing 400 | GB/19978-1999 |
| 4 | Two-sided each 2 layers 16 millimeters | Do not have | 75 millimeters | 75 keel, spacing 400 | GB/19978-1999 |
Experimental result shows that plasterboard of the present invention has good fire performance.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100803571A CN1300040C (en) | 2004-09-30 | 2004-09-30 | Refractory plasterboard and its production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100803571A CN1300040C (en) | 2004-09-30 | 2004-09-30 | Refractory plasterboard and its production method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1754857A CN1754857A (en) | 2006-04-05 |
| CN1300040C true CN1300040C (en) | 2007-02-14 |
Family
ID=36688450
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004100803571A Expired - Lifetime CN1300040C (en) | 2004-09-30 | 2004-09-30 | Refractory plasterboard and its production method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1300040C (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109278192A (en) * | 2017-07-21 | 2019-01-29 | 北新集团建材股份有限公司 | The adding method of plaster tablets setting accelerator and its manufactured plasterboard |
| CN110655372A (en) * | 2018-06-29 | 2020-01-07 | 北新集团建材股份有限公司 | Fireproof paper-surface gypsum board and preparation method thereof |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101367658B (en) * | 2007-08-15 | 2011-11-23 | 北新集团建材股份有限公司 | Method of manufacturing dampproof flame-proof plaster slab |
| GB201420676D0 (en) | 2014-11-20 | 2015-01-07 | Bpb Ltd | Construction panel having improved fixing strength |
| CN104556809A (en) * | 2014-12-04 | 2015-04-29 | 肇庆北新建材有限公司 | Method for preparing gypsum board coagulation accelerator |
| CN105036675A (en) * | 2015-02-04 | 2015-11-11 | 贵州开磷集团股份有限公司 | Phosphogypsum-based simulative heat-preservation building material and preparation method of same |
| CN107149890B (en) * | 2016-03-04 | 2020-03-31 | 北新集团建材股份有限公司 | Gypsum board starch adding control method and system |
| CN107825568A (en) * | 2017-10-23 | 2018-03-23 | 泰山石膏（铜陵）有限公司 | A kind of production method of plasterboard |
| CN108751891A (en) * | 2018-05-29 | 2018-11-06 | 浙江泰华集成家居科技有限公司 | Flash of light gypsum material for lampshade |
| CN110642581A (en) * | 2018-06-26 | 2020-01-03 | 北新集团建材股份有限公司 | Preparation method of paper-surface gypsum board and paper-surface gypsum board |
| CN111606734B (en) * | 2019-08-30 | 2022-04-19 | 北新集团建材股份有限公司 | Negative oxygen ion functional gypsum board and preparation method thereof |
| CN110590397B (en) * | 2019-09-25 | 2022-02-11 | 北新建材（嘉兴）有限公司 | Production process of high-strength moisture-proof formaldehyde-purifying gypsum board |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2812012A1 (en) * | 2000-07-18 | 2002-01-25 | Lafarge Platres | PLASTER PLATE WITH IMPROVED FIRE RESISTANCE AND ITS REPAIR |
| EP1303462A1 (en) * | 2000-07-18 | 2003-04-23 | Lafarge Platres | Composition for gypsum plaster base board, method for preparing same and for making gypsum plaster base boards |
| CN2546545Y (en) * | 2002-01-10 | 2003-04-23 | 张海平 | Double-fiber composite structure gypsum board |
-
2004
- 2004-09-30 CN CNB2004100803571A patent/CN1300040C/en not_active Expired - Lifetime
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2812012A1 (en) * | 2000-07-18 | 2002-01-25 | Lafarge Platres | PLASTER PLATE WITH IMPROVED FIRE RESISTANCE AND ITS REPAIR |
| EP1303462A1 (en) * | 2000-07-18 | 2003-04-23 | Lafarge Platres | Composition for gypsum plaster base board, method for preparing same and for making gypsum plaster base boards |
| CN2546545Y (en) * | 2002-01-10 | 2003-04-23 | 张海平 | Double-fiber composite structure gypsum board |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109278192A (en) * | 2017-07-21 | 2019-01-29 | 北新集团建材股份有限公司 | The adding method of plaster tablets setting accelerator and its manufactured plasterboard |
| CN110655372A (en) * | 2018-06-29 | 2020-01-07 | 北新集团建材股份有限公司 | Fireproof paper-surface gypsum board and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1754857A (en) | 2006-04-05 |
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Granted publication date: 20070214 |