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CN1352703A - Methods for wet processing electronic components having copper containing surfaces - Google Patents

Methods for wet processing electronic components having copper containing surfaces Download PDF

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CN1352703A
CN1352703A CN00807855A CN00807855A CN1352703A CN 1352703 A CN1352703 A CN 1352703A CN 00807855 A CN00807855 A CN 00807855A CN 00807855 A CN00807855 A CN 00807855A CN 1352703 A CN1352703 A CN 1352703A
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copper
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史蒂文·维尔哈维尔贝克
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F1/00Etching metallic material by chemical means
    • C23F1/10Etching compositions
    • C23F1/14Aqueous compositions
    • C23F1/16Acidic compositions
    • C23F1/18Acidic compositions for etching copper or alloys thereof
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/39Organic or inorganic per-compounds
    • C11D3/3947Liquid compositions
    • H10P50/667
    • H10P70/15
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D2111/00Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
    • C11D2111/10Objects to be cleaned
    • C11D2111/14Hard surfaces
    • C11D2111/22Electronic devices, e.g. PCBs or semiconductors

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  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Cleaning Or Drying Semiconductors (AREA)
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Abstract

本发明提供了一种对具有含铜表面的电子元器件进行湿法处理的方法。在根据本发明的方法中,含铜电子元器件接触含有氧化剂的铜氧化液,随后接触蚀刻液。根据本发明的方法尤其可以用于清洗含铜元器件。This invention provides a method for wet processing of electronic components with copper-containing surfaces. In the method according to the invention, the copper-containing electronic components are contacted with a copper oxide solution containing an oxidant, followed by contact with an etching solution. The method according to the invention is particularly useful for cleaning copper-containing components.

Description

具有含铜表面的电子元器件的湿法处理方法Wet processing method for electronic components having copper-containing surfaces

相关申请的交叉参考Cross References to Related Applications

本申请要求优先权基于1999年5月21日提交的第60/135,267号美国临时专利申请,这里全部引述供参考。This application claims priority based on US Provisional Patent Application No. 60/135,267, filed May 21, 1999, which is incorporated herein by reference in its entirety.

技术领域technical field

本发明涉及对具有含铜表面电子元器件进行湿法处理的方法。本发明的方法尤其可以用于清洗这种含铜电子元器件。The present invention relates to a method for wet processing electronic components having copper-containing surfaces. The method of the invention is particularly useful for cleaning such copper-containing electronic components.

背景技术Background technique

在集成电路的制造过程中,广泛采用对诸如半导体圆片、平板以及其它电子元器件母体的电子元器件进行湿法处理。为了制备电子元器件,需要进行湿法处理,例如,处理步骤包括:扩散、离子注入、外延生长、化学气相沉淀以及半球形硅粒子生长,或者它们的组合处理过程。在湿法处理期间,电子元器件与一系列处理溶液接触。例如,处理溶液可以用于进行:腐蚀、清除光致抗蚀剂、清洗或冲洗电子元器件。请参考第4,577,650号、第4,740,249号、第4,738,272号、第4,856,544号、第4,633,893号、第4,778,532号、第4,917,123号美国专利,和授予共同受让人的EP 0233 184号专利,以及由Burkman等人编写的Handbook of Semiconductor Wafer Cleaning Technology(Wemer Kern编辑,由Noyes Publication Parkridge,New Jersey于1993出版)内的第111页至第151页的Wet Chemical Processes-AqueousCleaning Processes,这里全部引用供参考。Wet processing of electronic components such as semiconductor wafers, flat panels, and other electronic component precursors is widely used in the fabrication of integrated circuits. In order to prepare electronic components, wet processing is required, for example, processing steps include: diffusion, ion implantation, epitaxial growth, chemical vapor deposition, and growth of hemispherical silicon particles, or a combination of these processes. During wet processing, electronic components are exposed to a series of processing solutions. For example, the processing solution can be used to: etch, remove photoresist, clean or rinse electronic components. See U.S. Patent Nos. 4,577,650, 4,740,249, 4,738,272, 4,856,544, 4,633,893, 4,778,532, 4,917,123, and EP 0233 184 to common assignees, and to Burkman et al. Wet Chemical Processes-Aqueous Cleaning Processes from page 111 to page 151 in the Handbook of Semiconductor Wafer Cleaning Technology (Wemer Kern edited, published by Noyes Publication Parkridge, New Jersey in 1993) written, all quoted here for reference.

可以用于进行湿法处理的系统有多种。例如,在对环境封闭的单容器内(例如:CFMT技术公司提供的Full-FlowTM系统)、在对环境开放的单容器内、或者在具有多个对大气开放的工作槽的多个开放槽系统(例如:湿法拉拔)内,对电子元器件进行处理。There are various systems that can be used for wet processing. For example, in a single vessel that is closed to the environment (e.g. the Full-Flow TM system offered by CFMT Technologies), in a single vessel that is open to the environment, or in multiple open tanks with multiple working tanks that are open to the atmosphere Electronic components are processed in systems such as wet drawing.

处理过程之后,通常对电子元器件进行干燥。可以利用各种方法对半导体衬底进行干燥,目标是确保在干燥处理过程中,不产生污染。干燥方法包括利用蒸发方法,旋转清洗干燥机内的离心力方法,蒸汽方法或化学方法干燥圆片,例如,第4,778,532号和第4,911,761号美国专利对这些方法和装置进行了披露。After the treatment process, the electronic components are usually dried. Semiconductor substrates can be dried using various methods, with the goal being to ensure that no contamination occurs during the drying process. Drying methods include drying the wafers by evaporation, centrifugal force in a spin washer dryer, steam, or chemical methods such as those disclosed in US Pat. Nos. 4,778,532 and 4,911,761.

对于对电子元器件进行清洗的湿法处理方法,已经付出许多努力来寻找适于对主要由硅和少量诸如铝、氧化硅、氮化硅、钛或诸如氮化钛或硅化钛的含钛化合物、钨或诸如硅化钨的含钨化合物、硅化钴,或者它们的组合的其它成分制造的电子元器件进行清洗处理的方法。For wet processing methods for cleaning electronic components, many efforts have been made to find suitable methods for treating titanium containing compounds mainly composed of silicon and small amounts such as aluminum, silicon oxide, silicon nitride, titanium or titanium nitride or titanium silicide. , tungsten or tungsten-containing compounds such as tungsten silicide, cobalt silicide, or other components of their combination for cleaning electronic components.

“清洗”的意思是除去污染物的方法,污染物可为颗粒,有机物诸如蜡、残余抛光剂、或油脂或其它粘附于电子元器件表面的氧化物层污染物。"Cleaning" means a method of removing contaminants, which may be particles, organic matter such as wax, residual polish, or grease or other oxide layer contaminants that adhere to the surface of electronic components.

对于含硅电子元器件,在对电子元器件喷镀金属的任何金属喷镀步骤之前,已经发现在清洗含硅电子元器件过程中,使电子元器件先与“SC1溶液”接触,然后使电子元器件与“SC2溶液”接触非常有效。此外,通过在与SC1溶液接触之前,使含硅电子元器件与含有氢氟酸的水溶液接触,可以提高清洗效果。For silicon-containing electronic components, prior to any metallization step that metallizes the electronic components, it has been found that during the cleaning of silicon-containing electronic components, the electronic Components in contact with "SC2 solution" are very effective. In addition, the cleaning effect can be improved by contacting silicon-containing electronic components with an aqueous solution containing hydrofluoric acid before contacting with the SC1 solution.

SC1溶液是一种含有过氧化氢和氢氧化铵的水溶液,H2O∶H2O2∶NH4OH的体积密度范围通常在约5∶1∶1至约200∶1∶1之间。可以认为,SC1溶液利用表面氧化机理/腐蚀机理进行清洗。例如,可以认为,过氧化氢在含硅电子元器件的表面产生氧化层,而氢氧化铵从表面腐蚀或清除产生的氧化物。最后,在表面同时生长并腐蚀产生一层较薄(例如:约为1nm)的氧化层时到达稳定状态。氧化物生长并腐蚀会致使黏附颗粒和其它沾污物疏松。一旦被疏松,就可以将黏附颗粒和其它沾污物从电子元器件的表面清除。The SC1 solution is an aqueous solution containing hydrogen peroxide and ammonium hydroxide, with a bulk density of H 2 O: H 2 O 2 :NH 4 OH typically in the range of about 5:1:1 to about 200:1:1. It is believed that the SC1 solution utilizes a surface oxidation/corrosion mechanism for cleaning. For example, it is believed that hydrogen peroxide creates an oxide layer on the surface of silicon-containing electronic components, while ammonium hydroxide etches or removes the resulting oxide from the surface. Finally, a steady state is reached when the surface is simultaneously grown and etched to produce a thin (eg, about 1 nm) oxide layer. Oxide growth and corrosion can loosen adhering particles and other contaminants. Once loosened, adherent particles and other contaminants can be removed from the surface of electronic components.

在与含过氧化氢的SC1溶液接触之后,含硅电子元器件所接触的SC2溶液含有过氧化氢、盐酸和水。SC2溶液中H2O∶H2O2∶HCl的体积密度范围通常约在5∶1∶1至1000∶0∶1。SC2用于清除在电子元器件接触SC1溶液期间产生的任何金属沉淀物(例如:铁、铝和铜沉淀物)。由于提高了SC2溶液中的化学品纯度,所以现在金属沉淀物已不再是什么问题了,因此常常省略SC2溶液处理步骤。After contact with the SC1 solution containing hydrogen peroxide, the SC2 solution to which the silicon-containing electronic components were exposed contained hydrogen peroxide, hydrochloric acid, and water. The bulk density of H 2 O:H 2 O 2 :HCl in the SC2 solution is usually in the range of about 5:1:1 to 1000:0:1. SC2 is used to remove any metal deposits (eg iron, aluminum and copper deposits) that develop during contact of electronic components with the SC1 solution. Due to the improved chemical purity in the SC2 solution, metal precipitates are now less of an issue and the SC2 solution treatment step is often omitted.

如果对电子元器件的表面进行处理以含有诸如铝的金属,则可以大量减少湿法处理水溶液的使用量。例如,诸如铝的许多金属在于水溶液接触时会严重腐蚀。因此,通常利用溶剂来代替水溶液,对含金属电子元器件进行湿法处理。然而,利用溶剂并不理想,因为诸如涉及到对溶剂进行处理和回收的环保问题,并提高了诸如易燃性的安全风险。If the surface of an electronic component is treated to contain a metal such as aluminum, the amount of aqueous wet processing solution used can be greatly reduced. For example, many metals such as aluminum corrode severely when in contact with aqueous solutions. Therefore, solvents are usually used instead of aqueous solutions for wet processing of metal-containing electronic components. However, the use of solvents is not ideal because of environmental concerns such as the handling and recycling of the solvents, and raises safety risks such as flammability.

最近,电子元器件制造商开始在电子元器件内利用铜替代铝。希望利用铜替代铝主要是因为铜的电阻低。铜的优势还在于,具有良好的抗腐蚀性。然而,对如何利用水溶液对含铜电子元器件进行清洗知之甚少。More recently, electronic component manufacturers have begun replacing aluminum with copper in electronic components. The desire to replace aluminum with copper is primarily due to the low electrical resistance of copper. Copper also has the advantage of good corrosion resistance. However, little is known about how to clean copper-containing electronic components using aqueous solutions.

授予Malladi(以下简称“Malladi”)的第4,714,517号美国专利等披露了一种利用带自动限制半导体装置来清洗铜部件的方法,Malladi处理过程包括:将铜部件浸入腐蚀槽内,然后利用诸如柠檬酸、酒石酸等的有机酸对铜部件进行处理以对表面进行钝化。然而,Malladi未提供在清洗期间对铜腐蚀过程进行控制的方法。U.S. Patent No. 4,714,517 to Malladi (hereinafter referred to as "Malladi") discloses a method of cleaning copper parts using a semiconductor device with automatic limitation. Copper parts are treated with organic acids such as acid, tartaric acid to passivate the surface. However, Malladi does not provide a method for controlling the copper corrosion process during cleaning.

本发明提供对具有含铜表面的电子元器件进行湿法处理的其它方法。根据本发明的湿法处理方法优先采用在对硅电子元器件进行湿法处理时使用的传统溶液。根据本发明的方法特别适用于从含铜电子元器件的表面清除颗粒状沾污物,同时可以对电子元器件上的铜腐蚀量进行控制。The present invention provides additional methods for wet processing electronic components having copper-containing surfaces. The wet processing method according to the invention preferably uses conventional solutions used in the wet processing of silicon electronic components. The method according to the invention is particularly suitable for removing particulate contaminants from the surface of copper-containing electronic components while allowing the amount of copper corrosion on the electronic components to be controlled.

本发明概述SUMMARY OF THE INVENTION

本发明提供对具有含铜表面的电子元器件进行湿法处理的方法。根据本发明的方法包括:第一接触时间内使电子元器件的表面与铜氧化液接触;随后第二接触时间内电子元器件的表面与蚀刻液接触。蚀刻液保持含水pH值为5或更低并含有蚀刻剂和少于5,000ppb的溶解氧或悬浮氧。电子元器件的表面与铜氧化液和蚀刻液接触可以将沾污物从电子元器件的表面清除。利用上述两个步骤,可以对在对含铜电子元器件的湿法处理期间的金属的清除量和/或腐蚀量进行控制。The present invention provides methods for wet processing electronic components having copper-containing surfaces. The method according to the present invention comprises: contacting the surface of the electronic component with the copper oxide solution for a first contact time; subsequently contacting the surface of the electronic component with the etching solution for the second contact time. The etchant maintains an aqueous pH of 5 or less and contains etchant and less than 5,000 ppb dissolved or suspended oxygen. The contact of the surface of the electronic components with the copper oxide solution and the etchant can remove the contamination from the surface of the electronic components. Using the two steps described above, the amount of metal removal and/or corrosion during wet processing of copper-containing electronic components can be controlled.

在优选实施例中,本发明提供了一种对具有含铜表面的电子元器件进行湿法处理的方法,该方法包括:将一个或多个电子元器件放入一个容器内;将含有氧化剂的铜氧化液注入该容器内;第一接触时间内使电子元器件与铜氧化液接触;以及从容器内清除铜氧化液。随后,该方法还包括:将含有具有pH值为5或更低并具有少于5000ppb溶解氧或悬浮氧的溶液的氢氟酸注入该容器内;第二接触时间内使电子元器件与含有氢氟酸的溶液接触;以及从容器内清除含有氢氟酸的溶液,其中电子元器件的表面与铜氧化液和含有氢氟酸的溶液接触可以将沾污物从电子元器件的表面清除。In a preferred embodiment, the present invention provides a method of wet processing electronic components having copper-containing surfaces, the method comprising: placing one or more electronic components in a container; The copper oxidation solution is injected into the container; the electronic components are brought into contact with the copper oxidation solution within a first contact time; and the copper oxidation solution is removed from the container. Subsequently, the method also includes: injecting hydrofluoric acid containing a solution having a pH value of 5 or lower and having less than 5000 ppb dissolved oxygen or suspended oxygen into the container; contact with the solution of hydrofluoric acid; and remove the solution containing hydrofluoric acid from the container, wherein the surface of the electronic component is in contact with the copper oxide solution and the solution containing hydrofluoric acid to remove contaminants from the surface of the electronic component.

附图的简要说明Brief description of the drawings

图1示出根据比较例1至4以及实例5对被处理的具有含铜表面的电子元器件颗粒清除百分比的柱状图。FIG. 1 shows a histogram of the percent particle removal for electronic components with copper-containing surfaces treated according to Comparative Examples 1 to 4 and Example 5. FIG.

本发明的详细说明Detailed Description of the Invention

本发明提供对具有含铜表面的电子元器件进行湿法处理的方法。例如,根据本发明的方法特别适用于清洗电子元器件,以清除黏附在电子元器件表面上的沾污物(例如:颗粒)、有机化合物、抛光剂、油脂、或氧化物层。The present invention provides methods for wet processing electronic components having copper-containing surfaces. For example, the method according to the present invention is particularly suitable for cleaning electronic components to remove contaminants (eg particles), organic compounds, polishing agents, grease, or oxide layers adhering to the surface of the electronic components.

根据本发明的方法可以用于要求对具有含铜表面的电子元器件进行清洗的任何湿法过程处理。“湿法处理”,意味着电子元器件与一种或多种液体(以下简称“处理液”)接触以要求的方式对电子元器件进行处理。例如,要求对电子元器件进行处理以从电子元器件的表面清洗、腐蚀或清除光致抗蚀剂。还要求在这些处理步骤之间对电子元器件进行冲洗。湿法处理还包括步骤:电子元器件与诸如气体、蒸汽或与蒸汽或气体混合的液体或者它们的组合的其它流体接触。正如在此使用的那样,术语“流体”包括液体、气体、气相液体或者它们的组合。通常,进行此湿法处理过程以利用铜制备电子元器件,处理步骤包括介电化学气相沉淀、等离子腐蚀、或电抗离子腐蚀,或者它们的组合。The method according to the invention can be used in any wet process requiring cleaning of electronic components having copper-containing surfaces. "Wet processing" means that electronic components are contacted with one or more liquids (hereinafter referred to as "processing liquid") to process electronic components in a required manner. For example, processing of electronic components is required to clean, etch, or remove photoresist from the surface of the electronic components. Rinsing of electronic components is also required between these processing steps. Wet processing also includes the step of contacting the electronic components with other fluids such as gases, vapors, or liquids mixed with vapors or gases, or combinations thereof. As used herein, the term "fluid" includes liquids, gases, liquids in the gas phase, or combinations thereof. Typically, this wet processing process is performed to utilize copper to fabricate electronic components, and the processing steps include dielectric chemical vapor deposition, plasma etching, or reactive ion etching, or a combination thereof.

湿法处理过程使用的处理液有多种。通常,湿法处理过程使用的最常用处理液有:化学处理液或化学处理流体以及冲洗液或冲洗流体。正如在此使用的那样,“化学处理液”或“化学处理流体”是以某种方式与电子元器件的表面发生反应以改变其表面成分的任何液体或流体。例如,化学处理液或化学处理流体具有可以清除黏附在或者用化学方法键接于电子元器件表面上的沾污物(例如:颗粒物、金属材料、光致抗蚀剂、或有机物质)的活性,或者具有对电子元器件的表面进行腐蚀的活性,或者具有在电子元器件的表面生长氧化层的活性。在本发明中使用的化学处理流体含有一种或多种化学反应剂来实现要求的表面处理。根据化学处理液的重量,这些化学活性剂的浓度优先大于1000ppm并且更优先地大于10,000ppm。化学处理液还可以含有100%的一种或多种化学反应剂。以下将对本发明方法中使用的化学处理液的例子进行更详细说明。There are many kinds of treatment fluids used in wet treatment. In general, the most common treatment fluids used in wet processing are: chemical treatment fluids or fluids and rinse fluids or flushing fluids. As used herein, a "chemical treatment fluid" or "chemical treatment fluid" is any liquid or fluid that reacts in some way with the surface of an electronic component to change its surface composition. For example, chemical treatment liquid or chemical treatment fluid has the activity of removing contaminants (such as particles, metal materials, photoresists, or organic substances) that adhere to or chemically bond to the surface of electronic components , or have the activity of corroding the surface of electronic components, or have the activity of growing an oxide layer on the surface of electronic components. The chemical treatment fluids used in the present invention contain one or more chemical reactants to achieve the desired surface treatment. The concentration of these chemically active agents is preferably greater than 1000 ppm and more preferably greater than 10,000 ppm by weight of the chemical treatment fluid. The chemical treatment fluid may also contain 100% of one or more chemical reactants. Examples of the chemical treatment liquid used in the method of the present invention will be described in more detail below.

正如在此所使用的那样,“冲洗液”或“冲洗流体”指用于清除电子元器件和/或容器残留化学处理液的DI水或者某些其它液体或流体、化学反应副产品和/或化学处理步骤释放或疏松的颗粒或其它沾污物。冲洗液或冲洗流体还可以防止疏松的颗粒或沾污物重新沉淀到电子元器件或容器上。以下将更详细地对在本发明方法中使用的冲洗液的例子进行说明。As used herein, "rinse fluid" or "rinse fluid" means DI water or some other liquid or fluid used to clean electronic components and/or containers of residual chemical treatments, chemical reaction by-products and/or chemical Particles or other contaminants released or loosened by a processing step. Rinse fluids or flushing fluids also prevent loose particles or contaminants from re-depositing on electronic components or containers. Examples of rinsing solutions used in the method of the present invention are described in more detail below.

正如在此使用的那样,“化学处理步骤”或“湿法处理步骤”指使各电子元器件分别接触化学处理流体或处理流体。As used herein, "chemical processing step" or "wet processing step" refers to exposing the individual electronic components to a chemical processing fluid or processing fluid, respectively.

“具有含铜表面的电子元器件”指电子元器件优先至少有约0.1%的总表面积被铜覆盖。表面上铜的厚度优先至少约为0.1微米并更优先地约为0.5微米至约5微米。因此,电子元器件至少部分地被铜覆盖。在部分覆盖情况下,可以铜常规图形覆盖电子元器件。具有含铜表面的电子元器件的例子包括:用于制造电子元器件(例如:集成电路)的电子元器件母体,例如:半导体圆片、平板以及其它部件;CD ROM磁盘;硬盘;或多芯片模块。"Electronic component having a copper-containing surface" means that the electronic component preferably has at least about 0.1% of its total surface area covered with copper. The thickness of the copper on the surface is preferably at least about 0.1 microns and more preferably from about 0.5 microns to about 5 microns. Thus, the electronic components are at least partially covered with copper. In the case of partial coverage, electronic components can be covered with copper regular patterns. Examples of electronic components with copper-containing surfaces include: electronic component precursors used in the manufacture of electronic components such as integrated circuits, such as semiconductor wafers, plates and other components; CD ROM disks; hard disks; or multi-chip module.

在根据本发明的湿法处理方法中,具有含铜表面的电子元器件与铜氧化液接触,然后与含有少于5000ppb溶解氧和悬浮氧的蚀刻液接触。尽管从理论上说没有办法进行限制,但是可以相信铜氧化液对含铜表面(例如:从Cu0+到Cu2+)进行氧化以形成薄氧化铜层(例如:约小于1.0nm)或者不同氧化铜的组合。相信蚀刻液可以受控比例对此氧化铜层进行腐蚀。In the wet processing method according to the present invention, an electronic component having a copper-containing surface is contacted with a copper oxidizing solution and then with an etching solution containing less than 5000 ppb dissolved and suspended oxygen. Although there is no way to limit it theoretically, it is believed that copper oxidizing solutions oxidize copper-containing surfaces (eg, from Cu 0+ to Cu 2+ ) to form thin copper oxide layers (eg, less than about 1.0 nm) or different A combination of copper oxides. It is believed that the etchant can etch the copper oxide layer in controlled proportions.

电子元器件接触的铜氧化液是可以对位于电子元器件表面上的铜进行氧化的任意液体。铜氧化液还应该优先不包括会腐蚀铜的溶剂。铜氧化液优先至少保持pH值约为7或更大,更优先地至少保持pH值约为8以避免腐蚀铜。为了使铜氧化液保持在此pH值,铜氧化液优先不能含有其数量会使pH值低于7的酸(例如:HCl、HF、硝酸)。The copper oxidizing liquid that electronic components come into contact with is any liquid that can oxidize copper on the surface of electronic components. The copper oxidizing solution should also preferably not contain solvents that would corrode copper. The copper oxidizing solution preferably maintains a pH of at least about 7 or greater, and more preferably maintains a pH of at least about 8 to avoid corrosion of copper. In order for the copper oxidizing solution to maintain this pH, the copper oxidizing solution should preferably not contain acids (eg HCl, HF, nitric acid) in amounts that would bring the pH below 7.

例如,适当的铜氧化液包括含有诸如过氧化氢、臭氧、氰化铁或它们的组合的氧化剂的溶液。氧化剂优先是过氧化氢。这些氧化剂优先溶解或悬浮在任意相容液体内,例如:水、碱性水溶液、或诸如氟代烃的非氧化有机溶剂、或者它们的组合。氧化剂还可以是这样的溶液,即它不必是将氧化剂溶解到溶液内的溶液。优先将氧化剂溶解或分散在水内。For example, suitable copper oxidizing solutions include solutions containing oxidizing agents such as hydrogen peroxide, ozone, ferric cyanide, or combinations thereof. The oxidizing agent is preferably hydrogen peroxide. These oxidizing agents are preferentially dissolved or suspended in any compatible liquid, for example: water, aqueous alkaline solutions, or non-oxidizing organic solvents such as fluorohydrocarbons, or combinations thereof. The oxidizing agent can also be a solution that does not have to be a solution in which the oxidizing agent is dissolved. The oxidizing agent is preferentially dissolved or dispersed in water.

氧化剂在铜氧化液内的浓度依赖于所选择的氧化剂。通常,铜氧化液含有的氧化剂相对于溶液总体积优先在约0.1体积百分比至100体积百分比之间,更优先在约10体积百分比至约70体积百分之间。对于过氧化氢,相对于铜氧化液的总体积,铜氧化液内的过氧化氢的浓度优先在约0.1体积百分比至约10体积百分比之间,更优先在约0.2体积百分比至约1.0体积百分比之间。对于臭氧,铜氧化液内的臭氧的浓度优先在约10ppm至约50ppm之间,更优先地在约10ppm至约40ppm之间。The concentration of oxidant in the copper oxidizing solution depends on the oxidant chosen. Usually, the oxidant contained in the copper oxidation solution is preferably between about 0.1 volume percent and 100 volume percent relative to the total volume of the solution, more preferably between about 10 volume percent and about 70 volume percent. For hydrogen peroxide, relative to the total volume of the copper oxidation solution, the concentration of hydrogen peroxide in the copper oxidation solution is preferably between about 0.1 volume percent to about 10 volume percent, more preferably about 0.2 volume percent to about 1.0 volume percent between. Regarding ozone, the concentration of ozone in the copper oxidizing solution is preferably between about 10 ppm and about 50 ppm, more preferably between about 10 ppm and about 40 ppm.

在本发明的优选实施例中,铜氧化液是SC1溶液,在SC1溶液内,根据体积,H2O∶H2O2∶NH4OH的比优先在约5∶1∶1至200∶1∶1之间,更优先在约50∶1∶1至150∶1∶1之间,最优先在约90∶1∶1至约110∶1∶1之间。In a preferred embodiment of the present invention, the copper oxidizing solution is an SC1 solution, in which the ratio of H2O :H2O2 : NH4OH is preferably about 5:1:1 to 200:1 according to the volume :1, more preferably between about 50:1:1 and 150:1:1, most preferably between about 90:1:1 and about 110:1:1.

为了改善湿法处理过程,除了氧化剂之外,铜氧化液还可以含有其它活性剂。例如,铜氧化液内还可以含有表面活性剂、防蚀剂或通常添加到湿法处理液内用于进行清洗的任何其它常规活性剂。添加到铜氧化液内的这些活性剂的数量优先低于5.0体积百分比,并且更优先在约0.01体积百分比至约1.0体积百分比之间。In order to improve the wet treatment process, the copper oxidation solution may contain other active agents in addition to the oxidizing agent. For example, the copper oxidation solution may also contain surfactants, corrosion inhibitors, or any other conventional active agent commonly added to wet processing fluids for cleaning. The amount of these active agents added to the copper oxidizing solution is preferably less than 5.0 volume percent, and more preferably between about 0.01 volume percent and about 1.0 volume percent.

如果要求在铜氧化液内含有表面活性剂,则相对于铜氧化液的总体积,铜氧化液内的表面活性剂的数量优先低于1体积百分比,并且更优先低于0.5体积百分比。例如,可以采用的表面活性剂包括:阴离子表面活性剂、非离子表面活性剂、阳离子表面活性剂以及两性表面活性剂,例如,在Kirk-Othber Concise Encyclopedia of ChemicalTechnology,John Wiley & Sons出版,NY,1985,1142-1144页以及McCutcheon’s Detergents and Emulsifiers,1981 North American Edition,MC Publishing Company,Glen Rock,N.J.1981对它们进行了披露,这里全部引用供参考。本发明使用的优选表面活性剂包括碱性表面活性剂和VALTRON表面活性剂,例如:Valtech Corporation of Pughtown,PA提供的VALTRONSP2275和SP2220,Wako Company提供的NCW601A。If it is required to contain a surfactant in the copper oxidizing solution, the amount of the surfactant in the copper oxidizing solution is preferably less than 1 volume percent, and more preferably less than 0.5 volume percent, relative to the total volume of the copper oxidizing solution. For example, surfactants that may be used include: anionic surfactants, nonionic surfactants, cationic surfactants, and amphoteric surfactants, as described, for example, in Kirk-Othber Concise Encyclopedia of Chemical Technology, published by John Wiley & Sons, NY, 1985, pp. 1142-1144 and McCutcheon's Detergents and Emulsifiers, 1981 North American Edition, MC Publishing Company, Glen Rock, NJ 1981 , all of which are incorporated herein by reference. Preferred surfactants for use in the present invention include alkaline surfactants and VALTRON® surfactants such as: VALTRON® SP2275 and SP2220 available from Valtech Corporation of Pughtown, PA, NCW601A available from the Wako Company.

如果要求在铜氧化液内含有防蚀剂,则相对于铜氧化液的总重量,添加到铜氧化液内的防蚀剂的数量在约0.1重量百分比至约1.0重量百分比之间。例如,可以采用的防蚀剂实例包括苯并三唑。If it is required to contain a corrosion inhibitor in the copper oxidation solution, the amount of the corrosion inhibitor added to the copper oxidation solution is between about 0.1 weight percent and about 1.0 weight percent relative to the total weight of the copper oxidation solution. For example, examples of corrosion inhibitors that can be used include benzotriazoles.

某个接触时间内电子元器件优先接触铜氧化液,足以保证在整个圆片上形成均匀氧化铜层,会由于铜氧化过程和氧化铜的溶解过程产生一些须清除的颗粒。在此使用的“接触时间”指电子元器件暴露在处理液内的时间。例如,接触时间包括:在将处理液注入容器期间或将电子元器件浸入处理液期间,电子元器件对处理液暴露的时间;电子元器件浸泡在处理液内的时间;以及当从容器内清除处理液或将电子元器件从容器内取出时,电子元器件对处理液暴露的时间。实际选择接触时间时依赖于这些因素,即铜氧化液内添加的氧化剂、氧化剂的浓度以及铜氧化液的温度。然而,接触时间优先至少为30秒并且不超过10分钟。Electronic components are preferentially exposed to copper oxide solution within a certain contact time, which is enough to ensure that a uniform copper oxide layer is formed on the entire wafer, and some particles that need to be removed will be generated due to the copper oxidation process and the dissolution process of copper oxide. "Contact time" as used herein refers to the time an electronic component is exposed to a processing fluid. For example, contact time includes: the time during which the electronic components are exposed to the processing liquid during the filling of the processing liquid into the container or during the immersion of the electronic components in the processing liquid; the time that the electronic components are immersed in the processing liquid; The exposure time of electronic components to the processing liquid when the processing liquid or electronic components are taken out of the container. The actual selection of the contact time depends on these factors, namely the oxidizing agent added to the copper oxidizing solution, the concentration of the oxidizing agent and the temperature of the copper oxidizing solution. However, the contact time is preferably at least 30 seconds and not more than 10 minutes.

接触期间,铜氧化液的温度是这样的,即可以避免铜氧化液内的氧化剂分解。铜氧化液的温度优先低于60℃,并且更优先地在约20℃至约40℃之间。During contacting, the temperature of the copper oxidizing solution is such that decomposition of the oxidant in the copper oxidizing solution is avoided. The temperature of the copper oxidizing solution is preferably below 60°C, and more preferably between about 20°C and about 40°C.

可以利用任何公知的湿法处理技术使电子元器件与铜氧化液接触,这主要依赖于选择的湿法处理系统。例如,可以将一个或多个电子元器件浸入含有铜氧化液的槽内并进行拉动。另一方面,可以将电子元器件放在容器内,然后将铜氧化液横穿过容器来注满该容器以实现接触。可以在动态条件下(例如:使溶液横穿过放入了电子元器件的容器)、在静态条件下(例如:将电子元器件浸泡在该溶液内),或这两种情况的组合情况下(例如:溶液横穿过容器某个时间周期,然后使电子元器件浸泡在溶液内另一个时间周期)实现接触。以下将更详细地对接触电子元器件的适当湿法处理系统进行说明。Contacting electronic components with the copper oxide solution can be accomplished using any known wet processing technique, depending primarily on the wet processing system selected. For example, one or more electronic components may be dipped in a bath containing a copper oxidizing solution and pulled. Alternatively, the electronic components may be placed in a container and then the copper oxide solution may be passed across the container to fill the container to achieve contact. Can be under dynamic conditions (e.g. passing a solution across a container containing electronic components), under static conditions (e.g. submerging electronic components in the solution), or a combination of the two (eg: solution traversing the container for one period of time, and then submerging electronic components in solution for another period of time) to achieve contact. Suitable wet processing systems for contacting electronic components are described in more detail below.

电子元器件与铜氧化液接触之后,使电子元器件与蚀刻液接触。蚀刻液是任何一种含有可以腐蚀氧化铜的蚀刻剂的溶液。蚀刻液优先含有一种或多种非氧化性酸(例如:不会氧化铜的酸),从而保持蚀刻液的pH值约为5或者更低。蚀刻液内的蚀刻剂的数量优先是这样的量,即保持蚀刻液的pH值约为5或者更低,更优先地是这样的量,即保持蚀刻液的pH值约为4或者更低,最优先是这样的量,即保持蚀刻液的pH值约为3或者更低。本发明使用的无氧化性酸的实例包括:盐酸、硫酸、氢氟酸、磷酸、诸如乙酸、柠檬酸或酒石酸的有机酸,或者它们的组合。溶解或分散蚀刻剂的溶液优先是水,但是也可以是有机溶剂,例如:乙二醇、碳酸丙烯酯、甲醇,或它们的组合。After the electronic components are brought into contact with the copper oxide solution, the electronic components are brought into contact with the etching solution. An etchant is any solution containing an etchant that can corrode copper oxide. The etchant preferably contains one or more non-oxidizing acids (eg, acids that do not oxidize copper) so as to maintain the pH of the etchant at about 5 or less. The amount of etchant in the etchant is preferably such an amount that the pH of the etchant is maintained at about 5 or less, more preferably such an amount is maintained at a pH of about 4 or less, Most preferred is an amount that maintains the pH of the etchant at about 3 or lower. Examples of non-oxidizing acids useful in the present invention include hydrochloric acid, sulfuric acid, hydrofluoric acid, phosphoric acid, organic acids such as acetic acid, citric acid, or tartaric acid, or combinations thereof. The solution for dissolving or dispersing the etchant is preferably water, but may also be an organic solvent such as ethylene glycol, propylene carbonate, methanol, or combinations thereof.

在根据本发明的优选实施例中,蚀刻液是含有氢氟酸的溶液。含有氢氟酸的溶液可以含有氢氟酸、缓冲氢氟酸、氟化铵、或者可以在溶液内产生氢氟酸的任何其它物质,或者是它们的组合。氢氟酸溶液内的氢氟酸优先是这样的体积比,即:H2O∶HF为约5∶1至约1000∶1,更优先是这样的体积比,即:H2O∶HF为约100∶1至约800∶1,并且最优先是这样的体积比,即:H2O∶HF为约200∶1至约600∶1。In a preferred embodiment according to the present invention, the etching solution is a solution containing hydrofluoric acid. The solution containing hydrofluoric acid may contain hydrofluoric acid, buffered hydrofluoric acid, ammonium fluoride, or any other substance that can generate hydrofluoric acid in solution, or a combination thereof. The hydrofluoric acid in the hydrofluoric acid solution is preferably in a volume ratio of H2O: HF of about 5:1 to about 1000:1, more preferably in a volume ratio of H2O: HF of From about 100:1 to about 800:1, and most preferably a volume ratio of H2O :HF from about 200:1 to about 600:1.

根据本发明已经发现,最好这样保持蚀刻液,即有助于产生缓慢受控腐蚀速度(例如:腐蚀铜的速度低于约每分钟10nm,并且更优先地低于约每分钟1nm)。最好以慢速受控腐蚀速度腐蚀铜,因此清洗电子元器件需要清除的铜的数量最少。影响铜腐蚀速度的因素包括:蚀刻液内蚀刻剂的浓度、蚀刻液的pH值、蚀刻液内的溶解氧或悬浮氧或者其它氧化剂的数量、以及蚀刻液的温度。例如,通过降低蚀刻液内的蚀刻剂、溶解氧或悬浮氧以及其它铜氧化剂的浓度,提高pH值并降低溶液的温度,可以降低铜的腐蚀速度。在影响铜腐蚀速度的上述因素中,蚀刻液内溶解氧或悬浮氧或者其它铜氧化剂的数量或许是影响铜腐蚀速度的最主要因素。这是因为,与铜发生反应的氧或其它铜氧化剂形成氧化铜,并且以蚀刻液的此pH值可以容易地腐蚀氧化铜。It has been found in accordance with the present invention that it is desirable to maintain the etchant in such a way as to facilitate a slow controlled etch rate (eg, copper is etched at a rate of less than about 10 nm per minute, and more preferably less than about 1 nm per minute). Copper is best etched at a slow controlled etch rate, so that the least amount of copper needs to be removed to clean electronic components. Factors affecting the copper corrosion rate include: the concentration of etchant in the etching solution, the pH value of the etching solution, the amount of dissolved or suspended oxygen or other oxidizing agents in the etching solution, and the temperature of the etching solution. For example, the corrosion rate of copper can be reduced by reducing the concentration of etchant, dissolved or suspended oxygen, and other copper oxidizing agents in the etchant, increasing the pH and reducing the temperature of the solution. Among the above factors affecting the copper corrosion rate, the amount of dissolved oxygen or suspended oxygen or other copper oxidants in the etching solution may be the most important factor affecting the copper corrosion rate. This is because oxygen or other copper oxidizing agents react with copper to form copper oxide, and the copper oxide can be easily corroded at this pH of the etchant.

相对于蚀刻液的总重量,蚀刻液内的溶解氧或悬浮氧的浓度优先保持低于5000ppb,更优先地保持低于100ppb,并且最优先地保持尽可能低。此外,其它铜氧化剂(例如:在铜氧化液内使用的铜氧化剂,例如:H2O2)的浓度优先保持低于5000ppb,更优先地保持低于100ppb,并且最优先地保持尽可能低。如上所述,溶解氧或悬浮氧或者其它铜氧化剂保持这样低的浓度可以降低铜的腐蚀速度从而对腐蚀进行控制。The concentration of dissolved or suspended oxygen in the etching solution is preferably kept below 5000 ppb relative to the total weight of the etching solution, more preferably kept below 100 ppb, and most preferably kept as low as possible. In addition, the concentration of other copper oxidizing agents (eg, copper oxidizing agents such as H2O2 used in the copper oxidizing solution) is preferably kept below 5000 ppb, more preferably kept below 100 ppb, and most preferably kept as low as possible. As noted above, maintaining such low concentrations of dissolved or suspended oxygen or other copper oxidizing agents can reduce the rate of copper corrosion and thereby control corrosion.

如上所述,蚀刻液的pH值优先保持约等于或小于5,更优先地约等于或小于4,并且最优先地约等于或小于3。除了蚀刻剂外,还可以对蚀刻液添加缓冲剂,从而有助于使pH值保持在上述范围内。添加的缓冲剂的数量优先足以使pH保持在上述优选范围内。根据蚀刻液的总重量,蚀刻液内的缓冲剂的数量优先地在约0.01重量百分比至约5.0重量百分比之间,并且更优先地在约0.05重量百分比至约0.5重量百分比之间。As mentioned above, the pH of the etchant is preferably maintained at about 5 or less, more preferably at about 4 or less, and most preferably at about 3 or less. In addition to the etchant, buffering agents can be added to the etchant to help maintain the pH within the above range. The amount of buffer added is preferably sufficient to maintain the pH within the above preferred range. The amount of buffer in the etchant is preferably between about 0.01 weight percent and about 5.0 weight percent, and more preferably between about 0.05 weight percent and about 0.5 weight percent, based on the total weight of the etching solution.

在根据本发明的优选实施例中,蚀刻液含有氢氟酸和盐酸。选用盐酸是因为,它有助于降低pH值并保证表面的Z-电位为正,从而颗粒相互排斥。对于氢氟酸的1个体积部分,蚀刻液内的盐酸的H2O∶HCl的体积比优先在约50∶1至约1000∶1之间,更优先地在约500∶1至约500∶10之间,并且最优先地在约500∶3至约500∶7之间。In a preferred embodiment according to the present invention, the etching solution contains hydrofluoric acid and hydrochloric acid. Hydrochloric acid was chosen because it helps lower the pH and keeps the zeta potential of the surface positive so that the particles repel each other. For 1 volume fraction of hydrofluoric acid, the H2O :HCl volume ratio of hydrochloric acid in the etching solution is preferably between about 50:1 and about 1000:1, more preferably between about 500:1 and about 500:1 10, and most preferably between about 500:3 and about 500:7.

除了蚀刻剂之外,蚀刻液内还可以含有其它添加剂以改善湿法处理过程。例如,蚀刻液内可以含有表面活性剂、防蚀剂、或通常添加到用于进行清洗的湿法处理液内的任意常规添加剂。蚀刻液内的这些添加剂的数量优先地与上述对铜氧化液记载的数量相同。In addition to the etchant, the etchant may contain other additives to improve the wet processing. For example, the etchant may contain surfactants, corrosion inhibitors, or any conventional additives commonly added to wet processing fluids for cleaning. The amounts of these additives in the etching solution are preferably the same as those described above for the copper oxidizing solution.

电子元器件优先接触蚀刻液的接触时间优先足以清除在电子元器件接触铜氧化液期间产生的氧化物。选择接触时间时依赖于这些因素:蚀刻液内的蚀刻剂和溶解氧或悬浮氧的浓度、蚀刻液的pH值和温度以及所使用的蚀刻剂的类型。然而,接触时间优先至少为30秒并且不超过2分钟。The electronic component is preferentially exposed to the etchant for a contact time sufficient to remove oxides formed during the contact of the electronic component with the copper oxidizing solution. The choice of contact time depends on these factors: the concentration of etchant and dissolved or suspended oxygen in the etchant, the pH and temperature of the etchant, and the type of etchant used. However, the contact time is preferably at least 30 seconds and not more than 2 minutes.

接触期间蚀刻液的温度这样高,即可以对腐蚀过程进行控制,并实现缓慢腐蚀速度(例如:每分钟腐蚀约10nm或更少)。蚀刻液的温度优先低于50℃,并且更优先在约20℃至约30℃之间。The temperature of the etchant during contact is so high that the etching process can be controlled and a slow etching rate (eg, about 10 nm or less etched per minute) can be achieved. The temperature of the etchant is preferably below 50°C, and more preferably between about 20°C and about 30°C.

利用用于使电子元器件接触铜氧化液的上述湿法处理技术可以使电子元器件接触蚀刻液。例如,可以将一个或多个电子元器件浸入含有蚀刻液的槽内并拉动它。另一方面,可以将电子元器件放置在容器内,并且使蚀刻液横穿过容器来注满容器以实现接触。此外,可以在动态情况下、在静态情况下或者在这两种情况的组合情况下实现接触。The electronic components can be exposed to the etchant using the wet processing techniques described above for exposing the electronic components to the copper oxide solution. For example, one or more electronic components may be dipped into a bath containing an etchant and pulled. Alternatively, electronic components may be placed within the container and the etchant may be passed across the container to fill the container to achieve contact. Furthermore, contact can be achieved dynamically, statically, or a combination of both.

在根据本发明的优选实施例中,在努力将溶解氧或悬浮氧的浓度降低到最低过程中,此时电子元器件和蚀刻液与氧气源隔离(例如:与空气隔离)环境下,使电子元器件接触蚀刻液。在对环境密闭的系统(以下做更详细说明)中,或者在被诸如氮气的惰性气体或诸如氩气的稀有气体所包围的系统中,实现此隔离过程。In a preferred embodiment of the present invention, in an effort to minimize the concentration of dissolved oxygen or suspended oxygen, the electronic components and etching solution are isolated from the oxygen source (for example: isolated from the air) environment, the electronic Components come into contact with etchant. This isolation process is accomplished in an environmentally closed system (described in more detail below), or in a system surrounded by an inert gas such as nitrogen or a rare gas such as argon.

此外,因为在利用蚀刻液进行处理之后,铜易被重新氧化,所以在与蚀刻液接触之后,接触电子元器件的任何流体(无论是进行化学处理还是进行冲洗)应该含有少量溶解氧或悬浮氧或铜氧化剂(例如:在铜氧化液内使用的铜氧化剂)。根据流体的总重量,这些流体含有的溶解氧或悬浮氧优先约少于500ppb,更优先少于50ppb,最优先尽可能地少。此流体含有的其它铜氧化剂优先少于500ppb,更优先少于50ppb,并且最优先不含有其它铜氧化剂。由于在这些流体内含有少量溶解氧或悬浮氧以及少量铜氧化剂,所以在利用蚀刻液进行处理之后,电子元器件的表面被重新氧化的风险被明显降低。Also, because copper is susceptible to reoxidation after treatment with etchant, any fluid that comes into contact with electronic components (whether chemically treated or rinsed) after contact with etchant should contain a small amount of dissolved or suspended oxygen Or copper oxidizing agent (for example: copper oxidizing agent used in copper oxidizing solution). These fluids preferably contain less than about 500 ppb dissolved or suspended oxygen, more preferably less than 50 ppb, and most preferably as little as possible, based on the total weight of the fluid. The fluid preferably contains less than 500 ppb, more preferably less than 50 ppb, and most preferably is free of other copper oxidizing agents. Due to the presence of small amounts of dissolved or suspended oxygen and small amounts of copper oxidizing agents in these fluids, the risk of re-oxidation of the surface of electronic components after treatment with etching solutions is significantly reduced.

除了使电子元器件接触铜氧化液和蚀刻液之外,电子元器件还接触几个其它化学处理流体(例如:气体、液体、蒸汽或者它们的任意组合)以实现要求的结果。例如,电子元器件可以接触用于进行腐蚀(以下简称腐蚀流体)、生长氧化层(以下简称氧化生长流体)、消除光致抗蚀剂(以下简称光致抗蚀剂清除流体)、改进清洗过程(以下简称清洗流体)或者它们的组合的化学处理流体。在湿法处理方法中,可以利用冲洗流体随时对电子元器件进行冲洗。化学处理流体和冲洗流体优先是液体。In addition to exposing electronic components to copper oxide and etchant solutions, electronic components are also exposed to several other chemical processing fluids (eg, gases, liquids, vapors, or any combination thereof) to achieve the desired results. For example, electronic components can be exposed to corrosion (hereinafter referred to as corrosion fluid), growth of oxide layer (hereinafter referred to as oxidation growth fluid), elimination of photoresist (hereinafter referred to as photoresist removal fluid), improvement of cleaning process (hereinafter referred to as cleaning fluid) or their combination of chemical treatment fluid. In wet processing methods, electronic components can be rinsed at any time with a rinse fluid. The chemical treatment fluid and the flushing fluid are preferably liquids.

本技术领域内的熟练技术人员认识到,在湿法处理期间可以使用的处理流体有多种。在“Chemical Etching”by Werner Kern et al.,in ThinFilm Processes,edited by John L. Vosser et al.,published by AcademicPress,NY 1978,pages 401-496内对在湿法处理期间可以使用的处理流体的气体实例进行了披露,在此全部引用供参考。Those skilled in the art recognize that a variety of treatment fluids can be used during wet processing. In "Chemical Etching" by Werner Kern et al., in ThinFilm Processes, edited by John L. Vosser et al., published by Academic Press, NY 1978, pages 401-496 for treatment fluids that may be used during wet processing Examples of gases are disclosed and are incorporated herein by reference in their entirety.

电子元器件除了接触化学处理流体之外,还接触冲洗流体。如上所述,冲洗流体用于清洗电子元器件和/或容器的残留化学处理流体、化学反应副产品和/或化学处理步骤释放或疏松的颗粒或其它沾污物。冲洗流体还可以用于防止疏松的颗粒或沾污物重新沉淀到电子元器件或容器上。Electronic components are exposed to flushing fluids in addition to chemical process fluids. As noted above, the rinse fluid is used to clean the electronic components and/or containers of residual chemical processing fluid, chemical reaction by-products, and/or particles or other contaminants released or loosened by chemical processing steps. Flushing fluids can also be used to prevent loose particles or contaminants from re-depositing on electronic components or containers.

可以选择对实现上述作用有效的任何冲洗流体。在选择冲洗流体的过程中,应考虑的因素包括:待冲洗的电子元器件的表面性质、溶解在化学处理流体内的沾污物的性质以及待冲洗的化学处理流体的性质。此外,所建议的冲洗流体应该与接触流体的结构的材料相容(即不发生化学反应)。例如,可以使用的冲洗流体包括:水、有机溶剂、有机溶剂的混合物、或者它们的组合。优选有机溶剂为以下说明的无水有机溶剂,例如:C1至C10酒精,并且优先为C1至C6酒精。冲洗流体优先是液体并且含有少量氧(例如:优先少于5000ppb,更优先少于500ppb,并且最优先少于100ppb)。在最优选实施例中,冲洗流体是去离子水。Any flushing fluid effective to achieve the above can be selected. In selecting a rinse fluid, factors that should be considered include: the surface properties of the electronic components to be rinsed, the properties of the contaminants dissolved in the chemical process fluid, and the properties of the chemical process fluid to be rinsed. In addition, the proposed flushing fluid should be compatible (ie, chemically non-reactive) with the materials of the structures in contact with the fluid. For example, flushing fluids that may be used include: water, organic solvents, mixtures of organic solvents, or combinations thereof. Preferred organic solvents are anhydrous organic solvents as described below, for example: C 1 to C 10 alcohols, and preferably C 1 to C 6 alcohols. The flushing fluid is preferably liquid and contains a small amount of oxygen (eg: preferably less than 5000 ppb, more preferably less than 500 ppb, and most preferably less than 100 ppb). In the most preferred embodiment, the flushing fluid is deionized water.

冲洗流体还可以选择含有少量化学活性剂来改善冲洗效果。例如,在冲洗流体内可以使用表面活性剂和/或防蚀剂。冲洗流体内这些添加剂的浓度很低。例如,相对于冲洗流体的总重量,按重量计算,该浓度优先不超过1000ppm,更优先地不超过100ppm。The flushing fluid may also optionally contain small amounts of chemically active agents to improve flushing. For example, surfactants and/or corrosion inhibitors may be used in the flushing fluid. The concentration of these additives in the flushing fluid is very low. For example, the concentration preferably does not exceed 1000 ppm, more preferably does not exceed 100 ppm by weight relative to the total weight of the flushing fluid.

本技术领域内的熟练技术人员明白,根据要求的湿法处理结果,选择化学处理流体和化学处理流体序列。例如,在一步或多步化学处理步骤之前或之后,电子元器件与冲洗流体接触。另一方面,某些其它湿法处理方法要求在一个化学处理步骤之后是另一个化学处理步骤,而无需在两个化学处理步骤之间使电子元器件接触冲洗流体(即不进行间歇冲洗)。例如,在1996年7月19日提交的第08/684,543号美国专利申请中对这种不进行间歇冲洗的连续湿法处理过程进行了披露,在此全部引用供参考。It will be apparent to those skilled in the art that the choice of chemical treatment fluid and sequence of chemical treatment fluids will depend upon the desired wet processing outcome. For example, before or after one or more chemical processing steps, the electronic components are contacted with the rinsing fluid. On the other hand, certain other wet processing methods require that one chemical processing step be followed by another chemical processing step without exposing the electronic components to a rinsing fluid between chemical processing steps (ie, without intermittent rinsing). Such continuous wet processing without intermittent rinsing is disclosed, for example, in US Patent Application Serial No. 08/684,543, filed July 19, 1996, which is incorporated herein by reference in its entirety.

此外,例如,在根据本发明的一个实施例中,在电子元器件接触铜氧化液之前,最好先使电子元器件接触诸如水的冲洗流体以湿润电子元器件的表面。在这种湿法处理步骤中,冲洗流体的温度优先约在20℃至60℃之间并且更有效地约在20℃至40℃之间。还要求优先以上述用于铜氧化液的用量将表面活性剂添加到这种冲洗流体内。Furthermore, for example, in one embodiment according to the present invention, it is preferable to expose the electronic components to a rinsing fluid such as water to wet the surface of the electronic components prior to contacting the copper oxidizing solution. During this wet processing step, the temperature of the flushing fluid is preferably between about 20°C and 60°C and more effectively between about 20°C and 40°C. It is also desirable to add surfactants to this flushing fluid, preferably in the amounts described above for copper oxidizing fluids.

在根据本发明的另一个实施例中,在使电子元器件接触铜氧化液之后,但在所述电子元器件与蚀刻液接触之前,使电子元器件接触冲洗流体。冲洗流体优先是温度在约20℃至60℃的去离子水。正如在此说明的那样,冲洗流体还优先具有少量氧。电子元器件优先接触冲洗流体的接触时间足以清除残留化学物质、化学反应副产品和/或接触铜氧化液时释放的颗粒或其它沾污物。然而,还可以在使电子元器件接触铜氧化液之后,直接使电子元器件接触蚀刻液,而无需在这两个化学处理步骤之间插入冲洗步骤。In another embodiment according to the invention, the electronic components are contacted with a rinsing fluid after the electronic components are contacted with the copper oxidizing solution but before said electronic components are contacted with the etching solution. The flushing fluid is preferably deionized water at a temperature of about 20°C to 60°C. As explained here, the flushing fluid preferably also has a small amount of oxygen. Electronic components are preferentially exposed to the flushing fluid for a contact time sufficient to remove residual chemicals, chemical reaction by-products, and/or particles or other contaminants released upon contact with the copper oxidizing fluid. However, it is also possible to expose the electronic components to the etching solution directly after exposing the electronic components to the copper oxidizing solution, without interposing a rinsing step between these two chemical treatment steps.

使电子元器件接触蚀刻液后,在本发明中电子元器件优先接触温度在约20℃至约60℃之间的去离子水冲洗流体。优先进行此冲洗步骤以清除残留化学物质、化学反应副产品以及在电子元器件接触蚀刻液之后残留在容器或电子元器件表面的释放颗粒或其它沾污物。此步骤使用的冲洗流体优先含有少量溶解氧或悬浮氧(如上所述)以将铜重新被氧化的风险降低到最小。After exposing the electronic components to the etchant, in the present invention the electronic components are preferentially exposed to a deionized water rinse fluid at a temperature between about 20°C and about 60°C. This rinsing step is prioritized to remove residual chemicals, chemical reaction by-products, released particles or other contaminants that remain on the surface of the container or electronic component after the electronic component has been exposed to the etchant. The flushing fluid used in this step preferably contains a small amount of dissolved or suspended oxygen (as described above) to minimize the risk of copper re-oxidation.

如上所述,要求在本发明使用的处理液内添加表面活性剂。优先在处理液内(包括铜氧化液、蚀刻液或冲洗液)包括一种或多种表面活性剂,电子元器件暴露在气-液界面。例如,在电子元器件浸泡在处理液内或在处理液内拉动期间,电子元器件暴露在气-液界面。在将处理液注入容器期间,电子元器件也暴露在气-液界面。已经发现表面活性剂有助于以多种方式降低颗粒沉淀或黏附。例如,可以在气-液界面处的液体内(即液面)富集表面活性剂,从而将液面处的颗粒排出。通过将液面处的颗粒减少到最少可以降低液面处的颗粒接触电子元器件的可能性。此外,表面活性剂还提供电化学势垒来避免再出现颗粒黏附。例如,表面活性剂将集中在液面,固体表面或其它表面从而有助于降低其总体能量,包括颗粒和电子元器件。由于电子元器件和颗粒在各侧均被表面活性剂包围,所以颗粒/表面活性剂以及半导体衬底/表面活性剂的总电荷与表面活性剂的电荷接近。由于颗粒和半导体衬底与表面活性剂具有同一种电荷,所以它们不会象相反电荷那样互相吸引,从而避免了在浸入期间黏附其它颗粒。根据湿法处理步骤选择表面活性剂。例如,表面活性剂的pH值应与化学处理液(例如:在铜氧化液内优先使用碱性表面活性剂,而将酸性、非氧化性表面活性剂用于蚀刻液)的pH值相容。As mentioned above, it is required to add a surfactant to the treatment liquid used in the present invention. Preferably, one or more surfactants are included in the treatment liquid (including copper oxide, etchant or rinse) and the electronic components are exposed at the air-liquid interface. For example, the electronic components are exposed to the air-liquid interface during immersion or pulling of the electronic components in the processing liquid. Electronic components are also exposed to the gas-liquid interface during injection of the process liquid into the container. Surfactants have been found to help reduce particle settling or sticking in several ways. For example, surfactants can be enriched in the liquid at the air-liquid interface (ie, at the liquid surface) to expel particles at the liquid surface. By minimizing particles at the liquid surface the likelihood of surface particles contacting electronic components is reduced. In addition, surfactants also provide an electrochemical barrier to avoid particle adhesion. For example, surfactants will concentrate on liquid surfaces, solid surfaces or other surfaces thereby helping to reduce their overall energy, including particles and electronic components. Since the electronic components and particles are surrounded by surfactant on all sides, the total charge of the particle/surfactant and semiconductor substrate/surfactant is close to that of the surfactant. Since the particles and semiconductor substrate have the same charge as the surfactant, they do not attract each other like opposite charges, thereby avoiding sticking to other particles during immersion. Surfactant selection is based on wet processing steps. For example, the pH of the surfactant should be compatible with the pH of the chemical treatment fluid (eg, alkaline surfactants are preferred in copper oxidizing fluids and acidic, non-oxidizing surfactants are used in etching fluids).

在根据本发明的最优选实施例中,电子元器件接触作为SC1液、温度约在25℃的铜氧化液约3分钟或更短时间的接触时间。根据铜氧化液的体积,此SC1液优先含有体积比分别是100∶1∶1的水、氢氧化铵和过氧化氢,以及按体积少于1%的表面活性剂。然后,优先用约25℃的去离子水冲洗电子元器件约5分钟的接触时间。冲洗之后,电子元器件优先接触温度约为25℃的含氢氟酸的溶液约少于2分钟的接触时间。含氢氟酸的溶液优先含有体积比分别约为500∶1∶5的水、氢氟酸以及盐酸。再利用温度约为25℃的去离子水冲洗电子元器件约5分钟,然后利用温度约为25℃的异丙醇干燥约1分钟。In the most preferred embodiment according to the present invention, the electronic components are contacted as SC1 solution with a copper oxide solution at a temperature of about 25° C. for a contact time of about 3 minutes or less. Depending on the volume of the copper oxidizing solution, this SC1 solution preferably contains water, ammonium hydroxide and hydrogen peroxide in a volume ratio of 100:1:1, respectively, and less than 1% by volume of surfactant. Then, preferably rinse the electronic components with deionized water at about 25°C for a contact time of about 5 minutes. After rinsing, the electronic components are preferably exposed to a solution containing hydrofluoric acid at a temperature of about 25°C for a contact time of less than about 2 minutes. The hydrofluoric acid-containing solution preferably contains water, hydrofluoric acid and hydrochloric acid in a volume ratio of approximately 500:1:5, respectively. Rinse the electronic components with deionized water at a temperature of about 25° C. for about 5 minutes, and then dry them with isopropanol at a temperature of about 25° C. for about 1 minute.

在根据本发明的另一个优选实施例中,除了铜氧化液含有体积比分别约为100∶1的水和过氧化氢外,根据上述最优选实施例实现该湿法处理过程。铜氧化液还优先含有上述数量的表面活性剂,但是不含有氢氧化铵。In another preferred embodiment according to the present invention, the wet treatment process is carried out according to the above-mentioned most preferred embodiment, except that the copper oxidation solution contains water and hydrogen peroxide in a volume ratio of approximately 100:1, respectively. The copper oxidizing solution also preferably contains a surfactant in the above amounts, but does not contain ammonium hydroxide.

因此,根据本发明方法对电子元器件进行湿法处理的方式有多种。例如,在电子元器件接触处理液期间,可以利用声能(例如在高声能范围内,例如:在约500kHz至约1MHz之间)进行湿法处理来改进清洗效果。此外,方法还包括在例如第5,383,484号美国专利、1999年7月19日提交的第08/684,543、1998年12月10日提交的09/209,101号以及1999年2月19日提交的09/253,157号美国专利申请以及1998年6月2日提交的第60/087,758号美国临时专利申请和1998年12月8日提交的第60/111,350号美国临时专利申请中披露的湿法处理技术,在此全部引用供参考。Therefore, there are many ways to carry out wet processing of electronic components according to the method of the present invention. For example, wet processing using acoustic energy (eg, in the high acoustic energy range, eg, between about 500 kHz to about 1 MHz) may be used to improve cleaning during the exposure of the electronic components to the processing fluid. Additionally, methods are described in, for example, U.S. Patent Nos. 5,383,484, 08/684,543 filed July 19, 1999, 09/209,101 filed December 10, 1998, and 09/253,157 filed February 19, 1999. U.S. Patent Application Nos., and U.S. Provisional Patent Applications No. 60/087,758, filed June 2, 1998, and U.S. Provisional Patent Applications No. 60/111,350, filed December 8, 1998, are disclosed herein All cited for reference.

总之,在任何湿法处理设备(例如,包括:多槽系统(例如:湿法拉拔)、单容器系统(对环境开放的或对环境封闭的))内实现本发明方法。请参考例如Chapter 1:Overview and Evolution of SemiconductorWafer Contamination and Cleaning Technology by Werner Kern andChapter 3:Aqueous Cleaning Processes by Con C.Burkman,Donald Deal,Donald C.Grant,and Charlie A.Peterson in Handbook of SemiconductorWafer Cleaning Technology(edited by Werner Kern,Published by NoyesPublication Parkridge,New Jersey 1993),以及Wet Etch Cleaning byHiroyuki Horiki and Takao Nakazawa in Ultraclean Technology Handbook,Volume 1,(edited by Tadahiro Ohmi published by Marcel Dekker),在此全部引用供参考。In general, the method of the present invention is carried out in any wet processing equipment including, for example: multi-tank systems (eg: wet drawing), single-vessel systems (open or closed to the environment)). Please refer to e.g. Chapter 1: Overview and Evolution of Semiconductor Wafer Contamination and Cleaning Technology by Werner Kern and Chapter 3: Aqueous Cleaning Processes by Con C.Burkman, Donald Deal, Donald C.Grant, and Charlie A.Peterson in Handbook ning of Semiconductor Cleasing ( edited by Werner Kern, Published by NoyesPublication Parkridge, New Jersey 1993), and Wet Etch Cleaning by Hiroyuki Horiki and Takao Nakazawa in Ultraclean Technology Handbook, Volume 1, (edited by Tadahiro Ohmikerpublished by Marek), all cited herein by reference.

在根据本发明的优选实施例中,将电子元器件装入单容器系统内。优先采用单容器系统,例如在第4,778,532号、第4,917,123号、第4,911,761号、第4,795,497号、第4,899,767号、第4,984,597号、第4,633,893号、第4,917,123号、第4,738,272号、第4,577,650号、第5,571,337号以及第5,569,330号美国专利披露的单容器系统,在此全部引用供参考。优选市售单容器系统为Full-FlowTM容器,例如CFMTechnologies制造的Full-FlowTM容器,Steag制造的Poseidon以及Dainippon Screen制造的FL820L。优选这些系统是因为它们对氧数量进行控制更容易。In a preferred embodiment according to the invention, electronic components are housed in a single container system. Single-container systems are preferred, such as in Nos. 4,778,532, 4,917,123, 4,911,761, 4,795,497, 4,899,767, 4,984,597, 4,633,893, 4,917,123, 4,738,272, 4,577,650 No. and US Patent No. 5,569,330, the entirety of which is incorporated herein by reference. Preferred commercially available single vessel systems are Full-Flow vessels such as Full-Flow vessels manufactured by CFM Technologies, Poseidon manufactured by Steag, and FL820L manufactured by Dainippon Screen. These systems are preferred because they provide easier control over the amount of oxygen.

在根据本发明的最优选实施例中,在可封闭湿法处理系统内对电子元器件进行湿法处理以减少电子元器件对氧气暴露的时间,从而将被清洗的电子元器件表面被重新氧化的风险降低到最低。可封闭湿法处理系统优先以各种顺序接收不同处理液。将处理液输入到容器内的优选方法是一种液体直接被另一种液体替换。CFM Technologies公司制造的Full-FlowTM湿法处理系统是通过直接替换输入液体的一个实例。In the most preferred embodiment according to the present invention, the electronic components are subjected to wet processing in a closed wet processing system to reduce the exposure time of the electronic components to oxygen, so that the surface of the electronic components to be cleaned is re-oxidized risk is minimized. The closable wet processing system preferentially receives the different processing fluids in various sequences. The preferred method of feeding treatment fluids into the container is direct displacement of one fluid by another fluid. The Full-Flow wet processing system manufactured by CFM Technologies is an example of an input fluid by direct replacement.

在根据本发明采用可封闭单容器的优选方法中,将一个或多个电子元器件放入处理容器内并对环境封闭。在使电子元器件接触铜氧化液之前,可以选择使电子元器件先接触冲洗流体或者任何其它要求的处理流体对电子元器件进行预处理。通过将该流体横穿过处理容器注满处理容器从而空气中的各种气体或者先前步骤的残留流体密封在容器内非常少来实现这种接触过程。可以使流体持续横穿过容器一次性注满容器,或者停止流体流动从而电子元器件浸泡要求的时间。此预处理步骤之后,将当前位于容器内的流体排出容器,然后将铜氧化液注入容器以使电子元器件接触铜氧化液。接触铜氧化液之后,可以选择对电子元器件进行冲洗,然后与诸如含氢氟酸的溶液的蚀刻液接触。接触蚀刻液之后,可以选择对电子元器件进行冲洗或以要求的任何其它方式进行处理。In a preferred method according to the invention using a single sealable container, one or more electronic components are placed within the processing container and sealed from the environment. Optionally, the electronic components may be pretreated by exposing the electronic components to a rinse fluid or any other desired treatment fluid prior to exposing the electronic components to the copper oxidizing solution. This contacting process is accomplished by flooding the process vessel with the fluid across it so that very little airborne gases or residual fluids from previous steps are sealed within the vessel. The fluid can be continued across the container to fill the container in one go, or the fluid flow can be stopped to allow the electronic components to soak for a desired time. After this pretreatment step, the fluid currently in the container is drained from the container, and the copper oxidizing solution is then injected into the container to expose the electronic components to the copper oxidizing solution. After exposure to the copper oxidizing solution, the electronic components may optionally be rinsed and then exposed to an etchant such as a solution containing hydrofluoric acid. After exposure to etchant, the electronic components may optionally be rinsed or treated in any other manner required.

在可封闭单容器内,利用另一种处理流体来清除一种处理流体可以以多种方式实现。例如,可以将处理容器内的处理流体全部清除(即排出),然后,在排出期间或在排出之后,将下一种处理流体注入容器内。在另一个实施例中,容器内的处理流体可以被下一种处理流体替换,正如第4,779,532号美国专利所披露的那样。Purging of one treatment fluid with another treatment fluid within a single closable container can be accomplished in a number of ways. For example, the treatment fluid may be completely purged (ie drained) from the treatment vessel, and then, either during or after the drain, the next treatment fluid may be injected into the vessel. In another embodiment, the treatment fluid in the container can be replaced by the next treatment fluid, as disclosed in US Patent No. 4,779,532.

在利用化学处理流体和冲洗流体进行湿法处理后,优先对电子元器件进行干燥。“干燥”或“进行干燥”指优先基本上将电子元器件上的液滴去掉。通过在干燥期间去掉液滴,液滴被蒸发时,液滴内的杂质就不会保留在半导体衬底的表面上。这些不希望的杂质会在半导体衬底表面留下印迹(例如:水印)或其它残余物。然而,还可以设想干燥过程简单涉及,利用干燥流体流或利用本技术领域内的熟练技术人员公知的其它方法清除处理流体或冲洗流体。Drying of electronic components is a priority after wet processing with chemical treatment fluids and rinse fluids. "Drying" or "drying" means preferentially substantially removing the droplets from the electronic component. By removing the droplets during drying, impurities within the droplets do not remain on the surface of the semiconductor substrate when the droplets are evaporated. These unwanted impurities can leave marks (eg watermarks) or other residues on the surface of the semiconductor substrate. However, it is also conceivable that the drying process simply involves removing the treatment or flushing fluid with a stream of drying fluid or with other methods known to those skilled in the art.

可以采用任意干燥方法或干燥系统。例如,适当干燥方法包括:蒸发方法,旋转清洗干燥机内的离心力干燥,蒸汽干燥或化学干燥或者它们的组合。Any drying method or drying system can be used. For example, suitable drying methods include: evaporation methods, centrifugal force drying in a spin washer dryer, steam drying or chemical drying or combinations thereof.

优选干燥方法采用干燥流体流直接替换在进行干燥之前电子元器件最后接触的处理液(以下简称“直接替换干燥过程”)。例如,在第4,778,532号、第4,795,497号、第4,911,761号、第4,984,597号、第5,571,337号以及第5,569,330号美国专利中对直接替换干燥的适当方法和系统进行了披露。可以采用的其它直接替换干燥剂包括由诸如Steag、Dainippon以及YieldUp的制造商提供的Marangoni型干燥剂。最优先采用第4,911,761号美国专利披露的系统和方法对电子元器件进行干燥。The preferred drying method utilizes a drying fluid flow that directly replaces the last treatment fluid that the electronic component was exposed to prior to drying (hereinafter referred to as "direct replacement drying process"). Suitable methods and systems for direct replacement drying are disclosed, for example, in US Pat. Other direct replacement desiccants that may be employed include Marangoni type desiccants supplied by manufacturers such as Steag, Dainippon and YieldUp. Most preferably, the system and method disclosed in US Patent No. 4,911,761 is used for drying electronic components.

干燥流体流优先部分或全部由汽化干燥液构成。例如,干燥流体流可以是超高温的蒸汽和液体的混合物、饱和蒸汽或蒸汽与非冷凝气体的混合物。The drying fluid stream preferably consists partly or completely of vaporized drying liquid. For example, the drying fluid stream may be a mixture of ultra-high temperature steam and liquid, saturated steam, or a mixture of steam and non-condensable gas.

选择构成干燥流体流的干燥液优先与容器内最后使用的处理液相容和并且不与电子元器件表面发生化学反应。干燥液还优先具有降低的沸点,这有助于进行干燥。例如,优先从在大气压力下其沸点低于摄氏140度的有机化合物内选择。可以采用的干燥液的实例包括:蒸汽、诸如甲醇、乙醇、1-丙醇、异丙醇、n-丁醇、仲丁醇、叔丁醇、或者叔戊醇、丙酮、乙腈、六氟丙酮、硝基甲烷、醋酸、丙酸、乙二醇一甲基醚、二氟乙烷、乙酸乙酯、乙酸异丙酯、1,1,2-三氯-1,2,2-三氟乙烷、1,2-二氯乙烷、三氯乙烷、全氟-2-丁基四氢呋喃、全氟1、4-二甲基环己烷或者它们的组合的醇。干燥液优先为C1至C6醇,例如甲醇、乙醇、1-丙醇、异丙醇、n-丁醇、仲丁醇、叔丁醇、叔戊醇、戊醇、己醇或者它们的组合。The drying fluid constituting the drying fluid stream is selected to be compatible with the last-used processing fluid in the container and to be non-chemically reactive with the surface of the electronic components. The drying liquid also preferably has a reduced boiling point, which facilitates the drying. For example, it is preferentially selected from among organic compounds whose boiling point is lower than 140 degrees Celsius at atmospheric pressure. Examples of drying fluids that may be used include: steam, such as methanol, ethanol, 1-propanol, isopropanol, n-butanol, sec-butanol, tert-butanol, or tert-amyl alcohol, acetone, acetonitrile, hexafluoroacetone , nitromethane, acetic acid, propionic acid, ethylene glycol monomethyl ether, difluoroethane, ethyl acetate, isopropyl acetate, 1,1,2-trichloro-1,2,2-trifluoroethane alkanes, 1,2-dichloroethane, trichloroethane, perfluoro-2-butyltetrahydrofuran, perfluoro-1,4-dimethylcyclohexane or combinations thereof. The drying liquid is preferably a C1 to C6 alcohol, such as methanol, ethanol, 1-propanol, isopropanol, n-butanol, sec-butanol, tert-butanol, tert-amyl alcohol, pentanol, hexanol or their combination.

在根据本发明的优选实施例中,选择的干燥液与进行干燥之前处理容器内当时存在的处理液相容并与处理液形成最低共沸点混合物。由于水是最方便、最常用化学处理流体或冲洗流体的溶剂,所以干燥液尤其优先与水形成最低共沸点混合物。In a preferred embodiment according to the invention, the drying liquid is selected to be compatible with and form a minimum azeotropic mixture with the processing liquid present in the processing vessel prior to drying. Since water is the most convenient and most commonly used solvent for chemical treatment fluids or flushing fluids, drying fluids especially preferentially form the lowest azeotropic mixture with water.

为了降低电子元器件被重新氧化和产生沾污物的风险,优先在单容器内进行湿法处理和干燥,而无需从容器内取出电子元器件。例如,在单容器内实现湿法处理过程和干燥过程的适当湿法处理系统包括:CFM Technologies制造的Full FlowTM湿法处理系统、Steag制造的Poseidon以及Dainippon Sereen制造的FL820L。To reduce the risk of re-oxidation and contamination of electronic components, wet processing and drying in a single container is preferred, without removing the electronic components from the container. For example, suitable wet processing systems that implement a wet processing process and a drying process in a single vessel include: Full Flow wet processing system manufactured by CFM Technologies, Poseidon manufactured by Steag, and FL820L manufactured by Dainippon Sereen.

干燥过程之后,从干燥容器内取出电子元器件并以要求的方式进一步进行处理。After the drying process, the electronic components are removed from the drying container and processed further in the desired manner.

利用本发明方法获得的电子元器件可以大致消除颗粒沾污物。“大致消除”指半导体衬底在每cm2内含有的颗粒优先少于0.05个,并且更优先少于0.016个。残留在半导体衬底上的颗粒的直径大小优先等于或小于0.3μm,并且更优先小于0.12μm,正如KLA Tencor SPI颗粒扫描设备测量的那样。优先利用本发明方法清除大于0.3μm的颗粒。The electronic components obtained by the method of the present invention can substantially eliminate particle contamination. "Substantially eliminated" means that the semiconductor substrate contains preferably less than 0.05 particles per cm 2 , and more preferably less than 0.016 particles per cm 2 . The diameter size of the particles remaining on the semiconductor substrate is preferably equal to or smaller than 0.3 μm, and more preferably smaller than 0.12 μm, as measured by a KLA Tencor SPI particle scanning device. Particles larger than 0.3 μm are preferentially removed by the method of the present invention.

根据本发明的方法特别适用于从电子元器件的表面清除非金属颗粒。例如,非金属颗粒包括:SiO2、Si3N4、有机物质或者它们的组合。实例The method according to the invention is particularly suitable for removing non-metallic particles from the surface of electronic components. For example, non-metallic particles include: SiO 2 , Si 3 N 4 , organic substances, or combinations thereof. example

根据本发明的方法用于对具有含铜表面的半导体圆片进行湿法处理。在所有实例中,含铜圆片均由硅和氧化硅制成并全部镀覆400nm的铜层。在进行湿法处理后,利用购自KLA Tencor的Tencor SPI扫描设备对圆片上的颗粒进行分析。比较例1至3The method according to the invention is used for the wet processing of semiconductor wafers with copper-containing surfaces. In all examples, the copper-containing wafers were made of silicon and silicon oxide and were fully plated with a 400 nm layer of copper. After wet processing, the particles on the wafers were analyzed using a Tencor SPI scanning device from KLA Tencor. Comparative Examples 1 to 3

在CFM Technologies公司制造的Full FlowTM 8100湿法处理系统内装满含铜圆片。以每分钟12加仑的速度,用总共120秒的注入时间,将表1内对比较例1所示的化学处理液装满容器。化学处理液的温度为30℃。容器被注满后,再将圆片浸泡在化学处理液内120秒。在圆片接触化学处理液期间,圆片对约650KHz频率的高声能暴露约1分钟。Copper-containing wafers were filled in a Full Flow 8100 wet processing system manufactured by CFM Technologies. The container was filled with the chemical treatment fluid shown in Table 1 for Comparative Example 1 at a rate of 12 gallons per minute with a total injection time of 120 seconds. The temperature of the chemical treatment liquid was 30°C. After the container is filled, the wafer is immersed in the chemical treatment solution for 120 seconds. During exposure of the wafer to the chemical treatment fluid, the wafer was exposed to high acoustic energy at a frequency of about 650 KHz for about 1 minute.

然后,直接用温度为30℃、至少含有100ppb氧气的去离子水冲洗液替换化学处理液。以24g/m的速度、用60秒的时间,将去离子水引入处理容器内,然后以12g/m的速度循环60秒。重复此循环过程直到处理容器内的去离子水具有5兆欧姆的电阻。在达到此电阻后,利用额外时间,使持续循环的去离子水流入处理容器内。总冲洗时间大于3分钟并且在冲洗期间,圆片暴露于高声能。Then, directly replace the chemical treatment solution with deionized water rinse solution at 30°C and containing at least 100ppb oxygen. Deionized water was introduced into the treatment vessel at a rate of 24 g/m for 60 seconds and then circulated at a rate of 12 g/m for 60 seconds. This cycle was repeated until the deionized water in the treatment vessel had a resistance of 5 megohms. After this resistance is reached, additional time is used to allow continuous circulation of deionized water into the treatment vessel. The total rinse time was greater than 3 minutes and during rinse the wafer was exposed to high sonic energy.

冲洗之后,利用异丙醇气体干燥流体流对圆片进行干燥。在1.5psig的压力下,在45℃,用9分钟时间,使异丙醇气体横穿过处理容器。After rinsing, the wafer was dried using a stream of isopropanol gas drying fluid. Isopropanol gas was passed across the process vessel at 45°C for 9 minutes at a pressure of 1.5 psig.

可以以上述方式,利用总共3个回合,对另外两批圆片进行处理。The other two batches of wafers can be processed in the manner described above, using a total of 3 rounds.

然后,利用6mm边缘排斥(edge exclusion),对每批圆片中的3个圆片上、大小在18微米至400微米的颗粒沾污物进行分析。平均结果示于表2。Three wafers from each lot were then analyzed for particulate contamination ranging in size from 18 microns to 400 microns using 6mm edge exclusion. The average results are shown in Table 2.

对表1所示的各比较化学处理液重复上述过程。对于各比较例,除了比较例3之外,处理过程与上述相同,以18g/m的速度将化学处理液注入容器内,然后,在注入完成后,在没有高声能情况下,将电子元器件浸泡1分钟。此外,除了冲洗液的温度为45℃和总冲洗时间为约2分钟之外,根据比较例1采用的过程,对比较例3中的电子元器件进行冲洗。The above process was repeated for each comparative chemical treatment solution shown in Table 1. For each comparative example, except comparative example 3, the treatment process was the same as above, injecting the chemical treatment liquid into the container at a rate of 18 g/m, and then, after the injection was completed, the electronic unit was placed in the absence of high acoustic energy. The device is soaked for 1 minute. In addition, the electronic components in Comparative Example 3 were rinsed according to the procedure employed in Comparative Example 1, except that the temperature of the rinse liquid was 45° C. and the total rinse time was about 2 minutes.

表1:化学处理液的成分     实例           化学处理液的成分(按体积的份额) H2O  H2O2  NH4OH  HF  HCl  Surf1     实例1(仅利用铜氧化液进行处理) 100     1.3   2.2  0.0  0.0  0.6     实例22(仅利用不含有氧化剂或HF的NH4OH进行处理) 100     0.0   2.2  0.0  0.0  0.6     实例32(仅利用含有HF的溶液进行处理) 100     0.0   0.0  0.2  1.0  0.0 Table 1: Composition of Chemical Treatment Fluids example Composition of chemical treatment fluid (part by volume) H 2 O H2O2 _ NH 4 OH HF HCl Surf 1 Example 1 (only utilize copper oxide solution to process) 100 1.3 2.2 0.0 0.0 0.6 Example 2 2 (Treatment with NH4OH only without oxidizing agent or HF) 100 0.0 2.2 0.0 0.0 0.6 Example 3 2 (Treatment with HF-containing solution only) 100 0.0 0.0 0.2 1.0 0.0

1表面活性剂,Valtech公司提供的VALTRONSP2200。 1 Surfactant, VALTRON® SP2200 provided by Valtech.

2所含的氧气少于100ppb比较例4-先利用不含有氧化剂的NH4OH进行处理,然后利用含HF溶液进行处理 2 Contains less than 100ppb of oxygen Comparative Example 4 - firstly utilize NH 4 OH without oxidizing agent for treatment, and then utilize HF-containing solution for treatment

比较例1至3使用的Full Flow容器内放满含铜圆片。将第一化学处理液注入容器内,第一化学处理液的温度为30℃,按体积,其组成份额为100∶2.2∶0.6的H2O∶NH4OH∶表面活性剂和少于100ppb的氧气的。以12g/m的速度,用120秒的时间,将第一化学处理液注入容器内。注入容器后,圆片再在第一化学处理液内浸泡120秒。在圆片接触第一化学处理液期间,圆片暴露于约650KHz的高声能中。The Full Flow containers used in Comparative Examples 1 to 3 were filled with copper-containing discs. Inject the first chemical treatment liquid into the container, the temperature of the first chemical treatment liquid is 30°C, and its composition proportion is 100:2.2:0.6 H 2 O:NH 4 OH:surfactant and less than 100ppb oxygen. Inject the first chemical treatment liquid into the container at a speed of 12 g/m in 120 seconds. After being filled into the container, the wafer is then soaked in the first chemical treatment solution for 120 seconds. During exposure of the wafer to the first chemical treatment fluid, the wafer was exposed to high acoustic energy at about 650 KHz.

然后,根据比较例1采用的处理过程,直接用去离子水冲洗液(氧气的含量低于100ppb)替换第一化学处理液。然后,直接用第二化学处理液替换冲洗液,第二化学处理液的温度为30℃,按体积,其组成份额为100∶0.2∶1的H2O∶HF∶HCl以及低于100ppb的氧气。以18g/m的速度,用总共120秒的注入时间,将第二化学处理液注入容器内。注入容器内之后,圆片再在第二化学处理液内(没有高声能)浸泡120秒。Then, according to the treatment process adopted in Comparative Example 1, the first chemical treatment solution was directly replaced with a deionized water rinse solution (oxygen content lower than 100 ppb). Then, directly replace the flushing solution with the second chemical treatment solution, the temperature of the second chemical treatment solution is 30° C., and the composition ratio of the second chemical treatment solution is 100:0.2:1 H 2 O:HF:HCl and oxygen less than 100 ppb by volume . The second chemical treatment solution was injected into the container at a rate of 18 g/m with a total injection time of 120 seconds. After pouring into the container, the wafer was then soaked in a second chemical treatment solution (without high sonic energy) for 120 seconds.

然后,根据比较例3采用的处理过程,用氧含量少于约100ppb的去离子水冲洗液直接替换第二化学处理液。进行冲洗后,根据比较例1至3采用的处理过程,对圆片进行干燥。Then, according to the treatment process employed in Comparative Example 3, the second chemical treatment solution was directly replaced with a deionized water rinse solution having an oxygen content of less than about 100 ppb. After rinsing, the wafers were dried according to the process used in Comparative Examples 1-3.

利用总共3个回合,以上述方式,对另外两批圆片进行处理。Two additional batches of wafers were processed in the manner described above using a total of 3 rounds.

利用6mm的边缘排斥,对每批圆片中的3个圆片上、大小在18微米至400微米的颗粒沾污物进行分析。平均结果示于表2。实例5-先利用含铜溶液进行处理,然后利用含HF溶液进行处理Three wafers from each lot were analyzed for particulate contamination ranging in size from 18 microns to 400 microns using 6 mm edge exclusion. The average results are shown in Table 2. Example 5 - Treatment with a solution containing copper followed by a solution containing HF

除了第一化学处理液内H2O∶NH4OH∶表面活性剂的成分含量为100∶2.2∶0.6体积之外重复比较例4的处理过程。The treatment process of Comparative Example 4 was repeated except that the composition content of H 2 O:NH 4 OH:surfactant in the first chemical treatment liquid was 100:2.2:0.6 by volume.

利用总共3个回合,以上述方式,对另外两批圆片进行处理。Two additional batches of wafers were processed in the manner described above using a total of 3 rounds.

利用6mm的边缘排斥,对每批圆片中的3个圆片上、大小在18微米至400微米的颗粒沾污物进行分析。平均结果示于表2。Three wafers from each lot were analyzed for particulate contamination ranging in size from 18 microns to 400 microns using 6 mm edge exclusion. The average results are shown in Table 2.

表2:被清除的颗粒     实例                      平均LPD数1     处理前    处理后   差值  清除百分比     比较例1     11841     1984   -9857     83     比较例2     10002     1951   -8051     80     比较例3     2115     291   -1824     86     比较例4     10002     1943   -8059     81     实例5     5334     3   -5331     99.9 Table 2: Particles removed example Average LPD Number 1 before processing after treatment difference Clearance percentage Comparative example 1 11841 1984 -9857 83 Comparative example 2 10002 1951 -8051 80 Comparative example 3 2115 291 -1824 86 Comparative example 4 10002 1943 -8059 81 Example 5 5334 3 -5331 99.9

1平均瑕疵光点数 1 Average number of defective light spots

表2内的数据表示在3个圆片上检测到的颗粒数的平均值。“处理前”列列出在进行湿法处理前,圆片上的平均颗粒数,“处理后”列列出在湿法处理之后,圆片上的平均颗粒数,“差值”列列出湿法处理前与湿法处理后之间圆片上的颗粒的平均差值。负数“差值”表示在湿法处理期间,被清除颗粒数。“清除百分比”列列出根据在湿法处理过程之前圆片上的颗粒数被清除的颗粒的平均百分比。The data in Table 2 represent the average of the number of particles detected on 3 disks. The "Before" column lists the average number of particles on the wafer before wet processing, the "After" column lists the average number of particles on the wafer after wet processing, and the "Difference" column lists the wet processing. The average difference in particles on the wafer between pre-processing and post-wet processing. A negative "Difference" indicates the number of particles removed during wet processing. The "Percent Removal" column lists the average percentage of particles that were removed based on the number of particles on the wafer prior to the wet processing process.

表2内的数据说明,本发明方法在对含铜电子元器件进行湿法处理期间可以有效降低沾污物颗粒。例如,在实例5中,通过使含铜电子元器件接触SC1溶液,随后使圆片接触含有氢氟酸和盐酸的溶液,可以清除99.9%的颗粒。当与比较例比较时,这些结果是惊人的并且难于想象。例如,当使含铜圆片接触SC1溶液(比较例1)、氢氧化铵溶液(比较例2)、氢氟酸/盐酸溶液(比较例3)或者在氢氧化铵之后接触氢氟酸/盐酸溶液(比较例4)的组合,清除颗粒的百分比不高于86%。这些结果示意性示于图1中。图1示出根据比较例1至4以及实例5的清除颗粒百分比的柱状图。从如图1中可以看出,根据本发明方法处理的含铜圆片比比较例1至4出乎意料地好。The data in Table 2 demonstrate that the method of the present invention is effective in reducing contaminant particles during wet processing of copper-containing electronic components. For example, in Example 5, 99.9% of the particles were removed by exposing the copper-containing electronic components to the SC1 solution followed by exposing the wafer to a solution containing hydrofluoric and hydrochloric acids. These results are surprising and unimaginable when compared to comparative examples. For example, when a copper-containing disc is exposed to SC1 solution (Comparative Example 1), ammonium hydroxide solution (Comparative Example 2), hydrofluoric acid/hydrochloric acid solution (Comparative Example 3) or after ammonium hydroxide to hydrofluoric acid/hydrochloric acid The combination of solutions (Comparative Example 4) had a particle removal percentage not higher than 86%. These results are schematically shown in FIG. 1 . FIG. 1 shows a bar graph of the percentage of removed particles according to Comparative Examples 1 to 4 and Example 5. FIG. As can be seen in Figure 1, the copper-containing wafers treated according to the method of the present invention were unexpectedly better than those of Comparative Examples 1-4.

尽管根据特定优选实施例对本发明进行了说明,但是,显然,对于本技术领域内的熟练技术人员,可以对这些优选实施例进行多种变换和调整。上述说明仅对本发明具有说明意义而没有限制性意义。Although the invention has been described in terms of certain preferred embodiments, it will be apparent that various changes and modifications to those preferred embodiments will be apparent to those skilled in the art. The above descriptions are only illustrative of the present invention and not limiting.

Claims (20)

1. method that the electronic devices and components with copper containing surfaces are carried out wet processing, this method comprises:
(a) make the surface of electronic devices and components contact copper oxidation liquid in first duration of contact; And
(b) subsequently, make the surperficial contact etch liquid of electronic devices and components in second duration of contact, wherein to keep water pH value be 5 or lower and contain etching reagent and be less than 5 to etching solution, the dissolved oxygen of 000ppb or suspension oxygen, and wherein the surface of electronic devices and components contacts with etching solution and pollutant can be removed from the surface of electronic devices and components with copper oxidation liquid.
2. method according to claim 1, wherein copper oxidation liquid comprises the oxygenant of selecting from the group of being made up of hydrogen peroxide, ozone, ferric cyanide or their combination.
3. method according to claim 2, wherein selective oxidation agent from the group of forming by hydrogen peroxide, ozone or their combination.
4. method according to claim 3, wherein copper oxidation liquid comprise water, according to the cumulative volume of copper oxidation liquid hydrogen peroxide at least about 0.1 volume percent, and to keep the pH value be 7 or bigger.
5. method according to claim 1, wherein copper oxidation liquid comprises water, hydrogen peroxide and ammonium hydroxide.
6. method according to claim 5, wherein copper oxidation liquid contains water, hydrogen peroxide and ammonium hydroxide, volume ratio H 2O: H 2O 2: NH 4OH is between about 5: 1: 1 to about 200: 1: 1.
7. method according to claim 1 is wherein selected etching reagent from the group of being made of hydrochloric acid, sulfuric acid, hydrofluoric acid, phosphoric acid, acetate, citric acid, tartrate and their combination.
8. method according to claim 1, wherein etching solution is the solution that contains hydrofluoric acid, the solution that contains hydrofluoric acid comprises hydrofluoric acid and deionized water, volume ratio H 2O: HF is between about 5: 1 to about 1000: 1.
9. it is 3 or lower that method according to claim 8, the pH value that wherein contains the solution of hydrofluoric acid are maintained at about.
10. method according to claim 9, the solution that wherein contains hydrofluoric acid further comprises hydrochloric acid, volume ratio H 2O: HF: HCl is between about 50: 1: 1 to about 1000: 1: 1.
11. method according to claim 10, the solution that wherein contains hydrofluoric acid comprises dissolved oxygen or the suspension oxygen of about 100ppb at least.
12. method according to claim 1 wherein after making electronic devices and components contacts copper oxidation liquid, and before making electronic devices and components contact etch liquid, is utilized to comprise that the washing fluid of deionized water washes electronic devices and components.
13. method according to claim 1, wherein one of copper oxidation liquid or etching solution comprise tensio-active agent, inhibitor or their combination at least.
14. method according to claim 1 is wherein carried out wet processing to electronic devices and components in one or more containers.
15. method according to claim 1 is wherein handled electronic devices and components in single container.
16. method according to claim 15 wherein behind electronic devices and components contact copper oxidation liquid, is directly replaced copper oxidation liquid with washing fluid or etching solution.
17. method according to claim 1, wherein the pH value of copper oxidation liquid is at least about 7 or higher.
18. the method that the electronic devices and components with copper containing surfaces are carried out wet processing, this method comprises:
(a) one or more electronic devices and components with copper containing surfaces are placed in single container;
(b) the copper oxidation liquid that will comprise oxygenant injects in the container;
(c) make electronic devices and components contact copper oxidation liquid in first duration of contact, in container, discharge copper oxidation liquid then;
(d) with the pH value be 5 or hydrofluoric acid containing solution lower, that have 5000ppb dissolved oxygen or suspension oxygen at least inject in the container; And
(e) make electronic devices and components connect hydrofluoric acid containing solution in second duration of contact, discharge hydrofluoric acid containing solution then from container, wherein the surface of electronic devices and components contact copper oxidation liquid and hydrofluoric acid containing solution can be removed pollutant from the surface of electronic devices and components.
19. method according to claim 18 wherein by utilizing another kind of treatment solution to replace, is discharged copper oxidation liquid and hydrofluoric acid containing solution in container.
20. the method that the electronic devices and components with copper containing surfaces are carried out wet processing, this method comprises:
(a) make the surface of electronic devices and components contact copper oxidation liquid in first duration of contact, wherein the pH value of copper oxidation liquid is at least about 7 or higher; And
(b) subsequently, make the surperficial contact etch liquid of electronic devices and components in second duration of contact, wherein to keep water pH value be 5 or lower and contain etching reagent and be less than 5 to etching solution, the dissolved oxygen of 000ppb or suspension oxygen or other copper oxidant, and wherein the surface of electronic devices and components contacts with etching solution and pollutant can be removed from the surface of electronic devices and components with copper oxidation liquid.
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