CN1381825A - Method and structure for protecting organic electroluminescence display - Google Patents
Method and structure for protecting organic electroluminescence display Download PDFInfo
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Abstract
Description
本发明有关一种有机电激发光显示器(organic EL display),特别是有关一种保护有机电激发光显示器的方法及其所形成的结构。The present invention relates to an organic electroluminescent display (organic EL display), in particular to a method for protecting an organic electroluminescent display and the structure formed therein.
目前应用在电子装置的平面面板显示器(flat panel display)的制作方法已经逐渐采取有机电激发光组件(organic EL device)来当作平面面板显示器中的显示组件。一个有机电激发光组件的结构,主要包含有一透明基板,例如一玻璃基板,其上沉积(deposit)一透明的电极层,如一铟锡氧化物(ITO)层,用以当作有机电激发光组件的阳极(anode)。在透明基板与透明电极的上方,形成一层有机发光薄膜(organic thin film)。在有机薄膜的上方,覆盖一金属电极(metallic electrode)层,用以当作有机电激发光组件的阴极(cathode)。而有机电激发光组件的有机薄膜通常包含一发光层(emitting layer),一空穴注入层(hole injection layer)与一空穴传输层(hole transporting layer)夹置于发光层与阳极间,以及一电子注入层(electron injection layer)与一电子传输层(electron transporting layer)夹置于发光层与阴极间。At present, the manufacturing method of flat panel display applied in electronic devices has gradually adopted organic electroluminescent device (organic EL device) as the display device in the flat panel display. The structure of an organic electroluminescent component mainly includes a transparent substrate, such as a glass substrate, on which a transparent electrode layer is deposited (deposit), such as an indium tin oxide (ITO) layer, for use as an organic electroluminescence The anode of the component. An organic thin film is formed on the transparent substrate and the transparent electrode. On top of the organic thin film, a metallic electrode layer is covered, which is used as a cathode of the organic electroluminescence component. The organic thin film of the organic electroluminescence component usually includes an emitting layer (emitting layer), a hole injection layer (hole injection layer) and a hole transporting layer (hole transporting layer) sandwiched between the emitting layer and the anode, and an electron An electron injection layer and an electron transporting layer are sandwiched between the light emitting layer and the cathode.
有机电激发光显示面板的阳极导线与阴极导线间的排列,是以交错的方式形成一二维的矩阵阵列。阳极电极是由沉积于玻璃基板上方彼此平行的数个条带(strips)所组成,而阴极电极则是由覆盖于有机薄膜上方与阳极电极排列方向呈交错状的数个平行条带所组成。在阳极的条带与阴极的条带交叉处,即代表一个像素(pixel)。因此,有机电激发光组件即是利用在玻璃基板上形成一个二维可寻址的像素阵列,在电子与空穴于有机薄膜处结合后,便可产生可见光放射出去。The arrangement of the anode wires and the cathode wires of the organic electroluminescence display panel forms a two-dimensional matrix array in a staggered manner. The anode electrode is composed of several parallel strips deposited on the glass substrate, and the cathode electrode is composed of several parallel strips covering the top of the organic film and the arrangement direction of the anode electrode is staggered. Where the stripes of the anode and the stripes of the cathode intersect, it represents a pixel. Therefore, the organic electroluminescent device utilizes a two-dimensional addressable pixel array formed on a glass substrate, and after the electrons and holes are combined at the organic thin film, visible light can be generated and emitted.
一般而言,有机电激发光组件的阴极是采用一种具有低功函数(low workfunction)的金属材质,例如镁、镁-银合金、铝、铝-锂合金、钙、铝-钙合金所组成。然而,一般而言具有低功函数的金属材质的特性为其具有较高的活性,因此容易遭受氧化(oxidation)与腐蚀(corrosion)。同时,有机发光薄膜所包含的材质,例如 AlQ3[tris(8-quinolinolate)aluminum complex]与TPD[N,N’-diphenyl-N-N’-bis(3-methylphenyl)-1,1’-biphenyl-4,4’-diamine],其对水气(moisture)与氧化作用相当敏感。由于有机电激发光组件内部会有水气的残留,再加上有机电激发光组件外部的水气与氧气也会侵入有机电激发光组件,其皆会促使有机电激发光组件的金属电极极发生氧化作用而劣化,且会使得有机薄膜因吸收水气而产生潮解。另一方面,当以外加电压施加于有机电激发光组件的电极以驱动有机电激发光组件发光一段时间后,有机电激发光组件的像素便会产生热。这样便会加快金属电极的氧化速率,造成有机电激发光组件的像素上产生黑点(dark spot,也即像素中不发光的点)。随着氧化及潮解作用的发生,黑点会持续扩大,危及一整块像素区域,使其发光强度减弱。氧化更严重者甚至会导致有机电激发光组件的整条金属电极导线短路,使得一整排像素无法发光。Generally speaking, the cathode of an organic electroluminescent component is made of a metal material with a low work function, such as magnesium, magnesium-silver alloy, aluminum, aluminum-lithium alloy, calcium, and aluminum-calcium alloy. . However, generally speaking, metal materials with low work function are characterized by high activity and are therefore prone to oxidation and corrosion. At the same time, the materials contained in the organic light-emitting film, such as AlQ3[tris(8-quinolinolate)aluminum complex] and TPD[N,N'-diphenyl-N-N'-bis(3-methylphenyl)-1,1'-biphenyl -4,4'-diamine], which is quite sensitive to moisture and oxidation. Because there will be water vapor inside the organic electroluminescent component, and the moisture and oxygen outside the organic electroluminescent component will also invade the organic electroluminescent component, which will make the metal electrode of the organic electroluminescent component Deterioration occurs due to oxidation and deliquescence of the organic film due to the absorption of moisture. On the other hand, when an external voltage is applied to the electrodes of the organic electroluminescent device to drive the organic electroluminescent device to emit light for a period of time, the pixels of the organic electroluminescent device will generate heat. This will speed up the oxidation rate of the metal electrodes, resulting in dark spots (ie, non-luminous spots in the pixels) on the pixels of the organic electroluminescent device. With the occurrence of oxidation and deliquescence, the black spots will continue to expand, endangering an entire pixel area and weakening its luminous intensity. If the oxidation is more serious, the entire metal electrode wire of the organic electroluminescent component will be short-circuited, making a whole row of pixels unable to emit light.
为了有效解决有机电激发光组件易受水气与氧气影响而劣化的问题,迄今已经有许多人致力于防止有机电激发光组件的像素上黑点的发生及扩大。索(So)等人在美国专利第5,731,661号中提出在有机电激发光组件的金属电极上方覆盖一层稳定的金属层,如铟、金、银、白金等活性较低的金属所组成的金属层,用以当作一保护层来保护有机电激发光组件的金属电极免受外界的水气与氧气侵入。如前所述,有机电激发光组件的金属电极是采用一活性较高的低功函数金属所组成,而保护层的材质活性较低,因此两者之间形成蓄电池(galvanic cell)效应。有机电激发光组件的金属电极将成为此蓄电池效应的牺牲阳极,保护层则是此蓄电池的阴极,因而其将会加速有机电激发光组件的金属电极的劣化。因此若欲有效地保护有机电激发光组件的金属电极免受外界水气与氧气的侵入而劣化,则此由稳定金属所组成的保护层必须要完全地将有机电激发光组件的金属电极覆盖,以避免有机电激发光组件的金属电极因蓄电池效应的产生而更容易被氧化。此外,在有机电激发光组件的制造过程中,当进行黄光照相制板过程与蚀刻等湿式工艺过程以图案化(patterning)像素时,有机电激发光组件的内部便容易捕捉(trap)水气。而上述保护层仅能保护有机电激发光组件免受外界水气与氧气的侵入,却无法避免有机电激发光组件内部所捕捉的水气侵入有机电激发光组件。因此,这种方法并无法有效地解决残留的水气与氧气或保护层包覆不完全而致使水气及氧气侵入,造成有机电激发光组件劣化的问题。In order to effectively solve the problem that organic electroluminescence components are easily degraded by moisture and oxygen, so far many people have devoted themselves to preventing the occurrence and expansion of black spots on pixels of organic electroluminescence components. Suo et al. proposed in US Patent No. 5,731,661 to cover a stable metal layer on the metal electrode of the organic electroluminescence component, such as a metal composed of indium, gold, silver, platinum and other metals with low activity. layer, which is used as a protective layer to protect the metal electrodes of the organic electroluminescence component from the intrusion of moisture and oxygen from the outside. As mentioned above, the metal electrode of the organic electroluminescent device is composed of a metal with high activity and low work function, while the material of the protective layer is low in activity, so a galvanic cell effect is formed between the two. The metal electrode of the organic electroluminescent component will become the sacrificial anode of the battery effect, and the protective layer is the cathode of the battery, so it will accelerate the deterioration of the metal electrode of the organic electroluminescent component. Therefore, if it is desired to effectively protect the metal electrodes of the organic electroluminescent component from being degraded by the intrusion of moisture and oxygen from the outside, the protective layer composed of a stable metal must completely cover the metal electrodes of the organic electroluminescent component. In order to avoid the metal electrode of the organic electroluminescent component from being more easily oxidized due to the storage battery effect. In addition, in the manufacturing process of organic electroluminescent components, when performing wet processes such as photolithography and etching to pattern pixels, the interior of organic electroluminescent components is easy to trap water. gas. However, the above protective layer can only protect the organic electroluminescent component from the intrusion of moisture and oxygen from the outside, but cannot prevent the moisture captured inside the organic electroluminescent component from invading the organic electroluminescent component. Therefore, this method cannot effectively solve the problem of moisture and oxygen intrusion caused by residual water vapor and oxygen or incomplete coating of the protective layer, resulting in deterioration of the organic electroluminescence component.
海洛斯(Hirose)等人在欧洲专利第0 893939 A1号中提出另外一种解决水气与氧气侵入有机电激发光组件的方法。海洛斯等人利用在有机电激发光显示器的气密的封装外壳内部空间所填充的惰性气体中加入一种燃烧辅助气体(combustionsupporting gas)如氧气或氯气等,以便在有机电激发光组件的金属电极表面形成一层厚度极薄的金属氧化物层,以保护有机电激发光组件的金属电极。然而有机电激发光组件的金属电极厚度相当的薄,约为1500埃。因此在成长金属氧化物层时,其氧化程度不易控制,容易造成有机电激发光组件的金属电极过度氧化(over-oxidation)而造成短路或导电性不足的缺点。In European Patent No. 0 893 939 A1, Hirose et al. proposed another method to solve the problem of moisture and oxygen intrusion into organic electroluminescent components. Heroes et al. use the inert gas filled in the airtight encapsulation shell interior space of the organic electroluminescent display to add a kind of combustion supporting gas (combustion supporting gas) such as oxygen or chlorine, so that the metal of the organic electroluminescent component An extremely thin metal oxide layer is formed on the surface of the electrode to protect the metal electrode of the organic electroluminescence component. However, the thickness of the metal electrode of the organic electroluminescence component is quite thin, about 1500 angstroms. Therefore, when the metal oxide layer is grown, the degree of oxidation is not easy to control, and it is easy to cause over-oxidation of the metal electrode of the organic electroluminescence device, resulting in short circuit or insufficient conductivity.
哈凡依(Harvey)等人在美国专利第5,771,562号中提出另一种解决有机电激发光组件的金属电极因遭受水气与氧气侵入而劣化的方法。哈凡依 等人所提出的方法其特点是在封装外壳的内表面覆盖一层由高活性金属如锂或镁等所组成的金属层,用来当作水气与氧气的吸气剂(getter)或清除剂(scavenger)。但是,有机电激发光组件的金属电极与吸气剂之间相隔一段距离,其间充满着惰性气体如氮气、氩气或氖气等。由于有机电激发光组件的金属电极与用来当作吸气剂的金属层距离甚远,两者间无法有电性上的导通而有效形成电化连接(galvanic connection),因而不易形成一蓄电池效应。故有机电激发光组件内部的水气与氧气依然会侵入有机电激发光组件,也因此无法完全克服水气与氧气侵入有机电激发光组件的缺点。In US Pat. No. 5,771,562, Harvey et al. proposed another method to solve the degradation of the metal electrodes of the organic electroluminescent device due to the intrusion of moisture and oxygen. The method proposed by Havanyi et al. is characterized in that the inner surface of the packaging shell is covered with a metal layer composed of highly active metals such as lithium or magnesium, which is used as a getter for water vapor and oxygen. ) or scavenger. However, there is a distance between the metal electrode of the organic electroluminescence component and the getter, and the space is filled with an inert gas such as nitrogen, argon or neon. Since the metal electrode of the organic electroluminescence component is far away from the metal layer used as a getter, there is no electrical conduction between the two to effectively form a galvanic connection, so it is not easy to form a battery effect. Therefore, the water vapor and oxygen inside the organic electroluminescent component will still intrude into the organic electroluminescent component, and therefore the disadvantage of water vapor and oxygen intruding into the organic electroluminescent component cannot be completely overcome.
本发明的一目的在于提供一种制造有机电激发光显示器的方法,其可使有机电激发光组件的金属电极受到保护而不会产生氧化腐蚀。An object of the present invention is to provide a method for manufacturing an organic electroluminescent display, which can protect the metal electrodes of the organic electroluminescent components from oxidation and corrosion.
本发明的另一目的在于提供一种保护有机电激发光显示器的方法,可避免有机电激发光组件遭受水气与氧气侵入而产生氧化与腐蚀,进而造成有机电激发光显示器产生黑点及短路的缺点。Another object of the present invention is to provide a method for protecting an organic electroluminescent display, which can prevent the organic electroluminescent components from being oxidized and corroded by water vapor and oxygen intrusion, thereby causing black spots and short circuits in the organic electroluminescent display Shortcomings.
本发明的又一目的在于提供一种有机电激发光显示器,它具有较佳的发光效率、较高的可靠度与较长的寿命。Another object of the present invention is to provide an organic electroluminescence display, which has better luminous efficiency, higher reliability and longer lifespan.
为实现上述目的,根据本发明一方面的制造有机电激发光显示器的方法,其特点是,该方法包括下列步骤:在一基板上形成一第一电极层;在所述第一电极层上方形成一有机层;在所述有机层上方形成一第二电极层,所述第二电极层与所述第一电极层形成一交错的像素矩阵阵列,其中所述基板、所述第一电极层、所述有机层与所述第二电极层形成一有机电激发光组件;在一部份的所述第二电极层上方覆盖一保护层,其中所述保护层的组成元素中具有最小电动势(electromotive force)的一组成元素,其电动势小于所述第二电极层的组成元素中具有最大电动势的一组成元素的一电动势,用以保护所述有机电激发光组件免受水气与氧气的侵入;以及以一气密的外壳封装所述有机电激发光组件,借以隔绝所述有机电激发光组件与外界的空气与水气。In order to achieve the above object, the method for manufacturing an organic electroluminescence display according to one aspect of the present invention is characterized in that the method includes the following steps: forming a first electrode layer on a substrate; forming a first electrode layer above the first electrode layer An organic layer; a second electrode layer is formed above the organic layer, the second electrode layer and the first electrode layer form a staggered pixel matrix array, wherein the substrate, the first electrode layer, The organic layer and the second electrode layer form an organic electroluminescent component; a protective layer is covered on a part of the second electrode layer, wherein the constituent elements of the protective layer have the minimum electromotive force (electromotive force) a constituent element of force), whose electromotive force is smaller than an electromotive force of a constituent element having the largest electromotive force among the constituent elements of the second electrode layer, so as to protect the organic electroluminescence component from the intrusion of water vapor and oxygen; And encapsulating the organic electroluminescent component with an airtight casing, so as to isolate the organic electroluminescent component from the outside air and moisture.
所述基板包含一透明基板,例如以钠石灰玻璃(soda lime)、硼硅玻璃(borosilicate)或无碱玻璃(alkali free)所组成。所述第一电极层是由一透明导电材质所组成,例如铟锡氧化物(ITO)、铟锌氧化物(IZO)、锌铝氧化物(AZO)或氧化锌(ZnO)所组成,而所述第一电极层是以溅镀法(sputtering deposition)、离子电镀法(ion plating depositing)或电子束蒸镀法(electron beam deposition)沉积于基板上。The substrate includes a transparent substrate, such as soda lime glass (soda lime), borosilicate glass (borosilicate) or alkali-free glass (alkali free). The first electrode layer is composed of a transparent conductive material, such as indium tin oxide (ITO), indium zinc oxide (IZO), zinc aluminum oxide (AZO) or zinc oxide (ZnO), and the The first electrode layer is deposited on the substrate by sputtering deposition, ion plating deposition or electron beam deposition.
所述有机层是由一蒸镀法所形成,而所述有机电激发光组件的所述第二电极层是由一金属材质所组成,而借助蒸镀法或电子束蒸镀法或溅镀法沉积而形成。而所述保护层也由一金属材质所组成,而借助蒸镀法或电子束蒸镀法或溅镀法沉积于所述有机电激发光组件的第二电极层上方。The organic layer is formed by an evaporation method, and the second electrode layer of the organic electroluminescence component is composed of a metal material, and is formed by an evaporation method or an electron beam evaporation method or sputtering Formed by deposition. The protection layer is also made of a metal material, and is deposited on the second electrode layer of the organic electroluminescence component by means of evaporation, electron beam evaporation or sputtering.
较佳者,所述封装外壳是以一金属板或玻璃板所组成,而借助一封装媒介与有机电激发光组件的玻璃板相结合而封装有机电激发光组件。一般而言,所述封装媒介是由一环氧化物(epoxy)所组成。在以气密的封装外壳气密封装有机电激发光组件后,在封装外壳的内部空间填充一种干燥的惰性气体如氮气、氩气或氖气等,用以降低封装外壳内部的气密空间的水气与氧气含量。Preferably, the packaging shell is composed of a metal plate or a glass plate, and the organic electroluminescent component is packaged by combining a packaging medium with the glass plate of the organic electroluminescent component. Generally, the encapsulation medium is composed of an epoxy. After the organic electroluminescent component is hermetically sealed in an airtight package, a dry inert gas such as nitrogen, argon or neon is filled in the inner space of the package to reduce the airtight space inside the package. moisture and oxygen content.
为实现上述目的,根据本发明的另一方面的保护有机电激发光显示器的方法,其特点是,所述方法包括下列步骤:提供一有机电激发光组件,其中,所述有机电激发光组件包括一基板,一第一电极层形成于所述基板之上,一有机层形成于所述第一电极层之上,以及一第二电极层形成于所述有机层之上且与所述第一电极层形成一交错的像素矩阵阵列;在一部份的所述第二电极层上方覆盖一保护层,其中,所述保护层的组成元素中具有最小电动势的一组成元素,其电动势是小于所述第二电极层的组成元素中具有最大电动势之一的组成元素的电动势,用以保护所述有机电激发光组件免受水气与氧气的侵入;以及以一气密的封装外壳封装所述有机电激发光组件,借以隔绝所述有机电激发光组件与外界的空气与水气。To achieve the above object, according to another aspect of the present invention, a method for protecting an organic electroluminescent display is characterized in that the method includes the following steps: providing an organic electroluminescent component, wherein the organic electroluminescent component It includes a substrate, a first electrode layer is formed on the substrate, an organic layer is formed on the first electrode layer, and a second electrode layer is formed on the organic layer and is connected with the first electrode layer. An electrode layer forms a staggered pixel matrix array; a protective layer is covered on a part of the second electrode layer, wherein, among the constituent elements of the protective layer, a constituent element with the smallest electromotive force is less than The electromotive force of the constituent element having one of the largest electromotive force among the constituent elements of the second electrode layer is used to protect the organic electroluminescence component from the intrusion of water vapor and oxygen; and encapsulate the The organic electroluminescent component is used to isolate the organic electroluminescent component from the air and moisture outside.
较佳者,所述有机电激发光组件的第二电极层与用以保护所述有机电激发光组件的保护层是皆由一金属材质所组成,而借助蒸镀法或电子束蒸镀法或溅镀法沉积而形成。另一方面,所述封装外壳是由一金属板或玻璃板所组成,而借助一封装媒介与有机电激发光组件的玻璃板相结合而封装有机电激发光组件。一般而言,所述封装媒介是由一环氧化物(epoxy)所组成。在以气密的封装外壳气密封装有机电激发光组件后,在封装外壳的内部空间填充一种干燥的惰性气体如氮气、氩气或氖气等,用以降低封装外壳内部的气密空间的水气与氧气含量。Preferably, the second electrode layer of the organic electroluminescent component and the protective layer used to protect the organic electroluminescent component are both composed of a metal material, and are deposited by evaporation or electron beam evaporation. or deposited by sputtering. On the other hand, the packaging shell is composed of a metal plate or a glass plate, and the organic electroluminescent component is packaged by combining a packaging medium with the glass plate of the organic electroluminescent component. Generally, the encapsulation medium is composed of an epoxy. After the organic electroluminescent component is hermetically sealed in an airtight package, a dry inert gas such as nitrogen, argon or neon is filled in the inner space of the package to reduce the airtight space inside the package. moisture and oxygen content.
为实现上述目的,根据本发明的又一方面的有机电激发光显示器,其特点是,它包括:一基板;一第一电极层,形成于所述基板之上;一有机层,形成于所述第一电极层之上;一第二电极层,形成于所述有机层之上且与所述第一电极层形成一交错的像素矩阵阵列,其中,所述基板、所述第一电极层、所述有机层与所述第二电极层形成一有机电激发光组件;一保护层,覆盖于一部份的所述第二电极层上方,其中,所述保护层的组成元素中具有最小电动势之一的组成元素,其电动势小于所述第二电极层的组成元素中具有最大电动势之一的组成元素的电动势,用以保护所述有机电激发光组件免受水气与氧气的侵入;以及一气密外壳,用以封装所述有机电激发光组件,借以隔绝所述有机电激发光组件与外界的空气与水气。To achieve the above object, according to another aspect of the present invention, an organic electroluminescent display is characterized in that it includes: a substrate; a first electrode layer formed on the substrate; an organic layer formed on the On the first electrode layer; a second electrode layer is formed on the organic layer and forms a staggered pixel matrix array with the first electrode layer, wherein the substrate, the first electrode layer , the organic layer and the second electrode layer form an organic electroluminescent component; a protective layer covers a part of the second electrode layer, wherein the protective layer has a minimum of One of the constituent elements of electromotive force, whose electromotive force is smaller than the electromotive force of the constituent element having one of the largest electromotive force among the constituent elements of the second electrode layer, is used to protect the organic electroluminescence component from the intrusion of water vapor and oxygen; And an airtight casing for encapsulating the organic electroluminescent component, so as to isolate the organic electroluminescent component from the air and moisture outside.
根据上述构想,所述基板包含一透明基板,例如以钠石灰玻璃(soda lime)、硼硅玻璃(borosilicate)或无碱玻璃所组成。而所述第一电极层是由一透明导电材质所组成,例如铟锡氧化物(ITO)、铟锌氧化物(IZO)、锌铝氧化物(AZO)或氧化锌(ZnO),用以当作有机电激发光组件的阳极。According to the above idea, the substrate includes a transparent substrate, such as soda lime glass (soda lime), borosilicate glass (borosilicate) or non-alkali glass. The first electrode layer is made of a transparent conductive material, such as indium tin oxide (ITO), indium zinc oxide (IZO), zinc aluminum oxide (AZO) or zinc oxide (ZnO). As the anode of organic electroluminescent components.
所述的有机层至少包含一发光层(emitting layer)。并且,所述有机层还包含一空穴注入层与一空穴传输层,它们夹置于所述第一电极层与所述发光层之间,以及一电子注入层与一电子传输层,它们夹置于所述第二电极层与所述发光层之间。The organic layer at least includes an emitting layer. And, the organic layer also includes a hole injection layer and a hole transport layer, which are sandwiched between the first electrode layer and the light emitting layer, and an electron injection layer and an electron transport layer, which are sandwiched between the second electrode layer and the light emitting layer.
所述第二电极层是由一金属材质所组成,用作有机电激发光组件的阴极。而所述保护层也由一金属材质所组成。此外,所述封装外壳是由一金属板或玻璃板所组成,而借助一封装媒介与有机电激发光组件的玻璃板相结合而封装有机电激发光组件。一般而言,所述封装媒介是由一环氧化物(epoxy)所组成。在以气密的封装外壳气密封装有机电激发光组件后,在封装外壳的内部空间填充一种干燥的惰性气体如氮气、氩气或氖气等,用以降低封装外壳内部的气密空间的水气与氧气含量。The second electrode layer is made of a metal material and is used as a cathode of the organic electroluminescence component. The protective layer is also made of a metal material. In addition, the packaging shell is composed of a metal plate or a glass plate, and the organic electroluminescent component is packaged by combining a packaging medium with the glass plate of the organic electroluminescent component. Generally, the encapsulation medium is composed of an epoxy. After the organic electroluminescent component is hermetically sealed in an airtight package, a dry inert gas such as nitrogen, argon or neon is filled in the inner space of the package to reduce the airtight space inside the package. moisture and oxygen content.
本发明的特点是在有机电激发光组件的金属电极上部份覆盖一保护层,其中所述保护层的组成元素中具有最小电动势的组成元素的电动势,其电动势小于有机电激发光组件的金属电极的组成元素中具有最大电动势的组成元素的电动势。因此,保护层与有机电激发光组件的金属电极间形成有效的电化连接而组成一蓄电池的结构。有机电激发光组件的金属电极用作蓄电池的阴极,而保护层用作蓄电池的阳极。保护层的作用在于当作一牺牲阳极,它优先与水气与氧气作用而保护底下的有机电激发光组件免受水气与氧气的侵入而产生氧化与潮解,同时也可增进有机电激发光组件的电子注入效率与有机电激发光组件的发光效率。而且保护层被氧化后所形成的金属氧化物还可当作一吸气剂,吸收有机电激发光组件内部捕捉的水气与有机电激发光显示器的封装外壳内部气密空间的水气与氧气,使得有机电激发光组件具有较高的可靠度与较长的寿命。The feature of the present invention is that a protective layer is partially covered on the metal electrode of the organic electroluminescent component, wherein the electromotive force of the component element with the smallest electromotive force among the constituent elements of the protective layer is smaller than that of the metal electrode of the organic electroluminescent component. The electromotive force of the constituent element having the largest electromotive force among the constituent elements of the electrode. Therefore, an effective electrochemical connection is formed between the protective layer and the metal electrodes of the organic electroluminescence component to form a battery structure. The metal electrode of the organic electroluminescence component serves as the cathode of the battery, while the protective layer serves as the anode of the battery. The role of the protective layer is to act as a sacrificial anode, which preferentially interacts with water vapor and oxygen to protect the underlying organic electroluminescence components from oxidation and deliquescence caused by the intrusion of water vapor and oxygen, and can also enhance organic electroluminescence The electron injection efficiency of the component and the luminous efficiency of the organic electroluminescence component. Moreover, the metal oxide formed after the protective layer is oxidized can also be used as a getter to absorb the water vapor captured inside the organic electroluminescent component and the water vapor and oxygen in the airtight space inside the packaging shell of the organic electroluminescent display. , so that the organic electroluminescent component has higher reliability and longer life.
为更清楚理解本发明的目的、特点和优点,下面将结合附图对本发明的较佳实施例进行详细说明。In order to better understand the purpose, features and advantages of the present invention, preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
图1为根据本发明的一第一较佳实施例的有机电激发光组件的截面图;1 is a cross-sectional view of an organic electroluminescence component according to a first preferred embodiment of the present invention;
图2为显示本发明的一第一较佳实施例的有机电激发光组件的结构示意图;FIG. 2 is a schematic structural view showing an organic electroluminescence component according to a first preferred embodiment of the present invention;
图3为根据本发明的一第一较佳实施例的有机电激发光显示器的俯视图;3 is a top view of an organic electroluminescence display according to a first preferred embodiment of the present invention;
图4为根据本发明的一第一较佳实施例的有机电激发光显示器的截面图;4 is a cross-sectional view of an organic electroluminescence display according to a first preferred embodiment of the present invention;
图5为根据本发明的一第二较佳实施例的有机电激发光显示器的俯视图;5 is a top view of an organic electroluminescence display according to a second preferred embodiment of the present invention;
图6为根据本发明的一第三较佳实施例的有机电激发光显示器的俯视图;以及6 is a top view of an organic electroluminescence display according to a third preferred embodiment of the present invention; and
图7为根据本发明的一第四较佳实施例的有机电激发光显示器的俯视图。FIG. 7 is a top view of an organic electroluminescence display according to a fourth preferred embodiment of the present invention.
请参见图1,它是根据本发明的第一较佳实施例的有机电激发光组件的截面图。在图1中,一透明导电电极层11,它由铟锡氧化物(ITO)、铟锌氧化物(IZO)、锌铝氧化物(AZO)或氧化锌(ZnO)所组成的互相平行的数个电极所组成,而采用溅镀法、离子电镀法或电子束蒸镀法等沉积工艺形成于基板10之上。所述基板10也为透明,例如以一钠石灰玻璃(soda lime)、一硼硅玻璃(borosilicate)或一无碱玻璃(alkali free)所形成。所述透明电极层11用作有机电激发光组件的阳极,用以提供空穴使之与电子相结合发出可见光。Please refer to FIG. 1 , which is a cross-sectional view of an organic electroluminescence component according to a first preferred embodiment of the present invention. In Fig. 1, a transparent
一有机薄膜12接着以蒸镀法沉积于所述透明电极11上方。图2显示本发明的有机电激发光组件的结构,其中所述有机薄膜至少包含一发光层123(emittinglayer),在其中电子与空穴相结合而发出可见光。有机薄膜还包含一空穴注入层(hole injection layer)121、一空穴传输层(hole transporting layer)122,它们夹置于发光层123与透明电极层11间,提供注入与传输透明电极层11所发出的空穴至发光层123,以及一电子注入层(electron injection layer)125与一电子传输层(electron transporting layer)124,它们夹置于发光层123与后续沉积的金属电极层13间,提供注入与传输金属电极层13所发出的电子至发光层123。An organic
在有机薄膜12形成后,一金属电极层13便被沉积于有机薄膜12的上方。所述金属电极层13由如铝、铜、镁、镁-银合金、铝-锂合金、铝-钙合金等金属材质所组成,而以蒸镀法、电子束蒸镀法或溅镀法沉积形成。所述金属电极层是由数个互相平行的金属电极所组成,而排列方向为朝向与透明电极11互相交错的方向排列,使得在有机电激发光组件上形成一二维的矩阵阵列。在透明电极11与金属电极13的交会处,即形成一像素(pixel)。因此,有机电激发光组件的透明电极11与金属电极13便形成了一交错的发光二极管阵列。After the
当金属电极13形成后,便完成有机电激发光组件的制造过程。根据本发明,为了实现保护有机电激发光组件免受水气与氧气的侵入而进行氧化或潮解,于一部份的金属电极导线13上方覆盖一保护层14。所述保护层14由一金属材质所组成,例如钙、钡、锶、钙铝、钙铜、钡铝、钡铜、钡银等,通过蒸镀法、电子束蒸镀法或溅镀法沉积而形成。保护层14的特点是保护层14的组成元素中具有最小电动势的组成元素,其电动势小于所述金属电极13的组成元素中具有最大的电动势的组成元素的电动势,因两者之间的直接接触而有电性的导通,保护层14与有机电激发光组件的金属电极13形成了有效的电化连接(galvanic connection),组成一个蓄电池(galvanic cell)的结构。有机电激发光组件的金属电极13当作此蓄电池的阴极,而保护层14是当作此蓄电池的牺牲阳极。如图3所示,保护层14是部份覆盖在有机电激发光组件的金属电极13的像素区上方,两者间因电性导通而形成电化连接(galvanic connection),以避免在有机电激发光组件的像素区域上形成黑点缺陷(dark spot defect)与有机薄膜12产生潮解。有关保护层14保护有机电激发光组件的方法与原理,将于本文中下面的叙述详加讨论。After the
请参见图4,它是根据本发明的一第一较佳实施例的有机电激发光显示器的截面图。在保护层14部份覆盖于有机电激发光组件的金属电极13上方后,以一气密的封装外壳(airtight sealing case)16将有机电激发光组件加以封装,并在气密的封装外壳16的内部空间填充一种干燥的惰性气体15,如氮气、氩气或氖气等,用以隔开有机电激发光组件与封装外壳16。封装外壳16借助一封装媒介(sealingagent)19与玻璃基板相结合以使有机电激发光组件与外界的空气与水气隔绝。所述封装外壳16主要由玻璃板或金属板所组成,而封装媒介15由一具有黏着性的环氧化物(epoxy)所组成,用以使得封装外壳15与有机电激发光组件的玻璃基板10气密地结合。封装外壳16的外部设置一导电薄膜17,其上接出驱动电路线18,供以外界电压施加于其上而驱动有机电激发光组件,使得有机电激发光组件发出可见光。Please refer to FIG. 4 , which is a cross-sectional view of an organic electroluminescence display according to a first preferred embodiment of the present invention. After the
虽然有机电激发光显示器采用气密的封装外壳16将有机电激发光组件与外界的氧气与水气隔绝,但封装外壳16并无法做到绝对的气密,因此外界的氧气与水气依然会逐渐扩散渗透至封装外壳的内部空间而侵入有机电激发光组件。此外,在进行有机电激发光组件的湿式工艺过程时,玻璃基板10也会捕捉水气。这将使得有机电激发光组件会受到外界水气与氧气以及本身内部所捕捉的水气侵入,造成有机电激发光组件的像素上产生不发光的黑点缺陷与有机层的潮解。如上所述,若有机电激发光组件的金属电极13的金属材质为一高活性金属,便容易被氧化与腐蚀。因此,若是在有机电激发光组件的金属电极13的上方部份覆盖一层由一金属材质所组成的保护层14,且保护层14的组成元素中具有最小电动势的组成元素,其电动势小于金属电极13的组成元素中具有最大电动势的组成元素的电动势,则彼此间便可形成有效的电化连接,以组成一蓄电池。对于保护层14与有机电激发光组件的金属电极13所形成的蓄电池而言,保护层14当作蓄电池的牺牲阳极,故当水气与氧气侵入有机电激发光组件时,水气与氧气仅会与保护层14反应而使保护层14的导电材质产生氧化反应以释放出电子传送至蓄电池的阴极(即有机电激发光组件的金属电极13)。因此,有机电激发光组件的电子注入效率(electron injection efficiency)便会提升,同时氧化反应仅会发生在保护层14上,有机电激发光组件的阴极13将会受到保护层的保护,而不致于被外界的水气与氧气侵入而导致氧化。保护层14的作用在于当作一牺牲阳极,在外界的水气与氧气及有机电激发光组件内部所捕捉的水气侵入有机电激发光组件时,保护层14便与水气与氧气作用而氧化以释放出电子来保护有机电激发光组件的金属电极13及下方的有机薄膜12使之不会被氧化与潮解,防止有机电激发光组件的金属电极13因氧化作用产生黑点缺陷,并可有效降低有机电激发光显示器内部的气密空间的氧气与水气浓度,防止有机薄膜12潮解。Although the organic electroluminescent display adopts an
保护层14的另一个优点在于,若选择钙或钡等低电动势金属元素作为保护层14的导电材质,则在保护层14被氧化后所产生的金属氧化物,如氧化钙或氧化钡等,其为一种多孔性(porous)且不连续的氧化膜,而并非为一致密的氧化膜。因此当金属氧化物形成后,保护层14的金属尚有裸露的空间可以继续被氧化以保护有机电激发光组件的金属电极13。所以,不论是有机电激发光组件内部所捕捉的水气或有机电激发光组件外界的水气与氧气,皆会被保护层14上所形成的金属氧化物所吸收。因此,所述保护层14的作用,不仅可当作有机电激发光组件的保护膜保护有机电激发光组件免于遭受氧化与潮解,同时其本身被氧化后所形成的金属氧化物还可当作一吸气剂(getter)来使用。Another advantage of the
对于保护层14对有机电激发光组件的保护效果,其最主要的决定因素在于保护层14与有机电激发光组件的金属电极13间的电化效果(galvanic effect)。而决定保护层14与有机电激发光组件的金属电极13间的电化效果的强弱的因素可分下列三点来讨论。其一是在于有机电激发光组件的金属电极13与保护层14的面积比。若有机电激发光组件的金属电极13的面积相对于保护层14的面积的比例越大,则保护层14与水气及氧气间的反应性便越强。因此,若是保护层14的面积越小于有机电激发光组件的金属电极13面积,保护层14与有机电激发光组件的金属电极13间的电化效应(galvanic effect)就越强。请再参见图3,在图3中保护层14部份覆盖于有机电激发光组件的金属电极13的像素发光区域上方。如前所讨论,由于形成保护层14的导电材质的组成元素中具有最小电动势的组成元素,其电动势小于形成有机电激发光组件的金属电极13的组成元素中具有最大电动势的组成元素的电动势,彼此间因电性导通形成一蓄电池(galvanic cell)效应,因此水气与氧气仅会与保护层14作用达到保护有机电激发光组件的效果以及增进有机电激发光组件的电子注入效率。另外,由于保护层14并非完全覆盖于金属电极13上方,而是部份覆盖于有机电激发光组件的金属电极13的显示区域上方。因此保护层14与有机电激发光组件的金属电极13之间的电化效应会远比保护层14完全覆盖于金属电极13上方所形成的电化效应为佳。另一方面,保护层14的功能除了与侵入有机电激发光组件的水气与氧气作用以保护有机电激发光组件外,它可降低有机电激发光显示器的气密空间的水气与氧气浓度,与有机电激发光组件的金属电极13所形成的电化效应还可提升整体的发光效率。图5显示根据本发明的一第二较佳实施例的有机电激发光显示器俯视图,在其中保护层14是覆盖于金属导线13上的非显示区域靠近连接至封装外壳外部的导线20处。因此,金属电极13对保护层14的面积比例将会更高,两者间因电性导通所形成的电化效应也就越强,使得保护层能够更快速地除去气密空间的水气与氧气。再一方面,保护层14被氧化后所形成的金属氧化物,通常其莫耳体积与形成保护层14的金属导体的莫耳体积不同,所产生的应力,即莫耳体积差(molar volumedifference)并不直接作用在有机电激发光组件的像素上,可大大降低对有机电激发光组件的像素结构中的多层结构所造成的伤害。图6显示根据本发明的一第三较佳实施例的有机电激发光显示器俯视图,在其中保护层14仅覆盖在金属电极13上非显示区的左侧。图7显示根据本发明的一第四较佳实施例的有机电激发光显示器俯视图,在其中保护层14仅覆盖在金属电极13上非显示区的右侧。与图5相比较,图6与图7的金属电极13对保护层14的面积比大于图5的金属电极13对保护层14的面积比,故在图6与图7中保护层14对金属导线13所形成的电化效应会更强,保护层14能够更快速地与水气与氧气作用而除去气密空间的水气与氧气。For the protective effect of the
第二个决定保护层14对有机电激发光组件的金属电极13间因电性导通所形成电化效应强弱的因素,取决于保护层14与有机电激发光组件的金属电极13之间的电化电位差(即电动势差)。表一列举出金属元素的标准电动势电位,它以还原电位表示之(表一是出自于”化学物理手册(Handbook of Chemistry and Physics)”,第71版(71st ed.),CRC出版社(CRC Press),1991与W.拉蒂默(W.Latimer),“元素在水溶液中的氧化势能及它们的值(The Oxidation Potentials of the Elements andTheir Values in Aqueous Solution)”,普伦蒂斯—霍尔(Prentice-Hall),恩格尔伍德 克利夫斯(Englewood Cliffs),N.J.,1952)。举例来说,若选用铝(其电动势为-1.662V)、锌(其电动势为-0.7628V)、铬(其电动势为-0.744V)、铟(其电动势为-0.343V)、锡(其电动势为-0.136V)、铜(其电动势为0.337V)、银(其电动势为0.7991V)做为有机电激发光组件的金属电极13的一组成元素,则可选择锂(其电动势为-3.045V)、钙(其电动势为-2.866V)、锶(其电动势为-2.888V)、钡(其电动势为-2.906V)、镁(其电动势为-2.363V)、钪(其电动势为-2.077V)等低电动势金属来作为保护层14的一组成元素。倘若保护层14与有机电激发光组件的金属电极13之间的电化电位差(即电动势差)越大,则保护层14与有机电激发光组件的金属电极13之间所形成的电化效应会越强,保护层14对水气与氧气的反应力也就越高。The second factor that determines the strength of the electrochemical effect formed between the
第三个决定因素为保护层14与有机电激发光组件的金属电极13距离远近。若两者间的距离越近,所形成的电化连接(galvanic connection)也就越强,则保护层14与水气与氧气间的反应性也就越强。根据本发明,保护层14是直接覆盖在有机电激发光组件的金属电极13上方,因此两者间的距离极为接近,所形成的电化连接也将会为最强。由此,保护层14与有机电激发光组件的金属电极13所形成的电化效应与保护层14对有机电激发光组件的保护效果也为最佳。The third determining factor is the distance between the
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN100411186C (en) * | 2003-10-29 | 2008-08-13 | 铼宝科技股份有限公司 | Organic Light Emitting Display Panel |
| CN100465702C (en) * | 2002-12-27 | 2009-03-04 | 统宝香港控股有限公司 | Electronic device manufacturing method and electronic device |
| CN1737592B (en) * | 2004-08-03 | 2010-08-25 | 应用材料股份有限公司 | Method for testing pixels for LCD TFT displays |
| CN105789263A (en) * | 2016-05-03 | 2016-07-20 | 上海天马微电子有限公司 | Organic light-emitting display and manufacturing method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN100465702C (en) * | 2002-12-27 | 2009-03-04 | 统宝香港控股有限公司 | Electronic device manufacturing method and electronic device |
| US8134162B2 (en) | 2002-12-27 | 2012-03-13 | Tpo Hong Kong Holding Limited | Method for manufacturing electronic device and electronic device |
| CN100411186C (en) * | 2003-10-29 | 2008-08-13 | 铼宝科技股份有限公司 | Organic Light Emitting Display Panel |
| CN1737592B (en) * | 2004-08-03 | 2010-08-25 | 应用材料股份有限公司 | Method for testing pixels for LCD TFT displays |
| CN105789263A (en) * | 2016-05-03 | 2016-07-20 | 上海天马微电子有限公司 | Organic light-emitting display and manufacturing method |
| CN105789263B (en) * | 2016-05-03 | 2019-02-19 | 上海天马微电子有限公司 | Organic light-emitting display and preparation method |
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