CN1235712C - Long barrel internal and external wall spiral type helical swinging built up welding method and equipment - Google Patents
Long barrel internal and external wall spiral type helical swinging built up welding method and equipment Download PDFInfo
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Abstract
The present invention relates to a long cylinder inner and outer wall winding type screw swinging surfacing method and device suitable for the integral surfacing repair of nodular cast iron pipe moulds with a length smaller than 14M and an inner hole diameter larger than phi 500mm at high temperature and the protection surfacing processing of the abrasion resistance and the corrosion resistance of the inner surfaces and the outer surfaces of revolving drum type ball mills, container drum bodies and cylinder bodies. The device is characterized in that a wide welding band of swinging surfacing and a drum body axial line form spiral winding with an included angle of 30 to 60 degrees and are crossed and overlapped repeatedly layer by layer. The swing amplitude of a welding gun is from 30mm to 100mm, the swing frequency is from 30 times/min to 50 times/min, and welding channels are overlapped by 10mm. A welding machine swing welding head realizes the winding type spiral swing surfacing of the reciprocating swing welding of the welding guns by means of a mechanical wheel type crank swing mechanism and realizes the automatic surfacing welding of single wire or double wire swing spiral stepping and spiral winding submerged arcs or visible arcs in deep holes by surfacing and repairing the high chromium martensitic alloy welding materials of ball iron pipe moulds, and the requirements of various surfacing methods to long drum bodies can be satisfied.
Description
Technical field
The present invention relates to a kind of length that is applicable to and be no more than 14M; diameter of bore is greater than the integral body reparation of the ductile iron pipe pipe die of Φ 500mm; rotatable drum-type ball mill, shell, the protection built-up welding of giving that the cylinder body surfaces externally and internally is wear-resisting, anti-corrosion are handled, and can improve the long cylindrical shell inside and outside wall wound form spiral of steel cylinder inner wall surface thermal fatigue resistance and swing overlaying method and equipment.
Background technology
At present, domesticly at high temperature diameter of bore is carried out whole built-up welding aspect greater than the long cylinder inboard wall of the steel of Φ 500mm, owing to be subjected to the restriction of hole dimension in the long cylindrical shell member, welding head deeply, the conveying and the recovery of welding wire solder flux, and the heat-resistant limit of cable, motor, electric elements etc. is all multifactor, is the impassable difficult problem of long cylindrical shell built-up welding under the high temperature always.Traditional and the built-up welding of axis normal spiral stepping single pass welding are used under the working condition of high temperature, rapid heat cycle, and overlay cladding very easily produces the ring-type heat fatigue cracking that prolongs welding bead, and the cylindrical shell anti-fatigue performance is reduced, and causes premature failure.Traditional cylindrical shell weld deposit repairing, the welding material of many employings and the close composition of cylindrical shell mother metal, service life, the value of reparation was little often well below mother metal.An above-mentioned difficult problem has restricted the whole built-up welding and the reparation of long cylindrical shell member, and application technology is restricted.Chinese patent 00123344.0 disclosed cast tube mould inwall is hidden repair welding compound method by retrieval, it is a kind of manipulator that adopts the deep hole used for submerged arc welding, welding wire, solder flux, welding rod that selection and cast tube mould mother metal are complementary, pipe die behind the inner wall abrasion layer of removing fatigue crack is carried out the automatic submerged-arc built-up welding, select welding parameter, make the step distance realization optimum Match after speed of welding, weldingvoltage and every weldering finish a week.This method easily produces the ring-type heat fatigue cracking at the welding bead place on material and welding manner, do not satisfy the needs that pipe die is repaired.At present, also not to long cylindrical shell inside and outside wall wound form spiral swing overlaying method and equipment, can realize in the deep hole monofilament or mariages swing both at home and abroad, spiral twines submerged arc or open arc automatic surfacing welding, satisfies the bibliographical information to the requirement of the various built-up welding modes of long cylindrical shell.
Summary of the invention
The present invention is for solving the technical problem of above-mentioned existence; purpose provides the long cylinder inboard wall of a kind of built-up welding at high temperature; and the thermal fatigue resistance and wear-resisting, the corrosion resisting property of raising inner wall surface; reduce the ring-type heat fatigue cracking, making long cylindrical shell member inwall working face given the protection intensive treatment and repair becomes possible long cylindrical shell inside and outside wall wound form spiral and swings overlaying method and equipment.
The long cylindrical shell inside and outside wall of the present invention wound form spiral swing overlaying method and device content summary:
Long cylindrical shell inside and outside wall wound form spiral swing overlaying method of the present invention is characterized in that: bead welding and tubular axis angle 30～60 degree in the shape of a spiral twine welding, the wide 30～100mm of weave bead, and need multilayer juxtaposition repeatedly.Can realize the automatic surfacing method of a tractor serves several purposes of juxtaposition winding, spiral stepping, axial straight line single track or swing; Soldering tip is to realize the welding of welding gun reciprocally swinging by mechanical wheeled crank throw swing mechanism; The welding gun amplitude of oscillation 30～100mm, hunting frequency 30～50 times/minute.
The present invention is fit to the multiple resurfacing welding material of ductile iron pipe die repair, be to adopt the good high martensitic chromium alloy of thermal fatigue resistance, the chemical composition of its deposited metal (%) is: C 0.04～0.06, Cr 12～13, Ni 4～6, Mo 0.5～0.8, P＜0.04, S＜0.04, Si 0.5, Mn 1.0, Nb 0.1～0.2, V 0.1～0.3, Ti 0.01～0.03, surplus are Fe.
The present invention is a kind of long cylindrical shell inside and outside wall wound form spiral swing overlaying method that is implemented under 300 ℃ of high temperature in the continuous built-up welding of inner walls of deep holes; the long cylinder inboard wall of built-up welding at high temperature; and improve the thermal fatigue resistance and wear-resisting, the corrosion resisting property of cylinder inner surface, make long cylindrical shell member inwall working face given and protect intensive treatment and reparation to become possibility.Can be widely used in length and be no more than 14M; diameter of bore is handled greater than the integral body reparation of the ductile iron pipe pipe die of Φ 500mm, rotatable drum-type ball mill, shell, the protection built-up welding of giving that the cylinder body surfaces externally and internally is wear-resisting, anti-corrosion, and can improve steel cylinder inner wall surface thermal fatigue resistance.
Description of drawings
Fig. 1 is long cylindrical shell inside and outside wall swing automatic surfacing special equipment structural representation
Among Fig. 1: 1 is welding wire, 2 is solder flux automatic transport retracting device, 3 are built-up welding machine lifting column, 4 are built-up welding machine crossbeam slide block, 5 are built-up welding machine crossbeam, 6 is the crossbeam stepper motor, 7 is the crossbeam counterweight, 8 are the dynamo-electric source of built-up welding, 9 is the welding machine water-cooling system, 10 is cycloid pin tooth planetary reducer, 11 is switch magnetic group buncher, 12 is the roller carriage, 13 is the electronic cross saddle of welding head, 14 is welding oscillator, 15 are introducing-type traction wire feeder, 16 is electronic solder flux condiment, 17 are solder flux recovery suction nozzle, 18 is the water-cooled monitoring camera, 19 is single, the clipping combination welding gun of mariages water-cooled, 20 is welding machine crossbeam tooth bar, 21 are built-up welding machine remote control, 22 are the built-up welding workpiece, 23 is the crossbeam lifting motor, 24 is worm-gear speed reducer, 25 for connecting the slide chain, 26 is anti-leaping rolling wheel support.
The specific embodiment
The present invention is the requirement of satisfying above-mentioned overlaying method, must be equipped with long cylindrical shell inside and outside wall swing automatic surfacing special equipment and guarantee, realizes the special equipment structure of long cylindrical shell inside and outside wall wound form spiral swing built-up welding.See Fig. 1, long cylindrical shell inside and outside wall swing automatic surfacing special equipment is by welding wire 1 (monofilament or mariages), solder flux automatic transport retracting device 2, built-up welding machine lifting column 3, built-up welding machine crossbeam slide 4, built-up welding machine crossbeam 5, crossbeam stepper motor 6, crossbeam counterweight 7, the dynamo-electric source 8 of built-up welding, welding machine water-cooling system 9, cycloid pin tooth planetary reducer 10, switch magnetic group buncher 11, roller carriage 12, the electronic cross saddle 13 of welding head, welding oscillator 14, introducing-type traction wire feeder 15, electronic solder flux hopper 16, solder flux reclaims suction nozzle 17, water-cooled monitoring camera 18, the clipping combination welding gun 19 of single mariages water-cooled, welding machine crossbeam tooth bar 20, built-up welding machine remote control 21, built-up welding workpiece 22, crossbeam lifting motor 23, worm-gear speed reducer 24, connect slide chain 25, anti-leaping rolling wheel support 26 is formed.
The long cylindrical shell inside and outside wall of the present invention swing automatic surfacing welding machine special has 7 meters of the built-up welding continuously of need not turning around, but the internal diameter of 14 meters of the built-up welding of turning around is greater than overlength steel cylinder inwall and the cylindrical of 500mm.7 meters work cantilevers and can three-dimensional space motion, the water-cooled welding head of swing, can realize in the deep hole, monofilament or mariages swing spiral stepping and spiral winding submerged arc or open arc weld automatically, requirement can be satisfied fully, and the specific (special) requirements of continuous welding at high temperature can be satisfied the various built-up welding modes of long cylindrical shell.
The hoisting mechanism of the long cylindrical shell inside and outside wall swing of the present invention automatic surfacing special equipment: built-up welding machine crossbeam slide parts 4 are installed on two vertical triangulation shape guide rails of built-up welding machine lifting column 3, the motor 23 of control lifting is installed on the column top, after worm-gear speed reducer 24 slows down, drive the chain 25 that connects slide, drive the lifting of crossbeam, at the other end connection crossbeam weight member 7 of chain.
Built-up welding machine crossbeam telescoping mechanism: built-up welding machine horizontal gird 5 is installed on the built-up welding machine crossbeam slide 4, adopts two parallel triangle slide rail guiding to slide, and is flexible with 0.15～2.5 meter/minute stepless speed regulation along slide 4.Laterally advance through stepper motor and planetary reducer gear drive welding machine crossbeam tooth bar 20, moment of torsion is big during tick-over, and quick-expansion speed can reach 2.5 meters/minute.
Drive long cylindrical shell built-up welding workpiece 22, rotating mechanism: be roller carriage 12 by a pair of supporting cylinder and energy stepless speed regulation, but the roller carriage of front end is to lean on the switched reluctance machines 11 of stepless speed regulation to drive the workpiece rotation through cycloid pin tooth planetary reducer 10 planetary reduction gears, the supporting cylinder other end be driven carriage, at afterbody the anti-leaping rolling wheel support 26 of cylindrical shell is installed and can be prevented to move behind the barrier part play.
Welding head: the front end that is installed in built-up welding machine crossbeam 5, by electronic cross saddle 13, welding oscillator 14, introducing-type traction wire feeder 15, single, the clipping combination welding gun 19 of mariages water-cooled, water-cooled monitoring camera 18, electronic solder flux hopper 16 and solder flux reclaim suction nozzle 17 and form welding head.This head can at high temperature stretch into and carry out the inner walls of deep holes built-up welding in the long cylindrical shell, also can carry out the welding of cylindrical built-up welding or structure in the staving outside, can realize swinging built-up welding, the amplitude of oscillation 0～100mm, hunting frequency 10～100 times/minute; Welding head also can be by the electronic cross bracket of built-up welding machine remote control 21 controls, automatically controlled up and down fine setting location, scope 0～70mm, governing speed 4mm/s when crossbeam 5 is motionless; Introducing-type traction wire feeder 15 is to import swage by welding wire, the direct current wire feeding motor of band planetary reduction gear is formed, can satisfy the long distance of thick welding wire of medicine core ∮ Φ 3.2～4mm fully and carry stably, wire feed rate is 0.4～3 meter/minute, and can change automatic the adjusting according to parameter.Water-cooled monitoring camera 18 can in-plant observation hole depth the welding situation, the operator can carry out the straighforward operation welding by built-up welding machine remote control 21 at a distance.Electronic solder flux hopper 16 can reclaim suction nozzle 17 with resistant to elevated temperatures solder flux and adsorb the recovery heat flux effectively according to welding situation conveying solder flux at regular time and quantity.
Welding oscillator 14: be by accurate linear rolling guide, but the Universal linking lever catcher of eccentric wheel, eccentric wheel sliding block and the adjustable length of the aligning of band slideway is formed, lead by guideway, drive the back and forth level and smooth effect of moving of welding gun, determine the amplitude of swing by the length of regulating Universal linking lever, by regulating eccentric revolution adjusting hunting frequency.
Can carry the clipping combination welding gun 19 of water-cooled of single welding wire or mariages: be to make with electric conductivity and the splendid red copper alloy of thermal conductivity, this rifle is by water collar, the square column type ignition tip of welding wire conductive trough has been opened at removable two four sides, and ignition tip holddown groove and ignition tip gripping sleeve and hold-down bolt are formed.
Roller carriage 12 adopts linked transmission, and speed changer is a cycloid pin tooth planetary reducer 10, can carry out the stepless speed regulation of large speed ratio by switch magnetic group buncher 11, can control the rotating speed of roller effectively, accurately.
The dynamo-electric source 8 of built-up welding can be welding provides specified 1250A, adjustable range 250～1250A; The welding dc source of specified welding DC voltage: 44V, adjustable range 25～44V;
For adapting to the characteristics that the built-up welding of long cylindrical shell inner walls of deep holes is difficult for observation and control, adopt of the lifting of PLC automatic control system to built-up welding machine crossbeam 5, flexible, the accurate adjusting of roller carriage 12 rotating speeds, the adjusting that moves up and down to the electronic cross saddle 13 of welding head, welding wire 1, introducing-type traction wire feeder 15 speed changes are carried, solder flux in the electronic solder flux hopper 16 is carried at regular time and quantity with solder flux recovery suction nozzle 17 and is reclaimed automatically, welding oscillator 14 frequency modulation, amplitude modulation, given and the control of welding parameter, realize comprehensively control automatically, and can adopt built-up welding machine remote control 21 to carry out straighforward operation.
Welding machine water-cooling system 9 can be to welding head heat shield, wire feed, and the circulating cooling liquid of swing motor, water-cooled monitoring camera 18 carries out air blast cooling, circulation fast, and cooling velocity is fast, effective, volume is little, do not need to replenish in addition new cooling fluid again.
The clipping combination welding gun 19 of water-cooled is to make with electric conductivity and the splendid red copper alloy of thermal conductivity, and this rifle is by water collar, and the square column type ignition tip of welding wire conductive trough has been opened at removable two four sides, and ignition tip holddown groove and ignition tip gripping sleeve and hold-down bolt are formed.The maximum characteristics of this arc welding gun head are to conduct electricity very well, and can carry single welding wire or mariages, and an ignition tip can use four times by changing different contact-making surfaces, and the life-span is four times of general ignition tip at least.
Solder flux automatic transport retracting device 2 adopts automatic pneumatic conveying, and negative pressure reclaims, and has solved long cylinder inboard wall and has hidden the flux delivery and the recovery of built-up welding, and particle dust separates automatically with solder flux in removal process, non-environmental-pollution, and can carry at regular time and quantity.
Long cylindrical shell inside and outside wall wound form spiral swing overlaying method of the present invention follows these steps to finish:
(1), at first will treat the old cylindrical shell of repairing and carry out defect detecting test, machine away fatigue layer and whole crackle on surface, it is dark that incision must not be less than 4～5mm, reserves and fill new hardfacing alloy;
(2), cylindrical shell is carried out whole preheating, preheat temperature is the highest must not be above 350 ℃ according to the requirement of hardfacing alloy; Also can local preheating, take insulation and add local combustion gas mode of heating, keep built-up welding interlayer temperature≤450 ℃ during built-up welding;
(3), source of welding current straight polarity or negative polarity, single track welding current 300～350A, monofilament are swung welding current 450～600A, mariages swing welding current 700～1000A, voltage 28～35V;
The resurfacing welding material that is fit to the built-up welding agent for repairing tube mould adopts the good high martensitic chromium alloy of thermal fatigue resistance, and the chemical composition of its deposited metal (%) is: C 0.04～0.06, Cr 12～13, Ni 4 ~ 6 Mo 0.5～0.8, P＜0.04, S＜0.04, Si 0.5, Mn 1.0, Nb 0.1～0.2, V 01～0.3, Ti 0.01～0.03, surplus are Fe.
(4), the swing built-up welding amplitude of oscillation 30～100mm, hunting frequency are 30～50 times/minute; Will be during the wound form built-up welding according to the cylinder internal diameter size, accurately the cantilever speed of travel of control welding machine and the rotating speed of workpiece make welding bead prolong axis direction and are 30～60 ° of angles, the spiral built-up welding of multilayer juxtaposition repeatedly, overlap 10mm between welding bead, overlay cladding at least 2～3 layer;
(5), postwelding adopts the parcel slow cooling of high alumina matter heat insulation felt or enters slow cooling in the heat-treatment furnace;
(6), must heat-treat after the built-up welding, with the heating rate of 50 ℃/h the built-up welding part is heated to 520～620 ℃, is incubated cooling naturally after 3～6 hours, cooling rate must not be higher than 50 ℃/h, comes out of the stove when temperature is reduced to below 100 ℃.
Final built-up welding surface of the work hardness and performance can be regulated by heat treated temperature, and according to said method agent for repairing tube mould or long cylindrical shell pipe fitting inner wall or cylindrical can satisfy the specification requirement of user to product fully.
Claims (4)
1, a kind of long cylindrical shell inside and outside wall wound form spiral swing overlaying method, it is characterized in that: be internal diameter according to cylindrical shell, by advancing and the rotational line speed of cylindrical shell of control welding machine crossbeam, make the wide cut welding bead and the tubular axis winding of angle 30～60 degree in the shape of a spiral of swing built-up welding, and make its overlaying method of multilayer intersection repeatedly, follow these steps to finish:
(1), at first will carry out defect detecting test, machine away the fatigue layer of cylinder inner surface and whole crackles, and incision at least 4～5mm is dark, reserves and fills new hardfacing alloy to old product surfacing part;
(2), according to the technological requirement of hardfacing alloy, cylindrical shell is carried out whole preheating, preheat temperature is the highest must not be above 350 ℃; Also can local preheating, take insulation and add local combustion gas mode of heating, keep the built-up welding interlayer temperature 200～300 ℃ must not be above 450 ℃;
(3), source of welding current straight polarity or negative polarity, single track welding current 300～350A, monofilament swing welding current 450～600A, mariages swing welding current 700～1000A, voltage 28～35V;
(4), the speed of travel of control welding machine crossbeam and the rotating speed of cylindrical shell, make the spreading bead of swinging built-up welding prolong axis direction and be 30～60 ° of angle spirals windings, multilayer juxtaposition repeatedly, the amplitude of oscillation of swing built-up welding is controlled at 30～100mm, hunting frequency 30～50 times/minute, overlap 10mm between welding bead, overlay cladding at least 2～3 layer;
(5), postwelding adopts the parcel slow cooling of high alumina matter heat insulation felt or enters slow cooling in the heat-treatment furnace;
(6), must heat-treat after the built-up welding, with built-up welding part to 520～620 ℃, be incubated cooling naturally after 3～6 hours with the heating rate of 50 ℃/h, cooling rate must not be higher than 50 ℃/h, comes out of the stove when temperature is reduced to below 100 ℃.
2, long cylindrical shell inside and outside wall wound form spiral swing overlaying method as claimed in claim 1, it is characterized in that: the resurfacing welding material that is fit to agent for repairing tube mould adopts the good high martensitic chromium alloy of thermal fatigue resistance, the chemical composition of its deposited metal (%) is: C 0.04～0.06, Cr 12～13, Mo 0.5～0.8, Ni 4～6, P＜0.04, S＜0.04, Si 0.5, Mn 1.0, Nb 0.1～0.2, V 0.1～0.3, Ti 0.01～0.03, surplus are Fe.
3, a kind of special equipment of long cylindrical shell inside and outside wall wound form spiral swing built-up welding, be by welding wire (1), solder flux automatic transport retracting device (2), built-up welding machine lifting column (3), built-up welding machine crossbeam slide (4), built-up welding machine crossbeam (5), crossbeam stepper motor (6), crossbeam counterweight (7), the dynamo-electric source (8) of built-up welding, welding machine water-cooling system (9), cycloid pin tooth planetary reducer (10), switch magnetic group buncher (11), roller carriage (12), the electronic cross saddle of welding head (13), welding oscillator (14), introducing-type traction wire feeder (15), electronic solder flux hopper (16), solder flux reclaims suction nozzle (17), water-cooled monitoring camera (18), the clipping combination welding gun of water-cooled (19), welding machine crossbeam tooth bar (20), built-up welding machine remote control (21), built-up welding workpiece (22), lifting motor (23), worm-gear speed reducer (24), connect slide chain (25), anti-leaping rolling wheel support (26) is formed, it is characterized in that: can realize the above-mentioned winding that repeats continuously, and energy spiral stepping, the Special Automatic overlaying welding machine tool of the single track of axial straight line or the submerged arc of swing or open arc welding, the swing soldering tip is the reciprocally swinging welding that has realized welding gun by mechanical wheeled crank throw swing mechanism, the welding gun amplitude of oscillation 0～100mm, frequency 10～100 times/minute;
Hoisting mechanism: on two vertical triangulation shape guide rails of built-up welding machine lifting column (3), slide (4) is housed, lifting motor (25) worm-gear speed reducer (24) by the column top drives chain (23) the drive crossbeam lifting that is connected with slide, the counterweight (7) of equalizer is installed at the other end of chain, built-up welding machine crossbeam (5) is installed in (4) on the crossbeam slide, by planetary reduction gear and stepper motor (6), it is elastic that gear drive welding machine crossbeam tooth bar (20) drives crossbeam (5); The welding head of being made up of electronic cross saddle (13), welding oscillator (14), introducing-type traction wire feeder (15), water-cooled compression type combination welding gun (19), water-cooled monitoring camera (18), electronic solder flux hopper (16) and solder flux recovery suction nozzle (17) is installed at the front end of built-up welding machine crossbeam (5); Welding oscillator (14) is by accurate linear rolling guide, but the catcher of eccentric wheel, eccentric wheel sliding block and the Universal linking lever adjustable-length of the aligning of band slideway is formed; Roller carriage (12) adopts linked transmission, and speed changer is a cycloid pin tooth planetary reducer (10), can carry out the stepless speed regulation of large speed ratio by switch magnetic group buncher (11); Also has the dynamo-electric source (8) of supporting solder flux automatic transport retracting device (2) welding machine water-cooling system (9) and built-up welding.
4, the special equipment of long cylindrical shell inside and outside wall wound form spiral swing built-up welding as claimed in claim 3, it is characterized in that: the clipping combination welding gun of water-cooled (19) is to make with electric conductivity and the splendid red copper alloy of thermal conductivity, this rifle is by water collar, the square column type ignition tip of welding wire conductive trough has been opened at removable two four sides, and ignition tip holddown groove and ignition tip gripping sleeve and hold-down bolt are formed.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 03133727 CN1235712C (en) | 2003-07-14 | 2003-07-14 | Long barrel internal and external wall spiral type helical swinging built up welding method and equipment |
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| CN 03133727 CN1235712C (en) | 2003-07-14 | 2003-07-14 | Long barrel internal and external wall spiral type helical swinging built up welding method and equipment |
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| CN1475323A CN1475323A (en) | 2004-02-18 |
| CN1235712C true CN1235712C (en) | 2006-01-11 |
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-
2003
- 2003-07-14 CN CN 03133727 patent/CN1235712C/en not_active Expired - Fee Related
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| CN1475323A (en) | 2004-02-18 |
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