According to ball type spot device of the present invention, the heat that fluorescent tube and lamp circuit produce can To lamp holder conduction, this heat and then the socket conduction of inserting to lamp holder and distribute to the outside, because of This, the heat that fluorescent tube and lamp circuit produce can not be closed in the enclosure formed sky Between in, its result can prevent that the electronic component of fluorescent membrane and lamp circuit is subjected to heat waste Hinder.
Said hot transfering part preferably is connected with said lamp holder, and by be embedded in said outside Parts in the shell consist of.
In addition, preferably, at least a portion of said hot transfering part is exposed in the said shell In the formed space.
In addition, preferably, said hot transfering part is connected with said lamp holder, and is arranged on the inner face of said shell.
In addition, preferably, said hot transfering part extends to the other end from an end of said shell.
In addition, preferably, said hot transfering part coincides with the end of said lamp holder by its end and realizes being connected.
In addition, preferably, on said hot transfering part, be provided with through hole.
In addition, preferably, be electric insulation between said hot transfering part and the said lamp holder.
In addition, preferably, said electric insulation part is a selected at least a material from the titanium oxide on the surface that is formed at said hot transfering part, aluminium oxide, silica and fluororesin.
In addition, preferably, said hot transfering part is integrally formed with the part of said lamp holder.
In addition, preferably, said hot transfering part is formed by selected at least a material from metal, resin and pottery.
In addition, preferably, said hot transfering part is with the metal manufacturing, and is cut with the part that the element in produced magnetic field in the said lamp circuit is mutually close.
In addition, preferably, said hot transfering part is that the shell integrally formed by the inside of metallic plate being imbedded moulding resin is formed.
In addition, preferably, be embedded on lamp holder one side of inner metallic plate, have the hole that extends through the outside internally.
In addition, preferably, said hot transfering part is to form with the metallic plate of thickness in 0.05mm~0.3mm scope.
In addition, preferably, the two contact area of said hot transfering part and lamp holder is at 300mm
2More than.
The specific embodiment
Below, to form of implementation of the present invention in conjunction with the accompanying drawings.
Form of implementation 1
Rated power as the 1st form of implementation of the present invention is the bulb type fluorescence lamp of 13W, Its length overall is 120mm, and maximum outside diameter is 60mm. As shown in Figure 1, by the glass with light transmission The trees such as the spheric bulb 1 of glass manufacturing or resin manufacture and polybutylene terephthalate (PBT) (PBT) The outer container 3 that the shell 2 of fat manufacturing consists of forms. Accommodate external diameter in this outer container 3 For being bridge-type, 3 U font pipe 4a (only illustrating 2) of 11mm connect that to form discharge electric The fluorescent tube 4 on road, be used for lighting the lamp circuit 5 of this fluorescent tube 4 and face with one One end of this fluorescent tube 4 support and with another of this fluorescent tube 4 opposite sides in the face of point The retainer 6 that circuit for lamp 5 is supported. Particularly, lamp circuit 5 is contained in the shell 2.
It is that the external diameter of 45.5mm, an end is the external diameter of 21mm, the other end that shell 2 has length overall Roughly be funnel shaped shape for 47mm. In addition, on an end of shell 2, peace The for example lamp holder 7 of E26 type is housed. This lamp holder 7 have housing 8, dististyle 9 and between Insulating glass 10 between this housing 8 and the dististyle 9. Housing 8 and dististyle 9 by phosphor bronze, The formations such as brass, iron, stainless steel or nickel, their surface electrical be coated with the tin of antirust usefulness, zinc and Nickel etc.
In addition, shell 2 is provided with the heat that makes in the shell 2 interior formed spaces to lamp holder 7 The mechanism of conduction.
This heat conduction mechanism extends to the other end by the end from shell 2 and with shell 2 interior institute shapes The inner face of the end of that the space complete cycle that becomes covers and the housing 8 by an end and lamp holder 7 Coincide and realize the tabular gold hot linked, that thickness is 0.05mm~0.3mm with housing 8 Belonging to the parts 11 of making (for example copper, iron, aluminium or their alloy) consists of. In Fig. 1 institute In the example that shows, the two contact area of housing 8 and hot transfering part 11 is 800mm2 Want The heat that hot transfering part 11 is absorbed conducts expeditiously to housing 8, as long as housing 8 With the two contact area of hot transfering part 11 at 300mm2More than get final product. In addition, as this Hot transfering part 11, one end (with housing 8 hot linked part 11a) is positioned at shell 2 Outer surface on, other parts 11b namely is embedded in the parts as shell 2 in shell 2 Resin in.
Housing 8 and hot transfering part 11 the two preferably by for example at hot transfering part 11 Form titanium oxide, aluminium oxide, silica or fluorine with the surface of housing 8 contacted part 11a Dielectric films such as resin (not shown) and realize electric insulation. Like this, can improve shell 2 Dielectric voltage withstand level between inner face and the housing 8, and can prevent that the current potential of housing 8 from applying To the electronic component 5b of lamp circuit 5 described later, security and avoid electronic component 5b to decrease The reliability of evil idea etc. is improved.
In addition, though not shown, in the electronic component 5b of lamp circuit 5 described later, use energy The element that enough produces magnetic field for example during transformer (not shown), passes through in the hot transfering part 11 From the part of the strong magnetic line of force of transformer, namely the part near transformer might produce eddy current And generate heat, therefore, the part of the close transformer of hot transfering part 11 is preferably cut. In addition, the hot transfering part 11 of particularly making for metal arranges cut portion or scarce Oral area can alleviate the weight of shell 2.
Be provided with electrode (not shown) at the two ends of fluorescent tube 4. In addition, this fluorescent tube 4 in Section is sealed with mercury or mercury alloy and the rare gas of the scheduled volume of respectively doing for oneself. And, at fluorescence Be formed with the fluorescent membrane of terres rares fluorophor or halophosphoric acid fluorophor etc. on the inner face of pipe 4 (not shown).
Lamp circuit 5 has, the wiring board that phenolic resins cardboard or glass epoxy resin etc. are made 5a and be installed in electronic component 5b on this wiring board 5a (for example power transistor, grip Streamline circle, capacitor, electrolytic capacitor, pellet resistance etc.). In addition, on the lamp circuit 5 Be connected with two lead-in wires 12. This lead-in wire 12 is connected to housing 8 Hes by methods such as welding On the dististyle 9.
Secondly, to the life-span spy of above bulb type fluorescence lamp (below be called the present invention's product A) Property is estimated.
In order to compare, for except not arranging in the shell 2 shell 2 interior formed skies Between in heat outside mechanism's this point that lamp holder 7 conducts, other structure and the present invention The rated power of the 1st form of implementation be that the identical rated power of bulb type fluorescence lamp of 13W is The bulb type fluorescence lamp of 13W (below be called contrast product A) is also with identical with the present invention's product A Condition carried out the evaluation of life characteristic.
The present invention's product A is 10 with the test product quantity of contrast product A.
Evaluation result, the life-span of the present invention's product A is 6600~7000 hours. And contrast product A Life-span be 6000 hours. Hence one can see that, as the present invention's product A, and its life-span and contrast product A Life-span compare, improved 10~15%.
Can do following analysis to its reason, for the present invention's product A, fluorescent tube 4 and lamp circuit The heat warp that 5 (particularly, the 5 electronic component 5b such as power transistor and capacitor) produce Be transmitted to by hot transfering part 11 on the housing 8 of lamp holder 7, and then be delivered to from this housing 8 Lamp holder 7 be inserted ins into socket (not shown) and distribute to the outside, therefore, fluorescent tube 4 Hes The heat that lamp circuit 5 produces can not be closed in the shell 2 interior formed spaces, its As a result, can prevent electronic component 5b (particularly, the electricity of fluorescent membrane and lamp circuit 5 Electrolysis condenser and power transistor etc.) Yin Re and sustaining damage.
By contrast, why the life-span is shorter for contrast product A, can think owing to, fluorescent tube 4 and the heat that produces of lamp circuit 5 be closed in the shell 2 interior formed spaces, lead Cause this interior volume and be in high temperature, the electronic component 5b of fluorescent membrane and lamp circuit 5 is subjected to Due to the damage of this heat.
According to the related bulb type fluorescence lamp of the above the 1st form of implementation of the present invention Structure can prevent that the electronic component 5b of fluorescent membrane and lamp circuit 5 is subjected to fire damage, Realize life-time dilatation.
In addition, though not shown, if make the part in the shell 2 of being embedded in of hot transfering part 11 The part of 11b is exposed in the shell 2 interior formed spaces, then hot transfering part 11 energy Enough heats that absorbs expeditiously in the shell 2 interior formed spaces, therefore, can be further The electronic component 5b that prevents fluorescent membrane and lamp circuit 5 is subjected to fire damage, further prolongs Life-span.
Form of implementation 2
Secondly, the rated power of the 2nd form of implementation of the present invention is the bulb type fluorescence lamp of 13W As shown in Figure 2, except the heat in the shell 2 interior formed spaces is passed to lamp holder 7 The part of mechanism's instant heating transfering part 11 of leading is not embedded in the shell 2 and is located at shell 2 Inner face on outside this point, the rated power of other structure and the 1st form of implementation of the present invention For the bulb type fluorescence lamp of 13W identical.
That is, housing 8 hot transfering part 11 and lamp holder 7 is realized hot linked part 11a Outside part 11b be arranged on the inner face of shell 2.
The area that hot transfering part 11 is exposed to the part in the shell 2 interior formed spaces is 2100mm2。
Next, the bulb type fluorescence lamp related to this 2nd form of implementation of the present invention (with Be called down the present invention's product B) life characteristic estimate.
The test product quantity of the present invention's product B is 10.
Evaluation result, the life-span of the present invention's product B is 7000 hours. Hence one can see that, as this Invention product B, its life-span was compared with the life-span of contrast product A, had improved 15%.
According to the related bulb type fluorescence lamp of the above the 2nd form of implementation of the present invention Structure is because the part (parts 11b) of hot transfering part 11 is located at the inner face of shell 2 On, therefore, hot transfering part 11 can more effectively absorb shell 2 interior formed spaces In heat, thereby can further prevent the electronic component 5b of fluorescent membrane and lamp circuit 5 Fire damage, further life-saving.
Form of implementation 3
Secondly, the rated power of the 3rd form of implementation of the present invention is the bulb type fluorescence lamp of 13W As shown in Figure 3, except shell 13 and the two one of lamp holder 14 (housing 15 and dististyle 16) Moulding, and formed by the part (hot transfering part 15b described later) of lamp holder 14 will Heat in the shell 13 interior formed spaces is to the lamp holder 14 (part of housing 15 described later Outside mechanism's this point of 15a) conducting, other structure and the of the present invention the 1st is implemented shape The rated power of formula is that the bulb type fluorescence lamp of 13W is identical.
On an end of shell 13, be formed with the length that to insert in the socket (not shown) Degree for 27mm, maximum outside diameter be 26.4mm the 13a of round-ended cylinder section arranged.
On the side of this cylindrical portion 13a, be equipped with an end be formed with ridge, thick 0.1~0.2mm housing 15 (being formed with the part of ridge as 15a), and at cylindrical portion 13a Bottom outer surface on the dististyle 16 of thick 0.2mm is installed.
The part of shell 13 between housing 15 and dististyle 16 and with they the insulation. This Outward, the material phase of the material of housing 15 and dististyle 16 and housing 8 and dististyle 9 shown in Figure 1 With.
This housing 15, its other end extends to the other end of shell 13 always, the section of this extension Divide (not forming the part of ridge) to be embedded in the shell 13. That is, as described above conduct The part of the housing 15 of lamp holder 14 has formed conduct with in the shell 13 interior formed spaces Heat to the section of the mechanism that lamp holder 14 (the hot transfer part 15a of housing 15) conducts Part 15b.
And on parts 15b, being provided with a plurality of diameters is the through hole 17 of 1mm. This through hole 17 function aftermentioned.
Below, the manufacture method of this shell 13 is described.
Shell 13 is made like this, that is, as shown in Figure 4, to 3 moulds, namely the 1st Inject outside the conduct in mould 18, the 2nd mould 19 and the 3rd mould 20 formed spaces The resin 21 such as liquid state such as PBT of the material of shell 13.
The 1st mould 18 is used for housing 15 is held in a predetermined position and molds shell 13 External surface shape. The 2nd mould 19 is used for the interior shape of shell molds 13. The 3rd mould 20 are used for dististyle 16 is held in a predetermined position. In addition, in the 1st mould 18 and the 3rd On the two the part of boundary section of mould 20, be provided with liquid resin 21 is injected by the Resin injection hole 22 in 1 mould, 18 to the 3rd moulds, the 20 formed spaces.
At first, each mould 18,19,20 is assembled as illustrated in fig. 4, and with shell Body 15 and dististyle 16 are placed in the space (die cavity) that is formed by each mould 18,19,20 The precalculated position on.
Then, liquid resin 21 is injected (figure in the space that is formed by each mould 18,19,20 A direction in 4). Liquid resin 21 at first flows into part 15a and the 2nd mould of housing 15 In the gap between the tool 19, afterwards, the hot transfering part 15b and the 2nd of the housing 15 of flowing through The gap of mould 19 (the B direction among Fig. 4) and through hole 17 and flow into respectively housing 15 Hot transfering part 15b and the gap between the 1st mould 18 (the C direction among Fig. 4) in.
When on the hot transfering part 15b through hole 17 not being set, flow into hot transfering part 15b with Liquid resin 21 between the 2nd mould 19 will be walked around (figure behind the end of hot transfering part 15b D direction in 4) in the gap between the hot transfering part 15b of inflow and the 1st mould 18, Liquid resin 21 is filled this gap and will be expended time in. And arrange logical at hot transfering part 15b Behind the hole 17, liquid resin 21 Main Currents are to the C direction, therefore, liquid resin 21 can Flow into by each mould 18,19,20 formed whole spaces in short time, make operating efficiency Improve.
Afterwards, the liquid resin 21 of injection is solidified, after each mould 18,19,20 form removals, Just produced shown in Figure 3 and lamp holder 14 integrated shell 13. Through this mistake Journey has formed the integrated shell 13 that hot transfering part 15b is imbedded.
Secondly, to the related bulb type fluorescence of aforesaid the 3rd form of implementation of the present invention The life characteristic of lamp (below be called the present invention's product C) is estimated.
The test product quantity of the present invention's product C is 10.
Evaluation result, as the present invention's product C, the life-span of its life-span and the present invention's product A is same, It is 6600~7000 hours.
The related bulb type fluorescence lamp of the 3rd form of implementation according to the present invention as described hereinbefore Structure, same with the bulb type fluorescence lamp that the 1st form of implementation of the present invention is related, can Prevent the fire damage of the electronic component 5b of fluorescent membrane and lamp circuit 5, life-saving.
In addition, though not shown, the related bulb type fluorescence lamp of the 3rd form of implementation of the present invention In, also can as shown in Figure 2 hot transfering part 15b be arranged on the inner face of shell 13, Thereby hot transfering part 15b can more effectively be absorbed in the shell 13 interior formed spaces Heat, therefore, can further prevent the electronic component 5b of fluorescent membrane and lamp circuit 5 Fire damage, further life-saving.
Form of implementation 4
Secondly, the rated power of the 4th form of implementation of the present invention is the bulb type fluorescence lamp of 13W As shown in Figure 5, except the housing 24 of lamp holder 23 and with in the shell 13 interior formed spaces Heat to mechanism that lamp holder 23 conducts, instant heating transfering part 25 by not being connected Independent parts consist of outside this point, other structure with as the 3rd form of implementation of the present invention , shell 13 and lamp holder 23 integrated rated power be 13W bulb type fluorescence lamp mutually With.
The two end by separately of housing 24 and hot transfering part 25 overlaps each other realizes heat Connection. Contact area between this housing 24 and the hot transfering part 25 is 400mm2。
In addition, these parts 25 preferably by thick be 0.1~0.3mm tabular, with housing not With consisting of such as the good material of copper, iron, aluminium and their thermal conductivity such as alloy of material.
According to the related bulb type fluorescence lamp of the above the 4th form of implementation of the present invention Structure, can prevent fluorescent membrane and lamp circuit 5 electronic component 5b be subjected to heat damage Hinder, in addition life-saving, particularly has housing 24 and the spy of requirement to mechanical strength Not that thermal conductivity is had the hot transfering part 25 of requirement is to be made of independent parts, thereby, For the bulb type fluorescence lamp with lamp holder 23 one-body molded structures on shell 13, its heat The material of transfering part 25 and thickness can carry out various selections to absorb expeditiously shell 13 Heat in the interior formed space, its result can be in the feelings of the mechanical strength that guarantees housing Under the condition, the heat that hot transfering part 25 is absorbed more effectively conducts to housing 24.
In above-mentioned each form of implementation, just adopt hot transfering part 11 that metal makes, 15b, 25 occasion is illustrated, but not limited by this, adopts by the good graphite of thermal conductivity Parts Deng formations such as resin or potteries also can obtain and above-mentioned same effect.
In addition, in above-mentioned each form of implementation, just adopt shell 2,13 interior formed skies Between the hot transfering part 11 that covers of complete cycle, 15b, 25 occasion be illustrated, but namely Make and only adopting a part with the complete cycle in shell 2,13 interior formed spaces to cover In the situation of parts, also can obtain and above-mentioned same effect.
In addition, in above-mentioned each form of implementation, the housing 8,15,24 that just adopts metal to make Occasion be illustrated, but adopt polybutylene terephthalate (PBT) (PTB), polyphenylene sulfide Ether (PPS) or at macromolecule materials such as PTB and acrylonitrile-styrene (AS) resin combinations Mixed carbon black in the material, metallic fiber, carbon fibre, sheet metal, coating metal bead, The composite conducting material institute with electric conductivity and thermal conductivity that coating metal glass fibre etc. forms The housing that consists of also can obtain and above-mentioned same effect.
In addition, in above-mentioned each form of implementation, with regard to hot transfering part 11,15b, 25 and lamp holder 7, realized between 14,23 the housing 8,15,24 that hot linked occasion is illustrated, Even but with hot transfering part 11,15b, 25 and lamp holder 7,14,23 dististyle 9,16 Between realize thermally coupled also can the acquisition and above-mentioned same effect.
In addition. In above-mentioned each form of implementation, just use the E26 type as lamp holder 7,14,23 The occasion of lamp holder (perhaps shape is as the lamp holder of standard) is illustrated, but the present invention also Can be applied to use the occasion of other E type lamp holder, Type B lamp holder.
In addition, in above-mentioned each form of implementation, the bulb type fluorescence lamp take rated power as 13W For example is illustrated, but the present invention also can be applied to for example lamp of 22W of other rated power In alveolitoid fluorescent lamp and the high-pressure discharge lamp etc.
As described above, the present invention can provide a kind of fluorescent membrane and lighting a lamp of can preventing The electronic component of circuit is subjected to the ball type spot that fire damage, life-span are prolonged.