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CN1365996A - Mother filler of polyolefine and its preparing process - Google Patents

Mother filler of polyolefine and its preparing process Download PDF

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Publication number
CN1365996A
CN1365996A CN 01107047 CN01107047A CN1365996A CN 1365996 A CN1365996 A CN 1365996A CN 01107047 CN01107047 CN 01107047 CN 01107047 A CN01107047 A CN 01107047A CN 1365996 A CN1365996 A CN 1365996A
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polyolefin
filler
initiator
carrier resin
masterbatch
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CN1153809C (en
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李震
郭少云
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Sichuan University
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Sichuan University
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Abstract

A filling mother material of polyolefine is prepared from filler and carrier resin through reaction and extruding from a double-screw extruder under the action of acidic functional group monomer and trigger. Its advantages are high dispersity and improving the impact strength of plastic product.

Description

Polyolefin packing material and preparation method thereof
The invention belongs to polymer processing field.
Along with the widespread use with plastics of developing rapidly of plastics industry, the filling-modified technology of plastics obtains people's attention day by day.In polymkeric substance, pass through to add various mineral filler composite moldings, not only can reduce the cost of goods greatly, and can significantly improve some performances of plastics, as mechanical property, thermal characteristics, electrical property, wear resisting property and ageing-resistant performance, thereby give material new characteristic, to satisfy the needs of different purposes.
The traditional method of modifying plastics, normally adopt direct blended method to join employed filler and auxiliary agent and carry out forming process in the matrix resin again, the characteristics of this method are simple and easy to do, but because commercially available matrix resin raw material great majority all are granular, facts have proved, because the volume difference is big, density differs greatly, various pulverulent filler are difficult to mix with particulate resins.The filling master batch method that grows up subsequently can obtain the moulded products of component homogeneous as a rule than traditional method, can make also that forming process is stable carries out, and is the filling-modified a kind of effective ways of plastics.
So-called filling master batch method is exactly that the filler component and the vector resin that will will add carries out the mixed milling granulation earlier, makes the particle close with the matrix resin volume.The concentration of filler will exceed the several times to tens times of actual needed this concentration of component in filling master batch.When filling master batch by a certain percentage with after matrix resin cooperates, this component just can be diluted to predetermined concentration in matrix resin in molding process.
Polyolefin packing material comprises vector resin, filler and auxiliary agent three parts.Vector resin is selected nonpolar polyolefin hydro carbons materials such as polyethylene, polypropylene usually, and filler is often selected lime carbonate, the mineral filler of talcum powder isopolarity for use, and therefore consistency between the two is poor, and the interface is difficult to form good bonding.Combine with the interface of mineral filler in order to improve vector resin, make to form the good interface clinging power between vector resin and the mineral filler, must adopt appropriate means that inorganic filler surface is carried out modification and handle.
The filling master batch technology of preparing of prior art, in the preparation process of filling master batch, filler adopts coupling agent to carry out surface modification more, coupling agent commonly used mainly contains silane coupling agent, titanate coupling agent and aluminate coupling agent (Polymer Engineering and Science, 1984,24 (18): 1369-1382).Usually contain a few class character group different in the molecule of coupling agent, its objective is the consistency of improving between filler and the polymkeric substance, thereby strengthen the interfacial interaction of filling compound system with effect.In addition, also can adopt the polymer overmold technology that filler is carried out surface modification (Journal of Material Science, 1988, (23): 535), bisphenol A type epoxy resin and aminimide linking agent that this method employing molecular weight is 340-630 are dissolved in the ethanol, add an amount of mica, after certain hour stirs, obtain the active filler that epoxy prepolymer and linking agent coat.In order to improve filling-modified effect, except filling surface is handled, also can carry out modification to matrix resin, as graft acrylic acid or maleic anhydride etc. on polyolefin backbone, also can make filling-modified effect significantly increase (external plastics, 1991,9 (2): 38-41).
More than several inorganic filler surface is carried out the methods that modification is handled, can improve vector resin to a certain extent combines with the interface of mineral filler, the preparation process that is used for filling master batch, but preparation cost is higher, complex procedures, the filling master batch of preparation is limited to the modified effect of matrix resin, particularly filling master batch can obviously reduce the shock resistance of matrix resin when content is high in matrix resin.
Purpose of the present invention discloses a kind of vector resin that can obviously improve at the deficiency of the existing technology of preparing of polyolefin packing material and combines with the interface of mineral filler, filler is homodisperse in vector resin, can significantly improve performances such as matrix resin resistance to impact shock, and preparation cost is low, simple a kind of polyolefin packing material of processing and preparing and preparation for processing thereof.
Main points of the present invention are to increase acidic functionality monomer and initiator in filler and vector resin, make filler and vector resin under acidic functionality monomer and action of evocating, extrude by the twin screw extruder reaction, the acidic functionality monomer is when fusion-grafting arrives the vector resin molecular chain, by surface infiltration and chemical bonding compatibilization filler and vector resin on the spot, make and form the good interface clinging power between vector resin and the mineral filler, make that uniform filling is scattered in the vector resin in the filling master batch, when the high-content filling master batch is used for matrix resin, can significantly improve resistance to impact shock and other performance of matrix resin.It is simple to adopt reactive working method to prepare polyolefin packing material, remarkable in economical benefits.
At the polyolefin packing material of foregoing invention purpose preparation, its basal component comprises (a) polyolefins vector resin, (b) filler, (c) acidic functionality monomer, (d) initiator, (e) dispersion agent.The weight percent of each component in filling master batch is:
(a) the polyolefins vector resin 13~31%;
(b) filler 68~85%;
(c) the acidic functionality monomer 0.35~1.75%;
(d) initiator 0.04~0.35%;
(e) dispersion agent 0.40~3.40%.
The polyolefins vector resin is the matrix of filling master batch among the present invention, mainly filler is played coating, bonding effect, makes the filling master batch granulating and has certain intensity.In the present invention, the polyolefins vector resin also will be under action of evocating and acidic functionality monomer generation melting graft reaction except having above effect.Polyolefins vector resin commonly used comprises polyethylene, polypropylene, ethylene/propene binary second third glue (EPR), ethylene-propylene diene copolymer (EPDM) and ethylene/octene (POE).More than in several resins, remove polypropylene and molecular rupture takes place during with acidic functionality monomer generation melting graft reaction under the initiator effect because of the tertiary carbon atom that contains in the molecular structure, cause that molecular weight reduces, can improve outside the flowability of filling master batch, other resin causes the mobile variation of filling master batch because of molecular chain generation part crosslinking reaction under the initiator effect, but little crosslinking structure that crosslinking reaction causes helps to improve shock strength and other performance of filling matrix resin again.
Filler among the present invention mainly is mineral filler, as lime carbonate, talcum powder and barium sulfate etc.Can obviously improve the performances such as modulus in flexure, heat resisting temperature and molding shrinkage of matrix resin with the Inorganic Fillers Filled matrix resin.Absorb airborne moisture because inorganic filler surface contains polar group easily, therefore before using mineral filler, mineral filler must be carried out drying treatment, as adopting oven for drying or directly adopting high-speed mixer to dry while mixing.
The acidic functionality monomer that adopts among the present invention is selected from carboxylic acid and acid anhydrides, as methacrylic acid, vinylformic acid and maleic anhydride.Vector resin and acidic functionality monomer are under action of evocating, generate living radical, the reaction of generation free radical grafting, acidic functionality is monomer-grafted to the molecular chain of vector resin, make vector resin by the nonpolar polarity that becomes, be grafted to simultaneously on the vector resin molecular chain the molecule that contains acidic functionality can with the polar group generation surface infiltration and the chemical bonding effect on filler top layer, make the good phase interface bounding force of formation between vector resin and the mineral filler, played the coupled action and the polymer overmold technology of coupling agent and filler has been carried out the effect of surface modification, with earlier on polyolefin backbone graft acrylic acid or maleic anhydride prepare compatilizer and add the method for improving filling-modified effect in the mineral filler again to and compare, the method applied in the present invention is simple to operate, and modified effect is obvious.
Initiator is used to cause vector resin in the present invention and the acidic functionality monomer produces the row free radical of living, carry out the free radical grafting reaction, make the acidic functionality monomer be grafted on the vector resin molecular chain with molecular form, and with the polar group generation surface infiltration and the chemical bonding effect of inorganic filler surface, improve the phase interface bounding force between vector resin and the mineral filler.When selecting initiator for use, the transformation period of initiator and vector resin and mineral filler residence time in twin screw extruder are complementary under the needs consideration processing temperature.Initiator commonly used comprises dicumyl peroxide (DCP) and benzoyl peroxide (BPO) etc.
Dispersion agent effect in the present invention mainly is acid monomer of dissolving and initiator, and is scattered in vector resin and inorganic filler surface, and dispersion agent commonly used has ethanol, acetone etc.
When adopting the present invention to prepare polyolefin packing material, in proportion acidic functionality monomer and initiator are dissolved in the dispersion agent earlier, again dispersion agent is poured in the high-speed mixer that vector resin and exsiccant mineral filler are housed, mix the back discharging, and put into the twin screw extruder extruding pelletization, obtain polyolefin packing material.
When adopting the present invention to prepare polyolefin packing material, preferably polyolefin carrier resin, filler, acidic functionality monomer and initiator are heated to more than the fusing point of polyolefin carrier resin, and control twin screw extruder screw speed, make material in twin screw extruder the residence time and the transformation period of initiator be complementary.
Below be two embodiment of the present invention, the present invention carried out more detailed explanation of advancing by embodiment.
Embodiment 1
It is 0.951g/cm that the polyolefins vector resin adopts density 3, melt flow rate (MFR) is the polyethylene of 7g/10min, and filler adopts 1500 order process whites, and the acidic functionality monomer is selected maleic anhydride, and initiator is a dibenzoyl peroxide, acetone is as dispersion agent.The per-cent that each amounts of components accounts for the polyolefin packing material gross weight is respectively: polyethylene is 16.5%, process white is 80.5%, maleic anhydride is 1.10%, dibenzoyl peroxide is 0.12%, acetone is 1.78%.Process white with polyethylene joins in the high-speed mixer that be equipped with recirculated cooling water standby in drying under about 80 ℃ of conditions after 12 hours with baking oven earlier.According to above proportioning, maleic anhydride, dibenzoyl peroxide are dissolved in the acetone, and this solution are poured in the high-speed mixer that polyethylene and process white are housed mix, the ON cycle water coolant is to guarantee that mixing temperature is about 40 ℃.Mix discharging after about 10 minutes, and this material is added granulation in the co-rotating twin screw extruder that screw diameter is 35mm, prepare polyolefin packing material 1.Extruder temperature is controlled at 180-200 ℃, and screw speed is 150rpm, and the feeding rotating speed is 60rpm.The process white filling master batch 1 of preparation is added in the polypropylene, and as can be seen from Table 1, filling master batch 1 has significantly improved the polypropene impact-resistant performance.Adopt scanning electronic microscope observation to impact section, can find to have formed firm interfacial adhesion between filler and the polypropylene external phase, filler particles is wrapped in the polypropylene.
Table 1
Filling master batch 1 content (%) Notched Izod impact strength (KJ/m2)
????0 ????13.09
????10 ????15.86
????20 ????16.84
????30 ????18.93
????40 ????19.68
It is 0.868g/cm that embodiment 2 polyolefins vector resins adopt density 3, the ethylene/octene of octene content 25% (POE), filler adopts 1500 order process whites, and the acidic functionality monomer is selected maleic anhydride, and initiator is a dibenzoyl peroxide, and acetone is as dispersion agent.The per-cent that each amounts of components accounts for the polyolefin packing material gross weight is respectively: ethylene/octene (POE) is 21%, barium sulfate is 77.0%, maleic anhydride is 0.86%, dibenzoyl peroxide is 0.09%, acetone is 1.05%.Process white with POE joins in the high-speed mixer that be equipped with recirculated cooling water standby in drying under about 80 ℃ of conditions after 12 hours with baking oven earlier.According to above proportioning, maleic anhydride, dibenzoyl peroxide are dissolved in the acetone, and this solution are poured in the high-speed mixer that POE and process white are housed mix, the ON cycle water coolant is to guarantee that mixing temperature is about 40 ℃.Mix discharging after about 10 minutes, and this material is added granulation in the co-rotating twin screw extruder that screw diameter is 35mm, prepare polyolefin packing material 2.Extruder temperature is controlled at 170-190 ℃, and screw speed is 150rpm, and the feeding rotating speed is 40rpm.The process white filling master batch 2 of preparation is added in the polypropylene, and as can be seen from Table 2, filling master batch 2 has significantly improved the polypropene impact-resistant performance.Adopt scanning electronic microscope observation to impact section, can find to have formed firm interfacial adhesion between filler and the polypropylene external phase, filler particles is wrapped in the polypropylene.
Table 2
Filling master batch 2 content (%) Notched Izod impact strength (KJ/m2)
????0 ????13.09
????10 ????24.78
????20 ????28.75
????30 ????32.11
????40 ????32.79
The invention provides a kind of polyolefin packing material and preparation for processing thereof of novelty.The present invention is owing to introduced acidic functionality monomer and initiator in filler and vector resin, in the preparation process of filling master batch, make vector resin and acidic functionality monomer under action of evocating, generate living radical, the reaction of generation free radical grafting, acidic functionality is monomer-grafted to the molecular chain of vector resin, make vector resin by the nonpolar polarity that becomes, be grafted to simultaneously on the vector resin molecular chain the molecule that contains acidic functionality can with the polar group generation surface infiltration and the chemical bonding effect on filler top layer, make the good phase interface bounding force of formation between vector resin and the mineral filler, played the coupled action and the polymer overmold technology of coupling agent and filler has been carried out the effect of surface modification, with earlier on polyolefin backbone graft acrylic acid or maleic anhydride prepare compatilizer and add the method for improving filling-modified effect in the mineral filler again to and compare, the polyolefin packing material that the present invention obtained, its filler homodisperse in vector resin, the preparation method is simple to operate, low cost of manufacture, the filling master batch of preparation is obvious for the impacts of performance such as resistance to impact shock that improve matrix resin.Experimental results show that, the polyolefin packing material of the present invention's preparation is added in the polypropylene, can significantly improve polyacrylic shock strength, adopt scanning electronic microscope observation to be filled with the acrylic plastering impact fracture of the polyolefin packing material of the present invention's preparation, can find to have formed firm interfacial adhesion between filler and the polypropylene external phase, filler particles is wrapped in the polypropylene, thereby has improved the performance of plastics greatly, when particularly filler content is higher, still can obtain above-mentioned effect.

Claims (10)

1、一种聚烯烃填充母料,其基本组成如下(重量百分比):1. A polyolefin filler masterbatch, the basic composition of which is as follows (percentage by weight): (a)聚烯烃类载体树脂             13~31%;(a) Polyolefin carrier resin 13-31%; (b)填料                        68~85%;(b) Filler 68-85%; (c)酸性官能团单体               0.35~1.75%;(c) Acidic functional group monomer 0.35~1.75%; (d)引发剂                      0.04~0.35%;(d) Initiator 0.04~0.35%; (e)分散剂                      0.40~3.40%。(e) Dispersant 0.40-3.40%. 2、如权利要求1所述的聚烯烃填充母料,其特征是聚烯烃类载体树脂(a)选自聚乙烯、聚丙烯、乙烯/丙烯二元乙丙胶(EPR),三元乙丙胶(EPDM)及乙烯/辛烯共聚物(POE)。2. The polyolefin filler masterbatch according to claim 1, characterized in that the polyolefin carrier resin (a) is selected from polyethylene, polypropylene, ethylene/propylene binary ethylene-propylene rubber (EPR), EPDM glue (EPDM) and ethylene/octene copolymer (POE). 3、如权利要求2所述的聚烯烃填充母料,其特征是聚烯烃类载体树脂(a)选自聚乙烯和乙烯/辛烯共聚物(POE)。3. The polyolefin filled masterbatch according to claim 2, characterized in that the polyolefin carrier resin (a) is selected from polyethylene and ethylene/octene copolymer (POE). 4、如权利要求1所述的聚烯烃填充母料,其特征是填料是无机填料。4. The polyolefin filled masterbatch according to claim 1, characterized in that the filler is an inorganic filler. 5、如权利要求4所述的聚烯烃填充母料,其特征是无机填料选自碳酸钙、滑石粉及硫酸钡。5. The polyolefin filled masterbatch according to claim 4, characterized in that the inorganic filler is selected from calcium carbonate, talcum powder and barium sulfate. 6、如权利要求1所述的聚烯烃填充母料,其特征是酸性官能团单体(c)选自羧酸及酸酐,如甲基丙烯酸、丙烯酸及马来酸酐。6. The polyolefin filler masterbatch according to claim 1, characterized in that the acidic functional group monomer (c) is selected from carboxylic acids and anhydrides, such as methacrylic acid, acrylic acid and maleic anhydride. 7、如权利要求1所述的聚烯烃填充母料,其特征是引发剂(d)选自过氧化二异丙苯(DCP)及过氧化苯甲酰(BPO)。7. The polyolefin filled masterbatch according to claim 1, characterized in that the initiator (d) is selected from dicumyl peroxide (DCP) and benzoyl peroxide (BPO). 8、如权利要求1所述的聚烯烃填充母料,其特征是分散剂选自乙醇和丙酮。8. The polyolefin filled masterbatch according to claim 1, characterized in that the dispersant is selected from ethanol and acetone. 9、一种如权利要求1所述的聚烯烃填充母料的制备方法,其特征是:9. A method for preparing polyolefin filler masterbatch as claimed in claim 1, characterized in that: (a)将酸性官能团单体及引发剂溶解于分散剂中,并将该溶液倒入填料与聚烯烃类载体树脂中混合均匀。(a) Dissolving the acidic functional group monomer and the initiator in the dispersant, pouring the solution into the filler and the polyolefin carrier resin and mixing evenly. (b)将由(a)混合所得的物料送入双螺杆挤出机中造粒,制得聚烯烃填充母料。(b) Sending the material mixed in (a) into a twin-screw extruder for granulation to prepare a polyolefin filler masterbatch. 10、如权利要求9所述的聚烯烃填充母料的制备方法,其特征是将聚烯烃载体树脂、填料、酸性官能团单体及引发剂加热到聚烯烃载体树脂的熔点以上,并控制双螺杆挤出机的螺杆转速,使物料在双螺杆挤出机中的停留时间与引发剂的半衰期相匹配。10. The preparation method of polyolefin filled masterbatch as claimed in claim 9, characterized in that the polyolefin carrier resin, filler, acidic functional group monomer and initiator are heated above the melting point of the polyolefin carrier resin, and the twin-screw is controlled to The screw speed of the extruder is such that the residence time of the material in the twin-screw extruder matches the half-life of the initiator.
CNB011070471A 2001-01-17 2001-01-17 Polyolefin filler masterbatch and preparation method thereof Expired - Fee Related CN1153809C (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1298777C (en) * 2003-01-16 2007-02-07 天津市君怡商贸有限公司 Thermal oxidative degradation-promoting mother particle used for plastics and its preparation method
CN1948379B (en) * 2006-04-20 2010-12-15 上海化工研究院 Reinforced modified ultrahigh molecular weight polyethylene/polypropylene composite material
CN101974175A (en) * 2010-09-29 2011-02-16 河北颐通管业有限公司 Filling and reinforcing master batch for manufacturing steel belt reinforced polyethylene spiral corrugated pipe
CN102558837A (en) * 2010-12-21 2012-07-11 上海日之升新技术发展有限公司 Low temperature impact resistant nylon flexibilizer and preparation method of low temperature impact resistant nylon flexibilizer
CN102875888A (en) * 2011-07-12 2013-01-16 上海杰事杰新材料(集团)股份有限公司 Modified graphite masterbatch and preparation method thereof
CN103753726A (en) * 2014-01-06 2014-04-30 四川大学 Method for preparing heat-conductive composite material
CN103753728A (en) * 2014-01-06 2014-04-30 四川大学 Method for preparing polymer/inorganic nano particle composite material
CN107880395A (en) * 2017-11-20 2018-04-06 宁波壹阳新材料科技有限公司 A kind of polypropylene toughness-increasing modified composition and its modified polypropene
CN109535565A (en) * 2018-12-06 2019-03-29 河南省科学院高新技术研究中心 A kind of nanometer calcium carbonate functional master batch and preparation method thereof
CN111393784A (en) * 2019-12-18 2020-07-10 宁波能之光新材料科技股份有限公司 Easily-dispersible high-interface-bonding-strength polyolefin filling master batch and preparation method thereof
CN112639025A (en) * 2018-11-20 2021-04-09 古河电气工业株式会社 Resin molded body and resin composition

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1298777C (en) * 2003-01-16 2007-02-07 天津市君怡商贸有限公司 Thermal oxidative degradation-promoting mother particle used for plastics and its preparation method
CN1948379B (en) * 2006-04-20 2010-12-15 上海化工研究院 Reinforced modified ultrahigh molecular weight polyethylene/polypropylene composite material
CN101974175A (en) * 2010-09-29 2011-02-16 河北颐通管业有限公司 Filling and reinforcing master batch for manufacturing steel belt reinforced polyethylene spiral corrugated pipe
CN102558837A (en) * 2010-12-21 2012-07-11 上海日之升新技术发展有限公司 Low temperature impact resistant nylon flexibilizer and preparation method of low temperature impact resistant nylon flexibilizer
CN102875888A (en) * 2011-07-12 2013-01-16 上海杰事杰新材料(集团)股份有限公司 Modified graphite masterbatch and preparation method thereof
CN103753728A (en) * 2014-01-06 2014-04-30 四川大学 Method for preparing polymer/inorganic nano particle composite material
CN103753726A (en) * 2014-01-06 2014-04-30 四川大学 Method for preparing heat-conductive composite material
CN103753726B (en) * 2014-01-06 2016-11-23 四川大学 A kind of method preparing heat-conductive composite material
CN107880395A (en) * 2017-11-20 2018-04-06 宁波壹阳新材料科技有限公司 A kind of polypropylene toughness-increasing modified composition and its modified polypropene
CN107880395B (en) * 2017-11-20 2020-09-15 宁波市鄞州骁业汽车零部件有限公司 Composition for toughening and modifying polypropylene and modified polypropylene thereof
CN112639025A (en) * 2018-11-20 2021-04-09 古河电气工业株式会社 Resin molded body and resin composition
US11820883B2 (en) 2018-11-20 2023-11-21 Furukawa Electric Co., Ltd. Resin formed body and resin composition
CN109535565A (en) * 2018-12-06 2019-03-29 河南省科学院高新技术研究中心 A kind of nanometer calcium carbonate functional master batch and preparation method thereof
CN109535565B (en) * 2018-12-06 2021-05-07 河南省科学院高新技术研究中心 Nano calcium carbonate functional master batch and preparation method thereof
CN111393784A (en) * 2019-12-18 2020-07-10 宁波能之光新材料科技股份有限公司 Easily-dispersible high-interface-bonding-strength polyolefin filling master batch and preparation method thereof

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