CN1342608A - Process for preparing multi-class sequential macroreticular-micropore material - Google Patents
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Abstract
本发明属分子筛无机材料领域,具体涉及一种有利物质传输的有序度高的大孔微孔多级有序孔材料的制备方法。本发明应用水热合成的微孔分子筛纳米晶(X、Y、A、ZSM-5、Beta、TS-1、silicalite-1等)为多级结构的构筑单元,在大孔模板剂的引导下低温成型,经高温脱模,制备得高有序高的大孔-微孔多级有序孔材料。制得的致密多孔膜和多级孔材料在吸附、分离、传感器等方面有较为广泛应用。The invention belongs to the field of molecular sieve inorganic materials, and in particular relates to a preparation method of a macroporous microporous multi-level ordered pore material which is favorable for material transmission and has a high degree of order. The present invention uses hydrothermally synthesized microporous molecular sieve nanocrystals (X, Y, A, ZSM-5, Beta, TS-1, silicalite-1, etc.) Forming at low temperature and demoulding at high temperature, a highly ordered macroporous-microporous multi-level ordered pore material is prepared. The prepared dense porous membranes and hierarchical porous materials are widely used in adsorption, separation, sensors and other aspects.
Description
技术领域technical field
本发明属于无机孔材料领域,具体涉及一种大孔微孔多级有序孔材料的制备方法。The invention belongs to the field of inorganic porous materials, and in particular relates to a preparation method of a macroporous microporous multilevel ordered pore material.
技术背景technical background
微孔材料在催化、分离、吸附、传感器等方面应用广泛,但是由于微孔分子筛空体积很小,表面有丰富的活性羟基,颗粒间容易粘合,使得反应过程中在传质速率及扩散速率方面存在严重缺陷,常常造成物料输送困难,柱前压或膜前压很高。特别是随着使用时间增长,微孔分子筛颗粒间粘合,致使物质输送带来更多的不便,不仅消耗大量的能源,而且对设备的材质要求更加严格,同时增加生产的不安定因素。随着孔材料的发展,孔材料从微孔(2nm以下)发展到介孔材料(2-50nm)最后发展到50nm以上的大孔材料。如何能把大孔和微孔有机结合起来,来解决这棘手的生产问题,对于材料化学家是一个挑战。纳米技术和材料的产生,为解决该问题提供了一个思路。Microporous materials are widely used in catalysis, separation, adsorption, sensors, etc. However, due to the small void volume of microporous molecular sieves and abundant active hydroxyl groups on the surface, the particles are easily bonded, which makes the mass transfer rate and diffusion rate in the reaction process There are serious defects in the field, which often cause difficulties in material transportation, and the pre-column or membrane pre-pressure is very high. Especially as the use time increases, the particles of microporous molecular sieves bond together, causing more inconvenience in material transportation, not only consumes a lot of energy, but also requires stricter material requirements for equipment, and at the same time increases the instability of production. With the development of porous materials, porous materials have developed from micropores (below 2nm) to mesoporous materials (2-50nm) and finally to macroporous materials above 50nm. How to organically combine macropores and micropores to solve this difficult production problem is a challenge for materials chemists. The emergence of nanotechnology and materials provides a way to solve this problem.
发明内容Contents of the invention
本发明的目的在于提出一个能使大孔和微孔有机结合的多级有序孔材料的制备方法。The object of the present invention is to propose a method for preparing a multi-level ordered pore material capable of organically combining macropores and micropores.
本发明提出的能使大孔和微孔有机结合的多级有序孔材料的制备方法,是以微孔沸石分子筛(X、Y、A、ZSM-5、Beta、TS-1、silicalite-1)纳米晶为多级结构的构筑单元,用大孔膜板剂来引导含微孔结构的纳米单元有序排列,经高温焙烧,得到不同的多级有序结构的微孔-大孔分子筛整体。其具体步骤如下:The preparation method of the multi-level ordered pore material that the present invention proposes can make macropores and micropores organically combine is based on microporous zeolite molecular sieves (X, Y, A, ZSM-5, Beta, TS-1, silicalite-1 ) Nanocrystals are the building units of multi-level structures. Macroporous film plates are used to guide the orderly arrangement of nano-units containing microporous structures. After high-temperature calcination, microporous-macroporous molecular sieves with different multilevel ordered structures are obtained. . The specific steps are as follows:
(1)在低于100℃水热条件下制备粒径小于100nm的微孔分子筛纳米晶,如X、Y、A、ZSM-5、Beta、TS-1、silicalite-1沸石等,纳米晶尺寸在150纳米以下;(1) Preparation of microporous molecular sieve nanocrystals with a particle size of less than 100nm under hydrothermal conditions below 100°C, such as X, Y, A, ZSM-5, Beta, TS-1, silicalite-1 zeolites, etc., nanocrystal size below 150 nm;
(2)用无水乙醇使微孔分子筛纳米晶单分散开,纳米晶在乙醇中重量百分比(即纳米晶乙醇溶液浓度)为1~10%;(2) using absolute ethanol to make the microporous molecular sieve nanocrystal monodisperse, the weight percentage of the nanocrystal in ethanol (i.e. the concentration of the nanocrystal ethanol solution) is 1 to 10%;
(3)用大孔膜板剂引导单分散的纳米晶单元有序排列,低温成型;(3) Use a macroporous film plate agent to guide the orderly arrangement of monodisperse nanocrystalline units, and form them at low temperature;
(4)把步骤(3)中成型的大孔-微孔材料在500~600℃温度下焙烧,定型,脱模,得到大孔-微孔多级孔材料。(4) Calcining the macroporous-microporous material formed in step (3) at a temperature of 500-600° C., setting the shape, and demolding to obtain a macroporous-microporous hierarchically porous material.
本发明中,大孔模板剂采用分散性好的聚苯乙烯球,球的直径为50nm~400nm之间,并可用密堆积渗入法引导成型,即先将聚苯乙烯球进行密堆积,然后把单分散的微孔分子筛纳米晶渗入密堆积的聚苯乙烯球间隙中,并加入表面活性剂,自组装成大孔—微孔多级有序孔结构。这里大孔模板剂聚苯乙烯球的用量为总量(总量指聚苯乙烯球与纳米晶的和)的25~45%(重量百分比),表面活性剂采用阴离子或阳离子的均可,例如十六烷基三甲基溴化铵等,其用量为聚苯乙烯球用量0.1~1%。表面活性剂使模板剂和纳米晶更好地亲和,起到“粘合剂”的作用。本方法中,如果选择300nm的聚苯乙烯球,通过抽滤可按立方密堆积排列,选择230nm聚苯乙烯球可按六方密堆积排列。用密堆积的聚苯乙烯球作为模板得到的是一种致密的膜,可彻底消除晶间隙,这种大孔—微孔多级有序膜的特点是大孔有利于大分子的转化,小分子在微孔中发生反应。因此在传感器、纳米反应器、催化、分离、吸附等方面有广泛应用,彻底解决了物质的扩散问题。In the present invention, the polystyrene balls with good dispersibility are used as the macroporous template agent, and the diameter of the balls is between 50nm and 400nm, and can be formed by close-packed infiltration method, that is, the polystyrene balls are densely packed first, and then the Monodisperse microporous molecular sieve nanocrystals infiltrate into the gaps of close-packed polystyrene spheres, and add surfactants to self-assemble into a macroporous-microporous multi-level ordered pore structure. Here the consumption of macroporous template agent polystyrene ball is 25~45% (percentage by weight) of total amount (total amount refers to the sum of polystyrene ball and nanocrystal), surfactant adopts the all can of anion or cationic, for example Hexadecyltrimethylammonium bromide, etc., the dosage is 0.1-1% of polystyrene balls. The surfactant makes the templating agent and the nanocrystal have a better affinity and acts as an "adhesive". In this method, if 300nm polystyrene balls are selected, they can be arranged according to cubic close packing by suction filtration, and if 230 nm polystyrene balls are selected, they can be arranged according to hexagonal close packing. Using close-packed polystyrene spheres as a template to obtain a dense film can completely eliminate the intercrystalline gap. This macroporous-microporous multi-level ordered film is characterized by large pores that are conducive to the transformation of macromolecules, and small pores that facilitate the transformation of macromolecules. Molecules react in the microwells. Therefore, it is widely used in sensors, nano-reactors, catalysis, separation, adsorption, etc., and completely solves the problem of material diffusion.
本发明中,大孔模板剂采用聚苯乙烯球,球的直径为50nm~400nm之间,还可用机械压片法引导成型。即用机械方式把聚苯乙烯球和微孔分子筛纳米晶混合均匀,其中聚苯乙烯球的用量为总量的5~45%(重量百分比),总量的含义同前。然后用压片法制膜,压片的机械压力为4~12公斤/cm2。用该法制得微孔大孔孔径均匀、多重有序的膜,膜厚度可以为1毫米到1厘米。其中按聚苯乙烯球用量为5%,10%,15%,20%,25%,30%,35%,40%,45%,制得3毫米厚的分布有序、大孔均一的大孔微孔复合膜材料。在处理过程和膜厚度相同,只有大孔模板剂量不同的条件下,所得机械强度与大孔模板剂为零的分子筛膜强度相当。超过45%的膜,强度急剧下降。对这一系列的膜进行了气体渗透性试验。具体方法为:通过一根两端孔径不等的玻璃管,一端直径为1cm,另一端为0.5cm。把一个厚度为3mm,直径为1cm的膜密封固定在1cm管中,测其柱前压。测的柱前压降低与模板剂组份的增加呈线性关系。用机械压片法得到的膜在催化、分离等过程中能有效地降低柱前压,是用密堆积法应用的推广。In the present invention, polystyrene spheres are used as the macroporous template agent, and the diameter of the spheres is between 50nm and 400nm, which can also be formed by mechanical tableting. That is, mechanically mix polystyrene balls and microporous molecular sieve nanocrystals evenly, wherein the amount of polystyrene balls is 5-45% (weight percent) of the total amount, and the meaning of the total amount is the same as before. Then the film is made by tableting method, and the mechanical pressure of tableting is 4-12 kg/cm 2 . The method is used to prepare a membrane with uniform micropore and macropore diameter and multiple order, and the thickness of the membrane can be 1 millimeter to 1 centimeter. Among them, the amount of polystyrene balls is 5%, 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45%, and a 3 mm thick large ball with an orderly distribution and uniform macropores is obtained. Porous microporous composite membrane materials. Under the condition that the treatment process and membrane thickness are the same, and only the dosage of the macroporous template is different, the mechanical strength obtained is equivalent to that of the molecular sieve membrane with zero macroporous template agent. More than 45% of the film, the strength dropped sharply. Gas permeability tests were performed on this series of membranes. The specific method is: through a glass tube with different apertures at both ends, one end is 1 cm in diameter and the other end is 0.5 cm in diameter. A membrane with a thickness of 3mm and a diameter of 1cm was sealed and fixed in a 1cm tube, and the pre-column pressure was measured. The measured pre-column pressure drop has a linear relationship with the increase of the template component. The membrane obtained by the mechanical tablet method can effectively reduce the pre-column pressure in the process of catalysis and separation, which is the promotion of the application of the close packing method.
本发明中,大孔模板剂也可采用聚二甲基硅烷软模子(简写为PDMS),该软模子刻有条形、线性、方格、星形等多种形状的花纹,其花纹尺寸为微米、亚微米量级。并采用软印刷技术(即Molding技术)引导成型。即把由步骤(2)得到的单分散的微孔分子筛纳米晶乙醇溶液滴到反应平台或硅片上,将刻有所需花纹的PAMS由上而下压到含微孔分子筛纳米晶的乙醇溶液上,压力为1~2个大气压,至少保持12小时,直至使乙醇完全挥发,从而使纳米晶充分自组装成连续的多级有序的微孔网络结构。Among the present invention, macroporous template agent also can adopt polydimethylsilane soft mold (abbreviated as PDMS), and this soft mold is engraved with the decorative pattern of various shapes such as strip, linear, grid, star, and its decorative pattern size is Micron and submicron levels. And use soft printing technology (that is, Molding technology) to guide the molding. That is, the monodisperse ethanol solution of microporous molecular sieve nanocrystals obtained in step (2) is dropped onto the reaction platform or silicon wafer, and the PAMS engraved with the desired pattern is pressed from top to bottom to the ethanol containing microporous molecular sieve nanocrystals. On the solution, the pressure is 1-2 atmospheric pressure, and it is maintained for at least 12 hours until the ethanol is completely volatilized, so that the nanocrystals can fully self-assemble into a continuous multi-level and ordered microporous network structure.
在本发明中,沸石纳米晶的制备可采用现有文献记载的方法。也可结合原料情况作适当改进。采用25%的硅溶胶(pH=9)、25%四甲基氢氧化铵、铝酸钠等制备获得。由于纳米晶越小越难以分离,本发明中采用了加絮凝剂的方法,即加入4~10%葡萄糖或蔗糖(投料总质量比),可提高收率,达90%,同时使离心速率从高速离心的20,000r/min降到低速离心的2,000r/min。In the present invention, the preparation of zeolite nanocrystals can adopt the methods recorded in the existing literature. Appropriate improvements can also be made in combination with raw material conditions. It is prepared by using 25% silica sol (pH=9), 25% tetramethylammonium hydroxide, sodium aluminate and the like. Because nanocrystals are smaller and more difficult to separate, the present invention adopts the method of adding flocculant, that is, adding 4 to 10% glucose or sucrose (total mass ratio of feed), which can improve the yield, reaching 90%, and simultaneously make the centrifugal rate from The 20,000r/min of high-speed centrifugation is reduced to 2,000r/min of low-speed centrifugation.
本发明可根据需要,用密堆积的聚苯乙烯球得到大孔微孔高有序度的多级孔材料,高的有序性特性有利于其在吸附、分离、纳米反应器等方面应用;应用molding技术可制备有特殊形状的传感器、反应器;在经过抛光的金属界面可制备无支撑的大孔微孔多级材料。在玻璃基片可制备微孔大孔多级孔纤维,可从几个微米到几个厘米。The present invention can use close-packed polystyrene spheres to obtain a hierarchically porous material with macropores, micropores and high degree of order, and the high order property is conducive to its application in adsorption, separation, nanoreactors, etc.; Sensors and reactors with special shapes can be prepared by applying molding technology; unsupported macroporous microporous multi-level materials can be prepared at the polished metal interface. Microporous and macroporous fibers can be prepared on glass substrates, ranging from several microns to several centimeters.
具体实施方式Detailed ways
下面应用实例对本发明作进一步的阐述:The following application examples further illustrate the present invention:
实施例1首先,按照文献(Thomas Bein etal,Science,1999,283,958)的方法制备,沸石A纳米晶。反应配料组份为0.3Na2O:11.25 SiO2:1.8 Al2O3:13.4(TMA)2O:700H2O,该体系用25%的硅溶胶(pH=9)代替了原文献的30%的硅溶胶,报道的97%四甲基氢氧化铵被25%四甲基氢氧化铵水溶液所替代。具体过程:将25%的硅溶胶(pH为9)用氢氧化钠溶液调至pH=10,准确称取27g该硅溶胶,加入15g水,搅拌制成前驱溶液I。同时称取7.5g异丙醇铝和100g 25%四甲基氢氧化铵和6g1M氢氧化钠溶液,25g水,搅拌制成前驱溶液II。最后把两前驱体溶液在激烈搅拌下混合,室温搅拌反应一周,加入絮凝剂-葡萄糖7.22g,使文献中的高速离心(20,000r/min)降低到低速离心(2,000r/min),倾出上清液,得一淡黄色的固体物质,经反复水、乙醇反复洗涤,得淡黄色最终产物,经XRD验证为沸石A纳米晶,TEM显示沸石A晶粒尺寸在几十个纳米。Example 1 First, zeolite A nanocrystals were prepared according to the method described in the literature (Thomas Bein et al, Science, 1999, 283, 958). The reaction ingredients are 0.3Na 2 O: 11.25 SiO 2 : 1.8 Al 2 O 3 : 13.4(TMA) 2 O: 700H 2 O, the system uses 25% silica sol (pH=9) instead of 30 % of the silica sol, the reported 97% tetramethylammonium hydroxide was replaced by 25% tetramethylammonium hydroxide in water. Specific process: adjust 25% silica sol (pH 9) to pH=10 with sodium hydroxide solution, accurately weigh 27g of the silica sol, add 15g of water, and stir to prepare precursor solution I. Simultaneously weigh 7.5g of aluminum isopropoxide, 100g of 25% tetramethylammonium hydroxide, 6g of 1M sodium hydroxide solution, and 25g of water, and stir to prepare precursor solution II. Finally, mix the two precursor solutions under vigorous stirring, stir and react at room temperature for one week, add flocculant-glucose 7.22g, reduce the high-speed centrifugation (20,000r/min) in the literature to low-speed centrifugation (2,000r/min), pour out In the supernatant, a pale yellow solid substance was obtained, which was washed repeatedly with water and ethanol to obtain a pale yellow final product, which was verified as zeolite A nanocrystal by XRD, and TEM showed that the zeolite A crystal grain size was tens of nanometers.
其次,用乙醇使沸石纳米晶较好地分散,使之成为单分散的沸石纳米晶乙醇溶液,浓度为8%。Secondly, ethanol is used to disperse the zeolite nanocrystals well, so that it becomes a monodisperse zeolite nanocrystal ethanol solution with a concentration of 8%.
再次,在过滤的滤布上沉积在一层毫米厚的聚苯乙烯球层,球的直径为300nm,呈立方相规则排列(9.9wt%,300nm diameter,Bangs Laboratory),q球间孔隙为160nm。用乙醇分散好的沸石纳米晶扩散到空隙中,纳米晶的质量为聚苯乙烯球的3倍,即未焙烧膜总重量的75%。在室温组装干燥3~24小时,至乙醇完全挥发,纳米晶充分组装成大孔微孔多级孔材料的雏形。Again, on the filter cloth of filtering, be deposited on the thick polystyrene ball layer of one deck millimeter, the diameter of ball is 300nm, is cubic phase regular arrangement (9.9wt%, 300nm diameter, Bangs Laboratory), the pore between q ball is 160nm . The zeolite nanocrystal dispersed with ethanol diffuses into the void, and the quality of the nanocrystal is three times that of the polystyrene ball, that is, 75% of the total weight of the unbaked film. Assemble and dry at room temperature for 3 to 24 hours, until the ethanol is completely volatilized, and the nanocrystals are fully assembled into a prototype of a macroporous, microporous, and hierarchically porous material.
最后,通过550℃焙烧10小时左右,得三维高度有序的大孔微孔复合材料。大孔孔径在300nm左右。Finally, by calcination at 550°C for about 10 hours, a three-dimensional highly ordered macroporous and microporous composite material is obtained. The macropore diameter is around 300nm.
实施例2沸石X纳米晶是从硅溶胶、铝酸钠、氢氧化钠和水制备。反应过程如下:104g硅溶胶(25%SiO2)(pH为9),在冷却到5℃后加入55g氢氧化钠溶液(50%),准确称取27g该硅溶胶,加入78g水,搅拌制成前驱溶液I。在5℃以下混合61g水、30g 50%氢氧化钠溶液和20.36g铝酸钠(Al2O3 43%),搅拌制成前驱溶液II。每个驱体溶液加入75g碎冰后,两驱体溶液在激烈搅拌下迅速混合,放置五分钟形成凝胶,向该凝胶中加入22.5g蔗糖,室温搅拌老化16小时。100℃动态水热反应2-4小时,经反复水洗,得白色最终产物,经XRD验证为沸石X纳米晶,SEM显示沸石X晶粒尺寸在100纳米。硅铝比为6。Example 2 Zeolite X nanocrystals were prepared from silica sol, sodium aluminate, sodium hydroxide and water. The reaction process is as follows: 104g silica sol (25%SiO 2 ) (pH is 9), after cooling to 5°C, add 55g sodium hydroxide solution (50%), accurately weigh 27g of this silica sol, add 78g water, and stir to prepare into precursor solution I. Mix 61g of water, 30g of 50% sodium hydroxide solution and 20.36g of sodium aluminate (Al 2 O 3 43%) at below 5°C and stir to prepare precursor solution II. After adding 75g of crushed ice to each flooding solution, the two flooding solutions were mixed rapidly under vigorous stirring, and left for five minutes to form a gel. 22.5g of sucrose was added to the gel, and aged for 16 hours with stirring at room temperature. Dynamic hydrothermal reaction at 100°C for 2-4 hours, after repeated washing with water, a white final product was obtained, which was verified to be zeolite X nanocrystals by XRD, and SEM showed that the zeolite X crystal grain size was 100 nanometers. The ratio of silicon to aluminum is 6.
其次,用乙醇使沸石纳米晶较好地分散,使之成为单分散的沸石纳米晶乙醇溶液,浓度为1%。Secondly, ethanol is used to disperse the zeolite nanocrystals well, so that it becomes a monodispersed zeolite nanocrystal ethanol solution with a concentration of 1%.
再次,在过滤的滤布上沉积在一层毫米厚的聚苯乙烯球层,球的直径约为300nm,呈立方相规则排列(9.9wt%,300nm diameter,Bangs Laboratory),q球间孔隙为160nm。用乙醇分散好的沸石纳米晶扩散到空隙中,纳米晶的质量为聚苯乙烯球的1.5倍,即未焙烧膜总重量的60%。在室温组装干燥3小时后,至乙醇完全挥发,纳米晶充分组装成大孔微孔多级孔材料的雏形。Again, on the filter cloth of filtering, be deposited on the thick polystyrene ball layer of one deck millimeter, the diameter of ball is about 300nm, is cubic phase regular arrangement (9.9wt%, 300nm diameter, Bangs Laboratory), the pore between q ball is 160nm. The zeolite nanocrystals dispersed with ethanol diffuse into the voids, and the quality of the nanocrystals is 1.5 times that of polystyrene spheres, that is, 60% of the total weight of the unbaked film. After assembling and drying at room temperature for 3 hours, until the ethanol is completely volatilized, the nanocrystals are fully assembled into a prototype of a macroporous, microporous, and hierarchically porous material.
最后,通过500℃焙烧12小时,得三维高度有序的大孔微孔复合材料。大孔孔径在300nm左右。Finally, by calcination at 500°C for 12 hours, a three-dimensional highly ordered macroporous and microporous composite material is obtained. The macropore diameter is around 300nm.
实施例3沸石Y纳米晶是从硅溶胶、铝酸钠、氢氧化钠、25%四甲基氢氧化铵和水制备。反应摩尔组份:2.46(TMA)2O∶0.04 Na2O∶1Al2O3∶3.4SiO2∶37OH2O。反应过程如下:首先制备含TMA的铝酸钠溶胶,在5℃以下混合895g TMA、5500g水、6.4g 50%氢氧化钠溶液和244g铝酸钠(Al2O3 43%),搅拌制澄清的前驱溶液I。驱体溶液加入到816g硅溶胶(25%)中,激烈搅拌得一均相溶液,加入葡萄糖为228.9克。100℃静态水热反应2-4小时,经反复水洗,得白色最终产物,经XRD验证为沸石Y纳米晶,SEM显示沸石Y晶粒尺寸在80纳米以下。Example 3 Zeolite Y nanocrystals were prepared from silica sol, sodium aluminate, sodium hydroxide, 25% tetramethylammonium hydroxide and water. Reaction molar composition: 2.46(TMA) 2 O : 0.04 Na 2 O : 1Al 2 O 3 : 3.4SiO 2 : 37OH 2 O. The reaction process is as follows: first prepare the sodium aluminate sol containing TMA, mix 895g TMA, 5500g water, 6.4g 50% sodium hydroxide solution and 244g sodium aluminate (Al 2 O 3 43%) below 5°C, stir to make a clear Precursor solution I. The body-dispelling solution was added to 816g of silica sol (25%), stirred vigorously to obtain a homogeneous solution, and 228.9 grams of glucose was added. Static hydrothermal reaction at 100°C for 2-4 hours, and repeated washing with water to obtain a white final product, which was verified as zeolite Y nanocrystals by XRD, and SEM showed that the zeolite Y crystal grain size was below 80 nanometers.
其次,用乙醇使沸石纳米晶较好地分散,使之成为单分散的沸石纳米晶乙醇溶液,浓度为2%。Secondly, ethanol is used to disperse the zeolite nanocrystals well, so that it becomes a monodisperse zeolite nanocrystal ethanol solution with a concentration of 2%.
再次,在过滤的滤布上沉积在一层毫米厚的聚苯乙烯球层,得到300nm聚苯乙烯球呈立方相规则排列(9.9wt%,300nm diameter,Bangs Laboratory),q球间孔隙为160nm。用乙醇分散好的沸石纳米晶扩散到空隙中,纳米晶的质量为聚苯乙烯球的1.7倍,即未焙烧膜总重量的63%。在室温组装干燥5小时后,至乙醇完全挥发,纳米晶充分组装成大孔微孔多级孔材料的雏形。Again, on the filter cloth of filtering, be deposited on the thick polystyrene sphere layer of one deck millimeter, obtain 300nm polystyrene sphere and be cubic phase regular arrangement (9.9wt%, 300nm diameter, Bangs Laboratory), the pore between q ball is 160nm . Zeolite nanocrystals dispersed with ethanol diffuse into the voids, and the mass of nanocrystals is 1.7 times that of polystyrene spheres, that is, 63% of the total weight of the unbaked film. After being assembled and dried at room temperature for 5 hours, until the ethanol is completely volatilized, the nanocrystals are fully assembled into a prototype of a macroporous, microporous, and hierarchically porous material.
最后,通过500℃焙烧12小时,得三维高度有序的大孔微孔复合材料。大孔孔径在300nm左右。Finally, by calcination at 500°C for 12 hours, a three-dimensional highly ordered macroporous and microporous composite material is obtained. The macropore diameter is around 300nm.
实施例4沸石ZSM-5纳米晶是从正硅酸乙酯、铝酸钠、氢氧化钠、98%四丙基氢氧化铵和水制备。反应摩尔组份:6TPAOH∶0.1Na2O∶0.25Al2O3∶25SiO2∶300H2O∶100EtOH反应过程如下:首先制备含TMA的铝酸钠溶胶,在5℃以下混合84g TPA、432g水、16g 50%氢氧化钠溶液和6.1g铝酸钠(Al2O343%),搅拌制澄清的前驱溶液I。520g正硅酸乙酯溶于100g水和460g乙醇中,然后和50g TPA混合室温剧烈搅拌,预水解12-14小时,制得驱体溶液II。在激烈搅拌下把前驱液II加入到驱溶液I中,得一均相溶液,80℃动态水热反应2-4小时,经反复水洗,得白色最终产物,经XRD验证为沸石在ZSM-5纳米晶。TEM显示沸石ZSM-5晶粒尺寸在80-100纳米以下。Example 4 Zeolite ZSM-5 nanocrystals were prepared from ethyl orthosilicate, sodium aluminate, sodium hydroxide, 98% tetrapropylammonium hydroxide and water. Reaction molar composition: 6TPAOH: 0.1Na 2 O: 0.25Al 2 O 3 : 25SiO 2 : 300H 2 O: 100EtOH The reaction process is as follows: first prepare the sodium aluminate sol containing TMA, mix 84g TPA, 432g water below 5°C , 16g of 50% sodium hydroxide solution and 6.1g of sodium aluminate (Al 2 O 3 43%) were stirred to prepare a clear precursor solution I. Dissolve 520g of tetraethyl orthosilicate in 100g of water and 460g of ethanol, then mix it with 50g of TPA and vigorously stir at room temperature, and pre-hydrolyze for 12-14 hours to obtain the flooding solution II. Add the precursor solution II to the flooding solution I under vigorous stirring to obtain a homogeneous solution. After 2-4 hours of dynamic hydrothermal reaction at 80°C, after repeated washing with water, a white final product is obtained, which is verified by XRD as zeolite in ZSM-5. Nanocrystalline. TEM showed that the grain size of zeolite ZSM-5 was below 80-100 nm.
其次,用乙醇使沸石纳米晶较好地分散,使之成为单分散的沸石纳米晶乙醇溶液,浓度为6%。Secondly, ethanol is used to disperse the zeolite nanocrystals well, so that it becomes a monodisperse zeolite nanocrystal ethanol solution with a concentration of 6%.
再次,在过滤的滤布上沉积在一层毫米厚的聚苯乙烯球层,得到300nm聚苯乙烯球呈立方相规则排列(9.9wt%,300nm diameter,Bangs Laboratory),q球间孔隙为160nm。用乙醇分散好的沸石纳米晶扩散到空隙中,纳米晶的质量为聚苯乙烯球的1.4倍,即未焙烧膜总重量的58%。在室温组装干燥7小时后,至乙醇完全挥发,纳米晶充分组装成大孔微孔多级孔材料的雏形。Again, on the filter cloth of filtering, be deposited on the thick polystyrene sphere layer of one deck millimeter, obtain 300nm polystyrene sphere and be cubic phase regular arrangement (9.9wt%, 300nm diameter, Bangs Laboratory), the pore between q ball is 160nm . The zeolite nanocrystal dispersed with ethanol diffuses into the void, and the quality of the nanocrystal is 1.4 times that of the polystyrene ball, that is, 58% of the total weight of the unbaked film. After being assembled and dried at room temperature for 7 hours, until the ethanol is completely volatilized, the nanocrystals are fully assembled into a prototype of a macroporous, microporous, and hierarchically porous material.
最后,通过580℃焙烧10小时,得三维高度有序的大孔微孔复合材料。大孔孔径在300nm左右。Finally, by calcination at 580°C for 10 hours, a three-dimensional highly ordered macroporous and microporous composite material is obtained. The macropore diameter is around 300nm.
实施例5沸石ZSM-5纳米晶是从正硅酸乙酯、20-25wt%四丙基氢氧化铵(浙江)和水制备。反应摩尔组份:1TPAOH∶2.8SiO2∶11.2 EtOH∶40H2O。反应过程如下:600g正硅酸乙酯溶于90g水和515g乙醇中,然后和844g TPA(20-25wt%)混合剧烈搅拌,30℃下预水解72小时,制得凝胶。80℃动态水热反应3天(恒速250rpm)。加入絮凝剂-葡萄糖为82g,低速离心(2,000r/min),得白色最终产物,经XRD验证为沸石ZSM-5全硅纳米晶,TEM显示ZSM-5沸石晶粒尺寸在50-80纳米以下。Example 5 Zeolite ZSM-5 nanocrystals were prepared from ethyl orthosilicate, 20-25 wt% tetrapropylammonium hydroxide (Zhejiang) and water. Reaction molar composition: 1TPAOH: 2.8SiO 2 : 11.2 EtOH: 40H 2 O. The reaction process is as follows: 600g ethyl orthosilicate is dissolved in 90g water and 515g ethanol, then mixed with 844g TPA (20-25wt%) and vigorously stirred, pre-hydrolyzed at 30°C for 72 hours to obtain a gel. 80°C dynamic hydrothermal reaction for 3 days (constant speed 250rpm). Add 82g of flocculant-glucose, and centrifuge at low speed (2,000r/min) to obtain a white final product, which is verified by XRD to be zeolite ZSM-5 all-silicon nanocrystals, and TEM shows that the grain size of ZSM-5 zeolite is below 50-80 nanometers .
其次,用乙醇使沸石纳米晶较好地分散,使之成为单分散的沸石纳米晶乙醇溶液,浓度为5%。Secondly, ethanol is used to disperse the zeolite nanocrystals well, so that it becomes a monodisperse zeolite nanocrystal ethanol solution with a concentration of 5%.
再次,在过滤的滤布上沉积在一层毫米厚的聚苯乙烯球层,得到300nm聚苯乙烯球呈立方相规则排列(9.9wt%,300nm diameter,Bangs Laboratory),q球间孔隙为160nm。用乙醇分散好的沸石纳米晶扩散到空隙中,纳米晶的质量为聚苯乙烯球的2.7倍,即未焙烧膜总重量的73%,室温组装干燥10小时后,至乙醇完全挥发,纳米晶充分组装成大孔微孔多级孔材料的雏形。Again, on the filter cloth of filtering, be deposited on the thick polystyrene sphere layer of one deck millimeter, obtain 300nm polystyrene sphere and be cubic phase regular arrangement (9.9wt%, 300nm diameter, Bangs Laboratory), the pore between q ball is 160nm . The zeolite nanocrystals dispersed with ethanol diffuse into the gaps. The quality of the nanocrystals is 2.7 times that of polystyrene balls, which is 73% of the total weight of the unfired film. After assembling and drying at room temperature for 10 hours, until the ethanol is completely volatilized, the nanocrystals Fully assembled into a prototype of macroporous, microporous and hierarchically porous materials.
最后,通过500℃焙烧12小时,得三维高度有序的大孔微孔复合材料。大孔孔径在300nm左右。Finally, by calcination at 500°C for 12 hours, a three-dimensional highly ordered macroporous and microporous composite material is obtained. The macropore diameter is around 300nm.
实施例6按实施例5合成全硅ZSM-5。其次,用乙醇使沸石纳米晶较好地分散,使之成为单分散的沸石纳米晶乙醇溶液,质量浓度为9%。然后应用软印刷技术,把制备好的浓度为9%、单分散的沸石纳米晶乙醇溶液,滴到一个用乙醇清洗过的硅片上,选择一个星形的聚二甲基硅烷的印章(Mold),孔道宽度为0.5微米。由上而下,压到这堆含沸石纳米晶的乙醇溶液上,压力为1~2个大气压,至少保持12小时,至使乙醇完全挥发干,而使纳米晶充分组装成连续的多级有序的微孔网络结构。Example 6 Synthesize all-silicon ZSM-5 according to Example 5. Secondly, ethanol is used to disperse the zeolite nanocrystals well, so that it becomes a monodisperse zeolite nanocrystal ethanol solution with a mass concentration of 9%. Then apply the soft printing technique, drop the prepared ethanol solution of 9% monodisperse zeolite nanocrystals onto a silicon wafer cleaned with ethanol, select a star-shaped polydimethylsilane stamp (Mold ), the channel width is 0.5 microns. From top to bottom, press onto the pile of ethanol solution containing zeolite nanocrystals at a pressure of 1 to 2 atmospheres, and keep it for at least 12 hours until the ethanol is completely evaporated and the nanocrystals are fully assembled into a continuous multi-level organic structure. Ordered microporous network structure.
然后,脱掉星形的聚二甲基硅烷的印章(Mold)。Then, take off the stamp (Mold) of the star-shaped polydimethylsilane.
最后,通过550℃焙烧12小时,而使纳米晶充分组装成连续的多级有序的微孔网络结构。其网格宽度500nm左右。Finally, by firing at 550°C for 12 hours, the nanocrystals are fully assembled into a continuous multi-level ordered microporous network structure. The grid width is about 500nm.
实施例7按实施例5合成全硅ZSM-5。其次,用乙醇使沸石纳米晶较好地分散,使之成为单分散的沸石纳米晶乙醇溶液,质量浓度为9%。然后应用软印刷技术,把制备好的浓度为9%、单分散的沸石纳米晶乙醇溶液,滴到一个用乙醇清洗过的硅片上,选择一个线形的聚二甲基硅烷的印章(Mold),孔道宽度为1微米。由上而下,压到这堆含沸石纳米晶的乙醇溶液上,压力为1~2个大气压,至少保持12小时,至使乙醇完全挥发干,而使纳米晶充分组装成连续的根根纤维结构Example 7 Synthesize all-silicon ZSM-5 according to Example 5. Secondly, ethanol is used to disperse the zeolite nanocrystals well, so that it becomes a monodisperse zeolite nanocrystal ethanol solution with a mass concentration of 9%. Then apply soft printing technology, drop the prepared ethanol solution of 9% monodisperse zeolite nanocrystals on a silicon wafer cleaned with ethanol, and select a linear polydimethylsilane stamp (Mold) , with a channel width of 1 μm. From top to bottom, press onto the pile of ethanol solution containing zeolite nanocrystals at a pressure of 1 to 2 atmospheres, and keep it for at least 12 hours until the ethanol is completely evaporated and the nanocrystals are fully assembled into continuous root fibers structure
然后,脱掉星形的聚二甲基硅烷的印章(Mold)。Then, take off the stamp (Mold) of the star-shaped polydimethylsilane.
最后,通过580℃焙烧11小时,而使纳米晶充分组装成连续的根根纤维结构。其中轴径为1微米左右,长度为1cm。Finally, the nanocrystals are fully assembled into a continuous fiber structure by firing at 580° C. for 11 hours. The shaft diameter is about 1 micron and the length is 1 cm.
实施例8沸石X纳米晶是从硅溶胶、铝酸钠、氢氧化钠和水制备。反应过程如下:104g硅溶胶(25%SiO2)(pH为9),在冷却到5℃后加入55g氢氧化钠溶液(50%),准确称取27g该硅溶胶,加入78g水,搅拌制成前驱溶液I。在5℃以下混合61g水、30g 50%氢氧化钠溶液和20.36g铝酸钠(Al2O3 43%),搅拌制成前驱溶液II。每个驱体溶液加入75g碎冰后,两驱体溶液在激烈搅拌下迅速混合,放置五分钟形成凝胶,向该凝胶中加入12g蔗糖,室温搅拌老化16小时。100℃静态水热反应1天,过滤,经反复水、乙醇洗至中性或弱碱性,得白色最终产物,空气干燥。经XRD验证为沸石X纳米晶,SEM显示沸石X晶粒尺寸在150纳米。硅铝比为6。Example 8 Zeolite X nanocrystals were prepared from silica sol, sodium aluminate, sodium hydroxide and water. The reaction process is as follows: 104g silica sol (25%SiO 2 ) (pH is 9), after cooling to 5°C, add 55g sodium hydroxide solution (50%), accurately weigh 27g of this silica sol, add 78g water, and stir to prepare into precursor solution I. Mix 61g of water, 30g of 50% sodium hydroxide solution and 20.36g of sodium aluminate (Al 2 O 3 43%) at below 5°C and stir to prepare precursor solution II. After adding 75g of crushed ice to each flooding solution, the two flooding solutions were mixed rapidly under vigorous stirring, and left for five minutes to form a gel. 12g of sucrose was added to the gel, and aged for 16 hours with stirring at room temperature. Static hydrothermal reaction at 100°C for 1 day, filtered, washed with water and ethanol repeatedly until neutral or weakly alkaline, the white final product was obtained, and air-dried. It is verified as zeolite X nanocrystal by XRD, and SEM shows that the zeolite X crystal grain size is 150 nanometers. The ratio of silicon to aluminum is 6.
其次,把聚苯乙烯球和沸石纳米晶干粉按比例(聚苯乙烯球占总质量25%)充分混合均匀,以7公斤/cm2的压力压片成膜,持续时间为5min,其膜厚度为3mm。Secondly, mix polystyrene balls and zeolite nanocrystalline dry powder in proportion (polystyrene balls account for 25% of the total mass) and fully mix them evenly, and press them into a film with a pressure of 7 kg/cm 2 for a duration of 5 minutes. 3mm.
最后,通过550℃焙烧12小时,得大孔孔径均匀的大孔微孔膜复合材料。大孔孔径在300nm左右。Finally, by calcination at 550°C for 12 hours, a macroporous and microporous membrane composite material with uniform macropore diameter is obtained. The macropore diameter is around 300nm.
实施例9沸石ZSM-5纳米晶是从正硅酸乙酯、铝酸钠、氢氧化钠、98%四丙基氢氧化铵和水制备。反应摩尔组份:6TPAOH∶0.1Na2O∶0.25Al2O3∶25SiO2∶300H2O∶100EtOH反应过程如下:首先制备含TMA的铝酸钠溶胶,在5℃以下混合84g TPA、432g水、16g 50%氢氧化钠溶液和6.1g铝酸钠(Al2O343%),搅拌制澄清的前驱溶液I。520g正硅酸乙酯溶于100g水和460g乙醇中,然后和50g TPA混合室温剧烈搅拌,预水解12-14小时,制得驱体溶液II。在激烈搅拌下把前驱液II加入到驱溶液I中,得一均相溶液,80℃,静态水热反应24小时,经反复水洗,得白色最终产物,经XRD验证为沸石在ZSM-5纳米晶。TEM显示沸石ZSM-5晶粒尺寸在120纳米以下。Example 9 Zeolite ZSM-5 nanocrystals were prepared from ethyl orthosilicate, sodium aluminate, sodium hydroxide, 98% tetrapropylammonium hydroxide and water. Reaction molar composition: 6TPAOH: 0.1Na 2 O: 0.25Al 2 O 3 : 25SiO 2 : 300H 2 O: 100EtOH The reaction process is as follows: first prepare the sodium aluminate sol containing TMA, mix 84g TPA, 432g water below 5°C , 16g of 50% sodium hydroxide solution and 6.1g of sodium aluminate (Al 2 O 3 43%) were stirred to prepare a clear precursor solution I. Dissolve 520g of tetraethyl orthosilicate in 100g of water and 460g of ethanol, then mix it with 50g of TPA and vigorously stir at room temperature, and pre-hydrolyze for 12-14 hours to obtain the flooding solution II. Add the precursor solution II to the flooding solution I under vigorous stirring to obtain a homogeneous solution. After 24 hours of static hydrothermal reaction at 80°C, after repeated washing with water, a white final product was obtained, which was verified by XRD as zeolite in ZSM-5 nanometers. crystal. TEM showed that the grain size of zeolite ZSM-5 was below 120 nm.
其次,把聚苯乙烯球和沸石纳米晶干粉按比例(聚苯乙烯球占总质量10%)充分混合均匀,以12公斤/cm2的压力压片成膜,持续时间为2min,其膜厚度为3mm。Secondly, mix polystyrene balls and zeolite nanocrystalline dry powder in proportion (polystyrene balls account for 10% of the total mass) and fully mix them evenly, and press them to form a film at a pressure of 12 kg/cm 2 for a duration of 2 minutes. 3mm.
最后,通过550℃焙烧12小时,得大孔孔径均匀的大孔微孔膜复合材料。大孔孔径在300nm左右。Finally, by calcination at 550°C for 12 hours, a macroporous and microporous membrane composite material with uniform macropore diameter is obtained. The macropore diameter is around 300nm.
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