Embodiment
Below, the embodiment to supply unit of the present invention at length is illustrated with reference to accompanying drawing.
Embodiment 1
Fig. 1 is for the circuit diagram of supply unit principle of the present invention is described.
As shown in the drawing, supply unit comprises: through the voltage of reactor 3 input ac powers 1 and the rectification circuit 2 that carries out rectification; Voltage multiplying rectifier capacitor 4,5; Connect each half-bridge mid point of rectification circuit 2 and switch SW 1, the SW2 that voltage multiplying rectifier is used the tie point between the capacitor 4,5.Supply unit will be from the voltage commutation that exchanges power supply 1, and to the direct voltage of the desired size of load 8 outputs.In load 8, comprise and be used for driving the compressor of aircondition, refrigerator etc. or the transformer of the employed d.c. motor of washing machine etc.
Rectification circuit 2 is made up of the half-bridge of two diodes.Capacitor 4 is connected in series with capacitor 5, and is connected the output of rectification circuit 2.Switch SW 1, SW2 are connected to each input (mid point of each half-bridge of rectification circuit 2) of rectification circuit 2, and between the tie point between capacitor 4 and the capacitor 5.In addition, voltage multiplying rectifier is not limited to 2 with capacitor, and even number can be set.
The supply unit of Gou Chenging as mentioned above, the conducting of
corresponding switch SW 1, SW2 and the state of disconnection are in two kinds of patterns (
pattern 1, pattern 2) action down.(a) pattern 1:
switch SW 2 is controlled under the state that often disconnects, and
switch SW 1 is controlled by
pulse duration.In pattern 1, can obtain being approximately supply voltage
Doubly arrive
The output voltage of times scope.(b) pattern 2:
switch SW 2 is in conducting often or be subjected under the state of pulse duration control, and
switch SW 1 is controlled by
pulse duration.In pattern 2,, just can obtain greater than supply voltage owing to become the circuit of voltage doubling rectifing circuit form to constitute
Output voltage doubly.
The pulse duration control of switch SW 1, SW2 is by control the pulse duration of the control impuls of their output to be carried out.At this, control impuls only is output one in the half period of each supply voltage.Below, the switch control of only being exported a pulse this each half period calls " 1 pulse control ".This 1 pulse control with the carrier cycle of pulse width control, the control when being set at half period of supply voltage is identical.
In 1 pulse control, based on 2 times the 100Hz or the such low speed switch action of 120Hz of supply frequency.Thereby, the not speed-sensitive switch of tens kHz as active filter action, the noise that is produced is little.Therefore, can simplify the circuit that is used for the noise reduction countermeasure, the advantage that no matter have aspect the space, still aspect cost, all becomes favourable.
In addition, in the present invention, any pattern in pattern 1, pattern 2 no matter, switch SW 2 are controlled in to be kept conducting or keeps a kind of state in the disconnection, so except switch mode, there is no need to carry out switch motion basically.Therefore, can be as switch SW 2 with relay etc. comparatively speaking than the switch element of low speed.
Fig. 2 is the circuit diagram that the supply unit of the expression embodiment of the invention 1 constitutes.In Fig. 2, switch SW 1 is made of ovonic switch, and switch SW 2 is made of relay.By using relay, compare the decay in the time of to reduce switch conduction with the situation of using semiconductor switchs such as IGBT as switch SW 2.Supply unit shown in Figure 2 is to add in formation shown in Figure 1: smmothing capacitor 11, the power phase test section 12 that detects the supply voltage phase place, the pulse duration control part 13 that carries out the pulse duration control of switch SW 1, the relay ON/OFF control part 14 of control switch SW2 conducting/disconnection and the output voltage test section 15 that detects output voltage.In addition, by inserting smoothing capacity 11, the capacity that can suppress to switch with pattern changes, and can realize more stable voltage supply.
In aforesaid supply unit, pulse duration control part 13 is according to the output voltage testing result of output voltage test section 15 and the power phase testing result output control pulse of power phase test section 12, the moment of conducting/disconnection of control switch SW1.Pulse duration control part 13 is the moment of zero cross point at power phase, output control pulse.In addition, relay ON/OFF control part 14 output control pulses, the moment of conducting/disconnection of control switch SW2.
With Fig. 3 action in each pattern of supply unit is described.In addition, the situation of change of the duty ratio of Fig. 3 (b) expression switch SW 1, (c) conducting/off-state of expression switch SW 2.The output voltage of the state of each switch of (about 400W) changed when Fig. 3 (a) expression was exported certain load should be arranged.
The transverse axis of this figure is represented the state of a control taked, when explanation during with status transition that target output voltage produced, also can regard transverse axis as time shaft, and from left to right or from right to left state of a control changes.
As shown in Figure 3, in pattern 1, switch SW 2 is in the state that often disconnects, and switch SW 1 corresponding desired output voltage is subjected to pulse duration control (the P point among the figure).Also promptly, in pattern 1, in the time of expecting higher output voltage, will make the pulse duration of control impuls of switch SW 1 bigger.At this moment, the duty ratio of switch SW 1 reaches 100% (at this moment, control switch SW1 is conducting in the half period of supply frequency), if when being desirably in output voltage on this again, because the pulse duration of uncontrollable switch SW 1 strengthens again, so pattern is switched to pattern 2 from pattern 1.
In the front and back that switch to pattern 2 from pattern 1, the duty ratio of switch SW 1 switches to 0% from 100%, and switch SW 2 switches to conducting (the Q point the figure) from disconnection.At this moment and since the circuit before and after switching be voltage doubling rectifing circuit himself, so do not produce the change of the output voltage before and after switching.Have, in pattern 2, switch SW 2 is controlled to be conducting often again, and switch SW 1 corresponding output voltage is subjected to pulse duration control (the R point among the figure).In pattern 2, constitute owing to become the circuit of voltage doubling rectifing circuit form, so the about 2 times output voltage can obtain being pattern 1 time.
Make in pattern 2 under the situation that output voltage reduces gradually, when the duty ratio of switch SW 1 arrives 0%, switch to disconnection by making switch SW 2 from conducting, the duty ratio that makes switch SW 1 becomes 100% from 0%, carries out from the switching of pattern 2 to pattern 1.
And in the pattern 1 of Fig. 3, control impuls is not greatly to a certain degree the time, and output voltage does not rise, and this is because supply voltage is also little in the little interval of control impuls, and the reason that does not have input current to flow.In addition control impuls near 100% near the time, output voltage does not rise yet, reason also is the same.
In addition, in pattern 1, the recruitment of the output voltage that increases with respect to the duty ratio of switch SW 1 is owing on its circuit constitutes, compare low with the pattern 2 that constitutes the short loop of AC power 1 because of switch SW 1 conducting.Therefore, as shown in Figure 3, the recruitment of the duty ratio by making the switch SW 1 in the pattern 1 is set at recruitment greater than pattern 2 (among the figure for setting big slope), and the output voltage tracking velocity of Control and Feedback action makes its approximately equal between two patterns.Thus, in the gamut of output voltage, can make the tracking velocity approximately constant of output voltage.
Have, in described example, switch SW 2 is to make duty ratio become for 0% stage, switching to pattern 1 from pattern 2 at once again.But also can be under duty ratio become 0% state, switch through the stage of certain hour (for example more than 1 hour).Because of carrying out this control, though temporarily liken to, between pattern 1 and pattern 2, can change continually under the situation of such load considering to the high state of the output voltage of target can continue, just can suppress the frequency of diverter switch SW2 significantly.
In addition, also can be determined at the control duration of pattern 2, surpass preset time in this duration, and the duty ratio of switch SW 1 become for 0% the moment, switches to pattern 1 from pattern 2.In this case, even the duty ratio of switch SW 1 becomes 0%, as long as be no more than preset time in the control duration of pattern 2, the switching of pattern can not carried out, then, surpass moment of preset time, carry out from the switching of pattern 2 to pattern 1 in control duration of pattern 2.
Generally, under the situation of d.c. motor load,, even temporarily make output voltage be higher than desired value, but also can make the motor rotation, so its influence is little with desired rotating speed by this control even the output voltage height also can make the motor rotation by PWM control.Otherwise when making the d.c. motor high speed rotating, respective load is the induced voltage of d.c. motor, just needs to improve output voltage.
In described control, because the restriction that when pattern 1 switches to pattern 2, has no time, so, output voltage is risen even motor load increases suddenly.On the other hand, when constituting switch SW 2, reduced the switching frequency of switch SW 2 owing to carry out described control, so can guarantee the needed contact life-span on the life of product index with relay.
Fig. 4 is in the expression present embodiment supply unit pattern 1, to the various waveforms such as voltage of the tie point of the control impuls of switch SW1, SW2, supply voltage, input current, output voltage (smoothly putting the both end voltage of container 11), capacitor 4,5.As shown in the drawing, the control impuls of switch SW 1 is exported on the zero cross point position of supply voltage, only exports one in the half period of each supply voltage.As shown in the figure, because of this control impuls, input current began to flow from the moment of supply voltage greater than the mid-point voltage of capacitor 4,5.Just, during A in, can make the input current conducting extraly, because of during can expanding current lead-through like this, so can improve power factor.Have again, because of making input current waveform, so can satisfy requirement for restriction high order harmonic component near mains voltage waveform.
And when carrying out mode switch, switch SW 2 is in the position of the zero cross point of supply voltage switched conductive/be broken as ideal.In addition, in example shown in Figure 4,, be in the output of the zero cross point position of supply voltage, but also can be from the moment of the zero cross point of supply voltage to the control impuls of switch SW1, export after only postponing preset time.
Fig. 5 represents in the supply unit pattern 2 of the present invention, to the waveform of control impuls, supply voltage and the input current of switch SW1, SW2.In the figure, the control impuls of switch SW 1 is the moment from the zero cross point of supply voltage, only postpones given time of delay and exports behind the Td.Be necessary time of delay Td be set on the value that can solve the requirement for restriction of high order harmonic component.Might not be time of delay Td to be set at more little then its value of load output big more, just easy more solution is to the requirement for restriction of high order harmonic component, so, even time of delay, Td=0 also can (that is, also can make the control impuls of switch SW 1 export constantly in zero crossing).In pattern 1, even control impuls becomes conducting, but when supply voltage surpasses moment of mid-point voltage of capacitor 4,5, input current can not flow, in contrast, and in pattern 2, when the control impuls of switch SW 1 became conducting, input current just began to flow.As previously discussed, during the pulse duration that makes switch SW 1 conducting in the Tw, owing to can make the input current conducting extraly, so during can enlarging current lead-through equally with pattern 1, thereby can improve power factor.Have again, can make input current waveform, thereby can satisfy requirement for restriction high order harmonic component near mains voltage waveform.
The oscillogram that supply voltage when Fig. 6 is the explanation mode switch and input current change.As shown in the drawing, before and after the moment of mode switch, the variation of output voltage does not almost have.
Though the input current among the mains half-cycle X after mode switch just finishes, its peak value is slightly little, and big slightly in next half period Y, its change degree is enough little.Input current becomes the reason of this waveform in addition, it is phase place because of corresponding input supply voltage before and after mode switch, the multiplication of voltage that is recharged is replacing with capacitor 4,5, also be because during among the X, in the half period before it will switch, because capacitor 5 has been recharged, so almost do not flow to the charging current of capacitor 5, and in next half period Y, because the voltage of capacitor 4 reduced, so charging current is big.
Thus, when mode switch, there is not the variation of current waveform, transition output voltage glossily in output voltage range.Also promptly, even when carrying out the change of the target output voltage between two kinds of patterns, also can suppress the sudden change of output voltage.
In described example, as Fig. 3, shown in Figure 6,2 the switching from pattern 1 to pattern is that duty ratio in the switch SW 1 of pattern 1 arrives moment of 100% and carries out.But even arrived before 100% in the duty ratio of switch SW 1, when arriving given duty ratio near 100% (for example about 80%), it is also passable to carry out mode switch.Fig. 7 represents that the duty ratio of switch SW 1 arrives at 80% o'clock, carries out the variation of duty ratio of switch SW 1, the SW2 of mode switch, and the variation of the output voltage of corresponding each on off state.Fig. 8 is that explanation is the oscillogram of the variation of the control impuls, supply voltage and the input current that carried out mode switch at 80% o'clock in duty ratio.In this case, also be that to carry out the situation of mode switch at 100 o'clock the same in duty ratio, before and after the moment of mode switch, can obtain current waveform much at one, in the output voltage range when carrying out mode switch, can make output voltage transition smoothly.
And, in Fig. 7, though in the front and back of carrying out mode switch, the output voltage that has produced about 10V is poor, if but make reactor 3 is that the output voltage difference in the time of just can making mode switch is almost nil about 4~6mH, when capacitor 4,5 is 90% left and right sides for the duty ratio about 1000F, when switching.This be because, as illustrated like that with Fig. 3, duty ratio is 90% o'clock, the interval input current remaining about 10% is zero, has become the circuit with the voltage doubling rectifing circuit equivalence.At this moment, even be the interval that near produced 100% the duty ratio output voltage that improves switch SW 1 does not also rise, reduce with when duty ratio is the control of switching at 100% o'clock, comparing to some extent in duty ratio.Therefore, when pattern 1 switches to pattern 2, output voltage is followed the tracks of quickly towards target output voltage.
Embodiment 2
With Fig. 9 the switch SW 1 of supply unit pattern, another example of SW2 control method are described.
Fig. 9 is the oscillogram of the control of each switch SW 1 of explanation present embodiment, SW2.As shown in Figure 9, the control of present embodiment pattern 1 is the same with the situation of embodiment 1 shown in Figure 3.But, in the control of pattern 2, embodiment 1 makes switch SW 2 conducting often, make switch SW 1 controlled by pulse duration, and in the present embodiment, be to make switch SW 1 conducting often (just, duty ratio being set at 100%), make the change of the corresponding output voltage of bidirectional switch SW2 that adopts formations such as semiconductor switch controlled by pulse duration.
The same during with embodiment 1, even control each switch SW 1, SW2 as described above, also can connect the input current waveform that carries out before and after the mode switch smoothly, the change of the output voltage when also can suppression mode switching.In order to carry out above-mentioned control, though have any problem as switch SW 2 with relay, its advantage is to be easier to realize making switch SW 2 to carry out high accuracy in the position of the zero cross point of supply voltage switch.
In addition, when carrying out aforesaid mode switch, the moment that also can arrive near duty ratio given 100% in the duty ratio of switch SW 1 switches.Also promptly, as shown in Figure 9, also can make from pattern 1 to pattern 2 switching, arrive moment of 90% carries out in the duty ratio of switch SW 1.At this moment, for switch SW 1,, before arriving 100%, its duty ratio still is subjected to pulse duration control even after switching to pattern 2.
Even control as described above, also the same with foregoing situation, before and after mode switch, can obtain same effect.
In addition, in embodiment 1,2, though only being applied " the 1 pulse control " of a control impuls half period at supply voltage is illustrated, but also can make carrier frequency be set at the frequency more much higher than supply frequency (just compares with the half period of supply voltage, set very short carrier cycle), with this carrier frequency switch SW1 is carried out pulse duration control.
Embodiment 3
In embodiment 1, as shown in Figure 4, carried out in the half period of supply voltage, switch SW1 only being applied " the 1 pulse control " of a control impuls.And in the present embodiment, as shown in figure 11, carry out in the half period of supply voltage, switch SW1 is applied the control (hereinafter referred to as " 2 pulses control ") of two control impuls.At this moment, last pulse being applied when the zero cross point of supply voltage occurs, is to apply near zero moment and make the back input current of one pulse when 1 pulse control.In addition, the pulse duration that makes back one pulse little than last pulse.By carrying out this 2 pulses control, not only during A and also during B also can make the input current conducting, thereby can improve power factor more, can improve power-efficient.
Embodiment 4
In embodiment 1, when the another kind of pattern transition, control switch SW1 and switch SW 2 were switched in the half period of same supply voltage from a kind of pattern.And in the present embodiment, as Figure 12 and shown in Figure 13, when carrying out the switching of described two kinds of patterns, at first in the half period of supply voltage, after control switch SW1, SW2 disconnect, change action pattern again.In addition, (hereinafter referred to as " dead band ") is bigger than the half period of supply voltage during can making also that switch SW 1, SW2 disconnect.
Figure 12 is the oscillogram of the variation of supply voltage, input current and the output voltage of explanation when pattern 1 switches to pattern 2.As shown in the drawing, in the mains half-cycle before mode switch will be carried out,, before and after mode switch, obtained almost same current waveform in the situation with embodiment 1 except input current becomes zero part.In addition control switch SW1, SW2 all disconnect during (dead band), though the output voltage peak value has descended about 20~30V, the size of same degree is also arranged from the fluctuation voltage of common state, output voltage can not produce change significantly.Therefore, in this control, also can make the output voltage transition smoothly when mode switch.Also promptly, can suppress voltage jump when the target output voltage transition.
Figure 13 represents from the waveform of pattern 2 when pattern 1 is switched.Same during with Figure 12, control switch SW1, SW2 all disconnect during (dead band), therefore though output voltage temporarily reduces, its peak value is about 20~30V, has suppressed the change of output voltage.
In addition, when switch SW 2 is relay, consider the operate time of switch SW 2, relay ON/OFF control part 14, in the forward moment of zero cross point that likens to the supply voltage that carries out mode switch, the control signal of output conducting/disconnection, but in this control, even just in case the disconnection of switch SW 2 action is during than the late 10ms of the TYP value left and right sides, so owing to be provided with dead band switch SW 1 and also not all conductings of SW2.Therefore, even when the operate time of switch SW 2, difference was big,, also can avoid reliably by the rise of output voltage that boosting produced of following AC power 1 short loop to form by implementing this control.
According to the present invention, tie point between a plurality of capacitors that output is connected in series, and between each input terminal of rectification circuit, be respectively equipped with in the formation of the 1st and the 2nd switching device, the conducting by switching each switch and the combination of disconnection can constitute based on power circuit full-wave rectifying circuit and voltage-multiplying circuit, that have boosting.Thus, can constitute and improve power factor and solve requirement for restriction, have the supply unit of the output voltage range of wide region (about 120~290V) again high order harmonic component.
In addition, invent according to claim 2, by making the 2nd switching device conducting/disconnection, carry out the switching of pattern, and by control the 1st switching device, make it only conducting continuously in the conduction period that changes with output voltage in mains half-cycle, just can accomplish with the requirement for restriction of simple control solution, and obtain desired output voltage high order harmonic component.Have again, because be the low frequency switch motion, so that the switching noise that is produced also can be suppressed to is smaller.
In addition, invention according to claim 3 when conduction period of the 1st pattern during greater than set-point, disconnects, makes the 2nd switching device conducting by making the 1st switching device, thereby carry out the transition to the 2nd pattern, can suppress in the past the change of the output voltage that produces because of mode switch.
In addition, invention according to claim 4, when becoming zero by conduction period in the 2nd pattern, conduction period by making the 1st switching device for maximum, the 2nd switching device is disconnected, thereby carry out the transition to the 1st pattern, can suppress in the past the change of the output voltage that produces because of mode switch.
In addition, invention according to claim 6 by additional period condition in the switching condition of two kinds of patterns, can reduce the switching frequency of the 2nd switching device, therefore, can prolong the contact life-span when using relay as the 2nd switching device.
In addition, invention according to claim 7, by be increased in the 1st conduction period, near the interval terminal point of input current energising, be set the 2nd conduction period, can further increase the energising angle of input current, thereby further improve power factor.
In addition, invention according to claim 8 is carried out the switching of pattern by the moment at the zero cross point of AC power, can make not have unwanted short circuit current when switching and flow, thereby carry out the switching of pattern smoothly.
In addition, invention according to claim 10 begins begin to pass through preset time constantly from zero crossing after by making for the 1st conduction period, can enlarge the improvement scope of input current waveform, its result can more easily satisfy the requirement for restriction to high order harmonic component.
In addition, invention according to claim 12, because when pattern is switched, there is no need to make the 1st switching device temporarily by being conducting to disconnection or switching by being disconnected to conducting ground, as long as the direction that associative mode is switched, make the conducting width of a switching device increase gradually or reduce and get final product, thereby, the disorder of the input current waveform in the time of can more easily being suppressed at mode switch.
In addition, invention according to claim 14, by in the 1st pattern, make the conducting change width amount of the 1st switching device that is equivalent to mains half-cycle, variable quantity greater than the 2nd pattern, can in output voltage range, make the output voltage tracking velocity approximately equal of corresponding target output voltage.
In addition, invention according to claim 15, in half period by the supply voltage when pattern is switched, controlling the 1st and the 2nd switching device disconnects, shortly under the situation of relay that the usage operation time difference is big as the 2nd switching device, also can prevent the conducting simultaneously of the 1st and the 2nd switching device, and then can prevent the disorder of the output voltage that the boosting because of the short loop of input power supply produces reliably.