[go: up one dir, main page]

CN1358161A - 蜂窝构件及其制造方法 - Google Patents

蜂窝构件及其制造方法 Download PDF

Info

Publication number
CN1358161A
CN1358161A CN01800061A CN01800061A CN1358161A CN 1358161 A CN1358161 A CN 1358161A CN 01800061 A CN01800061 A CN 01800061A CN 01800061 A CN01800061 A CN 01800061A CN 1358161 A CN1358161 A CN 1358161A
Authority
CN
China
Prior art keywords
honeycomb structure
fire resisting
porosity
particle
dividing wall
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN01800061A
Other languages
English (en)
Other versions
CN1273411C (zh
Inventor
山本良则
野田直美
原田节
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NGK Insulators Ltd
Original Assignee
NGK Insulators Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NGK Insulators Ltd filed Critical NGK Insulators Ltd
Publication of CN1358161A publication Critical patent/CN1358161A/zh
Application granted granted Critical
Publication of CN1273411C publication Critical patent/CN1273411C/zh
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/20Other self-supporting filtering material ; Other filtering material of inorganic material, e.g. asbestos paper, metallic filtering material of non-woven wires
    • B01D39/2068Other inorganic materials, e.g. ceramics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/20Other self-supporting filtering material ; Other filtering material of inorganic material, e.g. asbestos paper, metallic filtering material of non-woven wires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2418Honeycomb filters
    • B01D46/2425Honeycomb filters characterized by parameters related to the physical properties of the honeycomb structure material
    • B01D46/2429Honeycomb filters characterized by parameters related to the physical properties of the honeycomb structure material of the honeycomb walls or cells
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2418Honeycomb filters
    • B01D46/2425Honeycomb filters characterized by parameters related to the physical properties of the honeycomb structure material
    • B01D46/24491Porosity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2418Honeycomb filters
    • B01D46/2425Honeycomb filters characterized by parameters related to the physical properties of the honeycomb structure material
    • B01D46/24492Pore diameter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2418Honeycomb filters
    • B01D46/2451Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure
    • B01D46/247Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure of the cells
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2418Honeycomb filters
    • B01D46/2451Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure
    • B01D46/2474Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure of the walls along the length of the honeycomb
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2418Honeycomb filters
    • B01D46/2451Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure
    • B01D46/2482Thickness, height, width, length or diameter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2418Honeycomb filters
    • B01D46/2451Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure
    • B01D46/2484Cell density, area or aspect ratio
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2418Honeycomb filters
    • B01D46/2498The honeycomb filter being defined by mathematical relationships
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/28Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
    • B01J20/28014Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their form
    • B01J20/28042Shaped bodies; Monolithic structures
    • B01J20/28045Honeycomb or cellular structures; Solid foams or sponges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • B01J35/56Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
    • B01J35/57Honeycombs
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0006Honeycomb structures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00793Uses not provided for elsewhere in C04B2111/00 as filters or diaphragms
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2330/00Structure of catalyst support or particle filter
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2330/00Structure of catalyst support or particle filter
    • F01N2330/06Ceramic, e.g. monoliths
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2330/00Structure of catalyst support or particle filter
    • F01N2330/30Honeycomb supports characterised by their structural details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/022Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
    • F01N3/0222Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous the structure being monolithic, e.g. honeycombs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2803Construction of catalytic reactors characterised by structure, by material or by manufacturing of catalyst support
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/13Hollow or container type article [e.g., tube, vase, etc.]
    • Y10T428/131Glass, ceramic, or sintered, fused, fired, or calcined metal oxide or metal carbide containing [e.g., porcelain, brick, cement, etc.]
    • Y10T428/1314Contains fabric, fiber particle, or filament made of glass, ceramic, or sintered, fused, fired, or calcined metal oxide, or metal carbide or other inorganic compound [e.g., fiber glass, mineral fiber, sand, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24149Honeycomb-like
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24149Honeycomb-like
    • Y10T428/24157Filled honeycomb cells [e.g., solid substance in cavities, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24744Longitudinal or transverse tubular cavity or cell
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249953Composite having voids in a component [e.g., porous, cellular, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/26Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2982Particulate matter [e.g., sphere, flake, etc.]
    • Y10T428/2991Coated
    • Y10T428/2993Silicic or refractory material containing [e.g., tungsten oxide, glass, cement, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2982Particulate matter [e.g., sphere, flake, etc.]
    • Y10T428/2991Coated
    • Y10T428/2998Coated including synthetic resin or polymer

Landscapes

  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Analytical Chemistry (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • General Chemical & Material Sciences (AREA)
  • Biomedical Technology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Inorganic Chemistry (AREA)
  • Filtering Materials (AREA)
  • Porous Artificial Stone Or Porous Ceramic Products (AREA)
  • Catalysts (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Processes For Solid Components From Exhaust (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

一种蜂窝构件,其特征在于,在轴向方向上具有许多被隔离壁隔开的贯通孔,这种蜂窝构件包括耐火材料颗粒和玻璃成分,而且是多孔的。蜂窝构件包括碳化硅之类的耐火材料颗粒,并且在其制造过程中可在较低的温度下烧结,这不仅能导致其制造成本的降低,而且还能提高产率,因而能以便宜的价格提供蜂窝构件。

Description

蜂窝构件及其制造方法
                        技术领域
本发明涉及在净化汽车废气的过滤器中使用的蜂窝构件和作催化剂载体等的蜂窝构件。
                        技术背景
多孔的蜂窝构件广泛地用作捕获或除去在含尘流体(例如内燃发动机排出的废气)中存在的颗粒物质的过滤器,或作为在其上载带催化剂成分以净化在废气中存在的有害物质的催化剂载体。已知采用耐火材料颗粒如碳化硅(SiC)颗粒等作为制造这种蜂窝构件的材料。
作为一种与其相关的专门技术,已在例如日本专利-A-6-182228中公开一种多孔的基于碳化硅的蜂窝结构的催化剂载体,这种蜂窝构件是采用具有给定比表面积和给定杂质含量的碳化硅粉末作为原料,将该材料模塑成所需的形状,再干燥模塑的材料,并在温度1,600-2,200℃下焙烧获得的。
同时,在日本专利-A-61-26550中公开一种制造包含玻璃化材料的耐火材料的方法,其中包括将玻璃化材料加入容易氧化的材料或包含容易氧化的材料的耐火组合物中,将它们与粘合剂一起混合和捏合,模塑捏合的材料,在炉中在非氧化性气氛下敞开焙烧模塑的材料;在日本专利-A-8-165171中,公开一种碳化硅模塑材料,该材料是通过将有机粘合剂和粘土矿物系列、玻璃系列、和硅酸锂系列的无机粘合剂加入碳化硅粉末中,并将所得的材料模塑获得的。
在日本专利-A-6-182228中,还介绍一种制造常规多孔的基于碳化硅的烧结材料的方法,其中包括将粘合剂,例如玻璃质助溶剂、粘土等,加入作为团粒的碳化硅颗粒中,并将它们模塑,在粘合剂熔融的温度下焙烧模塑的材料。
此外,在日本专利-B-61-13845和13846中,报道了优选的耐火材料颗粒的平均颗粒直径、耐火材料颗粒的粒度分布、圆筒形材料的空隙率、圆筒形材料的平均孔径、圆筒形材料的孔隙体积、和圆筒形材料的壁厚等,至于高温使用的陶瓷过滤器,是采用耐火材料粘合剂如水玻璃、玻璃料、和釉等将耐火材料颗粒模塑成多孔的带底的圆筒形材料制造的,耐火材料颗粒是由二氧化硅砂粒;磨碎的陶器;金属氧化物如Al2O3、TiO2或ZrO2;硅的碳化物、氮化物、和硼化物或调节到给定粒度的其它耐火材料组成的。
在日本专利-A-6-182228中指出,在由于碳化硅粉末本身的重结晶作用的烧结过程中(颗粒之间的颈缩现象),除非碳化硅粉末本身也能引起重结晶作用才能够获得空隙率,因此需要采用非常高的焙烧温度,这会引起成本的提高,而且,热膨胀系数高的材料需要在高温下焙烧,这会造成焙烧产率的降低。
同时,在日本专利-A-61-26550和A-6-182228中指出,采用玻璃质材料粘合碳化硅粉末(作为原料)的技术采用1000-1400℃的低焙烧温度;然而,在焙烧过程中,一旦粘合剂的熔融,就难以获得多孔材料。
此外,在日本专利-B-61-13845和13846中给出的过滤器是多孔的,但带底的圆筒形材料壁厚大,为5-20mm;因此,在净化汽车废气的过滤器所遇到的高空间速度(SV)下,是不能使用的。
鉴于现有技术的上述情况研究了本发明,本发明将提供一种包含耐火材料颗粒(例如碳化硅颗粒)的蜂窝构件,它能在较低的焙烧温度下制造,成本低,它具有足够高的空隙率和高比表面积,通过堵塞其通道入口或出口之类的处理,适合用作例如净化汽车废气的过滤器,或甚至用作在高SV条件下的催化剂载体。
                          发明内容
根据本发明,提供一种蜂窝构件,它在轴向方向上具有许多被隔离壁隔开的贯通通道,该蜂窝构件包括耐火材料颗粒和玻璃质成分,并是多孔的。
根据本发明,还提供一种制造蜂窝构件的方法,其中包括将玻璃化材料和有机粘合剂加到作为原料的耐火材料颗粒中,将它们混合和捏合以制成容易成形的弹丸,将容易成形的弹丸挤压成蜂窝形状,煅烧被挤压的材料,除去其中包含的有机粘合剂,然后焙烧被煅烧的材料。
                    实现本发明的最佳方法
本发明的蜂窝构件包括耐火材料颗粒和粘合耐火材料颗粒的玻璃化成分。因此,在其制造过程中,可以采用较低的焙烧温度进行烧结;并能以低成本进行生产;而且可以获得高产率。本发明并不是针对例如在日本专利-B-61-13845和13846中公开的带底的厚壁圆筒形材料,而是针对多孔的蜂窝构件;因此,本发明的蜂窝构件能在高SV条件下使用,可作为净化汽车废气的过滤器和催化剂载体等。
本发明的蜂窝构件,优选具有一种微观结构,其中采用玻璃质成分粘合耐火材料颗粒,在这种情况下,用作耐火材料颗粒原料的颗粒仍保持它们的形状。此外,本发明的蜂窝构件,在用作过滤器捕获和除去含尘流体中存在的颗粒物质时,优选孔隙率为30-90%。当蜂窝构件的孔隙率<30%时,过滤速度不够;当孔隙率>90%时,构件的强度不够。当本发明的蜂窝构件在用作例如净化汽车废气的过滤器等时,由于担心其中有压力损失,优选孔隙率≥40%。
当本发明的蜂窝构件用作过滤器时,蜂窝构件优选具有根据要过滤的目标物质确定的平均孔径。例如,当蜂窝构件用作内燃机的颗粒过滤器(DPF)以捕获和除去内燃发动机排出的废气中包含的颗粒时,优选将平均孔径规定为2-50μm。当平均孔径<2μm时,即使在颗粒积累量小的情况下,压力损失也会出现非常大的增加。当平均孔径>50μm时,颗粒能通过DPF。因此不优选这样的平均孔径。
在蜂窝构件中,隔开贯通通道(孔室)的隔离壁的厚度,优选≥4mil(≥102μm)。当隔离壁的厚度<4mil(102μm)时,蜂窝构件的强度不够。在蜂窝构件中,强度一般与孔隙率具有密切的关系。在本发明的蜂窝构件的情况下发现,在设定隔离壁的厚度与孔隙率具有下列关系时,能获得所需的强度:
           隔离壁的厚度(μm)≥孔隙率(%)×4
在设定隔离壁的厚度与孔隙率具有下列关系时,能获得足够的强度:
           隔离壁的厚度(μm)≥孔隙率(%)×5
同时,当采用本发明的蜂窝构件作为DPF等过滤器时,优选设定隔离壁的厚度≤50mil(≤1,270μm)。当隔离壁厚度>50mil(1,270μm)时,担心过滤速率不够和压力损失增加。这种过滤器的过滤速率和压力损失与孔隙率具有密切的关系,通过设定隔离壁的厚度与孔隙率具有下列关系,可以消除以上的担心:
           隔离壁的厚度(μm)≤孔隙率(%)×20
蜂窝构件的孔室密度,优选5-1,000孔室/英寸2(0.7-155孔室/cm2)。当隔室密度<5隔室/英寸2(0.7孔室/cm2)时,蜂窝构件的强度不够,在采用蜂窝构件作为过滤器时,过滤面积不够。在孔室密度>1,000隔室/in2(155孔室/cm2)时,会造成压力损失增加。因此,不优选这样的孔室密度。
下面对制造本发明的蜂窝构件的方法进行说明。在制造本发明的蜂窝构件的过程中,首先将玻璃化材料和有机粘合剂加入到作为原料的耐火材料颗粒中,然后混合和捏合以获得容易成形的弹丸。
对所采用的耐火材料颗粒的种类没有具体的限制。然而,优选采用Al2O3、ZrO2或Y2O3(氧化物);SiC(碳化硅);Si3N4或AIN(氮化物);和多铝红柱石等的颗粒。在DPF之类的应用中,时常暴露在积累颗粒的燃烧过程产生的高温下,所以优选采用具有高耐热性的SiC等。
作为原料的耐火材料颗粒,优选平均颗粒直径为本方法最终获得的蜂窝构件(烧结材料)的平均孔径的2-4倍。就本方法获得的蜂窝构件而言,焙烧温度较低,所以,甚至在焙烧以后,作为原料采用的耐火材料颗粒的颗粒形状和颗粒直径几乎保持不变。因此,当上述比例<2倍时,与获得的蜂窝构件所需的孔径相比,颗粒直径太小;因此一些小的耐火材料颗粒被玻璃质材料粘合成细长的形状以形成大的孔隙,并很难获得能作薄壁蜂窝构件用的高强度的构件。
当耐火材料颗粒是例如SiC颗粒时,和SiC通常在多孔蜂窝构件中采用的重结晶SiC时,从重结晶的反应机理看,作为重结晶SiC的原料的颗粒需要有与所制蜂窝构件所需孔径大致相同的颗粒直径。相反地,在采用玻璃化的成分粘合的SiC颗粒的情况下,例如在本发明的蜂窝构件中,它们的颗粒直径可为蜂窝构件孔径的2倍或更大;所以,为了获得所需相同的孔径,可以采用直径大于重结晶SiC原料的原料(SiC颗粒)(即成本较低),以获得大的成本优点。
当上述的比例大于4倍时,所采用的耐火材料颗粒的直径与所需的孔径相比太大,即使在模塑过程中紧密装填耐火材料的颗粒,在耐火材料颗粒之间获得所需直径的孔也是困难的。而且,在采用所制的蜂窝构件作为过滤器时,还会引起孔隙率的降低。因此,不优选这样的比例。
在作为原料的耐火材料颗粒中所含的杂质,能引起玻璃化材料软化点的降低,对烧结的结果产生不利的影响。因此,杂质的含量优选控制在≤5%(重量)。特别是碱金属和碱土金属的含量,对软化点的降低影响较大,所以优选控制在≤1%(重量)。
对玻璃化材料的种类,没有具体的限制,只要能在≥1000℃下熔融并能形成玻璃质材料就行。玻璃化材料可以是,例如在与耐火材料颗粒等混合时不是玻璃质的材料,玻璃化材料由至少一种选自SiO2、Al2O3、B2O3、Na2O、Li2O、MgO、K2O和CaO之类玻璃化材料的氧化物等组成,并在焙烧步骤中互相熔融,形成玻璃质材料,或其本身就是玻璃质的玻璃料类型的材料。
前一种材料的优点在于,在由多种氧化物等组成时,熔融温度的范围宽,能避免材料迅速熔融和粘度下降。后一种材料的优点在于,能限制熔融温度的范围,所以很容易设定焙烧的条件。此外,在本方法中可以采用的玻璃化材料,甚至包括这样的玻璃化材料,它不仅包含在焙烧后能变成完全玻璃质的材料,而且还能在熔融后通过结晶步骤转化成结晶材料(例如结晶玻璃)的材料。适合采用的还有粘土、水玻璃和釉等,只要它们能起同样的作用。
在焙烧过程中,玻璃化材料具有熔融作用,覆盖在耐火材料颗粒的表面上,并将这些颗粒粘合起来。因此,采用的玻璃化材料的适宜量,与耐火材料颗粒的表面积具有密切的关系。这里,耐火材料颗粒表面积是有差别的,这与耐火材料颗粒的形状等有关;然而,由于玻璃化材料熔融并附着到耐火材料颗粒上,所以当把每个耐火材料颗粒看成是球体,而不是看成BET比表面积时,将耐火材料颗粒的表面积看成是几何表面积[S=4πr2(r为耐火材料颗粒的平均颗粒半径)]一般是适宜的。采用这种几何表面积[S=4πr2],可以很容易地根据下式计算“每单位耐火材料颗粒表面积的玻璃化材料量W”:
      W=[(4/3πr3×ρ)/(耐火材料颗粒的重量比例)]×
           [(玻璃化材料的重量比例)/(4πr2)](其中r为耐火材料颗粒的平均半径,ρ为耐火材料颗粒的比重)。
在本发明的方法中,优选如此确定加入的玻璃化材料量,即使每单位耐火材料颗粒表面积的玻璃化材料量W为3-30g/m2。当W<3g/m2时,粘合剂的量不够,不能获得其强度足以保持其形状的薄壁构件(例如蜂窝构件)。当W>30g/m2时,存在的玻璃质材料量,大于适当粘合耐火材料颗粒所需的量;因此,虽然强度获得增强,但出现例如降低孔隙率、降低平均孔径等缺点。
玻璃化材料的平均颗粒直径,优选≤成团粒的耐火材料颗粒的平均颗粒直径的50%。在焙烧时玻璃化材料熔融,在它们的颗粒之间发生融合,并覆盖了耐火材料颗粒的表面;因此,当其颗粒直径>耐火材料颗粒颗粒直径的50%时,在模塑过程中玻璃化材料颗粒所占的空间会变成大的孔隙,这会引起强度的降低;当采用所制的蜂窝构件作为过滤器时,过滤性能下降,即在过滤过程中发生泄漏。
蜂窝构件的挤压,一般可以采用二种或多种粒度不同的材料粉末的混合物顺利地进行。从这种观点看,玻璃化材料的平均颗粒直径,优选≤成团粒的耐火材料颗粒的平均颗粒直径的30%。
为了顺利地将弹丸挤压成蜂窝形状,使耐火材料颗粒(团粒)、玻璃化材料、和必要时的成孔材料等混合,获得容易成形的弹丸,为了顺利地挤压弹丸,优选加入至少一种有机粘合剂,按主要原料(耐火材料颗粒和玻璃化材料)的总量计算,其量≥2%(重量)。然而,并不优选有机粘合剂的加入量>30%(重量),因为在煅烧后会产生太高的孔隙率(这将导致强度不够)。
当挤压隔离壁厚度≤20mil(508μm)的蜂窝构件时,加入有机粘合剂的量优选4-20%(重量)。当加入量<4%(重量)时,这种薄壁的挤压是困难的。当加入量>20%(重量)时,被挤压的材料难以保持其形状。
当采用蜂窝构件作为过滤器时,可在生产容易成形的弹丸时加入成孔材料,以获得较高的孔隙率。加入的成孔材料量,按主要原料(耐火材料颗粒和玻璃化材料)的总量计算,优选30%(重量)。当该量>30%(重量)时,造成孔隙率太高,强度不够。因为在成孔剂燃烧和消失的地方形成孔隙,所以成孔材料的平均颗粒直径,优选为焙烧后要获得的所需平均孔径的25-30%。
采用普通方法混合和捏合上述的原料,以制成容易成形的弹丸,采用挤压成形等方法,将弹丸制成所需的蜂窝形状。将成形的材料煅烧,以除去在成形的材料中所含的有机粘合剂(脱粘合剂),然后焙烧。煅烧优选在低于玻璃化材料熔融的温度下进行。具体而言,可在保持约150-700℃的预定温度下,进行试验性煅烧,或在预定的温度范围内,采用≤50℃/h的低升温速率。
当保持在预定的温度下进行试验性煅烧时,可将试验温度保持在一个或多个水平,视所采用的有机粘合剂的种类和数量而定;在后一种情况下,当保持多水平的温度时,在这些温度下保持的时间可以相同或不同。当采用低升温速率进行煅烧时,可在单温度范围或多温度范围内采用低升温速率,在后一种情况下,所采用的升温速率可以相同或不同。
在煅烧过程中采用的气氛,可以是氧化性气氛。然而,当成形的材料中包含大量的有机粘合剂时,在煅烧过程中可被氧燃烧,从而可迅速地提高成形材料的温度;因此煅烧可优选在惰性气氛(例如N2或Ar)中进行,以抑制成形材料温度的反常升高。当采用热膨胀系数大(耐热冲击低)的原料时,这种抑制温度反常升高的作用是重要的。按主要原料的总量计算,当采用的有机粘合剂量,例如≥20%(重量)时,优选在上述惰性气氛中进行煅烧。
煅烧和随后的焙烧,可以作为独立的步骤,在相同或不同的炉中进行,或作为连续的步骤在同一个炉中进行。当煅烧和焙烧在不同的气氛中进行时,优选前一种操作;从煅烧和焙烧的总时间以及炉子运行的成本等观点,优选后一种操作。
在焙烧过程中所采用的温度是有差别的,这取决于所采用的玻璃化材料的种类,但一般优选1000-1600℃。当焙烧温度<1000℃时,玻璃化材料不能充分熔融,耐火材料颗粒不能互相牢固地粘合。当温度>1600时,熔融的玻璃化材料粘度太低,在差不多整个焙烧材料的表面或在焙烧材料的底部发生局部浓缩。因此,不优选这样的焙烧温度。
在焙烧过程中优选采用的气氛取决于所用耐火材料的种类。当耐火材料的颗粒是那些怕在高温下氧化的颗粒,例如碳化物颗粒(例如SiC)、以Si3N4或AlN为代表的氮化物颗粒等时,至少在会发生氧化的温度范围内,优选采用非氧化性气氛(例如N2或Ar)。
下面通过实施例详细地说明本发明。然而,本发明决不局限于这些实施例。(实施例1)
均匀地混合和捏合85重量份平均颗粒直径为50.0μm的SiC粉末、15重量份平均颗粒直径为10.8μm的玻璃质材料、6重量份作为有机粘合剂的甲基纤维素、5重量份作为成孔材料的石墨、2.5重量份表面活性剂、和24重量份水,以制备容易成形的弹丸。采用挤压机将弹丸挤压成蜂窝形状,蜂窝的外径为45mm,长度为120mm,隔离壁厚度为0.43mm,孔室密度为100孔室/英寸2(16孔室/cm2)。将这种挤出的蜂窝材料在550℃和氧化性气氛中煅烧3小时以脱脂,然后在非氧化性气氛中在1400℃下焙烧2.5小时,以制成多孔蜂窝结构的SiC烧结材料。采用汞孔率计测定这种烧结材料的平均孔径和孔隙率,此外,还测定三点弯曲强度。结果示于表1。顺便也采用下式计算三点弯曲强度:
                    σ=(F×S)/(4×Z)(其中σ是三点弯曲强度,F为负载,S是下部的跨距(35mm),Z为局部次生力矩)。(实施例2)
进行与实施例1相同的捏合、挤压和焙烧,制备烧结材料,所不同的是,将SiC粉末改变为平均颗粒直径为32.6μm的SiC粉末。采用与实施例1相同的方法,测定烧结材料的平均孔径、孔隙率和三点弯曲强度。结果示于表1。(实施例3)
进行与实施例1相同的捏合、挤压和焙烧,制备烧结材料,所不同的是,将SiC粉末和玻璃化材料的量分别改变成70重量份和30重量份。采用与实施例1相同的方法,测定烧结材料的平均孔径、孔隙率和三点弯曲强度。结果示于表1。(实施例4)
进行与实施例1相同的捏合、挤压和焙烧,制备烧结材料,所不同的是,将SiC粉末改变成平均颗粒直径为32.6μm的SiC粉末,并分别将SiC粉末和玻璃化材料的量改变成65重量份和35重量份。采用与实施例1相同的方法,测定烧结材料的平均孔径、孔隙率和三点弯曲强度。结果示于表1。(实施例5)
制造一些蜂窝构件,每个直径都大于实施例1-4蜂窝构件的直径。此外,还制造一些蜂窝构件,每个都采用包含相同有机粘合剂的容易成形的弹丸,其中有机粘合剂的量大于实施例1-4的量。在采用与实施例1-4相同的方法,在氧化性气氛中煅烧这些蜂窝构件以脱粘合剂时,能够获得与实施例1-4性能相同的烧结材料,产率≥90%。当在惰性气氛中煅烧上述的蜂窝构件时,没有孔室泄露等问题,能够获得缺陷为0%的优质烧结材料。
                                                           表1
  SiC粉末的平均颗粒直径(μm)   使用的SiC粉末量(重量份数)  使用的玻璃化材料量(重量份数)  平均孔径(μm)    孔隙率(%)     强度(kgf/mm2)   (SiC粉末平均粒径直径)/(烧结材料的平均孔径)  (使用的玻璃化材料量)/(SiC粉末的表面积)
实施例1      50.0     86       15    16.6     43.2     2.59         3.01           9.18
实施例2      32.6     85       15    10.3     48.4     2.28         3.17           5.98
实施例3      50.0     70       30    19.5     30.9     4.36         2.56          22.29
实施例4      32.6     65       35    13.0     38.6     5.39         2.51          18.26
从上述结果可以清楚地看出,为了获得具有预定平均孔径的蜂窝构件,很容易选择用作蜂窝构件原料的SiC粉末的颗粒直径。此外,也能将用作原料的玻璃化材料量确定在适宜的水平。因此,可以以低成本生产预定的蜂窝构件。
工业适用性
如上所述,本发明的蜂窝构件包含耐火材料颗粒,例如SiC颗粒等,而且在其生产中,烧结可在较低的温度下进行;因此,可将其生产成本降低到低水平,其产率高,可提供低价格的产品。而且本发明的蜂窝构件是多孔的,甚至能适合在高SV条件下使用,作为净化汽车废气的过滤器和催化剂载体等。

Claims (22)

1.一种蜂窝构件,在轴向上具有许多被隔离壁隔开的贯通通道,其特征在于,蜂窝构件包含耐火材料颗粒和玻璃质成分,蜂窝构件是多孔的。
2.根据权利要求1的蜂窝构件,其中采用玻璃质成分粘合耐火材料颗粒,在这种情况下,用作耐火材料颗粒原料的颗粒仍保持其形状。
3.根据权利要求1的蜂窝构件,其中耐火材料颗粒是碳化硅颗粒。
4.根据权利要求1的蜂窝构件,采用这种蜂窝构件作为过滤器,捕获和除去在含尘流体中存在的颗粒物质。
5.根据权利要求1的蜂窝构件,该构件的孔隙率为30-90%。
6.根据权利要求1的蜂窝构件,该构件的平均孔径为2-50μm。
7.根据权利要求1的蜂窝构件,其中隔离壁的厚度为102-1270μm。
8.根据权利要求1的蜂窝构件,其中隔离壁的厚度和蜂窝构件的孔隙率满足下列关系:
          隔离壁厚度(μm)≥孔隙率(%)×4
9.根据权利要求1的蜂窝构件,其中隔离壁的厚度和蜂窝构件的孔隙率满足下列关系:
          隔离壁厚度(μm)≥孔隙率(%)×5
10.根据权利要求1的蜂窝构件,其中隔离壁的厚度和蜂窝构件的孔隙率满足下列关系:
          隔离壁厚度(μm)≥孔隙率(%)×20
11.根据权利要求1的蜂窝构件,该构件贯通通道的密度为0.7-155孔室/cm2
12.一种制造蜂窝构件的方法,其特征在于,将玻璃化材料和有机粘合剂加到作为原料的耐火材料颗粒中,将它们混合和捏合,制成容易成形的弹丸,再将容易成形的弹丸制成蜂窝形状,煅烧成形的材料,除去其中所包含的有机粘合剂,然后焙烧煅烧的材料。
13.根据权利要求12的方法,其中用作原料的耐火材料颗粒是碳化硅颗粒。
14.根据权利要求12的方法,其中用作原料的耐火材料颗粒的平均颗粒直径为最终获得的蜂窝构件平均孔径的2-4倍。
15.根据权利要求12的方法,其中用作原料的耐火材料颗粒包含的杂质量≤5重量%。
16.根据权利要求12的方法,其中玻璃化材料包含至少一种选自SiO2、Al2O3、B2O3和Na2O的氧化物。
17.根据权利要求12的方法,其中玻璃化材料的加入量为3-30g/m2耐火材料颗粒表面积。
18.根据权利要求12的方法,其中玻璃化材料的平均颗粒直径是成团粒的耐火材料颗粒平均颗粒直径的50%或更小。
19.根据权利要求12的方法,其中有机粘合剂的加入量为作为原料的耐火材料颗粒和玻璃化材料总量的2-30重量%。
20.根据权利要求12的方法,其中在制备容易成形的弹丸时,加入的成孔材料量是作为原料的耐火材料颗粒和玻璃化材料总量的30重量%或更少。
21.根据权利要求12的方法,其中模塑材料的煅烧是在低于玻璃化材料熔融温度下进行的。
22.根据权利要求12的方法,其中焙烧是在温度1000-1600℃下进行的。
CNB018000614A 2000-01-17 2001-01-11 蜂窝构件及其制造方法 Expired - Lifetime CN1273411C (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP8288/00 2000-01-17
JP2000008288A JP4455708B2 (ja) 2000-01-17 2000-01-17 ハニカム構造体及びその製造方法

Publications (2)

Publication Number Publication Date
CN1358161A true CN1358161A (zh) 2002-07-10
CN1273411C CN1273411C (zh) 2006-09-06

Family

ID=18536578

Family Applications (1)

Application Number Title Priority Date Filing Date
CNB018000614A Expired - Lifetime CN1273411C (zh) 2000-01-17 2001-01-11 蜂窝构件及其制造方法

Country Status (10)

Country Link
US (1) US6716512B2 (zh)
EP (1) EP1170270A4 (zh)
JP (1) JP4455708B2 (zh)
KR (1) KR20020019004A (zh)
CN (1) CN1273411C (zh)
AU (1) AU2548301A (zh)
BR (1) BR0104047A (zh)
CA (1) CA2362763C (zh)
ID (1) ID30264A (zh)
WO (1) WO2001053233A1 (zh)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007019801A1 (en) * 2005-08-17 2007-02-22 Qinghua Chen A honeycomb ceramic particle-capturing filter carrier, a particle-capturing filter assembly and a particle-capturing filter device composed of the carriers, as well as the methods for making the same
CN102026939A (zh) * 2008-05-13 2011-04-20 乔治洛德方法研究和开发液化空气有限公司 多相催化中的具有孔隙率梯度的陶瓷泡沫
CN102188857A (zh) * 2010-03-18 2011-09-21 日本碍子株式会社 蜂窝过滤器制造装置
CN101522281B (zh) * 2006-11-30 2012-06-27 日立金属株式会社 陶瓷蜂窝过滤器及其制造方法
CN103410556A (zh) * 2013-09-01 2013-11-27 李茜 一种用于煤矿安全生产坑道净化器
CN103410555A (zh) * 2013-09-01 2013-11-27 李茜 一种用于煤矿安全生产坑道除尘器
CN103796758A (zh) * 2011-08-25 2014-05-14 株式会社电装 催化剂载体及其制造方法
CN105916570A (zh) * 2014-01-22 2016-08-31 艾可普罗有限公司 使用微波的挥发性有机化合物去除系统
CN107001149A (zh) * 2014-05-15 2017-08-01 博韦尔公开有限公司 无硼铝合金陶瓷泡沫过滤器
CN107089826A (zh) * 2016-02-17 2017-08-25 日本碍子株式会社 封孔蜂窝结构体以及封孔蜂窝结构体的制造方法
CN110608078A (zh) * 2018-06-14 2019-12-24 保时捷股份公司 生产奥托发动机排气系统的颗粒过滤器的至少一个灰烬形成物的方法

Families Citing this family (53)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002530175A (ja) * 1998-11-20 2002-09-17 コーニンクレッカ フィリップス エレクトロニクス エヌ ヴィ コードレス走査ヘッドの充電器を備える超音波診断イメージングシステム
JP4642955B2 (ja) 1999-06-23 2011-03-02 イビデン株式会社 触媒担体およびその製造方法
CA2392216A1 (en) 1999-11-16 2001-05-25 Ibiden Co., Ltd. Catalyst and method of producing the same
JP4464568B2 (ja) 2001-02-02 2010-05-19 日本碍子株式会社 ハニカム構造体及びその製造方法
JP4927268B2 (ja) * 2001-07-27 2012-05-09 積水化学工業株式会社 多孔質セラミックフィルタの製造方法
JP2003095768A (ja) 2001-09-18 2003-04-03 Ngk Insulators Ltd ハニカム構造体及びその製造方法
JP3999001B2 (ja) * 2002-03-08 2007-10-31 日本碍子株式会社 ハニカム構造体及びそれを収納してなるキャニング構造体
DE60320966D1 (de) 2002-03-29 2008-06-26 Ngk Insulators Ltd Auf siliciumcarbid basierendes poröses material und herstellungsverfahren dafür
JP4386830B2 (ja) * 2002-04-11 2009-12-16 イビデン株式会社 排気ガス浄化用ハニカムフィルタ
US6993110B2 (en) * 2002-04-25 2006-01-31 Ge Medical Systems Global Technology Company, Llc Collimator for imaging systems and methods for making same
USD522117S1 (en) 2002-06-28 2006-05-30 Ibiden Co., Ltd. Particulate filter for diesel engine
USD538911S1 (en) 2002-06-28 2007-03-20 Ibiden Co., Ltd. Particulate filter for diesel engine
USD505194S1 (en) 2002-06-28 2005-05-17 Ibiden Co., Ltd. Particulate filter for diesel engine
JPWO2004024294A1 (ja) 2002-09-13 2006-01-05 イビデン株式会社 フィルタ
EP1493479B1 (en) 2002-09-13 2013-03-20 Ibiden Co., Ltd. Honeycomb structure
JP4437085B2 (ja) 2002-10-07 2010-03-24 イビデン株式会社 ハニカム構造体
JP4437084B2 (ja) 2002-10-07 2010-03-24 イビデン株式会社 ハニカム構造体
JP4571775B2 (ja) * 2002-10-23 2010-10-27 日本碍子株式会社 多孔質ハニカム構造体の製造方法、及びハニカム成形体
JP4750343B2 (ja) * 2002-10-23 2011-08-17 日本碍子株式会社 多孔質ハニカム構造体の製造方法、及びハニカム成形体
JP2004188303A (ja) * 2002-12-10 2004-07-08 Ngk Insulators Ltd セラミックハニカムフィルタ
ATE481151T1 (de) * 2003-02-28 2010-10-15 Ibiden Co Ltd Keramische wabenstruktur
GB0310458D0 (en) 2003-05-07 2003-06-11 Bp Exploration Operating Apparatus
ES2302299T3 (es) * 2003-06-05 2008-07-01 Ibiden Co., Ltd. Cuerpo con estructura de panal.
DE602004006204T2 (de) * 2003-06-23 2008-01-10 Ibiden Co., Ltd., Ogaki Wabenstrukturkörper
WO2005009922A1 (ja) * 2003-07-25 2005-02-03 Ngk Insulators, Ltd. セラミックス多孔質体及びその透過性能評価方法
DE602004011971T3 (de) 2003-10-20 2012-10-18 Ibiden Co., Ltd. Wabenstruktur
JP4439236B2 (ja) * 2003-10-23 2010-03-24 イビデン株式会社 ハニカム構造体
JP5037809B2 (ja) * 2005-10-25 2012-10-03 日本碍子株式会社 ハニカム構造体
WO2007055033A1 (ja) * 2005-11-14 2007-05-18 Ibiden Co., Ltd. フィルタ、内燃機関の排気ガス浄化装置および排気ガス浄化方法
JP4948249B2 (ja) * 2006-05-01 2012-06-06 イビデン株式会社 ハニカム構造体、ハニカム構造体の製造方法、ハニカムフィルタ及びハニカムフィルタの製造方法
JP2010502546A (ja) * 2006-08-29 2010-01-28 コーニング インコーポレイテッド ガラス結合セラミック構造体
EP1941940A1 (en) * 2007-01-03 2008-07-09 Ford Global Technologies, LLC Porous substrate for use as a particulate filter for catalytic or non-catalytic soot regeneration methods
JP5150132B2 (ja) * 2007-04-27 2013-02-20 日本碍子株式会社 ハニカムフィルタシステム
FR2916366B1 (fr) * 2007-05-23 2009-11-27 Saint Gobain Ct Recherches Filtre a particules texture pour applications catalytiques
WO2009069731A1 (ja) 2007-11-30 2009-06-04 Ngk Insulators, Ltd. 炭化珪素質多孔体
FR2935376B1 (fr) * 2008-09-01 2011-06-10 Commissariat Energie Atomique Procede d'assemblage moyennement refractaire de pieces en materiaux a base de sic par brasage non reactif sous atmosphere oxydante, compositions de brasure, et joint et assemblage obtenus par ce procede.
JP4991778B2 (ja) * 2009-03-24 2012-08-01 日本碍子株式会社 ハニカム構造体
EP2473269A1 (en) 2009-08-31 2012-07-11 Corning Incorporated Zoned monolithic reactor and associated methods
FR2957529B1 (fr) * 2010-03-19 2012-04-06 Saint Gobain Ct Recherches Structure filtrante comprenant un materiau de bouchage ameliore
JP2011194342A (ja) * 2010-03-19 2011-10-06 Ngk Insulators Ltd ハニカム構造体およびハニカム触媒体
JP5649836B2 (ja) * 2010-03-23 2015-01-07 日本碍子株式会社 ハニカム触媒体
JP5508453B2 (ja) * 2011-03-30 2014-05-28 日本碍子株式会社 ハニカム構造体及びハニカム触媒体
JP5926593B2 (ja) 2012-03-28 2016-05-25 日本碍子株式会社 多孔質材料及びその製造方法、並びにハニカム構造体
JP6125869B2 (ja) * 2013-03-27 2017-05-10 日本碍子株式会社 多孔質材料、ハニカム構造体及び多孔質材料の製造方法
US9999879B2 (en) 2013-05-30 2018-06-19 Corning Incorporated Formed ceramic substrate composition for catalyst integration
US9611163B2 (en) * 2014-03-05 2017-04-04 Owens-Brockway Glass Container Inc. Process and apparatus for refining molten glass
JP2016067994A (ja) * 2014-09-29 2016-05-09 イビデン株式会社 ハニカムフィルタの製造方法
JP2016069208A (ja) * 2014-09-29 2016-05-09 イビデン株式会社 ハニカムフィルタの製造方法
JP2016067993A (ja) * 2014-09-29 2016-05-09 イビデン株式会社 ハニカムフィルタの製造方法
JP2016067992A (ja) * 2014-09-29 2016-05-09 イビデン株式会社 ハニカムフィルタの製造方法
JP6324563B2 (ja) * 2017-02-28 2018-05-16 日本碍子株式会社 多孔質材料の製造方法
KR102076714B1 (ko) * 2018-05-02 2020-02-12 (주)오앤케이테크 다공성 세라믹 발열체 조성물 및 상기 조성물로 제작된 세라믹 발열 구조체
JP2023531121A (ja) * 2020-04-07 2023-07-21 コーニング インコーポレイテッド フィルタ用などの多孔質構造およびその製造方法

Family Cites Families (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60255671A (ja) * 1984-05-29 1985-12-17 イビデン株式会社 高強度多孔質炭化ケイ素焼結体とその製造方法
JPS61129015A (ja) * 1984-11-24 1986-06-17 Nippon Denso Co Ltd 排出ガス浄化用フイルタおよびその製造方法
US4673658A (en) * 1986-04-25 1987-06-16 Corning Glass Works Cordierite ceramics containing silicon carbide whisker reinforcement
JPH0768066B2 (ja) * 1987-12-25 1995-07-26 イビデン株式会社 耐熱性複合体及びその製造方法
US4946487A (en) * 1988-11-14 1990-08-07 Norton Company High temperature filter
JPH04187578A (ja) * 1990-11-22 1992-07-06 Ibiden Co Ltd 多孔質炭化珪素焼結体の製造方法
JPH05306614A (ja) * 1992-04-28 1993-11-19 Matsushita Electric Ind Co Ltd 排気ガスフィルタとその製造方法
JP3548914B2 (ja) * 1992-12-16 2004-08-04 イビデン株式会社 触媒担体の製造方法
JP2938740B2 (ja) * 1993-12-14 1999-08-25 日本碍子株式会社 コージェライト質セラミックフィルタとその製造方法
JP3461615B2 (ja) * 1995-04-12 2003-10-27 電気化学工業株式会社 ハニカム構造体及びその製造方法
JP3536060B2 (ja) * 1995-07-06 2004-06-07 東京窯業株式会社 セラミックハニカム構造体端面の目封じ方法
US5780126A (en) * 1996-07-17 1998-07-14 Minnesota Mining & Manufacturing Filter material
JP3928673B2 (ja) * 1997-09-17 2007-06-13 旭硝子エンジニアリング株式会社 コーディエライト質セラミックス焼結体、そのための組成物および製造方法
JPH11253722A (ja) * 1998-03-11 1999-09-21 Ngk Insulators Ltd セラミックフィルター
FR2796638B1 (fr) * 1999-07-21 2001-09-14 Ceramiques Tech Et Ind S A Structure monolithe nid d'abeilles en materiau ceramique poreux, et utilisation comme filtre a particules

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007019801A1 (en) * 2005-08-17 2007-02-22 Qinghua Chen A honeycomb ceramic particle-capturing filter carrier, a particle-capturing filter assembly and a particle-capturing filter device composed of the carriers, as well as the methods for making the same
US8114184B2 (en) 2005-08-17 2012-02-14 Yunnan Filter Environment Protection S.&T. Co., Ltd. Honeycomb ceramic particulate filtration substrate, a particulate filter and a filtration system as well as production methods thereof
CN101522281B (zh) * 2006-11-30 2012-06-27 日立金属株式会社 陶瓷蜂窝过滤器及其制造方法
CN102026939A (zh) * 2008-05-13 2011-04-20 乔治洛德方法研究和开发液化空气有限公司 多相催化中的具有孔隙率梯度的陶瓷泡沫
CN102188857B (zh) * 2010-03-18 2015-01-21 日本碍子株式会社 蜂窝过滤器制造装置
CN102188857A (zh) * 2010-03-18 2011-09-21 日本碍子株式会社 蜂窝过滤器制造装置
CN103796758A (zh) * 2011-08-25 2014-05-14 株式会社电装 催化剂载体及其制造方法
CN104847397A (zh) * 2013-09-01 2015-08-19 李茜 一种用于煤矿安全生产坑道除尘器
CN103410555A (zh) * 2013-09-01 2013-11-27 李茜 一种用于煤矿安全生产坑道除尘器
CN103410555B (zh) * 2013-09-01 2015-07-01 蒋荣 一种用于煤矿安全生产坑道除尘器
CN103410556B (zh) * 2013-09-01 2015-07-01 蒋荣 一种用于煤矿安全生产坑道净化器
CN103410556A (zh) * 2013-09-01 2013-11-27 李茜 一种用于煤矿安全生产坑道净化器
CN105916570A (zh) * 2014-01-22 2016-08-31 艾可普罗有限公司 使用微波的挥发性有机化合物去除系统
CN105916570B (zh) * 2014-01-22 2019-08-27 艾可普罗有限公司 使用微波的挥发性有机化合物去除系统
CN107001149A (zh) * 2014-05-15 2017-08-01 博韦尔公开有限公司 无硼铝合金陶瓷泡沫过滤器
CN107001149B (zh) * 2014-05-15 2021-07-13 博韦尔公开有限公司 无硼铝合金陶瓷泡沫过滤器
CN107089826A (zh) * 2016-02-17 2017-08-25 日本碍子株式会社 封孔蜂窝结构体以及封孔蜂窝结构体的制造方法
CN110608078A (zh) * 2018-06-14 2019-12-24 保时捷股份公司 生产奥托发动机排气系统的颗粒过滤器的至少一个灰烬形成物的方法
CN110608078B (zh) * 2018-06-14 2021-06-04 保时捷股份公司 生产奥托发动机排气系统的颗粒过滤器的至少一个灰烬形成物的方法

Also Published As

Publication number Publication date
JP4455708B2 (ja) 2010-04-21
BR0104047A (pt) 2001-12-18
US6716512B2 (en) 2004-04-06
AU2548301A (en) 2001-07-31
KR20020019004A (ko) 2002-03-09
EP1170270A1 (en) 2002-01-09
US20020180117A1 (en) 2002-12-05
EP1170270A4 (en) 2006-02-22
JP2001199777A (ja) 2001-07-24
WO2001053233A1 (en) 2001-07-26
ID30264A (id) 2001-11-15
CA2362763A1 (en) 2001-07-26
CA2362763C (en) 2007-10-30
CN1273411C (zh) 2006-09-06

Similar Documents

Publication Publication Date Title
CN1273411C (zh) 蜂窝构件及其制造方法
EP1364928B1 (en) Honeycomb structure
JP4464568B2 (ja) ハニカム構造体及びその製造方法
US7011803B2 (en) Honeycomb structure and method for its manufacture
EP1483221B1 (en) Strontium feldspar aluminum titanate for high temperature applications
EP2233455B1 (en) Silicon carbide porous body
EP1493724B1 (en) Porous material and method for production thereof
EP1558545B1 (en) Aluminum titanate-based ceramic article
JP4426083B2 (ja) 炭化珪素質多孔体及びその製造方法
US7781372B2 (en) Fiber-based ceramic substrate and method of fabricating the same
US6746748B2 (en) Honeycomb structure and process for production thereof
JP2004535909A (ja) 低cteを持つポルサイトベースのセラミック
CN100343198C (zh) 氮化硅质蜂窝式过滤器及其制造方法
EP2006261B1 (en) Porous object based on silicon carbide and process for producing the same
JP2823140B2 (ja) コーディエライト質多孔体の製造方法

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C14 Grant of patent or utility model
GR01 Patent grant
CX01 Expiry of patent term

Granted publication date: 20060906

CX01 Expiry of patent term