CN1389326A - Nano particle reinforced Sn-Pb based composite brazing alloy and its prepn. - Google Patents
Nano particle reinforced Sn-Pb based composite brazing alloy and its prepn. Download PDFInfo
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Abstract
一种纳米颗粒增强的锡铅基复合钎料及其制备方法属于金属基复合材料技术领域。本发明所提供的钎料由颗粒状的锡铅基体及纳米颗粒状增强体混合制成,其特征是:所述的颗粒状的锡铅基体尺寸在35-75μm之间,其中锡的重量百分比为60-65%,Ce基混合稀土的重量百分比为0-0.3%,其余为铅;所述的纳米颗粒状增强体为TiO2、Al2O3、工业纯Ag或Cu,名义尺寸在25-90nm之间,在复合钎料中的体积比为0.5-5%;该钎料通过将上述颗粒状的锡铅基体、纳米颗粒状增强体及中性助焊剂均匀混合,搅拌30-40min制成复合钎料膏,熔化后形成的钎焊接头具有很高的抗蠕变性能,并在钎焊过程中保持了锡铅钎料熔化温度低、润湿性好、抗拉强度及物理性能优良等优点,且制备方法简单,可广泛应用在电子或光电子等领域。A nanoparticle-reinforced tin-lead-based composite solder and a preparation method thereof belong to the technical field of metal-based composite materials. The brazing filler metal provided by the present invention is made by mixing granular tin-lead matrix and nano-particle reinforcement, and is characterized in that: the size of the granular tin-lead matrix is between 35-75 μm, wherein the weight percentage of tin 60-65%, the weight percentage of Ce-based mixed rare earth is 0-0.3%, and the rest is lead; the nano-particle reinforcement is TiO 2 , Al 2 O 3 , industrial pure Ag or Cu, and the nominal size is 25 Between -90nm, the volume ratio in the composite solder is 0.5-5%; the solder is prepared by uniformly mixing the above-mentioned granular tin-lead matrix, nano-particle reinforcement and neutral flux, and stirring for 30-40min. Formed into a composite solder paste, the solder joint formed after melting has high creep resistance, and maintains a low melting temperature of the tin-lead solder during the soldering process, good wettability, excellent tensile strength and physical properties and other advantages, and the preparation method is simple, and can be widely used in the fields of electronics or optoelectronics.
Description
一、技术领域1. Technical field
一种纳米颗粒增强的锡铅基复合钎料及其制备方法属于金属基复合材料技术领域。A nanoparticle-reinforced tin-lead-based composite solder and a preparation method thereof belong to the technical field of metal-based composite materials.
二、背景技术2. Background technology
锡铅钎料在电子工业中有广泛的应用,实现元器件内及元器件与印刷电路板之间的电连接及机械连接。随着元器件的小型化及表面组装技术的发展,对钎料的显微组织稳定性、力学性能,特别是抗蠕变性能的要求越来越高。Tin-lead solder is widely used in the electronics industry to realize electrical and mechanical connections within components and between components and printed circuit boards. With the miniaturization of components and the development of surface assembly technology, the requirements for microstructure stability, mechanical properties, especially creep resistance of solder are getting higher and higher.
汽车发动机附近,冬天的环境温度可在-40℃到200℃范围波动,汽车电子用钎料要经受反复的热循环应力,还要吸收发动机及路面的震动载荷和开车遇到的偶然冲击。在光缆工程中光纤的连接固定,随着时间的推移,光纤的轴垂直面如果因蠕变而逐渐偏离对中,将导致信号透射强度的降低。在光电子组装中,如固体激光器芯片和光纤的球透镜之间的耦合,其耦合率取决于光纤的轴垂直面的精确对中。元件之间的定位在整个运行寿命中必须保持精确,任何因蠕变导致的位移,都可能影响光信号的传输质量,甚至使传输信号完全丧失,这实际上取决于钎料的蠕变性能或连接处的尺寸稳定性。因此,在保持锡铅钎料良好性能的基础上,提高其蠕变抗力十分重要。与常规电讯及数据通讯相比,军用及宇航电子设备要求光纤模块能长期在震动、加速等恶劣环境下服役,钎料的抗蠕变性能也要求更高。Near the car engine, the ambient temperature in winter can fluctuate in the range of -40°C to 200°C. The solder used in automotive electronics must withstand repeated thermal cycle stress, and also absorb the vibration load of the engine and road surface and the occasional impact encountered by driving. In the optical fiber cable engineering, the connection of the optical fiber is fixed. As time goes by, if the axis vertical plane of the optical fiber gradually deviates from the center due to creep, it will lead to a decrease in the signal transmission intensity. In optoelectronic assemblies, such as the coupling between a solid-state laser chip and a ball lens of an optical fiber, the coupling rate depends on the precise alignment of the axis-perpendicular plane of the optical fiber. The positioning between components must remain precise throughout the operating life. Any displacement caused by creep may affect the transmission quality of the optical signal, or even cause the transmission signal to be completely lost, which actually depends on the creep performance of the solder or Dimensional stability of joints. Therefore, on the basis of maintaining the good performance of tin-lead solder, it is very important to improve its creep resistance. Compared with conventional telecommunications and data communications, military and aerospace electronic equipment requires optical fiber modules to be able to serve in harsh environments such as vibration and acceleration for a long time, and the creep resistance of solder is also required to be higher.
目前,在光电子组装中广泛采用金基钎料,如80Au-20Sn共晶钎料,虽然该钎料蠕变抗力较高,但钎料熔点较高(273℃),在钎焊过程中,往往造成光纤或光电子器件损伤,而且价格昂贵。At present, gold-based solder, such as 80Au-20Sn eutectic solder, is widely used in optoelectronic assembly. Although the solder has high creep resistance, the solder has a high melting point (273°C). During the brazing process, often Causes damage to optical fibers or optoelectronic devices, and is expensive.
锡铅共晶或近共晶钎料熔点较低(183℃),价格低廉,钎焊工艺性能好,但抗蠕变性能差。目前开发的无铅焊料,虽然一些无铅焊料的抗蠕变性能优于锡铅钎料,但这些无铅钎料的熔化温度普遍高于锡铅共晶钎料约40℃。The tin-lead eutectic or near-eutectic solder has a low melting point (183°C), low price, good brazing process performance, but poor creep resistance. Currently developed lead-free solders, although some lead-free solders have better creep resistance than tin-lead solders, but the melting temperature of these lead-free solders is generally about 40°C higher than that of tin-lead eutectic solders.
1998年美国朗讯的贝尔实验室,在63Sn-37Pb共晶钎料中加入氧化铝或氧化钛纳米质点,尺寸分别为10nm及5nm,加入体积比为3%,经反复压延制成复合材料。对尺寸为3.5mm×3.5mm×4.5mm的复合材料块做恒载压缩蠕变速率测试,结果表明该复合材料的抗压缩蠕变性能优于80Au-20Sn钎料合金,但未做材料熔化后的性能测试及作为钎料使用时所需物理性能及工艺性能的试验,即没有得出是否能作为钎料使用的数据。In 1998, Bell Laboratories of Lucent in the United States added alumina or titanium oxide nano-particles to 63Sn-37Pb eutectic solder, with sizes of 10nm and 5nm, respectively, and added a volume ratio of 3%, and made composite materials through repeated rolling. The constant-load compression creep rate test was performed on a composite material block with a size of 3.5mm×3.5mm×4.5mm. The results showed that the compression creep resistance of the composite material was better than that of the 80Au-20Sn solder alloy, but it was not tested after the material was melted. The performance test and the test of the required physical properties and process performance when used as a solder, that is, there is no data on whether it can be used as a solder.
三、发明内容3. Contents of the invention
本发明的目的在于提供一种抗蠕变性能高、制备方法简单的纳米颗粒增强的锡铅基复合钎料及其制备方法。The object of the present invention is to provide a tin-lead-based composite solder reinforced by nanoparticles with high creep resistance and simple preparation method and its preparation method.
本发明所提供的纳米颗粒增强的锡铅基复合钎料由颗粒状的锡铅基体及纳米颗粒状增强体混合制成,其特征是:所述的颗粒状的锡铅基体尺寸在35-75μm之间,其中锡的重量百分比为60-65%,Ce基混合稀土的重量百分比为0-0.3%,其余为铅;所述的纳米颗粒状增强体为TiO2、Al2O3金属氧化物、工业纯金属Ag或Cu,名义尺寸在25-90nm之间,在复合钎料中的体积比为0.5-5%。The nano-particle-reinforced tin-lead-based composite solder provided by the present invention is made by mixing granular tin-lead matrix and nano-particle reinforcement, and is characterized in that: the size of the granular tin-lead matrix is 35-75 μm Among them, the weight percentage of tin is 60-65%, the weight percentage of Ce-based mixed rare earth is 0-0.3%, and the rest is lead; the nano-particle reinforcement is TiO 2 , Al 2 O 3 metal oxide , Industrial pure metal Ag or Cu, the nominal size is between 25-90nm, and the volume ratio in the composite solder is 0.5-5%.
本发明提供的纳米颗粒增强的锡铅基复合钎料的制备方法,其特征在于:通过将上述颗粒状的锡铅基体、纳米颗粒状增强体及中性助焊剂机械均匀混合,搅拌30-40min制成复合钎料膏。The preparation method of the tin-lead-based composite solder reinforced by nanoparticles provided by the present invention is characterized in that: uniformly mixing the above-mentioned granular tin-lead matrix, nano-particle reinforcement and neutral flux mechanically, and stirring for 30-40min Composite solder paste is made.
为了模拟实际电子连接接头的尺寸与冷却条件,在蠕变试验中采用的试件是微型单搭接头,钎焊接头的搭接面积为1mm2,钎缝厚度为0.15mm,被连接材料为紫铜箔,厚度为0.1mm。为了比较纳米颗粒增强复合钎料与普通锡铅钎料的蠕变性能,采用拉剪蠕变寿命试验,试验在恒载拉伸条件下进行,试件的恒拉剪应力为11.27Mpa,试验温度为15℃,试样的拉断时间为其蠕变寿命。铺展面积试验是参考国标《钎料铺展性及填缝性实验方法》GB11364-89的规定。基板为0.2mm厚的薄铜片,尺寸为40mm×40mm。Cu箔经600号砂纸打磨,无水乙醇清洗凉干。钎料膏重量为0.227g。称料用塞多利斯电子天平。铺展焊接试验用HZ-3C电脑控制再流焊机,空气中进行。实施例中五种纳米颗粒增强的锡铅基复合钎料试样与63Sn-37Pb钎料试样都是在上述相同的条件下制备和测试的。其它测试项目包括:拉伸强度、熔化温度、电导率等。In order to simulate the size and cooling conditions of the actual electronic connection joints, the specimen used in the creep test is a miniature single lap joint, the lap area of the brazing joint is 1mm 2 , the thickness of the brazing seam is 0.15mm, and the material to be connected is copper Foil, 0.1mm thick. In order to compare the creep properties of nanoparticle-reinforced composite solder and ordinary tin-lead solder, a tensile-shear creep life test was used. The test was carried out under constant-load tensile conditions. The constant tensile-shear stress of the specimen was 11.27Mpa, and the test temperature When the temperature is 15°C, the breaking time of the sample is its creep life. The spread area test refers to the provisions of the national standard GB11364-89 "Experimental method for spreadability and gap filling of solder". The substrate is a thin copper sheet with a thickness of 0.2mm and a size of 40mm×40mm. The Cu foil was polished with No. 600 sandpaper, washed with absolute ethanol and dried in air. The weight of the solder paste is 0.227g. Weighing with Sartorius electronic balance. The spreading welding test is carried out in the air with HZ-3C computer-controlled reflow welding machine. The five nanoparticle-reinforced tin-lead-based composite solder samples and the 63Sn-37Pb solder samples in the examples were all prepared and tested under the same conditions as above. Other test items include: tensile strength, melting temperature, electrical conductivity, etc.
纳米颗粒增强锡铅基复合钎料性能的试验结果见附表,试验结果表明:纳米颗粒增强锡铅基复合钎料熔化温度低、润湿性较好(铺展面积较大,润湿角较小)、抗拉强度及物理性能优良等优点,纳米颗粒增强的复合钎料接头蠕变寿命较大,抗蠕变性能较好。The test results of the properties of the nanoparticle-reinforced tin-lead-based composite solder are shown in the attached table. The test results show that the nano-particle-reinforced tin-lead-based composite solder has low melting temperature and good wettability (larger spreading area and smaller wetting angle ), excellent tensile strength and physical properties, etc., the nanoparticle-reinforced composite solder joint has a longer creep life and better creep resistance.
四、具体实施例4. Specific examples
实施例1:纳米颗粒增强锡铅复合钎料的基体是60Sn-40Pb近共晶合金,名义尺寸是35μm,含Ce基混合稀土的重量百分比为0.1%。纳米颗粒状增强体是Al2O3纳米氧化物颗粒,表面经防团聚处理,名义尺寸为90nm,在复合钎料中的体积比为0.5%。称取0.024g的Al2O3和0.01g上述混合稀土以及1.36g免清洗中性助焊剂,放入坩埚中机械搅拌30min,待混合均匀后,加入10g的60Sn-40Pb近共晶合金,机械搅拌30min,制成复合钎料膏,低温保存备用。Example 1: The matrix of nanoparticle-reinforced tin-lead composite solder is 60Sn-40Pb near-eutectic alloy, the nominal size is 35 μm, and the weight percentage of Ce-based mixed rare earth is 0.1%. The nano-particle reinforcement is Al 2 O 3 nano-oxide particles, the surface of which is treated with anti-agglomeration, the nominal size is 90nm, and the volume ratio in the composite solder is 0.5%. Weigh 0.024g of Al 2 O 3 and 0.01g of the above-mentioned mixed rare earth and 1.36g of no-cleaning neutral flux, put them into a crucible and stir them mechanically for 30min, after mixing evenly, add 10g of 60Sn-40Pb near-eutectic alloy, mechanically Stir for 30 minutes to make a composite solder paste, and store it at low temperature for later use.
实施例2:纳米颗粒增强锡铅复合钎料的基体是63Sn-37Pb共晶合金,名义尺寸是43μm。纳米颗粒状增强体是金红石型氧化物TiO2,表面经防团聚处理,名义尺寸为70nm,在复合钎料中的体积比为3%。称取0.158g的TiO2和1.36g免清洗中性助焊剂,放入坩埚中机械搅拌40min,待混合均匀后,加入10g的63Sn-37Pb共晶合金,机械搅拌30min,制成复合钎料膏,低温保存备用。Example 2: The matrix of nanoparticle-reinforced tin-lead composite solder is 63Sn-37Pb eutectic alloy, and the nominal size is 43 μm. The nanoparticle-like reinforcement is rutile oxide TiO 2 , the surface is treated with anti-agglomeration, the nominal size is 70nm, and the volume ratio in the composite solder is 3%. Weigh 0.158g of TiO 2 and 1.36g of no-cleaning neutral flux, put them into a crucible and stir them mechanically for 40 minutes, after mixing evenly, add 10g of 63Sn-37Pb eutectic alloy, stir them mechanically for 30 minutes to make a composite solder paste , stored at low temperature for later use.
实施例3:纳米颗粒增强锡铅复合钎料的基体是65Sn-35Pb近共晶合金,名义尺寸是75μm,含Ce基混合稀土的重量百分比为0.3%。纳米颗粒状增强体是锐钛型氧化物TiO2,表面经防团聚处理,名义尺寸为50nm,在复合钎料中的体积比为5%。称取0.269g的TiO2和0.03g上述混合稀土以及1.36g免清洗中性助焊剂,放入坩埚中机械搅拌30min,待混合均匀后,加入10g的65Sn-35Pb近共晶合金,机械搅拌35min,制成复合钎料膏,低温保存备用。Example 3: The matrix of nanoparticle-reinforced tin-lead composite solder is 65Sn-35Pb near-eutectic alloy, the nominal size is 75 μm, and the weight percentage of Ce-based mixed rare earth is 0.3%. The reinforcement in nanoparticle shape is anatase oxide TiO 2 , the surface is treated with anti-agglomeration, the nominal size is 50nm, and the volume ratio in the composite solder is 5%. Weigh 0.269g of TiO2 , 0.03g of the above-mentioned mixed rare earth and 1.36g of no-cleaning neutral flux, put them into a crucible and stir them mechanically for 30min, after mixing evenly, add 10g of 65Sn-35Pb near-eutectic alloy, and stir mechanically for 35min , made of composite solder paste, stored at low temperature for later use.
实施例4:纳米颗粒增强锡铅复合钎料的基体是63Sn-37Pb共晶合金,名义尺寸是43μm。纳米颗粒状增强体是纯金属Ag,纯度为99.9%,名义尺寸为35nm,在复合钎料中的体积比为3%。称取0.389g的Ag和1.36g免清洗中性助焊剂,放入坩埚中机械搅拌35min,待混合均匀后,加入10g的63Sn-37Pb共晶合金,机械搅拌30min,制成复合钎料膏,低温保存备用。Example 4: The matrix of nanoparticle-reinforced tin-lead composite solder is 63Sn-37Pb eutectic alloy, and the nominal size is 43 μm. The nanoparticle reinforcement is pure metal Ag with a purity of 99.9%, a nominal size of 35nm, and a volume ratio of 3% in the composite solder. Weigh 0.389g of Ag and 1.36g of no-cleaning neutral flux, put them into a crucible and stir them mechanically for 35min, after mixing evenly, add 10g of 63Sn-37Pb eutectic alloy, stir mechanically for 30min to make a composite solder paste, Store at low temperature for later use.
实施例5:纳米颗粒增强锡铅复合钎料的基体是63Sn-37Pb共晶合金,名义尺寸是43μm。纳米颗粒状增强体是纯金属Cu,纯度为99.9%,名义尺寸为25nm,在复合钎料中的体积比为3%。称取0.329g的Cu和1.36g免清洗中性助焊剂,放入坩埚中机械搅拌30min,待混合均匀后,加入10g的63Sn-37Pb共晶合金,机械搅拌40min,制成复合钎料膏,低温保存备用。附表:实施例1至5的纳米颗粒增强的锡铅基复合钎料性能测试表
*相对蠕变寿命:设63Sn37Pb共晶钎料接头的蠕变寿命为1,表示纳米颗粒增强的复合钎料接头蠕变寿命相对其蠕变寿命倍数。(钎料接头蠕变试件均为12件)。* Relative creep life: if the creep life of 63Sn37Pb eutectic solder joint is 1, it means that the creep life of nanoparticle-reinforced composite solder joint is relative to its creep life multiple. (There are 12 creep test pieces for solder joints).
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