CN1390762A - Rod Item Feeder - Google Patents
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- CN1390762A CN1390762A CN 02122796 CN02122796A CN1390762A CN 1390762 A CN1390762 A CN 1390762A CN 02122796 CN02122796 CN 02122796 CN 02122796 A CN02122796 A CN 02122796A CN 1390762 A CN1390762 A CN 1390762A
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Abstract
Description
技术领域technical field
本发明涉及将过滤嘴香烟制造中使用的过滤嘴等棒状物品向消耗装置供给的供给机。The present invention relates to a feeder for supplying rod-shaped articles such as filters used in manufacturing filter cigarettes to a consumption device.
背景技术Background technique
如特开昭60-177109号公报及特开平8-58972号公报所公开的复式供给机,该供给机在料斗的下部装有上下配置的带槽滚筒。而特开平7-147963号公报公开了一种单式供给机,该供给机在料斗的下部仅装有一个带槽滚筒。另外,作为棒状物品的过滤嘴蓄存在料斗中。As disclosed in JP 60-177109 and JP 8-58972, the feeder is equipped with grooved rollers arranged up and down at the bottom of the hopper. And Japanese Patent Application Laid-Open No. 7-147963 discloses a single type feeder, which only has a grooved roller at the bottom of the hopper. In addition, filters which are stick-shaped articles are stored in the hopper.
两种形式的供给机都是通过带槽滚筒的转动,从料斗中将过滤嘴一根一根取出,被取出的过滤嘴在带槽滚筒上移送。在以后的移送过程中,过滤嘴受到压缩空气的排出压力,从供给机排入移送管内,然后通过移送管与压缩空气气流一起供给作为消耗装置的过滤嘴香烟制造机。Both forms of feeding machines take out the filter tips one by one from the hopper through the rotation of the grooved roller, and the removed filter tips are transferred on the grooved roller. In the subsequent transfer process, the filter is subjected to the discharge pressure of compressed air, discharged from the feeder into the transfer pipe, and then supplied to the filter cigarette making machine as a consumption device together with the compressed air flow through the transfer pipe.
更详细说就是,带槽滚筒的外周面上有多个取出槽,这些取出槽在带槽滚筒的周向上等间隔配置。随着带槽滚筒的转动,各取出槽进入料斗的出口内接受过滤嘴,将接受到的过滤嘴从料斗取出。然后,取出槽在带槽滚筒的转动方向上通过规定的转角位置时,向取出槽供压缩空气的排出压,该排出压将取出槽内的过滤嘴排出到移送管内。即,压缩空气的排出压继续向带槽滚筒供给。另外,在复式供给机的情况下,其被供排出压的带槽滚筒是下侧的带槽滚筒。More specifically, a plurality of extraction grooves are formed on the outer peripheral surface of the grooved cylinder, and these extraction grooves are arranged at equal intervals in the circumferential direction of the grooved cylinder. Along with the rotation of the grooved drum, each take-out groove enters the outlet of the hopper to receive the filter tip, and the received filter tip is taken out from the hopper. Then, when the take-out chute passes a predetermined corner position in the rotational direction of the grooved drum, a discharge pressure of compressed air is supplied to the take-out chute, and the discharge pressure discharges the filter in the take-out chute into the transfer pipe. That is, the discharge pressure of the compressed air continues to be supplied to the grooved drum. In addition, in the case of a compound feeder, the grooved roll to which the pressure is supplied and discharged is the lower grooved roll.
近年来,随着过滤嘴香烟制造机的运转速度日益高速化,就要求这种供给机的过滤嘴的供给速度也要更加高速化。In recent years, as the operating speed of filter cigarette manufacturing machines has been increased, it has been demanded that the feeding speed of the filters of such feeding machines be increased even further.
为谋求供给机的高速化,首先在使带槽滚筒的圆周速度高速化的同时,还必须使过滤嘴的排出压为高压。In order to increase the speed of the feeder, it is first necessary to increase the peripheral speed of the grooved drum and at the same time increase the discharge pressure of the filter to a high pressure.
但,带槽滚筒的圆周速度一快的话,从料斗取出过滤嘴就变得不稳定。更详细说就是,带槽滚筒的圆周速度一变为高速,取出槽的移动速度也随之变快,而对这个移动速度来说,过滤嘴落入取出槽的速度跟不上。其结果就是取出槽的接受过滤嘴失败,以空的状态从料斗的出口离开了。However, when the peripheral speed of the grooved drum is high, the removal of the filter tip from the hopper becomes unstable. In more detail, once the peripheral speed of the grooved drum becomes high, the moving speed of the taking-out groove also becomes faster, and for this moving speed, the speed at which the filter tip falls into the taking-out groove cannot keep up. As a result, the receiving filter of the take-out tank fails and leaves the outlet of the hopper in an empty state.
为消除上述的不良情况,特开昭60-177109号公报公开的供给机上,装有朝向带槽滚筒外周面喷出压缩空气的喷气孔,该喷气孔装在料斗一边的侧壁上。这里,前述一边的侧壁是指料斗的两个侧壁中,按带槽滚筒的转动方向来说位于上流的侧壁。For eliminating above-mentioned bad situation, on the feeder disclosed in Japanese Unexamined Publication No. 60-177109, the jet hole that sprays compressed air toward the outer peripheral surface of the grooved drum is equipped with, and this jet hole is contained on the sidewall of hopper one side. Here, the side wall on one side refers to the side wall located upstream in the direction of rotation of the grooved drum among the two side walls of the hopper.
当压缩空气从上述喷气孔喷出时,压缩空气流将料斗内的过滤嘴强制地向带槽滚筒、即其上的取出槽下推。这种对过滤嘴的下推虽加快了过滤嘴向取出槽的落下速度,但仅靠利用压缩空气来提高落下速度还不足以应对带槽滚筒的高速转动。When the compressed air is ejected from the above-mentioned jet holes, the compressed air flow will forcefully push the filter tip in the hopper to the grooved drum, that is, the take-out groove thereon. Though this pushing down to filter tip has accelerated the falling speed of filter tip to taking-out groove, only rely on to utilize compressed air to improve falling speed and not be enough to deal with the high-speed rotation of band grooved cylinder.
更详细说就是,在上述供给机的情况下,料斗一边的侧壁,其下部向带槽滚筒倾斜,该下部的倾斜坡度比较缓。具体地说就是,一边侧壁的下部相对水平面成30°角地倾斜。因此,与一边侧壁的下部接触的一列过滤嘴,实际上被一边侧壁的下部支持,承受着堆积在上部的过滤嘴的全部重量。因此,上述压缩空气的喷出压即使加在了一列过滤嘴上,过滤嘴向取出槽的流下速度也不能很快。More specifically, in the case of the above-mentioned feeder, the lower portion of the side wall on one side of the hopper is inclined toward the grooved roller, and the slope of the lower portion is relatively gentle. Specifically, the lower portion of one side wall is inclined at an angle of 30° relative to the horizontal plane. Therefore, the row of filters contacting the lower part of one side wall is actually supported by the lower part of one side wall, and bears the entire weight of the filters stacked on the upper part. Therefore, even if the ejection pressure of the above-mentioned compressed air is applied to a row of filter tips, the flow rate of the filter tips to the take-out groove cannot be very fast.
另一方面,即使取出槽接受到过滤嘴,也由于带槽滚筒的高速转动使过滤嘴的接受姿势不稳定。即,过滤嘴易成倾斜状态被取出槽接受。On the other hand, even if the filter tip is received by the take-out groove, the receiving posture of the filter tip is unstable due to the high-speed rotation of the grooved drum. That is, the filter tip is easily received by the take-out groove in an inclined state.
过滤嘴在取出槽内一倾斜,在前述的复式供给机的情况下,则使过滤嘴从上部的带槽滚筒向下部的带槽滚筒的交接即转交不稳定,而在单式供给机的情况下,则过滤嘴不能以过滤嘴的轴线方向让其端面正确接受压缩空气的喷出压。从而使过滤嘴不能稳定排出,在取出槽与移送管间易发生过滤嘴堵塞。Once the filter tip is tilted in the take-out tank, in the case of the aforementioned compound feeder, the transfer of the filter tip from the upper grooved drum to the lower grooved drum is unstable, and in the case of a single feeder, Then the filter tip cannot allow its end face to receive the ejection pressure of the compressed air correctly in the axial direction of the filter tip. As a result, the filter cannot be discharged stably, and clogging of the filter is likely to occur between the extraction tank and the transfer pipe.
而且公知的供给机不论哪种形式,均采用了降低带槽滚筒的转动阻力的装置,即采用了带槽滚筒对箱体为非接触状态支承的构造,该支承构造确保带槽滚筒的两端面与箱体间及带槽滚筒的外周面与箱体间分别有间隙。And the known feeder no matter what kind of form, has all adopted the device that reduces the rotational resistance of band grooved drum, has adopted the structure that band grooved drum is non-contact state support to box body, and this support structure ensures that the two end faces of band grooved drum There are gaps between the box body and the outer peripheral surface of the grooved roller and the box body.
带槽滚筒的支承构造中,上述的各间隙的大小受零件加工精度及组装精度很大影响,将各间隙正确保持在所希望的大小非常困难。因此,向带槽滚筒断续供给高压的喷出压时,高压的压缩空气通过上述的间隙断续泄漏,该泄漏会使带槽滚筒沿其径方向及轴线方向产生振动。这种带槽滚筒的振动引起带槽滚筒与箱体间的干涉,有可能使带槽滚筒无法转动。In the support structure of the grooved roller, the size of the above-mentioned respective gaps is greatly affected by the machining accuracy and assembly accuracy of parts, and it is very difficult to accurately maintain the respective gaps at desired sizes. Therefore, when high-pressure discharge pressure is intermittently supplied to the grooved roll, high-pressure compressed air leaks intermittently through the above-mentioned gap, and this leakage causes the grooved roll to vibrate in its radial direction and axial direction. The vibration of the grooved roller causes interference between the grooved roller and the housing, possibly making the grooved roller unable to rotate.
发明内容Contents of the invention
本发明的目的在于提供一种棒状物品供给机,可维持从料斗将棒状物品稳定取出并将棒状物品稳定排出,同时,可以使棒状物品的供给速度高速化。An object of the present invention is to provide a rod-shaped article feeder capable of maintaining stable take-out of the rod-shaped article from a hopper and stably discharging the rod-shaped article while increasing the supply speed of the rod-shaped article.
为达成上述目的,本发明的棒状物品供给机,作为前提包括:料斗,储存棒状物品;上部滚筒,具有可闭塞料斗出口的外周面,并向一个方向转动,在上部滚筒的外周面上,沿上部滚筒圆周方向有等间隔设置的多个取出槽,这些取出槽随着上部滚筒的转动,通过料斗出口,并在此时将料斗内的棒状物品一根一根地吸引、接受后,从料斗中取出;下部滚筒,与上部滚筒邻接设置,转动方向与上部滚筒的转动方向相反,在下部滚筒的外周面上,沿下部滚筒圆周方向有等间隔设置的多个移送槽,这些移送槽随着下部滚筒的转动与上部滚筒的取出槽依次对准,从取出槽接受棒状物品并将接受到的棒状物品移送;箱体,配置在下部滚筒的外部、支承下部滚筒并使其转动自如,箱体上设有排出口,排出口随着下部滚筒的转动,能与移送槽的一端顺次连通;移送管,与排出口连接,为棒状物品的移送导向;压缩空气喷射装置,在移送槽与排出口连通时向移送槽的另一端喷射压缩空气,将移送槽内的棒状物品通过排出口排向移送管内。In order to achieve the above object, the rod-shaped article feeding machine of the present invention includes as a premise: a hopper for storing the rod-shaped articles; an upper roller having an outer peripheral surface capable of closing the outlet of the hopper and rotating in one direction, and on the outer peripheral surface of the upper roller, along the There are multiple take-out grooves arranged at equal intervals in the circumferential direction of the upper roller. These take-out grooves follow the rotation of the upper roller and pass through the outlet of the hopper. The lower drum is set adjacent to the upper drum, and its rotation direction is opposite to that of the upper drum. On the outer peripheral surface of the lower drum, there are multiple transfer grooves arranged at equal intervals along the circumferential direction of the lower drum. These transfer grooves follow the The rotation of the lower roller is aligned with the take-out groove of the upper roller in sequence, and the rod-shaped articles are received from the take-out groove and transferred; the box is arranged outside the lower roller to support the lower roller and make it rotate freely. There is a discharge port on the top, and the discharge port can be connected with one end of the transfer trough in sequence with the rotation of the lower roller; the transfer pipe is connected with the discharge port and is the transfer guide for rod-shaped objects; the compressed air injection device is connected between the transfer trough and the discharge port. When the outlet is connected, the compressed air is sprayed to the other end of the transfer tank, and the rod-shaped objects in the transfer tank are discharged into the transfer pipe through the discharge port.
即,本发明适用于前述的复式供给机,具有以下记载的种种特征。That is, the present invention is applied to the aforementioned multiple feeder, and has various features described below.
本发明的供给机包括料斗内可使向上部滚筒外周流下的棒状物品形成列、并使该列的流下速度提高的装置。The feeder of the present invention includes a device capable of forming a row of rod-shaped articles flowing down toward the outer periphery of the upper drum in the hopper, and increasing the flow-down speed of the row.
具体说就是,料斗上按上部滚筒的转动方向来说具有位于上流的一边的侧壁。而此时,上述装置则包括:下部倾斜部分,它形成了一边侧壁的下部,下部倾斜部分与上部滚筒的外周面保持第一斜角并向上方延伸,第一斜角在1/2~3/4直角的范围内;上部倾斜部分,它形成了一边侧壁的上部并与下部倾斜部分直接或间接相连,上部倾斜部分有第二斜角,范围在直角与第一斜角之间;喷气孔,位于一边的侧壁上,沿下部倾斜部向上部滚筒的外周面喷出压缩空气。Specifically, the hopper has a side wall located on the upstream side according to the rotation direction of the upper drum. At this time, the above-mentioned device includes: a lower inclined part, which forms the lower part of one side wall, and the lower inclined part maintains a first oblique angle with the outer peripheral surface of the upper drum and extends upward. The first oblique angle is between 1/2 and Within the range of 3/4 right angle; the upper inclined part, which forms the upper part of one side wall and is directly or indirectly connected with the lower inclined part, and the upper inclined part has a second inclined angle, which ranges between the right angle and the first inclined angle; The jet hole is located on one side wall, and jets compressed air toward the outer peripheral surface of the upper drum along the lower slope.
上述供给机中,由于一边侧壁的下部倾斜部分的第一斜角设定在1/2~3/4直角范围内,故其下部倾斜部分的倾斜是比较急的。因此,与下部倾斜部分相接触的棒状物品的列沿下部倾斜部分迅速流下,列的流下速度被提高。而且,棒状物品的列由于接受喷气孔喷出的压缩空气,列的流下速度进一步被加速。因此,随着上部滚筒的转动,上部滚筒的各取出槽一进入料斗出口,位于前述列中最下位的棒状物品马上就受到来自取出槽的吸引力,迅速被接受到取出槽内。In the above feeder, since the first inclination angle of the lower inclined portion of one side wall is set within the range of 1/2 to 3/4 right angle, the inclination of the lower inclined portion is relatively sharp. Therefore, the row of rod-shaped articles in contact with the lower inclined portion flows down rapidly along the lower inclined portion, and the flow-down speed of the row is increased. Furthermore, since the column of rod-shaped articles receives the compressed air ejected from the air injection hole, the flow-down velocity of the column is further accelerated. Therefore, along with the rotation of the upper drum, as soon as each extraction slot of the upper drum enters the outlet of the hopper, the bar-shaped article at the lowest position in the aforementioned row is immediately attracted by the extraction slot, and is quickly accepted into the extraction slot.
而且,一边侧壁的上部倾斜部分的第二斜角,由于比下部倾斜部分的第一斜角更急,故而与上部倾斜部分相接触的棒状物品不仅能向下部倾斜部分急速流下,而且其流下方向也不与下部倾斜部分有大的偏离。从而,料斗内的棒状物品,向下部倾斜部分圆滑流动,并稳定地形成一个沿该下部倾斜部分的棒状物品列。Moreover, the second bevel angle of the upper slant portion of one side wall is sharper than the first bevel angle of the lower slant portion, so the stick-shaped article in contact with the upper slant portion can not only flow down the lower slant portion rapidly, but also flow down The direction does not deviate greatly from the lower sloped portion either. Therefore, the stick-shaped articles in the hopper flow smoothly toward the lower inclined portion, and stably form a row of stick-shaped articles along the lower inclined portion.
其结果是,料斗内的棒状物品被上部滚筒的各取出槽可靠接受,因此,上部滚筒的转动速度高速化就成为可能。As a result, the rod-shaped articles in the hopper are reliably received by the take-out grooves of the upper drum, so that the rotation speed of the upper drum can be increased.
本发明的供给机,其上部滚筒的各取出槽可仅在其槽方向的中央有吸引棒状物品的吸附孔。这时,即使棒状物品以不稳定的姿势被取出槽接受,棒状物品也不过仅是被取出槽内的槽方向中央(吸附孔)吸附。故而在这之后,棒状物品在与取出槽一起在料斗出口内移动的过程中,棒状物品会由于与料斗内的其它棒状物品接触,以吸附位置为中心回转而完全落入取出槽内,以稳定的姿势被取出槽接受。In the feeder of the present invention, each take-out groove of the upper drum may have a suction hole for sucking rod-shaped articles only in the center of the groove direction. At this time, even if the rod-shaped article is received by the take-out groove in an unstable posture, the rod-shaped article is only sucked by the center (attraction hole) in the groove direction in the take-out groove. Therefore, after that, during the movement of the rod-shaped items in the outlet of the hopper together with the extraction tank, the rod-shaped items will completely fall into the extraction tank by rotating around the adsorption position as the center due to contact with other rod-shaped items in the hopper. The pose is accepted by the removal slot.
其结果是,即使棒状物品的接受姿势不稳定,接受姿势也可被矫正,故而上部滚筒的高速转动就成为可能。As a result, even if the receiving posture of the rod-shaped article is unstable, the receiving posture can be corrected, so high-speed rotation of the upper drum becomes possible.
本发明的供给机,箱体可包括:外周导向件,把下部滚筒的外周围住;一对端壁,挟住下部滚筒两端面而配置;轴承装置,在轴线方向及径向这两个方向上分别支承下部滚筒的滚筒轴,并容许下部滚筒沿其轴线方向移动;靠压装置,将下部滚筒向其轴线方向的一侧推压;调整装置,对抗靠压装置的推压力、使下部滚筒向轴线方向的另一侧移动来调整位于轴线方向另一侧的一端壁与下部滚筒间的间隙,另外,压缩空气喷射装置可包括:圆筒构件,嵌合在另一端壁内并保持气密性,与下部滚筒成一体转动,该圆筒构件相对于另一端壁可以沿其轴线方向移动;连通孔,形成于圆筒构件内,与下部滚筒的移送槽分别连通,各连通孔具有在圆筒构件的外周面上开口的开口;供给口,形成于另一端壁上,随着下部滚筒的转动、顺次与各连通孔的开口连通,并接受供给压缩空气。In the feeder of the present invention, the box body may include: an outer peripheral guide that surrounds the outer periphery of the lower roller; a pair of end walls that are arranged to hold both ends of the lower roller; The upper part supports the roller shafts of the lower roller respectively, and allows the lower roller to move along its axial direction; the pressing device pushes the lower roller to one side of the axial direction; the adjusting device resists the pushing force of the pressing device to make the lower roller Move to the other side of the axial direction to adjust the gap between one end wall and the lower drum located on the other side of the axial direction. In addition, the compressed air injection device may include: a cylindrical member fitted in the other end wall and kept airtight It rotates integrally with the lower roller, and the cylindrical member can move along its axis relative to the other end wall; the communication holes are formed in the cylindrical member and communicate with the transfer grooves of the lower roller respectively, and each communication hole has The opening opened on the outer peripheral surface of the cylinder member; the supply port, formed on the other end wall, communicates with the openings of the communication holes sequentially with the rotation of the lower drum, and receives the supply of compressed air.
上述的箱体中,由于下部滚筒可沿轴线方向移动,故而能对箱体一端壁与下部滚筒间的间隙通过调整装置做最合适的调整。In the above box, since the lower roller can move along the axial direction, the gap between one end wall of the box and the lower roller can be most properly adjusted by the adjusting device.
下部滚筒由于靠压装置而处于受推力的状态,故轴承装置、具体地说就是深槽球轴承对下部滚筒的滚筒轴在轴线方向及径向上给于坚固支承。The lower drum is in a thrust state due to the pressure device, so the bearing device, specifically the deep groove ball bearing, gives firm support to the drum shaft of the lower drum in the axial direction and in the radial direction.
另一方面,上述的压缩空气喷射装置中,圆筒构件位于箱体另一端壁、并气密地嵌合在另一端壁内,故而在连接供给口与移送槽间的路径中不存在发生压缩空气泄漏的间隙。因此,通过供给口断续地向各移送槽内喷射的压缩空气即使是高压,该压缩空气的泄漏也被大幅降低。其结果是,下部滚筒的振动被抑制、下部滚筒的高速转动成为可能。On the other hand, in the above-mentioned compressed air spraying device, the cylindrical member is located at the other end wall of the box body and is airtightly fitted in the other end wall, so there is no compression in the path connecting the supply port and the transfer tank. Gap for air leaks. Therefore, even if the compressed air intermittently injected into each transfer tank through the supply port is at high pressure, the leakage of the compressed air is greatly reduced. As a result, vibration of the lower drum is suppressed, and high-speed rotation of the lower drum becomes possible.
本发明的供给机,料斗进一步包括:另一边侧壁,按上部滚筒的转动方向来说位于下流侧;拨起辊,配置在另一边侧壁与上部滚筒间,以与上部滚筒的转动方向相同的方向转动;调节装置,调节上部滚筒与拨起辊间的间隙。这时,随着上部滚筒的转动,当取出槽从料斗出口离开之际,拨起辊把与取出槽内的棒状物品邻接的其它棒状物品向上方拨开,使棒状物品从料斗的取出圆滑。而且,拨起辊与上部滚筒间的间隙可根据棒状物品的直径作调节,避免取出槽中的棒状物品与拨起辊接触,防止棒状物品被咬入拨起辊与取出槽之间。这样,由于确保了棒状物品的稳定取出,故上部滚筒的高速转动成为可能。In the feeder of the present invention, the hopper further includes: the other side wall is located on the downstream side according to the rotation direction of the upper drum; Rotate in the same direction; adjust the device to adjust the gap between the upper roller and the lifting roller. At this time, with the rotation of the upper drum, when the take-out trough leaves the outlet of the hopper, the pull-up roller pushes other stick-like items adjacent to the stick-like items in the take-out trough upward, so that the take-out of the stick-like items from the hopper is smooth. Moreover, the gap between the pick-up roller and the upper cylinder can be adjusted according to the diameter of the rod-shaped article, avoiding the contact of the rod-like article in the take-out groove with the pick-up roller, and preventing the stick-like article from being bitten between the pick-up roller and the take-out groove. In this way, the high-speed rotation of the upper drum becomes possible since the stable removal of the rod-shaped articles is ensured.
本发明的供给机,取出槽的槽深及间距应根据料斗内的已被取出槽所接受的棒状物品要阻止料斗内其它棒状物品与上部滚筒间的接触来设定。这样,上部滚筒的转动速度即使高速化了,上部滚筒也不会由于与棒状物品的接触而损伤棒状物品,这点也非常有助于上部滚筒转动的高速化。In the feeder of the present invention, the groove depth and spacing of the take-out chute should be set according to the rod-shaped articles in the hopper that have been accepted by the take-out chute to prevent other rod-shaped articles in the hopper from contacting the upper roller. In this way, even if the rotation speed of the upper drum is increased, the upper drum will not damage the rod-shaped article due to contact with the rod-shaped article, which also contributes to the high-speed rotation of the upper drum.
附图说明Description of drawings
图1是概略表示过滤嘴香烟制造系统的方块图;Fig. 1 is a block diagram schematically representing a filter cigarette manufacturing system;
图2是概略表示图1中的过滤嘴供给机的横断面图;Fig. 2 is a schematic cross-sectional view of the filter feeding machine in Fig. 1;
图3是表示图2的拨起辊的支承构造的图;Fig. 3 is a figure showing the supporting structure of the lifting roller of Fig. 2;
图4是图3中从IV方向的向视图;Fig. 4 is the direction view from IV direction in Fig. 3;
图5是表示图2的供给机的纵断面图;Fig. 5 is a longitudinal sectional view showing the feeder of Fig. 2;
图6是表示图5的上部滚筒的横断面图;Fig. 6 is a cross-sectional view showing the upper drum of Fig. 5;
图7是表示图5的控制环的横断面图;Figure 7 is a cross-sectional view showing the control ring of Figure 5;
图8是表示图5的外周导向件的纵断面图;Fig. 8 is a longitudinal sectional view showing the outer peripheral guide of Fig. 5;
图9是表示图5的波形垫片的侧面图;Figure 9 is a side view showing the wave gasket of Figure 5;
图10是表示将图5的空气凸缘局部剖的端面图;Fig. 10 is a partially cut-away end view showing the air flange of Fig. 5;
图11是表示图5的缸盖的端面图;Fig. 11 is an end view showing the cylinder head of Fig. 5;
图12是表示图5的连接喷嘴的端面图;Fig. 12 is an end view showing the connection nozzle of Fig. 5;
图13是表示图5的滚筒间的过渡导向件的平面图;Figure 13 is a plan view showing the transition guide between the rollers of Figure 5;
图14~图16是顺次表示上部滚筒的取出槽进入料斗内的状况的图;Figures 14 to 16 are diagrams sequentially showing how the take-out chute of the upper drum enters the hopper;
图17是料斗出口的局部放大图。Fig. 17 is a partially enlarged view of the outlet of the hopper.
具体实施方式Detailed ways
图1表示了装有本发明供给机的过滤嘴香烟制造系统。制造系统包括:多个过滤嘴香烟制造机、所谓过滤嘴附属装置2;过滤嘴供给机4;连接这些过滤嘴附属装置2和与之对应的供给机4间的移送管6。各供给机4通过移送管6向对应的过滤嘴附属装置2的过滤嘴料斗内供给过滤嘴。Fig. 1 shows a filter cigarette manufacturing system equipped with a feeding machine of the present invention. The manufacturing system includes: a plurality of filter cigarette manufacturing machines, so-called
这里,过滤嘴附属装置2不仅接受从对应的供应机4供来的过滤嘴,还接受供来的由香烟制造机制造的香烟棒,并把这些香烟棒和过滤嘴制造成过滤嘴香烟。Here, the
如图2所示,供给机4装有料斗8,该料斗8内储有多个过滤嘴F(以下,单称为棒F)。料斗8的下端有出口,该出口被上部滚筒10所闭塞。上部滚筒10是带槽的滚筒,上部滚筒10的外周面上设有多个取出槽12。取出槽12在上部滚筒10的圆周方向上等间隔配置。As shown in FIG. 2 , the
上部滚筒10按图2箭头A所示逆时针转动。因此,随着上部滚筒10的转动,取出槽12进入料斗8的出口内并可一根一根地接受料斗8内的过滤嘴F。The
料斗8具有:侧壁14,位于上部滚筒10转动时的转入侧,即,对于上部滚箱10的转动方向来说位于上流侧;侧壁16,位于上部滚箱10转动时的转出侧,即,位于上部滚筒10的下流侧。料斗8的出口宽度,即沿上部滚筒10转动方向的出口宽度由侧壁14、16的下端间限定。The
侧壁14的内壁面从上部滚筒10开始具有下部倾斜部分18,垂直部分20,及上部倾斜部分22。下部倾斜部分18具有第一斜角θ1,该第一斜角θ1对水平面来说在1/2~3/4直角的范围内。具体地说,第一斜角θ1例如为60°。The inner wall surface of the side wall 14 has a lower
上部倾斜部分22具有第二斜角θ2,该第二斜角θ2比第一斜角θ1大。例如第2斜角θ2为90°与第一斜角θ1间的角度、具体地说例如为76°。The upper sloped
垂直部分20则根据需要设置。故而无垂直部分20也可。此时,则上部倾斜部分22与下部倾斜部分18直接相连。The
另外,对侧壁16的内壁面斜度无特殊要求。但侧壁16的内壁面最好具有与下部倾斜部分18的第一斜角θ1相同的斜度。In addition, there is no special requirement on the slope of the inner wall surface of the side wall 16 . However, the inner wall surface of the side wall 16 preferably has the same inclination as the first inclination angle θ1 of the lower
还有,垂直部分20有多个喷气孔24,这些喷气孔24在料斗8的纵深方向,即在料斗8内的棒F的轴线方向以规定的间隔配置。各喷气孔24与送气通路26连通,送气通路26在侧壁14内延伸。送气通路26在料斗8的外侧与空压源相连。如图2明确表明的那样,各喷气孔24按与下部倾斜部分18相同的斜度倾斜。因此,从各喷气孔24喷射出的压缩空气沿下部倾斜部分18流动。Also, the
同时,料斗8具有多个拨起辊28,这些拨起辊28用其外周面的一部分闭塞住侧壁16的下端与上部滚筒10的外周之间,并与上部滚筒10同一方向、即按图2的逆时针方向转动。Simultaneously,
拨起辊28可向接近上部滚筒10的方向及离开上部滚筒10的方向移动。这种拨起辊28的移动可调整拨起辊28与上部滚筒10之间的间隙,换言之,就是可调整拨起辊28与已被取出槽12接受的过滤嘴F之间的间隙E,间隙E根据棒F的直径调节。具体地说,棒F的直径为8mm时,间隙E最好设定为1.8mm左右。The pick-up
图3表示了间隙E的调整机构。Figure 3 shows the adjustment mechanism for the gap E.
如图3所示,拨起辊28按规定的间隔安装在辊轴30上。辊轴30的一端、即图3中辊轴30的左端贯通供给机4的机架32,通过轴承36支承在安装盘38上、可自由转动。为此,机架32上有可容辊轴30贯通的孔34,该孔34的内圆面与辊轴30之间确保所需的环状间隙。As shown in FIG. 3, the pick-up
安装盘38通过多个安装螺栓40紧固在机架32上。更详细说就是,安装盘38上有可容各安装螺栓40贯穿的插通孔42,这些插通孔42沿安装盘38的圆周方向呈圆弧状分布。从而各安装螺栓40通过安装盘38上的插通孔42拧入机架32。The mounting
另外,辊轴30的另一端通过联轴器44与驱动轴46的一端连接。驱动轴46贯通空心轴48延伸。空心轴48的两端通过轴承50支承驱动轴46,允其自由转动。空心轴48本身被支承在机架32上、可转动,空心轴48的外周面对驱动轴46是偏心的。In addition, the other end of the
驱动轴46的另一端装有皮带轮52。皮带轮52通过环状皮带56与驱动皮带轮(图中未示出)连接,驱动皮带轮安装在可变速电机54的输出轴上。从而,电机54一驱动,电机54的驱动力就通过驱动轴46及辊轴30传到各拨起辊28上,由此,这些拨起辊28以与上部滚筒10的相同方向按规定的速度转动。具体说就是,拨起辊28的圆周速度根据棒F的直径调整。这种调整通过变动电机54的转动速度来实施。The other end of the
在前述的安装盘38的紧固被解除的状态下转动空心轴48,则由于空心轴48的外周面对于驱动轴46是偏心的,故而如图4所示,驱动轴46、即辊轴30沿其径向变位。其结果,各拨起辊28与上部滚筒10间的间隙E被调整。Rotate the
另外,图2中,上部滚筒10的各取出槽12在上部滚筒10的轴线方向上看上去是连续的。但从图5所示的上部滚筒10的纵断面图看时各取出槽为分开构造,在上部滚筒10的轴线方向上具有间隔离开的三部分12a,12b12c。In addition, in FIG. 2 , the
在上部滚筒10的中心装有滚筒轴58。滚筒轴58贯通上部滚筒10、通过键59与上部滚筒10连结成一体。键59装在上部滚筒10的一端部。At the center of the
滚筒轴58的两端通过轴承60支承在机架32上、可自由转动。滚筒轴58的一端装有齿轮62,而滚筒轴58可从另一端接受驱动力。因而,向滚筒轴58的另一端输入驱动力时,上部滚筒10则按规定的速度、即规定的圆周速度转动。The two ends of the drum shaft 58 are supported on the
各取出槽12的中央部分12b的底部有吸附孔64,吸附孔64与上部滚筒10内的轴向孔66连通。更详细说就是,如图6所示上部滚筒10内的与各取出槽12对应的轴向孔66分别独立形成,这些轴向孔66在上部滚筒10的另一端面开口。轴向孔66的开口端在同一分布圆周上等间隔分布。The bottom of the central portion 12b of each
上部滚筒10的另一端面上装有控制环68,该控制环68有与上部滚筒10气密接触的接触面。控制环68包围滚筒轴58并固定在机架32上。即,上部滚筒10转动时上部滚筒10的另一端面与控制环68相对滑动接触。The other end surface of the
控制环68的接触面上如图7所示形成有圆弧状吸引槽70。该吸引槽70具有与前述的轴向孔66的分布圆周大约相同的曲率半径并约略延展占控制环68的半周。故而,上部滚筒10转动时各轴向孔66的开口端顺次与吸引槽70连通。An arc-shaped suction groove 70 is formed on the contact surface of the control ring 68 as shown in FIG. 7 . The suction groove 70 has about the same radius of curvature as the distribution circumference of the aforementioned axial holes 66 and extends approximately half the circumference of the control ring 68 . Therefore, when the
吸引槽70与控制环68内的轴向孔72连通。该轴向孔72通过接续环74内的内部通路(图中未示出)与外部的吸引管76连接,该吸引管76连接着负压源。接续环74与控制环68邻接配置、与控制环68同样是固定构件。The suction groove 70 communicates with an axial hole 72 in the control ring 68 . The axial hole 72 is connected to an external suction pipe 76 through an internal passage (not shown) in the connecting ring 74, and the suction pipe 76 is connected to a negative pressure source. The connection ring 74 is disposed adjacent to the control ring 68 and is a fixing member similarly to the control ring 68 .
从而,负压源向控制环68的吸引槽70内不断供给规定的吸引压。吸引槽70处于上部滚筒10的轴向孔66与吸引槽70连通状态时,换言之,轴向孔66处于吸引槽70规定吸引区域S(参照图2及图7)内时,轴向孔66向对应的取出槽12的吸附孔64供给吸引压。Accordingly, the negative pressure source continuously supplies a predetermined suction pressure into the suction groove 70 of the control ring 68 . When the suction groove 70 is in the state where the axial hole 66 of the
这里,如图2所示,吸引区域S按上部滚筒10的转动方向来说,是从料斗8的侧壁14的跟前位置超出料斗8的出口的领域,即延展约占上部滚筒10的半周。Here, as shown in FIG. 2 , the suction area S is the region beyond the outlet of the
在上部滚筒10的下部装有下部滚筒78、其可与上部滚筒10转接。下部滚筒78可作与上部滚筒10相反方向即图2中箭头B所示顺时针方向转动,下部滚筒78如后所述,其转动与上部滚筒10的转动连动。The bottom of
下部滚筒78的外周上设有多个移送槽80,这些移送槽80在下部滚筒78的圆周方向上等间隔配置。上部滚筒10及下部滚筒78一起转动时,取出槽12及移送槽80在上部滚筒10与下部滚筒78的转接位置,相互一个一个对准。A plurality of transfer grooves 80 are provided on the outer periphery of the lower drum 78 , and these transfer grooves 80 are arranged at equal intervals in the circumferential direction of the lower drum 78 . When the
下部滚筒78的外侧装有箱体82,该箱体82从三个方向包着下部滚筒78。更详细说就是,箱体82包括:外周导向件84,部分地包覆下部滚筒78的外周面;端壁88、90,如图5所示分别包覆下部滚筒78的两端面。这些端壁80、90,支承着下部滚筒78的滚筒轴86,滚筒轴86可自由转动。外周导向件84包覆着下部滚筒78的下部约半周部分,外周导向件84与下部滚筒78之间确保规定的间隙。故而下部滚筒78的转动与外周导向件84间无滑动接触。The outer side of the lower drum 78 is equipped with a casing 82, which wraps the lower drum 78 from three directions. More specifically, the box body 82 includes: a peripheral guide 84 partially covering the peripheral surface of the lower drum 78 ; end walls 88 , 90 respectively covering both ends of the lower drum 78 as shown in FIG. 5 . These end walls 80, 90 support the roller shaft 86 of the lower roller 78, and the roller shaft 86 is free to rotate. The outer peripheral guide 84 covers the lower half of the lower roller 78 , and a predetermined gap is secured between the outer peripheral guide 84 and the lower roller 78 . Therefore, there is no sliding contact between the rotation of the lower roller 78 and the outer peripheral guide 84 .
如图8所示,外周导向件84由半个中空筒组成,外周导向件84的两端分别设有端壁,这些端壁用于将外周导向件84支承在机架32上。具体说就是,外周导向件84的一个端壁连接在端壁88上、外周导向件84的另一个端壁支承在机架32上。As shown in FIG. 8 , the outer peripheral guide 84 is composed of half a hollow cylinder, and the two ends of the outer peripheral guide 84 are respectively provided with end walls, and these end walls are used to support the outer peripheral guide 84 on the
端壁88通过深槽球轴承92支承滚筒轴86的一端,允其可自由转动。这里,深槽球轴承92对于滚筒轴86是固定的,而对于端壁88是不固定的。因而深槽球轴承92可与滚筒轴86一起沿滚筒轴86的轴线方向相对于端壁88滑动。End wall 88 supports one end of roller shaft 86 via deep groove ball bearing 92, allowing it to rotate freely. Here, the deep groove ball bearing 92 is fixed to the drum shaft 86 and not fixed to the end wall 88 . The deep groove ball bearing 92 is thus slidable with the roller shaft 86 relative to the end wall 88 in the axial direction of the roller shaft 86 .
滚筒轴86的一端从端壁88突出来。空心轴96通过键94装在滚筒轴86的一端,该空心轴96上有齿轮98。该齿轮98与上部滚筒10的齿轮62咬合,由此,下部滚筒78受到来自上部滚筒10的驱动力,与上部滚筒10的转动作连动转动。One end of the roller shaft 86 protrudes from the end wall 88 . Hollow shaft 96 is contained in an end of drum shaft 86 by key 94, and gear 98 is arranged on this hollow shaft 96. The gear 98 meshes with the gear 62 of the
端壁88内通过安装板99装有垫片100。该垫片100如图9所示为波形、与深槽球轴承92装在同一根轴上。且在垫片100与深槽球轴承92之间配有挤压套管102。垫片100通过挤压套管102将深槽球轴承92向下部滚筒78的一个端面靠压。因而,下部滚筒78经常受到由垫片100来的向另一侧端壁90的推力。
端壁88上还形成有环状孔103,该环状孔103朝向下部滚筒78的一端面具有开口。环状孔103上嵌有空气凸缘104。更详细说就是,空气凸缘104呈杯状,由装入环状孔103内的开口端、及与下部滚筒78的一端面接触的端壁所组成。空气凸缘104的端壁固定在下部滚筒78的一端面上,故而空气凸缘104与下部滚筒78成一体转动。空气凸缘104转动时,空气凸缘104的外周面与环状孔103的大径内周面气密地滑动接触,且空气凸缘104可沿环状孔103的轴线方向自由移动。An annular hole 103 is also formed on the end wall 88 , and the annular hole 103 has an opening facing one end surface of the lower drum 78 . An
从图10可明确,空气凸缘104的周壁内有多个连通孔106,这些连通孔106在空气凸缘104的周向上等间隔配置。这些连通孔106贯通空气凸缘104的端壁、总是与下部滚筒74的对应的移送槽80连通。As can be seen from FIG. 10 , a plurality of
空气凸缘104的外周面上有多个输入口108开口。这些输入口108在空气凸缘104的圆周方向上等间隔配置、并与相对应的连通孔106连通。A plurality of
另一方面,端壁88上形成有供给口110。随着下部滚筒78的转动,各移送槽80通过规定的转角位置、即排出位置时,供给口110与该移送槽80所对应的输入口108及连通孔106连通。On the other hand, a supply port 110 is formed in the end wall 88 . As the lower roller 78 rotates, when each transfer chute 80 passes a predetermined corner position, that is, a discharge position, the supply port 110 communicates with the
从图2可明确,供给口110位于,按下部滚筒78的圆周方向来说,下部滚筒78被前述的外周导向件84所包覆的区域内。供给口110通过接头112与压缩空气供给管114连接,接头112被固定在端壁88的外面。压缩空气供给管114通过电磁阀116与压缩空气源连接。As is clear from FIG. 2 , the supply port 110 is located in a region where the lower roller 78 is covered by the aforementioned outer peripheral guide 84 in terms of the circumferential direction of the lower roller 78 . The supply port 110 is connected to a compressed air supply pipe 114 through a joint 112 which is fixed on the outside of the end wall 88 . The compressed air supply pipe 114 is connected to a compressed air source through a solenoid valve 116 .
如图5所示,端壁90包括缸盖118、该缸盖118呈圆弧状。即,如图11所示,缸盖118呈向上方打开的圆弧状、支承在前述的机架32上。As shown in FIG. 5 , the end wall 90 includes a
缸盖118内装有轴承座120,该轴承座120从下部滚筒78开始,即从它的一个端面开始依次收容有滚针轴承124、深槽球轴承126及挤压盘130。滚针轴承124以容许滚筒轴86沿轴线方向移动的状态支承着滚筒轴86自由转动。深槽球轴承126与前述的深槽球轴承92一样,固定在滚筒轴86上,但相对于轴承座120不固定。因此,深槽球轴承126能够在轴承座120的轴线方向上滑动。挤压盘130可在轴承座120内沿滚筒轴86的轴线方向自由滑动。A bearing seat 120 is housed in the
轴承座120的另一端部旋入调整螺栓128,该调整螺栓128配置在滚筒轴86的同一轴线上。调整螺栓128的一端突出在轴承座120内,通过挤压盘130挤压深槽球轴承126。因而,调整螺栓128可对抗前述垫片100产生于下部滚筒78上的推力,将下部滚筒78推回去。The other end of the bearing housing 120 is screwed with an adjusting bolt 128 arranged on the same axis as the drum shaft 86 . One end of the adjusting bolt 128 protrudes from the bearing seat 120 , and squeezes the deep groove ball bearing 126 through the pressing disc 130 . Thus, the adjusting bolt 128 can push the lower roller 78 back against the pushing force of the
对此点详述的话就是,在供给机4刚组装好后,下部滚筒78受到产生自垫片100的推力,因此下部滚筒78的另一端面处于与端壁90、即与缸盖118及轴承座120的一个端面紧密接触的状态。这种紧密接触状态增加下部滚筒78的转动阻力,对下部滚筒78的转动速度高速化不利。To elaborate on this point, just after the
但,此后进一步旋进调整螺栓128,通过挤压盘130及深槽球轴承126,下部滚筒78被推回时,下部滚筒78的另一端面与缸盖118及轴承座120之间,换言之就是下部滚筒78与端壁90之间就正确而容易地确保了所希望的间隙G。这里,间隙G不使下部滚筒78的转动阻力增加,在下部滚筒78与端壁90之间确立充分的气体密封。However, afterwards, the adjustment bolt 128 is further screwed in, and when the lower roller 78 is pushed back through the squeeze plate 130 and the deep groove ball bearing 126, the other end surface of the lower roller 78 and the
如图11所示,在缸盖118的下部形成有圆弧状排出口132。该排出口132在下部滚筒78的圆周方向上按规定的长度延伸,当下部滚筒78的移送槽80通过前述的排出位置时,该移送槽80与排出口132连通。As shown in FIG. 11 , an arc-shaped
在缸盖118的另一端面上连结有连接喷嘴134。如图12所示,连接喷嘴134具有与缸盖118相同的圆弧形状、具有圆弧长孔136。该圆弧长孔136与排出口132重合对准。圆弧长孔136与喷嘴部138连接,该喷嘴部138具有呈扁平漏斗形状、与圆弧长孔136重合的一端及与移送管6连接的另一端。A connection nozzle 134 is connected to the other end surface of the
再次参照图2,下部滚筒78的外侧配置有过渡导向件140。该过渡导向件140按下部滚筒78的转动方向来说,从位于上流侧的外周导向件84的上端84a处开始向上部滚筒10延伸过去。过渡导向件140的基部构成外周导向件84的延长部、包覆下部滚筒78的外周面。且过渡导向件140的顶端部呈梳形、其顶端部的齿呈夹在上部滚筒10的取出槽12各槽间的配置。更详细说就是,过渡导向件140的顶端部如图13所示,有4个齿140a,这些齿140a以取出槽12的中央槽部分12b、即棒F的吸附位置X为中心左右对称配置。且过渡导向件140固定在外周导向件84上。Referring again to FIG. 2 , the outer side of the lower drum 78 is provided with a
还有,在上部滚筒10的外侧也配置有过渡导向件142,该过渡导向件142按上部滚筒10的转动方向来说,从前述的吸引区域S的下流端开始朝向下部滚筒78并沿着上部滚筒10的外周延伸。In addition, a transition guide 142 is also arranged on the outer side of the
下面说明一下上述供给机4的动作及其作用。Next, the operation and function of the above-mentioned
图14~图16顺次表示了随着上部滚筒10的转动,其一个空着的取出槽12从开始进入料斗8的出口到完全进入料斗8的出口内为止的过程。Fig. 14~Fig. 16 has represented in turn along with the rotation of
从图16可知,空的取出槽12一完全进入料斗8的出口内,该取出槽12就马上接受料斗8内的棒F、且棒F被取出槽12的吸附孔64吸附。然后棒F与该取出槽12一起从料斗8的出口离开并移送向下部滚筒78。As can be seen from FIG. 16 , as soon as the empty take-
在这里,当从料斗8的侧壁14的喷气孔24,沿侧壁14的下部倾斜部分18喷射压缩空气时,该压缩空气使与下部倾斜部分18接触的棒F的棒列强制地向上部滚筒10的外周面流下去。Here, when the compressed air is sprayed from the air injection hole 24 of the side wall 14 of the
另一方面,由于向马上就要进入料斗8出口的取出槽12的吸附孔64供给吸引压,故而该取出槽12吸引前述的棒列中处于最下位的棒F。从而最下位的棒F被付与了向取出槽12迅速流下的速度。其结果是最下位的棒F迅速被取出槽12接受并可靠地被吸附孔64即取出槽12所吸附。On the other hand, since suction pressure is supplied to the suction hole 64 of the
而且,由于下部倾斜部分18的第一斜角θ1在如前所述的1/2~3/4直角范围内,即被设定为60°,故而前述棒列及堆积在该棒列上的棒F的重量不会对最下位的棒F有过大的影响。其结果就是,前述棒列受到来自喷气孔24的压缩空气的喷射从而能够圆滑且快速地向上部滚筒10的取出槽12流下。And because the first inclination angle θ 1 of the lower
由于上部倾斜部分22还具有第二斜角θ2,故而料斗8内即使棒F一直堆积到上部倾斜部分22处呈储满状态,上部倾斜部分22也能某种程度地支承该上部倾斜部分22的上部堆积的上部堆积棒的重量,该重量不会对前述棒列有过大的影响。Since the upper
且由于上部倾斜部分22的第二斜角θ2的斜度在直角与第一斜角θ1之间,即有比第一斜角θ1更急的斜度,故而上述的上部堆积棒的流下方向不会远离下部倾斜部分18。And because the inclination of the second oblique angle θ 2 of the upper
从而,在前述棒列中的各个棒F依次被取出槽12接受的过程中,上部堆积棒被圆滑导向下部倾斜部分18并稳定地形成沿下部倾斜部分18的前述棒列。Therefore, during the process in which each rod F in the aforementioned row of rods is sequentially received by the take-out
其结果就是,即使上部滚筒10的转动速度高速化,取出槽12也能在进入料斗8的出口后马上可靠地接受棒F。故而所有已进入料斗8出口的取出槽12,都以已接受到棒F的状态离开料斗8的出口,因此从料斗8的棒F的取出稳定。As a result, even if the rotational speed of the
由于仅在各取出槽12的中央设一个吸附孔64,故而棒F即使以倾斜姿势被取出槽12吸附,该棒F也能以该吸附位置为中心旋转。因此,以不安定的姿势被取出槽12接受的棒F在以后直至从料斗出口离开的移送过程中,由于与料斗8内的其它棒F接触而使不安定的姿势被矫正,并可靠地被取出槽12所接受。Since only one suction hole 64 is provided in the center of each
另外,在棒F与取出槽12一起从料斗出口被取出时,料斗8的拨起辊28把与取出槽12内棒F邻接的其它棒F向上方拨开、使棒F能圆滑地取出。这时由于确保了拨起辊28与取出槽12内棒F间规定的间隙E,所以棒F与拨起辊28之间不会发生干涉。即,棒F的横断面即使不是完全的正圆,棒F也不会被咬入拨起辊28与取出槽12间,确保棒F安定地取出。In addition, when the stick F is taken out from the outlet of the hopper together with the take-out
进而如图17所示,取出槽12在料斗8的出口内移动时,取出槽12内的棒F阻止料斗8内的其它棒F与上部滚筒10外周的接触。Furthermore, as shown in FIG. 17 , when the take-out
即,取出槽12的槽深及间距间隔被恰当地设定,阻止了前述的其它棒F与上部滚筒10外周间的接触。例如,为谋求上部滚筒10的小径化、设定取出槽12的间距间隔,即按棒F的半径设定取出槽12的槽间间隔时,取出槽12的槽深按棒F直径的55~60%设定,这样就能可靠地阻止前述的其它棒F与上部滚筒10外周间的接触。That is, the groove depth and the pitch interval of the
图17中如双点划线所示,取出槽12的槽深度若变深,前述的其它棒F就有可能与上部滚筒10的外周接触。这种接触会随着上部滚筒10的转动速度越快,使棒F的与上部滚筒10的接触损伤越增加。但本实施例中由于避免了棒F与上部滚筒10的接触,棒F不会受损伤。As shown by the two-dot chain line in FIG. 17, if the groove depth of the
如前所述从料斗8取出的棒F随着上部滚筒10的转动前进,向下部滚筒78移送。之后,棒F一离开前述的吸引区域S、就不向棒F的取出槽12的吸附孔64供吸引压了,在此时点,对棒F的吸附被解除。但这时由于上部滚筒10的外侧配置有过渡导向件142,棒F并不从该取出槽12脱落、而是朝下部滚筒78移送。The rod F taken out from the
当棒F到达下部滚筒78且棒F的取出槽12与下部滚筒78的移送槽80对准时,棒F边被过渡导向件140引导边从取出槽12移到移送槽80,然后,随着下部滚筒78的转动,棒F被继续移送。When the rod F arrives at the lower roller 78 and the
如前所述,过渡导向件140的顶端部具有以棒F的吸附位置为中心呈左右对称的梳状,故而过渡导向件140使棒F从取出槽12向移送槽80的转送稳定。As described above, the tip of the
之后,当接受了棒F的移送槽80到达前述的排出位置时,与棒F的移送槽80配成一组的空气凸缘104的入口108则与端壁88的供给口110连通。这时,电磁阀116已被打开,向压缩空气供给管114内供给高压的压缩空气。从而,高压的压缩空气通过空气凸缘104的连通孔106向位于排出位置的移送槽80内喷出。该压缩空气将移送槽80内的棒F通过缸盖118的排出口132及连接喷嘴134内向移送管6内排出,然后,被排出的棒F通过移送管6与压缩空气流一起移送到对应的过滤嘴附属装置2。Afterwards, when the transfer chute 80 that received the rod F reaches the aforementioned discharge position, the
这里,如前所述,下部滚筒78因垫片10的靠压力而受到沿其轴线方向的推力,下部滚筒78两侧的深槽球轴承92、126将滚筒轴86在其轴线方向及径向的两个方向上牢固地支承住。Here, as mentioned above, the lower roller 78 is thrust along its axis due to the pressure of the
而且下部滚筒78可沿其轴线方向移动,下部滚筒78的轴向位置可通过前述的调整螺栓128的旋入量来调整。因此,下部滚筒78与端壁90间的间隙G能恰当地设定,故而即使高压的压缩空气向移送槽80内喷出,该高压的压缩空气也不会从前述的间隙G处大量泄漏。且由于端壁90与下部滚筒78并不接触,所以端壁90不会使下部滚筒78的转动阻力大幅度增加。Moreover, the lower roller 78 can move along its axial direction, and the axial position of the lower roller 78 can be adjusted by the screw-in amount of the aforementioned adjusting bolt 128 . Therefore, the gap G between the lower roller 78 and the end wall 90 can be properly set, so that even if high-pressure compressed air is sprayed into the transfer tank 80, the high-pressure compressed air will not leak a large amount from the aforementioned gap G. Moreover, since the end wall 90 does not contact the lower roller 78 , the end wall 90 will not greatly increase the rotational resistance of the lower roller 78 .
下部滚筒78通过圆筒状的空气凸缘104支承在端壁88上并能自由转动,故端壁88不会使下部滚筒78的转动阻力增加。其结果就是,使下部滚筒78以高速转动成为可能。进而,空气凸缘104能容易地确立端壁88与下部滚筒78间的气体密封。The lower roller 78 is supported on the end wall 88 through the
且下部滚筒78与外周导向件84间的间隙可通过调整下部滚筒78及外周导向件84的轴芯来设定成所需的值,下部滚筒78与外周导向件84不接触。And the gap between the lower roller 78 and the outer peripheral guide 84 can be set to a required value by adjusting the shaft cores of the lower roller 78 and the outer peripheral guide 84, and the lower roller 78 does not contact the outer peripheral guide 84.
其结果,如前所述,上部滚筒10及下部滚筒78都能高速转动,使供给机4的棒F的供给速度高速化得以达成。As a result, as described above, both the
且即使高压的压缩空气向下部滚筒78的各移送槽80内断续喷射,高压的压缩空气从下部滚筒78的泄漏也少。因而降低了压缩空气的消费量。而且下部滚筒78的滚筒轴86以承受推力的状态被深槽球轴承92、126牢固地支承,故而压缩空气断续地喷出不会使下部滚筒78前后左右振动。In addition, even if high-pressure compressed air is sprayed intermittently into each transfer groove 80 of the lower drum 78 , there is little leakage of the high-pressure compressed air from the lower drum 78 . The consumption of compressed air is thus reduced. Moreover, the roller shaft 86 of the lower roller 78 is firmly supported by the deep groove ball bearings 92, 126 in a thrust-bearing state, so the intermittent ejection of compressed air will not cause the lower roller 78 to vibrate back and forth, left and right.
高压的压缩空气的喷出缩短了棒F从下部滚筒78向缸盖118的排出所需时间。从而,不仅下部滚筒78与缸盖118间的棒F的堵塞被可靠地防止,从供给机4开始的棒F的移送距离也大幅度延长。The jetting of high-pressure compressed air shortens the time required for the sticks F to be discharged from the lower drum 78 to the
本发明虽对适用于向过滤嘴附属装置2供给过滤嘴F的供给机作了说明,但对用于过滤嘴以外的其它棒状物品供给机也能同样适用。Although the present invention has been described as a feeder suitable for supplying the filter F to the
而且,图示的实施例仅表示了实施本发明中的一例,本发明的供给机在不脱离其要旨的范围内能有种种变更。In addition, the illustrated embodiment is only an example for carrying out the present invention, and various changes can be made to the feeder of the present invention without departing from the gist thereof.
Claims (18)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP178984/01 | 2001-06-13 | ||
| JP2001178984A JP4766636B2 (en) | 2001-06-13 | 2001-06-13 | Bar-shaped article feeder |
| JP178984/2001 | 2001-06-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2005101180835A Division CN1951784B (en) | 2001-06-13 | 2002-06-13 | Feeder for rod-like article |
| CNB200510118084XA Division CN100528714C (en) | 2001-06-13 | 2002-06-13 | Bar goods feeders |
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| Publication Number | Publication Date |
|---|---|
| CN1390762A true CN1390762A (en) | 2003-01-15 |
| CN1308201C CN1308201C (en) | 2007-04-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2005101180835A Expired - Lifetime CN1951784B (en) | 2001-06-13 | 2002-06-13 | Feeder for rod-like article |
| CNB200510118084XA Expired - Lifetime CN100528714C (en) | 2001-06-13 | 2002-06-13 | Bar goods feeders |
| CNB021227969A Expired - Lifetime CN1308201C (en) | 2001-06-13 | 2002-06-13 | Rod Item Feeder |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2005101180835A Expired - Lifetime CN1951784B (en) | 2001-06-13 | 2002-06-13 | Feeder for rod-like article |
| CNB200510118084XA Expired - Lifetime CN100528714C (en) | 2001-06-13 | 2002-06-13 | Bar goods feeders |
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| CN (3) | CN1951784B (en) |
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| CN102247011A (en) * | 2010-05-04 | 2011-11-23 | 豪尼机械制造股份公司 | Device and method for transferring rod-shaped items for the tobacco industry from a cartridge into a conveyor pipe |
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| US3827757A (en) * | 1972-05-05 | 1974-08-06 | Hauni Werke Koerber & Co Kg | Apparatus for transporting rod-shaped articles |
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| DE4408494A1 (en) * | 1994-03-14 | 1995-09-21 | Hauni Werke Koerber & Co Kg | Method and device for conveying filter rods |
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2001
- 2001-06-13 JP JP2001178984A patent/JP4766636B2/en not_active Expired - Fee Related
-
2002
- 2002-06-13 CN CN2005101180835A patent/CN1951784B/en not_active Expired - Lifetime
- 2002-06-13 CN CNB200510118084XA patent/CN100528714C/en not_active Expired - Lifetime
- 2002-06-13 CN CNB021227969A patent/CN1308201C/en not_active Expired - Lifetime
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Also Published As
| Publication number | Publication date |
|---|---|
| JP4766636B2 (en) | 2011-09-07 |
| CN1951784A (en) | 2007-04-25 |
| JP2002370834A (en) | 2002-12-24 |
| CN1308201C (en) | 2007-04-04 |
| CN1951784B (en) | 2011-01-19 |
| CN1772578A (en) | 2006-05-17 |
| CN100528714C (en) | 2009-08-19 |
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