CN1392339A - Fuel supply device for IC engine - Google Patents
Fuel supply device for IC engine Download PDFInfo
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- CN1392339A CN1392339A CN02122654A CN02122654A CN1392339A CN 1392339 A CN1392339 A CN 1392339A CN 02122654 A CN02122654 A CN 02122654A CN 02122654 A CN02122654 A CN 02122654A CN 1392339 A CN1392339 A CN 1392339A
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- closing body
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0003—Fuel-injection apparatus having a cyclically-operated valve for connecting a pressure source, e.g. constant pressure pump or accumulator, to an injection valve held closed mechanically, e.g. by springs, and automatically opened by fuel pressure
- F02M63/0007—Fuel-injection apparatus having a cyclically-operated valve for connecting a pressure source, e.g. constant pressure pump or accumulator, to an injection valve held closed mechanically, e.g. by springs, and automatically opened by fuel pressure using electrically actuated valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M41/00—Fuel-injection apparatus with two or more injectors fed from a common pressure-source sequentially by means of a distributor
- F02M41/16—Fuel-injection apparatus with two or more injectors fed from a common pressure-source sequentially by means of a distributor characterised by the distributor being fed from a constant pressure source, e.g. accumulator or constant pressure positive displacement pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/04—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/04—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
- F02M61/042—The valves being provided with fuel passages
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/04—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
- F02M61/10—Other injectors with elongated valve bodies, i.e. of needle-valve type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/20—Closing valves mechanically, e.g. arrangements of springs or weights or permanent magnets; Damping of valve lift
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B75/00—Other engines
- F02B75/02—Engines characterised by their cycles, e.g. six-stroke
- F02B2075/022—Engines characterised by their cycles, e.g. six-stroke having less than six strokes per cycle
- F02B2075/025—Engines characterised by their cycles, e.g. six-stroke having less than six strokes per cycle two
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B3/00—Engines characterised by air compression and subsequent fuel addition
- F02B3/06—Engines characterised by air compression and subsequent fuel addition with compression ignition
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F7/00—Casings, e.g. crankcases
- F02F2007/0097—Casings, e.g. crankcases for large diesel engines
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
- Electrical Control Of Air Or Fuel Supplied To Internal-Combustion Engine (AREA)
Abstract
本发明涉及一种内燃机供燃油装置,内燃机的每个气缸分别有多个喷油阀(3),其中,这些喷油阀(3)各至少有一个通往喷油孔(17)并可连接一根可借助压力源供入燃油的压力管(9)的流动通道(18),流动通道至少穿过一个可在弹簧(45)作用下压在阀座(38)上并在达到预定燃油压力时可被燃油从有关的阀座(38)抬起的封闭体(35),这种内燃机可以简单的方式获得良好的部分负荷特性,为此,喷油阀(3)中至少一部分的至少一个被流动通道(18)穿过的封闭体(35),可借助一配属的控制活塞(46)压在相关的阀座(38)上,其中,由控制活塞(46)施加在封闭体(35)上的力,大于燃油在正常打开压力时施加在封闭体(35)上的力,而小于由最大允许燃油压力施加在封闭体(35)上的力。
The invention relates to a fuel supply device for an internal combustion engine. Each cylinder of the internal combustion engine has a plurality of fuel injection valves (3), wherein each of these fuel injection valves (3) has at least one leading to a fuel injection hole (17) and can be connected A flow channel (18) of a pressure pipe (9) that can be supplied with fuel by means of a pressure source, the flow channel passes through at least one valve seat (38) that can be pressed against the valve seat (38) under the action of a spring (45) and reaches a predetermined fuel pressure. When the closing body (35) can be lifted from the relevant valve seat (38) by the fuel, this internal combustion engine can obtain good part load characteristics in a simple manner. For this reason, at least one of at least one part of the fuel injection valve (3) The closing body (35), which is penetrated by the flow channel (18), can be pressed against the associated valve seat (38) by means of an associated control piston (46), wherein the closing body (35) is exerted by the control piston (46). ) is greater than the force exerted by the fuel on the closing body (35) at normal opening pressure, but less than the force exerted on the closing body (35) by the maximum allowable fuel pressure.
Description
技术领域technical field
本发明涉及一种内燃机尤其二冲程大型柴油机的供燃油装置,它包括为气缸配置的喷油阀,优选地每个气缸有多个喷油阀,其中,这些喷油阀各至少有一个通往喷油孔并可连接一根可借助压力源供入燃油的压力管的流动通道,流动通道至少穿过一个可在弹簧作用下压在阀座上并在达到预定燃油压力时可被燃油从有关的阀座抬起的封闭体。The present invention relates to a fuel supply device for an internal combustion engine, especially a large two-stroke diesel engine, which includes fuel injection valves configured for cylinders, preferably each cylinder has a plurality of fuel injection valves, wherein each of these fuel injection valves has at least one channel leading to The fuel injection hole can also be connected to a flow passage of a pressure pipe that can be supplied with fuel by means of a pressure source. The flow passage passes through at least one valve seat that can be pressed against the valve seat under the action of a spring and can be pumped by the fuel from the relevant pipe when the predetermined fuel pressure is reached. The closed body with the valve seat lifted.
背景技术Background technique
由申请人的EP0744007B1已知此类装置。在此已知装置中,不可能单个钝化喷油阀。因此,即使在部分负荷运行时全部喷油阀都是活化的。在较小的负荷时,这导致比较低的喷油压力,并因而导致燃油雾化不良和不完全燃烧。其结果不仅是不稳定运行,而且造成不希望的残油积存,从而可能导致严重磨损。业已证明,已知类型的装置还不够可靠。Such a device is known from EP0744007B1 of the applicant. In this known arrangement it is not possible to deactivate the injection valves individually. Consequently, all injection valves are active even during partial load operation. At lower loads, this results in lower injection pressures and thus poor fuel atomization and incomplete combustion. The result is not only erratic operation, but also an undesired accumulation of residual oil which can lead to severe wear. Devices of the known type have proven to be insufficiently reliable.
发明内容Contents of the invention
因此,以此为出发点,本发明的目的是采用简单和经济的措施,改善前言提及类型的装置,使得可按选择至少钝化部分存在的喷油阀。Proceeding from this, it is therefore the object of the present invention to improve a device of the type mentioned in the introduction by means of simple and economical measures in such a way that at least some existing injection valves can be optionally deactivated.
按本发明为了达到此目的采取的措施是,存在的喷油阀中至少一部分的至少一个被流动通道穿过的封闭体,可借助一配属的控制活塞压在相关的阀座上,其中,由控制活塞施加在封闭体上的力,大于燃油在正常打开压力时施加在封闭体上的力,而小于由最大允许燃油压力施加在封闭体上的力。According to the invention, the measure taken for this purpose is that at least one closure body, which is penetrated by the flow channel in at least one part of the existing fuel injection valve, can be pressed against the relevant valve seat by means of an associated control piston, wherein by The force exerted by the control piston on the closing body is greater than the force exerted on the closing body by the fuel at normal opening pressure, but less than the force exerted on the closing body by the maximum allowable fuel pressure.
在这里,以有利的方式,可通过控制活塞加上压力保持封闭体贴靠在相关的阀座上,并因而关闭在流动通道内的流动,从而停止喷油。因此以有利的方式在部分负荷时可以钝化部分喷油阀,使在其余喷油阀处达到比较高的喷油压力并因而使燃油获得良好雾化,这导致完全燃烧和防止不希望的积存。因此采取按本发明的措施可以完全避免已知装置中前言已描述的缺点。通过由控制活塞施加在有关封闭体上的力小于由最大允许燃油压力施加在封闭体上的力,还同时保证,避免在燃油系统中由于不允许的压力增高造成构件的机械破坏,这对于运行安全起有利的作用。如果控制活塞没有加入压力介质,则按本发明的喷油阀如一个传统的喷油阀那样工作。由此保证,即使为控制活塞配设的加载装置失效,也不存在任何爆炸危险。因此按本发明的措施保证高度可靠性和安全性。另一个优点在于,按本发明的装置还可利用来改变封闭体的打开压力。因此,按本发明的这些措施还导致高度的多用途性。In this case, the oil injection can advantageously be stopped by holding the closing body against the associated valve seat with pressure from the control piston and thus closing off the flow in the flow channel. It is thus advantageously possible to deactivate some of the injection valves at part load, so that a comparatively high injection pressure is achieved at the remaining injection valves and thus a good atomization of the fuel is achieved, which leads to complete combustion and prevents undesired accumulation . The disadvantages of the known devices, which have already been described in the introduction, can therefore be completely avoided by taking the measures according to the invention. Due to the fact that the force exerted by the control piston on the relevant closing body is lower than the force exerted on the closing body by the maximum permissible fuel pressure, it is also ensured that mechanical damage to components in the fuel system due to an impermissible pressure increase is avoided, which is critical for operation. Safety plays a beneficial role. If the control piston is not supplied with pressure medium, the fuel injection valve according to the invention works like a conventional fuel injection valve. This ensures that there is no risk of explosion in the event of failure of the loading device associated with the control piston. The measures according to the invention therefore ensure a high degree of reliability and safety. Another advantage is that the device according to the invention can also be used to vary the opening pressure of the closing body. The measures according to the invention therefore also lead to a high degree of versatility.
在从属权利要求中说明了主要措施有利的设计和恰当的进一步发展。例如,控制活塞可有利地借助液压介质加载,在这里,这种加载恰当地可借助一个可由一控制器根据负荷控制的阀接通或切断。这些措施提供了一种非常简单的结构方式和有高的工作可靠性。与此同时,按有利的方式造成很短的静止时间。在大型柴油机中,作为液压介质恰当地可使用柴油。由此保证,在加压液体漏泄的情况下导致的与燃油的混合是无害的。Advantageous refinements and appropriate further developments of the main measure are specified in the subclaims. For example, the control piston can advantageously be acted upon by means of a hydraulic medium, and this effect can expediently be switched on or off by means of a valve which can be controlled by a controller as a function of the load. These measures provide a very simple construction and high operational reliability. At the same time, very short rest times are advantageously produced. In a large diesel engine, diesel oil is suitably used as a hydraulic medium. This ensures that the resulting mixing with the fuel in the event of a leak of the pressurized fluid is harmless.
另一项有利的措施可在于,为至少一组控制活塞配设一公共的与压力源连接、设有一个优选地可调的安全阀的供油回路,从供油回路出发有一些支线引向有关的控制活塞,支线中各设一可借助控制器控制的阀。这些措施使得一个配属于全部控制活塞的压力介质准备装置有特别简单和经济的结构设计,此压力介质准备装置与压力源和用于限制压力的安全阀协调工作,所以还形成一种特别节省空间位置的装置。Another advantageous measure can be that at least one group of control pistons is assigned a common oil supply circuit connected to the pressure source, provided with a preferably adjustable safety valve, from which some branch lines lead to Relevant control pistons are each provided with a valve that can be controlled by a controller in the branch line. These measures lead to a particularly simple and economical construction of a pressure medium preparation device assigned to all control pistons, which cooperates with the pressure source and the safety valve for limiting the pressure, thus also forming a particularly space-saving location device.
有利地,为封闭体配设的弹簧支承在控制活塞上。在这里,通过控制活塞加上压力改变了弹簧力,因此以简单的方式借助按本发明的措施不仅可以将封闭体完全保持在其封闭位置上。而且,确切地说,还可以以简单的方式改变弹簧预紧力并因而改变封闭体的打开压力。在这里恰当地涉及的是与喷口相邻的那个出口侧封闭体。Advantageously, the spring associated with the closing body bears on the control piston. In this case, the spring force is changed by applying pressure to the control piston, so that it is not only possible to simply hold the closing body completely in its closed position by means of the measure according to the invention. Furthermore, to be precise, it is also possible to vary the spring pretension and thus the opening pressure of the closing body in a simple manner. This is appropriately the outlet-side closure which is adjacent to the spout.
为设在喷油阀进口区内的第一个封闭体配设的控制活塞,可有利地被一个从固定支承的凸肩伸出并被流动通道穿过的导销穿过,导销具有轴向移动自由度地插入封闭体中。这些措施为封闭体和配属的控制活塞提供了可靠的轴向导引。由此,同时还形成了一种非常紧凑的封闭体—控制活塞组件,它可以用来取代已知装置的封闭体,从而有可能方便地改造已知的装置。The control piston assigned to the first closing body arranged in the inlet region of the fuel injection valve can advantageously be passed through by a guide pin protruding from the shoulder of the fixed support and passed through by the flow channel, the guide pin having a shaft Insertion into the closure body with freedom of movement. These measures provide a reliable axial guidance of the closing body and the associated control piston. At the same time, a very compact closing body-control piston assembly is thus formed which can be used instead of the closing body of the known device, so that it is possible to retrofit the known device easily.
另一项有利的措施可在于,导销设一在控制活塞卸荷时打开的径向循环孔,此循环孔与回流管连通。在内燃机停车但保持处于待命状态时,此循环孔可保证燃油系统通风和燃油循环,这尤其在为避免热冲击和/或管道堵塞而使用加温的燃料,尤其重油时是有优点的。Another advantageous measure can be that the guide pin is provided with a radial circulation hole which opens when the control piston is unloaded and which communicates with the return line. When the internal combustion engine is stopped but remains on standby, this circulation hole ensures fuel system ventilation and fuel circulation, which is especially advantageous when using warmed fuel, especially heavy oil, in order to avoid thermal shock and/or pipe blockage.
有利地,控制器可设计为,在部分负荷时,为每个气缸所设的喷油阀的控制活塞,可按一预定的节奏交替地加入压力。由此做到,在部分负荷运行时,为每个气缸配设的喷油阀可交替地活化或钝化。通过这种在活化与钝化之间交替地变换,防止各喷油阀较剧烈地冷却并因而防止在重新投入运行时的冲击作用。这同样适用于解决喷口的积炭问题。因此上述这些措施导致提高运行可靠性。Advantageously, the controller can be designed so that at part load the control pistons of the fuel injection valves provided for each cylinder are alternately supplied with pressure at a predetermined rhythm. This makes it possible for the fuel injection valves assigned to each cylinder to be activated or deactivated alternately during partial load operation. This alternating changeover between activation and deactivation prevents the individual injectors from cooling down more severely and thus from shock effects when restarting operation. The same applies to solving the problem of carbon deposits in the nozzle. The above-mentioned measures therefore lead to an increased operational reliability.
主要措施的其他有利的设计和恰当的进一步发展在其余的从属权利要求中说明,并可由下面借助附图对实施例的说明中进一步看出。Further advantageous refinements and suitable further developments of the main measures are described in the remaining subclaims and can be seen further from the following description of exemplary embodiments with reference to the drawings.
附图说明Description of drawings
附图表示:The accompanying drawings indicate:
图1有配属的供燃油系统的内燃机示意图;Fig. 1 is a schematic diagram of an internal combustion engine with an associated fuel supply system;
图2通过按本发明的喷油阀第一种实施例的纵剖面;FIG. 2 is a longitudinal section through a first embodiment of a fuel injection valve according to the invention;
图3按图2的喷油阀的控制阀组件放大图;Figure 3 is an enlarged view of the control valve assembly of the fuel injection valve shown in Figure 2;
图4为所有的喷油阀控制阀组件配设的压力介质供应装置和控制器的示意图;Fig. 4 is a schematic diagram of the pressure medium supply device and controller equipped with all fuel injection valve control valve assemblies;
图5通过图2所示喷油阀连接法兰的水平剖面;Figure 5 is a horizontal section through the connecting flange of the fuel injection valve shown in Figure 2;
图6通过按本发明的喷油阀第二种实施例的纵剖面;以及6 through a longitudinal section through a second embodiment of the fuel injection valve according to the invention; and
图7对图4所示装置的改型。FIG. 7 is a modification of the device shown in FIG. 4 .
实施例说明 Examples
图1示意表示内燃机1,其中可涉及一种例如应用于作为船用动力装置的二冲程大型柴油机,它包括多个气缸2,图1只表示了其中之一。每个气缸2设两个喷油嘴3,为它们总是配设一台公共的喷油泵4。为所有气缸2的喷油泵4配设一公共的供油回路,此供油回路有一条前驱支线5a和一条回流支线5b并设有油箱6、准备泵7和调压阀8。在图示的举例中,供油回路5设在调压阀8之前的前驱支线5a中规定压力为8bar,在设在调压阀8之后的回流支线5b中的压力为4bar。燃油泵4吸入侧与上述供油回路的前驱支线5a连接,它的回流侧与此供油回路的回流支线5b连接。喷油阀3进口侧通过压力管9与所属燃油泵4的燃油出口连接,以及回流侧通过回流管10与供油回路5的回流支线5b连接。FIG. 1 schematically shows an
喷油阀3可固定在各相关气缸2的气缸头上。由图2可最清楚地看出,喷油阀3为此在上端设一法兰11。法兰11一侧设螺纹轴颈12,用于连接相关的压力管9。在与之相对的一侧,法兰11设有一螺纹凸缘13,在此螺纹凸缘上可借助锁紧螺母14固定一外部喷管15,它带有一个向下伸出的喷头16,喷头上设有喷油孔17,喷油孔通过一个其总体用18表示的流动通道与可连接在螺纹轴颈12上的压力管9在流动上连接起来。The
沿流动方向从螺纹轴颈12到喷头16彼此相继的零件,制有用于构成流动通道18的适用的孔。Parts that follow one another in the direction of flow from the threaded journal 12 to the spray head 16 are provided with suitable bores for forming the flow channel 18 .
因此,流动通道18穿过包括螺纹轴颈12在内的法兰11,接着穿过设在套管15内部其总体用19表示的控制阀组件,穿过中间段20,然后穿过设在喷头16前面整体用21表示的封闭装置,接着通入喷头16的中心孔,喷油孔17从此中心孔出发。Accordingly, the flow passage 18 passes through the flange 11 including the threaded journal 12, then through the control valve assembly generally indicated at 19 provided inside the sleeve 15, through the intermediate section 20, and then through the control valve assembly provided at the spray head. 16, the closure device indicated in its entirety by 21, then leads into the central opening of the spray head 16, from which the oil spray holes 17 originate.
在图2表示的举例中,中间段20设有上部固定的和下部可运动的弹簧盘22、23,用于一个为封闭装置21配设的设计为螺旋弹簧的阀门弹簧24。封闭装置21包括一个支承在为此设有支承凸缘的可运动弹簧盘23上的封闭体25,封闭体在一个安装在套管15内的阀座部分26的中心孔内导引,喷头16与阀座部分26相连。封闭体25有一个与其导引面相比缩小的前部销子27,它制有锥形密封面,密封面可被置于与阀座部分26所属的阀座面28贴靠。销子27带一个在前部的沿轴向制有槽的突起,突起穿过阀座部分26贴靠在喷头16上的区域,并伸入喷头16的中心孔内。阀座部分26一端支承在喷头16上,另一端支承在与中间段20连接的延长段29上,延长段设有一个具有轴向移动自由度地插入封闭体25中属于流动通道18的轴向盲孔30内的插销,并被上面已提及的弹簧盘延伸段部分围绕。In the example shown in FIG. 2 , the middle section 20 is provided with upper fixed and lower movable spring disks 22 , 23 for a valve spring 24 designed as a helical spring associated with the closure device 21 . The closing device 21 comprises a closing body 25 supported on a movable spring plate 23 provided with a bearing flange for this purpose, the closing body is guided in a central hole of a valve seat part 26 installed in the sleeve 15, the spray head 16 Connected to the seat portion 26 . The closing body 25 has a front pin 27 which is reduced compared to its guide surface, and which is provided with a conical sealing surface which can be brought into abutment against the associated valve seat surface 28 of the valve seat part 26 . The pin 27 has an axially grooved protrusion at the front, which protrudes through the region of the valve seat part 26 in contact with the spray head 16 and projects into the central bore of the spray head 16 . One end of the valve seat part 26 is supported on the spray head 16, and the other end is supported on the extension section 29 connected with the middle section 20. The extension section is provided with an axial direction that is inserted into the closed body 25 and belongs to the flow channel 18 with an axial movement freedom. The pin in the blind hole 30 is partially surrounded by the spring disk extension already mentioned above.
封闭体25可被置于与阀座面28接触的销子27,由于其直径较小被一环形腔31围绕,环形腔通过斜孔32与中心盲孔30连通。一旦在环形腔31内进入有足够压力的燃油,便使封闭体25克服阀门弹簧24的作用抬高,从而使其密封面从相关的阀座面28抬起,以及释放从环形腔31到喷油孔17的流路,所以进行喷油。The closing body 25 can be placed on the pin 27 in contact with the seat surface 28 and, due to its small diameter, is surrounded by an annular cavity 31 , which communicates with the central blind hole 30 via an inclined hole 32 . Once fuel with sufficient pressure enters the annular chamber 31, the closing body 25 is lifted against the action of the valve spring 24, thereby lifting its sealing surface from the relevant valve seat surface 28 and releasing the pressure from the annular chamber 31 to the nozzle. The flow path of the oil hole 17, so the oil injection is carried out.
控制阀组件19有与上述封闭装置21类似的结构。由图3可以最清楚地看出,控制阀组件19同样包括一封闭体35,它在配属的阀座部分36的中心孔内导引并有一前部销子37,销子37有一环形的圆锥密封面,它可被置于与围绕着阀座部分36下部出口孔的配属的阀座面38贴靠。如图2所示,阀座部分36以其下端支承在中间段20上,并以后部套管40的上端贴靠在支承39上,如图2还表示的那样,支承39装入法兰11有关的槽内。支承39设有向下伸出的导销41,它具有轴向移动自由度地插入封闭体35属于流动通道18的中心盲孔42内,设计为压力弹簧的弹簧45下端支承在此封闭体上。盲孔42通过斜孔43与围绕销子37的环形腔44连通。因此,在这里,通过在环形腔44内处于压力下的燃油,克服配属于封闭体35的弹簧45的作用,同样可以将封闭体35抬起。The control valve assembly 19 has a structure similar to that of the closure means 21 described above. As can be seen most clearly in FIG. 3, the control valve assembly 19 also includes a closure body 35 which is guided in the central bore of the associated valve seat part 36 and has a front pin 37 which has an annular conical shape. A sealing surface which can be brought into abutment against an associated valve seat surface 38 surrounding the lower outlet opening of the valve seat part 36 . As shown in Figure 2, the valve seat part 36 is supported on the middle section 20 with its lower end, and the upper end of the rear sleeve 40 rests on the support 39, and as Figure 2 also shows, the support 39 is inserted into the flange 11 in the relevant slot. The support 39 is provided with a guide pin 41 protruding downwards, which is inserted with axial freedom of movement into the central blind hole 42 of the closure body 35 belonging to the flow channel 18, and the lower end of the spring 45 designed as a pressure spring is supported on this closure body. . The blind hole 42 communicates with an annular cavity 44 surrounding the pin 37 via an inclined hole 43 . Here, too, closing body 35 can be lifted against the action of spring 45 assigned to closing body 35 by the fuel under pressure in annular space 44 .
弹簧45一端支承在封闭体35上,另一端支承在配属于封闭体35的控制活塞46上,控制活塞被支承39的销子41穿过并被阀座部分36的套管40围绕,所以形成一种准确的导引装置。弹簧45比阀门弹簧24弱,所以在燃油压力较低时阀座部分36就已经从有关的阀座面38抬起,并因而燃油可进入封闭组件21的区域内。One end of the spring 45 is supported on the closing body 35, and the other end is supported on the control piston 46 assigned to the closing body 35. The control piston is passed through by the pin 41 of the support 39 and surrounded by the sleeve 40 of the valve seat part 36, so forming An accurate guiding device. The spring 45 is weaker than the valve spring 24, so that the valve seat part 36 is already lifted from the relevant valve seat surface 38 when the fuel pressure is low, and thus fuel can enter the region of the closing component 21.
在图3所示的封闭位置下,封闭体35以其密封面支承在阀座部分36相关的阀座面38上,以及控制活塞46以后部活塞面支承在支承39的一个处于相对位置围绕着销子41的凸肩面上。在这里,封闭体35和控制活塞46彼此隔开距离,所以在互相对置的端面区形成间隙47。支承39的销子41在此间隙47区域内设有一个从支承39属于流动通道18的中心孔出发直径较小的径向孔48。径向孔48通入间隙47,而间隙47通入阀座部分36套管40围绕的孔49中由封闭体35与控制活塞46圆周侧的槽构成的配属于弹簧45的环形腔区域内。孔49通过横向孔50与外套管15的内腔51连通,内腔51通过图2中表示的孔系52与配属的回流管10连通。因此,径向孔48与配属的回流管连通。在控制活塞46抬起时,亦即当其处于图3所示的位置时,循环孔48允许燃油循环。这就可以使燃油系统通风以及防止停车(Stand-by-Betrieb)时不希望的冷却。In the closed position shown in FIG. 3 , the closing body 35 bears with its sealing surface on the relevant seat surface 38 of the valve seat part 36 , and the control piston 46 surrounds the rear piston surface on one of the bearings 39 in the opposite position. On the shoulder surface of pin 41. In this case, the closing body 35 and the control piston 46 are spaced apart from each other, so that a gap 47 is formed in the regions of the opposite end faces. The pin 41 of the support 39 is provided in the region of this gap 47 with a radial bore 48 of smaller diameter starting from the central bore of the support 39 belonging to the flow channel 18 . The radial bore 48 leads into a gap 47 which leads into the region of the annular chamber associated with the spring 45 formed by the closing body 35 and the groove on the peripheral side of the control piston 46 in a bore 49 surrounded by the sleeve 40 of the valve seat part 36 . The bore 49 communicates via a transverse bore 50 with the interior 51 of the outer sleeve 15 , which communicates via the bore system 52 shown in FIG. 2 with the associated
借助于控制活塞46,配属的封闭体35可克服处于环形腔44内的燃油的作用,压靠在阀座面38上,并因而保持在封闭位置。以此方式可以钝化所涉及的喷油阀3。By means of the control piston 46 , the associated closing body 35 can be pressed against the valve seat surface 38 against the action of the fuel present in the annular space 44 and thus held in the closed position. In this way, the
为此,控制活塞46在其背对配属的封闭体35的后部活塞面区域内可加入压力介质。在这里形成一个以此活塞面、支承39处于相对位置的凸肩面以及支承39的销子41和阀座部分36的套管40为界的工作腔。作为压力介质,恰当地采用液压介质,与气动压力介质相比它的可压缩性较小。对于柴油发动机而言,作为压力介质恰当地可以使用柴油,所以从上述工作腔可能流出的漏泄液,可无问题地被循环的燃油所接收。To this end, the control piston 46 can be filled with pressure medium in the region of its rear piston face facing away from the associated closing body 35 . Here, a working chamber is formed which is bounded by the piston surface, the shoulder surface of the bearing 39 lying opposite, the pin 41 of the bearing 39 and the sleeve 40 of the valve seat part 36 . A hydraulic medium is suitably used as pressure medium, which is less compressible than a pneumatic pressure medium. In the case of a diesel engine, diesel oil can be used as pressure medium, so that any leakage fluid that may flow out of the above-mentioned working chamber can be taken up by the circulating fuel oil without problems.
压力介质通过图4所示的准备装置制备。它包括一个含前驱支线54a和回流支线54b的供油回路,为此供油回路配设油箱55以及准备泵56和可调的压力阀57。一些其数量与每个气缸2的喷油阀3数量一致的支线58从上述供油回路出发,在这里是两条支线58,它们分别引向每个气缸2的每一个喷油阀3的压力介质进口。为此,如图4中虚线所示,支线58还分岔出数量与气缸数一致的分支线。在支线58内,在分岔点上游,各设一可控制的截止阀59。在这里它可涉及一种电磁的滑阀。截止阀59可借助一个包含计算机的控制器60控制,如通过信号线61示意表示的那样。The pressure medium is prepared by the preparation device shown in FIG. 4 . It comprises an oil supply circuit with a forward branch line 54 a and a return branch line 54 b, for which an oil tank 55 as well as a preparation pump 56 and an adjustable pressure valve 57 are assigned to the oil supply circuit. Branch lines 58 whose number corresponds to the number of
可借助泵56产生的压力的大小,应使借此压力加载的控制活塞46能在配属的封闭体35上施加一个大于在正常喷油工作时由弹簧45施加在封闭体35上的力,亦即大于在正常的打开压力时由燃油施加在封闭体35上的力。施加在封闭体35上的力的上限通过压力阀57规定。压力阀调整为,不会由于过高的燃油压力导致构件的机械破坏,这意味着,在最弱的构件可能机械破坏前,封闭体35已从有关的阀座38抬起,并因而使燃油系统在阀座38上游卸荷。The pressure that can be generated by means of the pump 56 should be such that the pressure-loaded control piston 46 can exert a force on the associated closing body 35 that is greater than the force exerted on the closing body 35 by the spring 45 during normal fuel injection operation. That is to say greater than the force exerted by the fuel on the closing body 35 at a normal opening pressure. The upper limit of the force exerted on the closing body 35 is defined by the pressure valve 57 . The pressure valve is adjusted so that there is no mechanical damage to the components due to excessive fuel pressure, which means that the closing body 35 is lifted from the relevant valve seat 38 before the weakest component can be mechanically damaged, and thus the fuel The system is unloaded upstream of seat 38 .
在下压封闭体35的控制活塞46加载时,循环孔48被控制活塞46覆盖,所以不进行燃油循环。由此保证,在正在工作的喷油阀处达到所要求的高的喷油压力。When the control piston 46 pressing down on the closing body 35 is loaded, the circulation bore 48 is covered by the control piston 46 so that no fuel circulation takes place. This ensures that the required high injection pressure is achieved at the active injection valve.
通过喷油阀3的控制活塞46恰当地加上压力,可按选择令此喷油阀钝化。因此,当作用在发动机1上的负荷较低时,每个气缸2的两个喷油阀3中总是有一个可以钝化,由此导致,即使在燃油需要量较少时仍能使燃油准确定量,保证有高的喷油压力并因而保证燃油良好雾化,由此带来的结果是保证了完全燃烧。因此,通过控制装置60的计算机恰当地控制阀59,在低于规定的部分负荷时每个气缸2总是只活化一个喷油阀3,同时将其余的喷油阀3钝化。相应地,控制器60的计算机设一用于负荷信号的恰当的进口62。为了即使在上述类型的部分负荷运行时全部喷油阀3仍能获得尽可能均匀的热负荷并避免喷油孔17积炭,每个气缸2的喷油阀3按大体两分钟的节奏交替地活化或钝化。为此,相应地配备储存在控制器60计算机内的程序。By appropriately applying pressure to the control piston 46 of the
操纵控制活塞46所需的压力介质的供入,如图4所示,通过喷油阀3的法兰11进行。为此,由图5可见,法兰11设径向孔63,支线58可与此径向孔连接。在图示的举例中,设两个成对布置的径向孔,其中总有一个可以被塞住。径向孔63的这种双重布局使管路的布线更加容易。径向孔63通入在法兰11为支承39所设的凹槽区域内的环形槽64中。如图2和3所示,槽64与一个在支承一侧通向配属于控制活塞46的工作腔的孔系统65连通。法兰11还设一配属于回流管10的连接孔66,它与上面已提及的在支承一侧的用于燃油回流的孔系统52连通。The supply of pressure medium required for actuating the control piston 46 takes place, as shown in FIG. 4 , via the flange 11 of the
在上述实施例中,为每个喷油阀3的上部封闭体35配设一控制活塞46。但也可以设想,除此之外附加地或作为其替换形式,为下部封闭体25配设一适用的控制活塞,用于根据选择克服燃油压力的作用下压封闭体25,如图6所示。按图6的组件其基本结构与图2所示例子的结构是一致的。因此下面主要只说明其差异,其中,对于彼此对应的部分采用与上面相同的符号。In the exemplary embodiment described above, a control piston 46 is assigned to the upper closing body 35 of each
在按图6的实施形式中,为设在喷头16前面的封闭装置21的封闭体25配设一控制活塞70。在这里,为上部封闭体35配设的封闭弹簧贴靠在支承39的一个恰当的凸肩上,支承39有一个被上述凸肩围绕并插入封闭体35内的延伸段,后者可设一循环孔。In the embodiment according to FIG. 6 , a control piston 70 is assigned to the closing body 25 of the closing device 21 arranged in front of the spray head 16 . Here, the closing spring associated with the upper closing body 35 bears against a suitable shoulder of the support 39, which has an extension surrounded by said shoulder and inserted into the closing body 35, the latter can be provided with a loop holes.
为下部封闭体25配设的控制活塞70,在这里构成配属于封闭体25的阀门弹簧24上部支承,阀门弹簧24在这里恰当地设计为有陡的弹簧特性线的盘形弹簧。为上部封闭体35配设的阀座部分36在这里设一被凸肩71围绕的同心的延伸段72,它的下端贴靠在设有一个插入封闭体35孔内的导销的延长段29上,延长段29本身以一个上部法兰贴靠在配属于封闭体25的阀座部分26上。The control piston 70 assigned to the lower closing body 25 here forms an upper support for the valve spring 24 assigned to the closing body 25 , the valve spring 24 here being suitably designed as a disk spring with a steep spring characteristic. The valve seat part 36 assigned to the upper closure body 35 is here provided with a concentric extension 72 surrounded by a shoulder 71, whose lower end abuts against the extension 29 provided with a guide pin inserted in the hole of the closure body 35 Above, the extension 29 rests itself with an upper flange on the valve seat part 26 assigned to the closing body 25 .
控制活塞70包括一个法兰73,它作用在阀门弹簧24的上端并可支承在上部阀座部分36处于相对位置的凸肩71上,在法兰73上连接一个在后部的插入上部阀座部分36圆周侧槽内的套管74,并从法兰73起向下伸出一个被上部阀座部分36的延伸段72穿过的套管75,在套管75上安装并导引阀门弹簧24,套管75下端作为导引管段插入可运动的下部弹簧盘23中,弹簧盘23以一延伸段贴靠在封闭体25上。在这种情况下控制活塞70的法兰73实际上构成了为阀门弹簧24配设的上部弹簧盘,在这里与图2所示的实施形式不同,它同样可沿轴向运动。Control piston 70 comprises a flange 73, and it acts on the upper end of valve spring 24 and can be supported on the shoulder 71 that upper valve seat part 36 is in the opposite position, on flange 73 is connected an inserting upper valve seat at the rear. Sleeve 74 in part 36 circumferential side grooves, and stretches out from flange 73 downwards a sleeve 75 that is passed by extension section 72 of upper valve seat part 36, installs and guides valve spring on sleeve 75 24. The lower end of the sleeve 75 is inserted into the movable lower spring disk 23 as a guide pipe section, and the spring disk 23 abuts against the closing body 25 with an extension. In this case, the flange 73 of the control piston 70 actually forms the upper spring plate associated with the valve spring 24 , which, in contrast to the embodiment shown in FIG. 2 , is likewise movable in the axial direction.
为了操纵控制活塞70,可在其法兰73的后侧区内向控制活塞加入压力介质。为此,上部阀座部分36设一从阀座部分36贴靠在支承39上的后部端面起直至为法兰73配设的凸肩71贯穿的并与设在支承39内的孔系统65连通的供油孔76。通过此供油孔,法兰73起控制活塞70活塞面的作用与凸肩71处于相对位置的表面可用压力介质加载。在适当加载的情况下,形成了一个以法兰73的上述活塞面、凸肩71、套管74和套管75为界的工作腔。In order to actuate the control piston 70 , pressure medium can be supplied to the control piston in the rear region of its flange 73 . To this end, the upper seat part 36 is provided with a hole system 65 that extends from the rear end face of the seat part 36 against the support 39 to the shoulder 71 provided for the flange 73 and is provided in the support 39. Connected oil supply hole 76. Through this oil supply hole, the surface of the flange 73 which acts as the piston surface of the control piston 70 and the surface opposite to the shoulder 71 can be loaded with pressure medium. Under appropriate loading, a working chamber is formed bounded by the aforementioned piston face of the flange 73, the shoulder 71, the sleeve 74 and the sleeve 75.
规定用于为控制活塞70加入压力介质的准备装置,在简单的情况下,亦即只涉及按时间钝化下部封闭装置21时,可与图4所示的设计一致。但按一种优选的实施方案,压力介质准备装置可设计为,除了有可能钝化下部封闭装置21外,下部封闭体24打开压力的可改变的可调性,也就是说在封闭体25从其阀座抬起时的压力的可调性,在正常运行时也是可调的。图7表示了一种适用于此压力介质准备装置的实施例。The preparatory device provided for feeding the control piston 70 with pressure medium can correspond to the design shown in FIG. 4 in simple cases, ie only when the time-dependent passivation of the lower closing device 21 is involved. However, according to a preferred embodiment, the pressure medium preparation device can be designed such that, in addition to the possible passivation of the lower closing device 21, the variable adjustability of the opening pressure of the lower closing body 24, that is to say, when the closing body 25 changes from The adjustability of the pressure when the valve seat is lifted is also adjustable during normal operation. Figure 7 shows an embodiment suitable for this pressure medium preparation device.
图7所示装置的基本结构与按图4的装置的结构是一致的。因此下面只说明不同之处,其中,对于互相对应的部分采用相同的符号。The basic structure of the device shown in FIG. 7 corresponds to that of the device according to FIG. 4 . Therefore, only the differences are described below, wherein the same symbols are used for mutually corresponding parts.
图7表示了一种实施形式,其中为每个气缸2配设三个喷油阀3,它们可通过操纵可由控制器60控制的设在供油管路内的截止阀59活化或钝化。在这方面与按图4的装置存在一致性。除此以外,在按图7的装置中,在供油回路54a、b的范围内(为喷油阀配设的支线58从供油回路54a、b出发)还设一控制机构77,借助它在供油回路54a、b中可调整为期望的压力。可设计为可调式节流机构的控制机构77,恰当地设在供油回路54a、b的回流支线内。FIG. 7 shows an embodiment in which three
控制机构77同样可通过控制器60控制,如通过信号线78示意表示的那样。在这里,控制器60的计算机设计为,在正常喷油工作时,也就是说在全部三个喷油阀3都工作的阶段中,可按这样的方式控制截止阀59,即将支线58打开,以及按这样的方式控制控制机构77,即,使供油回路54a、b中存在期望的压力,这一压力低于为保持封闭体25处于持续的封闭位置所需要的压力。由此达到,只有在由燃油压力在封闭体25上造成的力,超过由加在控制活塞70上的压力介质施加在封闭体25上的力时,封闭体25才从有关的阀座抬起。The control mechanism 77 can likewise be controlled by the controller 60 , as indicated schematically by the signal line 78 . Here, the computer of the control unit 60 is designed so that during normal injection operation, that is to say in a phase in which all three
当然,也可以设想,按图7的压力介质准备装置与按图2的装置相结合,以便能调整上部封闭体35的打开压力。Of course, it is also conceivable to combine the pressure medium preparation device according to FIG. 7 with the device according to FIG. 2 in order to be able to adjust the opening pressure of the upper closing body 35 .
Claims (16)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10129308A DE10129308C1 (en) | 2001-06-18 | 2001-06-18 | Fuel feed device for 2-stroke diesel engine used for e.g., for a ships drive, has at least one valve closure of fuel injection valves for each engine cylinder de-activated at partial load by associated control piston |
| DE10129308.9 | 2001-06-18 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1392339A true CN1392339A (en) | 2003-01-22 |
| CN100335773C CN100335773C (en) | 2007-09-05 |
Family
ID=7688551
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB021226547A Expired - Fee Related CN100335773C (en) | 2001-06-18 | 2002-06-18 | Fuel supply device for IC engine |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP3854899B2 (en) |
| KR (1) | KR100470102B1 (en) |
| CN (1) | CN100335773C (en) |
| DE (1) | DE10129308C1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7878160B2 (en) | 2007-09-24 | 2011-02-01 | Afton Chemical Corporation | Surface passivation and to methods for the reduction of fuel thermal degradation deposits |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200452269Y1 (en) | 2009-03-18 | 2011-02-15 | (주)신한전기 | Pressure regulator |
| WO2019195202A1 (en) * | 2018-04-02 | 2019-10-10 | Quantlogic Corporation | A fuel injector for on-demand multi-fuel injection |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3601462A1 (en) * | 1986-01-20 | 1987-07-23 | Mak Maschinenbau Krupp | Fuel injection device |
| JPH01108357U (en) * | 1988-01-18 | 1989-07-21 | ||
| US5373828A (en) * | 1992-09-11 | 1994-12-20 | Lucas Industries Public Limited Company | Fuel injection system |
| JP2819963B2 (en) * | 1992-09-21 | 1998-11-05 | 日産自動車株式会社 | Accumulator type injector |
| DK171975B1 (en) * | 1994-02-07 | 1997-09-01 | Man B & W Diesel Gmbh | Fuel injector for a large two-stroke internal combustion engine |
| US5423484A (en) * | 1994-03-17 | 1995-06-13 | Caterpillar Inc. | Injection rate shaping control ported barrel for a fuel injection system |
| DE19541507A1 (en) * | 1995-11-08 | 1997-05-15 | Bosch Gmbh Robert | Fuel injection device for internal combustion engines |
| DE19618698A1 (en) * | 1996-05-09 | 1997-11-13 | Bosch Gmbh Robert | Fuel injection valve for internal combustion engines |
| DK174075B1 (en) * | 1996-06-20 | 2002-05-21 | Man B & W Diesel As | Fuel injector for an internal combustion engine |
| KR100241037B1 (en) * | 1997-08-25 | 2000-03-02 | 안수길 | Electronic control type high pressure fuel injector for diesel engine |
| US6000628A (en) * | 1998-04-06 | 1999-12-14 | Siemens Automotive Corporation | Fuel injector having differential piston for pressurizing fuel |
| DE19939420B4 (en) * | 1999-08-20 | 2004-12-09 | Robert Bosch Gmbh | Fuel injection method and system for an internal combustion engine |
-
2001
- 2001-06-18 DE DE10129308A patent/DE10129308C1/en not_active Expired - Lifetime
-
2002
- 2002-06-03 KR KR10-2002-0030951A patent/KR100470102B1/en not_active Expired - Fee Related
- 2002-06-17 JP JP2002176292A patent/JP3854899B2/en not_active Expired - Fee Related
- 2002-06-18 CN CNB021226547A patent/CN100335773C/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7878160B2 (en) | 2007-09-24 | 2011-02-01 | Afton Chemical Corporation | Surface passivation and to methods for the reduction of fuel thermal degradation deposits |
| US8069826B2 (en) | 2007-09-24 | 2011-12-06 | Afton Chemical Corporation | Surface passivation and the methods for the reduction of fuel thermal degradation deposits |
| CN101397658B (en) * | 2007-09-24 | 2012-09-05 | 雅富顿公司 | Surface passivation and method for reducing fuel thermal decomposition deposits |
| CN102766493A (en) * | 2007-09-24 | 2012-11-07 | 雅富顿公司 | Surface passivation and the methods for the reduction of fuel thermal degradation deposits |
| CN102766493B (en) * | 2007-09-24 | 2014-11-26 | 雅富顿公司 | Surface passivation and the methods for the reduction of fuel thermal degradation deposits |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3854899B2 (en) | 2006-12-06 |
| DE10129308C1 (en) | 2002-11-28 |
| KR20020096883A (en) | 2002-12-31 |
| KR100470102B1 (en) | 2005-02-05 |
| JP2003013825A (en) | 2003-01-15 |
| CN100335773C (en) | 2007-09-05 |
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