CN1227535C - Six-axis acceleration sensor with double E-shaped circular diaphragm cross beam structure - Google Patents
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Abstract
本发明公开了一种用于同时获取全加速度信息的六维加速度传感器,即一种双E型圆膜片十字梁结构的六轴加速度传感器,可同时实现对三维空间坐标中三轴向线加速度和角加速度的测量。该传感器利用厚膜技术,以陶瓷材料的圆膜片和十字梁作为敏感弹性基体,采用双E型圆膜片和十字梁组成的结构,在陶瓷基体上烧结厚膜力敏电阻,通过特殊的组桥方式和解耦实现对三维线加速度和三维角加速度的同时测量,其主要应用于各种机器人灵巧手多轴指力和腕力传感器的动态补偿、动力学解耦和基于加速度反馈控制等场合。
The present invention discloses a six-dimensional acceleration sensor for simultaneously acquiring full acceleration information, namely, a six-axis acceleration sensor with a double E-type circular diaphragm cross beam structure, which can simultaneously realize the measurement of three-axis linear acceleration and angular acceleration in three-dimensional space coordinates. The sensor uses thick film technology, a circular diaphragm and a cross beam made of ceramic material as a sensitive elastic matrix, a structure composed of a double E-type circular diaphragm and a cross beam, and sintering a thick film force sensitive resistor on the ceramic matrix. Through a special bridge assembly method and decoupling, it realizes the simultaneous measurement of three-dimensional linear acceleration and three-dimensional angular acceleration. It is mainly used in dynamic compensation, dynamic decoupling and acceleration feedback control of multi-axis finger force and wrist force sensors of various robot dexterous hands.
Description
技术领域technical field
本发明涉及仿人机器人、多指灵巧手、机器人柔顺控制以及虚拟现实技术等机器人传感器领域,特别涉及一种能够同时实现对六轴向加速度信息敏感的一体化传感器结构,以及实现对三轴向线加速度和三轴向角加速度信息独立获取方法的一种双E型圆膜片十字梁结构的六轴加速度传感器。The invention relates to the field of robot sensors such as humanoid robots, multi-fingered dexterous hands, robot compliance control, and virtual reality technology, and in particular to an integrated sensor structure capable of simultaneously realizing six-axis acceleration information sensitivity, and realizing three-axis A six-axis acceleration sensor with a double E-type circular diaphragm cross-beam structure with independent acquisition methods for linear acceleration and three-axis angular acceleration information.
背景技术Background technique
随着机器人技术的发展,自八十年代初各国开始对机器人用各种传感器开展研究,对于小型集成一体化六轴向加速度传感器的产品和研究没有报导。从结构上来说,近年来美国AD,JR3公司生产出小型化三维加速度传感器,一般这些传感器采用压电、压阻或光电、光纤等方式,航空领域中一般采用陀螺仪作为导航控制的部件。Along with the development of robot technology, since the beginning of the 1980s, countries have started research on various sensors for robots, and there is no report on the products and research of small-scale integrated six-axis acceleration sensors. From a structural point of view, in recent years, American AD and JR3 companies have produced miniaturized three-dimensional acceleration sensors. Generally, these sensors use piezoelectric, piezoresistive or photoelectric, optical fiber and other methods. In the aviation field, gyroscopes are generally used as navigation control components.
目前广泛采用的微电子机械技术所提出和生产的基本上是单轴向到三轴向加速度传感器,而角加速度传感器是以单轴向为主,无论是基于压电、压阻等结构的加速度传感器,有一个共同的特点是传感器内部都有惯性质量块;At present, the widely used micro-electro-mechanical technology proposes and produces basically uniaxial to triaxial acceleration sensors, while angular acceleration sensors are mainly uniaxial, whether based on piezoelectric, piezoresistive, etc. Sensors have a common feature that there are inertial masses inside the sensor;
另外有一种三轴向加速度传感器是采用三个独立的单轴向线加速度传感器采用正交的方法集成,这种方法存在一个重要的问题是惯性质量质心不一致,不是在同一个空间坐标系反映被测量。实际上在机器人研究中,被控制对象的运动一般是在三维空间中进行的,被测对象在运动过程中存在三维的线加速度和三维的角加速度。In addition, there is a three-axis acceleration sensor that uses three independent uniaxial linear acceleration sensors to integrate using an orthogonal method. An important problem with this method is that the center of mass of the inertial mass is inconsistent, and it is not reflected in the same space coordinate system. Measurement. In fact, in robot research, the movement of the controlled object is generally carried out in three-dimensional space, and the measured object has three-dimensional linear acceleration and three-dimensional angular acceleration during the movement process.
加速度传感器是机器人最重要的内部传感器之一,由于机器人运动过程中,负载的位置/姿态及运动的变化,将会带来附加的动载荷,而智能机器人机械臂的运动是三维空间中进行的,机械手或机械臂的各个关节是同时运动的,因此在工作过程中,负载在三维空间中存在三维线加速度和三维角加速度。The acceleration sensor is one of the most important internal sensors of the robot. Due to the change of the position/attitude and movement of the load during the movement of the robot, it will bring additional dynamic load, and the movement of the robot arm of the intelligent robot is carried out in three-dimensional space. , each joint of the manipulator or the manipulator moves at the same time, so in the working process, the load has three-dimensional linear acceleration and three-dimensional angular acceleration in three-dimensional space.
对于基于力反馈柔顺控制的操作型智能机器人而言,是通过装在机械手腕部的六轴力传感器来实现对控制过程中的力的测量,由于负载的位置/姿态及运动变化所产生附加载荷的影响,从力传感器的输出中无法得到对力反馈控制所需要的接触力信息。如果在进行力测量的同时能够获得机械手各个关节位置姿态变化和加速度信息,则可以直接利用这些信息进行位置/姿态和惯性力的补偿,获取真正动力学解耦的六维接触力和负载力信息。For the manipulative intelligent robot based on force feedback compliant control, the force measurement during the control process is realized through the six-axis force sensor installed on the mechanical wrist, and the additional load is generated due to the position/posture and motion changes of the load. The contact force information required for force feedback control cannot be obtained from the output of the force sensor. If the position, attitude, and acceleration information of each joint of the manipulator can be obtained while performing force measurement, the information can be directly used to compensate the position/attitude and inertial force, and obtain six-dimensional contact force and load force information that is truly dynamically decoupled. .
发明内容Contents of the invention
本发明的目的是:提供一种新型结构的可以获取六维加速度信息的一种双E型圆膜片十字梁结构的六轴加速度传感器,包括实现对三维线加速度和三维角加速度信息测量的方法,以满足上述研究领域的应用需要。The purpose of the present invention is to provide a new type of six-axis acceleration sensor with a double E-type circular diaphragm cross beam structure that can obtain six-dimensional acceleration information, including a method for measuring three-dimensional linear acceleration and three-dimensional angular acceleration information. , to meet the application needs of the above research fields.
本发明的技术方案是:一种双E型圆膜片十字梁结构的六轴加速度传感器,包括法兰盘固定底座(1)、下E型圆膜片(2)、惯性质量块(3)、上E型圆膜片(4)、上膜片连接圆片(5)、十字梁(6)、外壳(7)、密封圈(8)、底盖板(9)、下膜片连接圆片(10),它们共同构成双E型圆膜片十字梁结构的六轴加速度传感器,其特征在于:The technical solution of the present invention is: a six-axis acceleration sensor with double E-shaped circular diaphragm cross beam structure, including a flange plate fixing base (1), a lower E-shaped circular diaphragm (2), and an inertial mass (3) , Upper E-type circular diaphragm (4), upper diaphragm connecting disc (5), cross beam (6), housing (7), sealing ring (8), bottom cover plate (9), lower diaphragm connecting disc Sheet (10), they jointly constitute the six-axis acceleration sensor of double E type circular diaphragm cross beam structure, it is characterized in that:
采用金属作为弹性体时,上E型圆膜片(4)、下E型圆膜片(2)和中间的十字梁(6)为一体化结构,即十字梁(6)对接在上膜片连接圆片(5)和下膜片连接圆片(10)的十字槽中并固定于其中间,上膜片连接圆片(5)的上表面与上E型圆膜片(4)连接,上E型圆膜片(4)的周边为均布惯性质量块(3),质量块(3)在三维空间保持惯性从而产生惯性力并作用于弹性体;When metal is used as the elastic body, the upper E-shaped circular diaphragm (4), the lower E-shaped circular diaphragm (2) and the cross beam (6) in the middle are an integrated structure, that is, the cross beam (6) is docked on the upper diaphragm The connection disc (5) and the lower diaphragm connection disc (10) are fixed in the cross groove of the disc (10), and the upper surface of the upper diaphragm connection disc (5) is connected with the upper E-shaped round diaphragm (4), The periphery of the upper E-shaped circular diaphragm (4) is a uniformly distributed inertial mass (3), and the mass (3) maintains inertia in three-dimensional space to generate inertial force and act on the elastic body;
下膜片连接圆片(10)的下表面与下E型圆膜片(2)连接,下E型圆膜片(2)与传感器底座(1)固定在一起。The lower surface of the lower diaphragm connection disc (10) is connected with the lower E-shaped circular diaphragm (2), and the lower E-shaped circular diaphragm (2) is fixed together with the sensor base (1).
外壳(7)和底座(1)通过螺纹联结在一起,它们之间的空腔充满了油介质,密封圈(8)安装在外壳(7)与底座(1)之间的连接部分,用于防止空腔内的介质溢出。空腔中填充的油介质用于实现合适的阻尼控制,以改善传感器输出信号特性。The casing (7) and the base (1) are screwed together, and the cavity between them is filled with oil medium, and the sealing ring (8) is installed at the connection part between the casing (7) and the base (1), for Prevent the medium in the cavity from overflowing. The oil medium filled in the cavity is used to achieve proper damping control to improve the sensor output signal characteristics.
所述的下E型圆膜片(2)、十字梁(6)、上E型圆膜片(4)的材料为97%的AL2O3烧结体陶瓷。The materials of the lower E-shaped circular diaphragm (2), the cross beam (6) and the upper E-shaped circular diaphragm (4) are 97% Al 2 O 3 sintered body ceramics.
这种立体结构可以将线加速度ax、ay测量与角加速度αx、αy测量分别置于两个E型圆膜片上,安装底座(1)方便与被测对象之间的机械连接,惯性质量块(3)在被测对象运动过程中运动发生变化时带来惯性力并作用于上下E型圆膜片(4)、(2)和十字梁(6)的弹性体上。This three-dimensional structure can place linear acceleration a x , a y measurement and angular acceleration α x , α y measurement on two E-shaped circular diaphragms respectively, and the installation base (1) is convenient for mechanical connection with the measured object , the inertial mass block (3) brings inertial force when the motion of the measured object changes and acts on the elastic body of the upper and lower E-shaped circular diaphragms (4), (2) and the cross beam (6).
下E型圆膜片(2)、十字梁(6)、上E型圆膜片(4)上烧结有钌系厚膜力敏电阻,其位置如图3、图4所示。上下E型圆膜片(4)、(2)敏感面内的电阻对称布置,每个电阻离圆心距离相等,该厚膜力敏电阻通过不同的敏感桥路布置方式实现对六维加速度信息的获取,并通过解耦消除相互之间的耦合,同时实现三维线加速度和三维角加速度的全加速度信息独立获取;The lower E-shaped circular diaphragm (2), the cross beam (6), and the upper E-shaped circular diaphragm (4) are sintered with ruthenium-based thick-film force sensitive resistors, and their positions are shown in Figures 3 and 4. The upper and lower E-shaped circular diaphragms (4), (2) have symmetrical arrangement of resistors in the sensitive surface, and each resistor has the same distance from the center of the circle. The thick film force sensitive resistor realizes the six-dimensional acceleration information through different sensitive bridge layout Acquire, and eliminate the coupling between each other through decoupling, and at the same time realize the independent acquisition of full acceleration information of three-dimensional linear acceleration and three-dimensional angular acceleration;
X、Y方向角加速度信息获取敏感桥路采用在上E型圆膜片(4)平面内互相垂直布置,其厚膜力敏电阻布置位置方向与下E型圆膜片(2)相同,其中:The angular acceleration information acquisition sensitive bridge in the X and Y directions is arranged perpendicular to each other in the plane of the upper E-shaped circular diaphragm (4), and its thick-film force sensitive resistor is arranged in the same direction as the lower E-shaped circular diaphragm (2). :
上E型圆膜片(4)敏感面上电阻R1y、R2y、R3y、R4y用来实现对角加速度αx的测量;The resistances R1y, R2y, R3y, and R4y on the sensitive surface of the upper E-shaped circular diaphragm (4) are used to realize the measurement of the angular acceleration α x ;
上E型圆膜片(4)敏感面上电阻R1x、R2x、R3x、R4x用来实现对角加速度αy的测量;The resistances R1x, R2x, R3x, and R4x on the sensitive surface of the upper E-type circular diaphragm (4) are used to realize the measurement of the angular acceleration α y ;
十字梁(6)上的四个厚膜电阻布置在同一梁平面内,并采用沿上下、左右对称轴对称布置,用来获取力矩αz的信息;The four thick film resistors on the cross beam (6) are arranged in the same beam plane, and are symmetrically arranged along the up and down, left and right symmetry axes, and are used to obtain the information of the moment α z ;
下E型圆膜片(2)、和上E型圆膜片(4)的两个敏感方向要求保持一致,X、Y方向力信息获取敏感桥路电阻R1x、R2x、R3x、R4x及R1y、R2y、R3y、R4y,采用在下E型圆膜片(2)平面内互相垂直布置。Z方向线加速度信息获取敏感电阻R1z、R2z、R3z、R4z是布置在下E型圆膜片(2)上沿X、Y敏感方向相交45度方向,其中:The two sensitive directions of the lower E-shaped circular diaphragm (2) and the upper E-shaped circular diaphragm (4) are required to be consistent, and the force information in the X and Y directions is obtained from the sensitive bridge resistors R1x, R2x, R3x, R4x and R1y, R2y, R3y, R4y are arranged perpendicular to each other in the plane of the lower E-type circular diaphragm (2). The sensitive resistors R1z, R2z, R3z, and R4z for acquiring linear acceleration information in the Z direction are arranged on the lower E-shaped circular diaphragm (2) in a direction intersecting 45 degrees along the X and Y sensitive directions, wherein:
下E型圆膜片(2)敏感面上电阻R1x、R2x、R3x、R4x用来实现对线加速度ax的测量;The resistors R1x, R2x, R3x, and R4x on the sensitive surface of the lower E-type circular diaphragm (2) are used to measure the linear acceleration ax ;
下E型圆膜片(2)敏感面上电阻R1y、R2y、R3y、R4y用来实现对线加速度ay的测量;The resistors R1y, R2y, R3y, and R4y on the sensitive surface of the lower E-type circular diaphragm (2) are used to measure the linear acceleration a y ;
下E型圆膜片(2)敏感面上电阻R1z、R2z、R3z、R4z用来实现对线加速度az的测量;The resistors R1z, R2z, R3z, and R4z on the sensitive surface of the lower E-type circular diaphragm (2) are used to measure the linear acceleration az ;
上E型圆膜片(4)敏感面上的电阻R1z、R2z、R3z、R4z提供一路对线加速度az的冗余信息;The resistors R1z, R2z, R3z, and R4z on the sensitive surface of the upper E-shaped circular diaphragm (4) provide redundant information on the line acceleration az ;
采用本发明所述的十字梁连接双E型圆膜结构实现对同一空间坐标系内的三维线加速度和三维角加速度同时测量,并且本发明通过改变上下双E型膜(4)、(2)的结构尺寸和敏感单元位置,可以实现对传感器ax、ay、az、αx、αy的量程和灵敏度调整。The double E-type circular membrane structure connected by the cross beam of the present invention is used to realize the simultaneous measurement of the three-dimensional linear acceleration and the three-dimensional angular acceleration in the same space coordinate system, and the present invention changes the upper and lower double E-type membranes (4), (2) The size of the structure and the position of the sensitive unit can realize the range and sensitivity adjustment of the sensors a x , a y , a z , α x , α y .
在前面所述的结构中,十字梁(6)既是上下双E型圆膜的联接体和力传递构件,又是获取Z方向角加速度αz信息的敏感弹性体,且实际的输出信号与输入力负载之间线性优良,其它的力分量对其理论上没有影响,实测中的耦合干扰极小。通过十字梁尺寸的变化可以很方便地调整Z方向角加速度信息获取的量程和灵敏度,克服了Z方向的刚度与其他方向刚度差异较大而引起各方向加速度分量灵敏度之间差异较大的问题。In the aforementioned structure, the cross beam (6) is not only the connecting body and the force transmission member of the upper and lower double E-shaped circular membranes, but also a sensitive elastic body that obtains the information of the angular acceleration α z in the Z direction, and the actual output signal and the input The linearity between force and load is excellent, and other force components have no effect on it in theory, and the coupling interference in the actual measurement is very small. The range and sensitivity of the acquisition of angular acceleration information in the Z direction can be easily adjusted by changing the size of the cross beam, which overcomes the problem that the stiffness in the Z direction is greatly different from that in other directions, which causes a large difference in the sensitivity of the acceleration components in each direction.
以上所述的十字梁连接的双E型圆膜结构的六维加速度传感器及其信号获取方式中所述的敏感单元是通过厚膜工艺实现,根据敏感单元的设计位置通过光刻的方法制作掩膜板。通过丝网印刷的方法将具有力敏特性的厚膜浆料印刷在传感器弹性体上相应的位置,再在一定的温度下烧结。传感器制作过程中各种参数调整、工艺实现十分方便。The above-mentioned six-dimensional acceleration sensor with double E-shaped circular membrane structure connected by cross beams and its signal acquisition method are realized by thick film technology, and the mask is made by photolithography according to the design position of the sensitive unit. Diaphragm. The thick film paste with force-sensitive properties is printed on the corresponding position on the sensor elastic body by screen printing, and then sintered at a certain temperature. It is very convenient to adjust various parameters and realize the process in the process of sensor production.
该传感器的结构和敏感桥路布置方式可适用于金属弹性体的应变式六维加速度传感器或获取六维加速度信息的装置,并可适用于不同尺寸和量程要求的六维加速度传感器或装置。The structure of the sensor and the arrangement of sensitive bridges can be applied to metal elastic body strain type six-dimensional acceleration sensors or devices for obtaining six-dimensional acceleration information, and can be applied to six-dimensional acceleration sensors or devices with different size and range requirements.
本发明的有益效果是:本发明对目前机器人学研究中日趋活跃的微驱动操作技术、多指灵巧手及临场感技术研究中迫切需要小尺寸和小量程的六维加速度传感器有十分重要的意义。The beneficial effects of the present invention are: the present invention is of great significance to the urgent need of a six-dimensional acceleration sensor with small size and small range in the micro-drive operation technology, multi-finger dexterous hand and telepresence technology research, which are increasingly active in the current robotics research. .
通过采用厚膜工艺在以陶瓷为弹性体材料的双E型圆膜片及十字梁上烧结敏感元件实现对六维加速度信息的获取,这种结构、工艺和信号获取方法容易实现从微小型化尺寸到大尺寸的各种不同量程六维加速度传感器的设计,并可以通过改变膜片和梁的厚度、尺寸等结构参数实现对传感器各个方向的灵敏度调整,以满足不同场合下机器人全力感知系统的使用要求。The acquisition of six-dimensional acceleration information is achieved by sintering sensitive elements on the double E-shaped circular diaphragm and cross beam with ceramics as the elastomer material by using thick film technology. This structure, process and signal acquisition method are easy to realize from miniaturization The design of various six-dimensional acceleration sensors with different ranges from size to large size, and the sensitivity adjustment of the sensor in all directions can be realized by changing the structural parameters such as the thickness and size of the diaphragm and beam, so as to meet the requirements of the robot's full perception system in different occasions. Requirements.
本发明采用的十字梁连接的双E型圆膜结构,可以实现对三维线加速度和三维角加速度信息的同时获取,解决了以力矩形式获取线加速度信息和获取角加速度信息之间的矛盾,克服了目前一般多维加速度传感器的强耦合问题;The double E-type circular membrane structure connected by cross beams adopted by the present invention can realize simultaneous acquisition of three-dimensional linear acceleration and three-dimensional angular acceleration information, solve the contradiction between obtaining linear acceleration information and angular acceleration information in the form of a force rectangle, and overcome Solved the strong coupling problem of general multi-dimensional acceleration sensor;
本发明采用的十字梁形式结构,既是本发明的双E型圆膜的联结和力传递构件,同时又是获取Mz力矩的敏感弹性体,这种独立的十字梁结构克服了Z方向角加速度与其他方向线加速度和角加速度之间的相互干扰问题,并且通过改变十字梁的结构尺寸容易实现灵敏度的调整,克服了目前一些专利中Z向的刚度与其他方向刚度不一致的问题,有较大的调整空间和灵活性。The cross-beam form structure adopted in the present invention is not only the connection and force transmission member of the double E-type circular membrane of the present invention, but also a sensitive elastic body for obtaining the Mz moment. This independent cross-beam structure overcomes the angular acceleration in the Z direction and the The problem of mutual interference between linear acceleration and angular acceleration in other directions, and the adjustment of sensitivity can be easily realized by changing the structural size of the cross beam, which overcomes the problem of inconsistency between the stiffness of the Z direction and the stiffness of other directions in some current patents, and has a large Adjust for space and flexibility.
下面结合附图和实施例对本发明作进一步的详细说明:Below in conjunction with accompanying drawing and embodiment the present invention is described in further detail:
附图说明Description of drawings
图1为本发明的外形结构剖面示意图。Fig. 1 is a schematic cross-sectional view of the external structure of the present invention.
图2为金属圆膜片结构尺寸剖面图。Figure 2 is a cross-sectional view of the structure size of the metal circular diaphragm.
图3为上下E型圆膜片上敏感电阻布置位置示意图。Fig. 3 is a schematic diagram of the arrangement position of the sensitive resistors on the upper and lower E-shaped circular diaphragms.
图4为中间十字梁陶瓷上敏感电阻布置位置示意图。Fig. 4 is a schematic diagram of the arrangement position of the sensitive resistor on the ceramic of the cross beam in the middle.
图5为传感器受到力ax、ay、az作用下E型圆膜片应变图。Figure 5 is the strain diagram of the E-type circular diaphragm under the action of the force ax , ay , az on the sensor.
图6为传感器受到力矩αx、αy作用下的E型圆膜片应变图。Figure 6 is the strain diagram of the E-type circular diaphragm under the action of moment α x and α y on the sensor.
图7为传感器受到力矩αz作用下的应变立体示意图和敏感平面应变图。Fig. 7 is a three-dimensional schematic diagram of strain and a sensitive plane strain diagram of the sensor under the action of torque α z .
图1为本发明的外形结构剖面示意图。两个E型圆膜片2、4通过中间陶瓷十字梁6固接在一起,十字梁6和E型圆膜片2、4之间通过固接在两圆膜片上的膜片与圆片5、10上的十字槽连接。Fig. 1 is a schematic cross-sectional view of the external structure of the present invention. The two E-shaped
整个六维力传感器的坐标是以上E型圆膜片4的表面中心O为基准,金属圆片的固定同样是以O为圆心,并且十字槽的宽度等于十字梁6的厚度,方向与下E型圆膜片2和上E型圆膜片4上的敏感电阻方向一致。The coordinates of the whole six-dimensional force sensor are based on the surface center O of the above E-shaped
其中上E型圆膜片4外部与惯性质量块3连接,安装基座1的外径大于惯性质量块外径,例如惯性质量块3外径可以选择为φ18mm,安装基座1外径选择为φ20mm。惯性质量块3、安装基座1应选择不同的材料,惯性质量块3的材料和尺寸的选择根据所设计的传感器要求灵敏度和量程来定,安装基座1可选择铝合金材料或其他金属材料,二者也可以根据惯性质量块来选择相同的金属材料。The outer diameter of the upper E-type
E型圆膜片2、4和十字梁6的铝合金膜片连接圆片5、10外径为φ5mm,相对陶瓷膜片粘贴的面上加工宽度为0.2mm的十字沟槽,沟槽的宽度与十字梁6的厚度相等,沟槽的宽度与陶瓷十字梁6宽度相同,以保证相互之间无间隙配合,陶瓷十字梁6的宽度为5mm,与圆膜片连接圆片5、10的外径相同,高度选择为12mm。The aluminum alloy diaphragms of the E-type
图1、2中上E型圆膜片4和金属圆片6之间通过703胶固接在一起,上下E型圆膜片结构形状对称。对于采用金属弹性体结构的这种形式的六维加速度传感器,上、下E型圆膜片连接圆片5、10和十字梁6,上下圆膜片可做成整体结构形式。In Figures 1 and 2, the upper E-shaped
上、下E型圆膜片4、2连接上、下圆片5和10的结构形状如图3所示。其中与十字梁6固接的一面中间加工有宽度为0.2mm的十字槽以方便与十字梁6之间的连接。The structural shape of the upper and lower E-shaped
图3和图4为上、下E型圆膜片4、2和十字梁6陶瓷上烧结电阻位置示意图。图3表示上、下E型圆膜片4、2敏感面上电阻位置图,其中:下E型圆膜片2敏感面上电阻R1x、R2x、R3x、R4x用来实现对线加速度ax的测量;FIG. 3 and FIG. 4 are schematic diagrams showing the position of the sintered resistance on the upper and lower E-shaped
下E型圆膜片2敏感面上电阻R1y、R2y、R3y、R4y用来实现对线加速度ay的测量;The resistors R1y, R2y, R3y, and R4y on the sensitive surface of the lower E-shaped
下E型圆膜片2敏感面上电阻R1z、R2z、R3z、R4z用来实现对线加速度az的测量;The resistors R1z, R2z, R3z, and R4z on the sensitive surface of the lower E-shaped
上E型圆膜片4敏感面上电阻R1y、R2y、R3y、R4y用来实现对角加速度αx的测量;The resistors R1y, R2y, R3y, and R4y on the sensitive surface of the upper E-type
上E型圆膜片4敏感面上电阻R1x、R2x、R3x、R4x用来实现对角加速度αy的测量。The resistors R1x, R2x, R3x, and R4x on the sensitive surface of the upper E-shaped
上E型圆膜片2敏感面上的电阻R1z、R2z、R3z、R4z可以提供一路对线加速度az的冗余信息。The resistors R1z, R2z, R3z, and R4z on the sensitive surface of the upper E-shaped
上下E型圆膜片4、2敏感面内的24个电阻按照图5所示位置对称布置,每个膜片的中间6个电阻位于相对圆心直径为φ6,且每个电阻离圆心距离相等。The 24 resistors in the sensitive surface of the upper and lower E-type
图4表示陶瓷十字梁6上的一个敏感面内厚膜电阻烧结位置示意图,图中的电阻R1、R2、R3、R4用来实现对Z向角加速度αz的测量,四个电阻按照图中位置对称布置,且尽量远离对称轴,电阻的方向与对称轴相交一角度,例如图中的30度方向。Fig. 4 shows a schematic diagram of the sintering position of a sensitive in-plane thick-film resistor on the ceramic crossbeam 6. The resistors R1, R2, R3, and R4 in the figure are used to measure the angular acceleration α z in the Z direction. The four resistors are according to the figure The positions are arranged symmetrically and as far away from the axis of symmetry as possible, and the direction of the resistor intersects the axis of symmetry at an angle, for example, the direction of 30 degrees in the figure.
图5为传感器膜片在三种不同的惯性力作用下的应变情况剖视图。其中A表示传感器在如图所示平面内受到X方向惯性力Fx的作用,由于力作用平面在上E型圆膜片4上,上E型圆膜片4上的电阻R1x、R2x、R3x、R4x都不发生变化,下E型圆膜片2产生如图所示的变形,下E型圆膜片2上的电阻R1x、R2x、R3x、R4x组成的桥路有输出,输出信号与所加力Fx满足函数关系,通过输出的值得到所加力大小,而圆膜片上的其他电阻阻值不发生变化,也就不产生输出。X方向的惯性力大小与其线加速度成正比关系。Fig. 5 is a cross-sectional view of the strain of the sensor diaphragm under three different inertial forces. Among them, A means that the sensor is affected by the inertial force Fx in the X direction in the plane shown in the figure. Since the force acting plane is on the upper E-shaped
对于Y方向来说,输入输出及传感器受力变形与X方向相同,其测量原理也相同,Y方向的惯性力大小与其线加速度成正比关系。For the Y direction, the input and output and the force deformation of the sensor are the same as the X direction, and the measurement principle is also the same. The inertial force in the Y direction is proportional to its linear acceleration.
图5B表示沿Y方向惯性力Fy的传感器圆膜片变形情况。Fig. 5B shows the deformation of the sensor circular diaphragm along the Y-direction inertial force Fy.
图5C中表示的是传感器受到如图所示的惯性力F作用时变形,其方向与Z方向一致。由于上下E型膜片4、2上的R1z、R2z、R3z,、R4z都发生变化,其组成的电桥输出与所加力大小满足一定函数关系,可以通过输出的值得到惯性力Fz的大小,实现对惯性力Fz的测量,实际使用中采用下敏感面电桥输出,敏感面电桥输出作为冗余信息。Figure 5C shows that the sensor is deformed when it is acted by the inertial force F shown in the figure, and its direction is consistent with the Z direction. Since R1z, R2z, R3z, and R4z on the upper and lower
图6为被测对象有角加速度αx、αy时,传感器受到相应惯性力矩Mx、My作用下的E型圆膜片应变图。Figure 6 is the strain diagram of the E-shaped circular diaphragm under the action of the corresponding inertia moments Mx and My when the measured object has angular acceleration α x , α y .
图6A为传感器受到惯性力矩Mx时的变形剖视图,使得上下E型圆膜片4、2产生如图所示的变形。FIG. 6A is a deformation sectional view of the sensor when it is subjected to the moment of inertia Mx, so that the upper and lower E-shaped
传感器上敏感面上的电阻R1y、R2y、R3y、R4y都产生变化,两组桥路都会产生输出,角加速度变化大小与传感器电阻变化产生的输出满足固定的函数关系。The resistances R1y, R2y, R3y, and R4y on the sensitive surface of the sensor all change, and the two sets of bridges will generate output. The output generated by the change in angular acceleration and the change in sensor resistance satisfies a fixed functional relationship.
图6B表示当传感器受到惯性力矩My作用时变形情况,所产生的效果与Mx力矩相同。如图6B所示,。Figure 6B shows the deformation of the sensor when it is subjected to the moment of inertia My, which produces the same effect as the moment Mx. As shown in Figure 6B,.
图7为传感器被测对象有加速度αz时产生的惯性力矩Mz作用下的应变立体示意图和敏感平面应变图。Fig. 7 is a three-dimensional schematic diagram of the strain under the action of the moment of inertia Mz generated when the object to be measured by the sensor has an acceleration α z and a diagram of the sensitive plane strain.
图7表示传感器受到惯性力矩作用下中间十字梁6的变形情况,图中7(A)表示十字梁的敏感面应变情况,图7(B)表示受到图(A)同样的惯性力矩情况下应变立体图。在如图所示的惯性力矩作用下,电阻R1、R4受到拉应力,R2、R3受到压应力,通过特定的电桥即输出一与所加惯性力矩Mz成函数关系的输出信号,从而可以实现对惯性力矩Mz的测量,并且在这种情况下,其它桥路没有信号输出。惯性力矩的大小与被测的角加速度成正比关系。Figure 7 shows the deformation of the middle cross beam 6 under the action of inertial moment on the sensor. Figure 7(A) shows the strain of the sensitive surface of the cross beam, and Figure 7(B) shows the strain under the same inertial moment as shown in Figure (A). stereogram. Under the action of the moment of inertia as shown in the figure, the resistors R1 and R4 are subjected to tensile stress, and R2 and R3 are subjected to compressive stress. Through a specific electric bridge, an output signal that is a function of the applied moment of inertia Mz is output, so that it can be realized The measurement of the moment of inertia Mz, and in this case, no signal output from other bridges. The magnitude of the moment of inertia is proportional to the measured angular acceleration.
具体实施方式:本发明采用厚膜工艺,用丝网印刷技术将力敏电阻浆料和导电体浆料印刷在E型圆膜片和十字梁的陶瓷基体特定位置上,经烧结形成24个厚膜应变电阻,构成六组分别获取六维加速度信息的桥路。Specific embodiments: the present invention adopts the thick film process, and uses the screen printing technology to print the force sensitive resistor paste and the conductor paste on the specific position of the ceramic substrate of the E-shaped circular diaphragm and the cross beam, and forms 24 thick plates after sintering. The membrane strain resistance constitutes six groups of bridges for obtaining six-dimensional acceleration information respectively.
为了实现小量程和高灵敏度的测量,E型圆膜片厚度采用0.2~0.4mm,十字梁的厚度采用0.2~0.4mm。当采用金属作为弹性体时,上下E型圆膜和中间十字梁可以加工成为一体化结构,根据前面所述的敏感单元布置方式通过贴应变片电阻的方式实现对三维线加速度三维角加速度信息的获取,这种方式的各个方向量程和灵敏度调整可以通过改变上下E型圆膜或中间十字梁部分的结构尺寸来实现,这样本发明可以应用于需要小量程、高灵敏度的六维加速度传感器和使用六维加速度传感器装置。In order to realize the measurement of small range and high sensitivity, the thickness of the E-type circular diaphragm is 0.2-0.4mm, and the thickness of the cross beam is 0.2-0.4mm. When metal is used as the elastic body, the upper and lower E-shaped circular membranes and the middle cross beam can be processed into an integrated structure, and the three-dimensional linear acceleration and three-dimensional angular acceleration information can be realized by pasting the strain gauge resistance according to the above-mentioned sensitive unit layout. Acquisition, the range and sensitivity adjustment in each direction in this way can be realized by changing the structural size of the upper and lower E-shaped circular membranes or the middle cross beam part, so that the present invention can be applied to six-dimensional acceleration sensors that require small range and high sensitivity and use Six-dimensional acceleration sensor device.
为了实现上述的结构,本发明加工制造方法包括下述的几个步骤:首先分别加工两个圆形陶瓷膜片2、4和陶瓷十字梁6,在上面预定位置烧结好厚膜力敏电阻;In order to realize the above-mentioned structure, the processing and manufacturing method of the present invention includes the following steps: first process two circular
其次加工两个直径φ5mm、厚度为2mm的E型圆膜片连接圆片5、10,在合金圆片一个侧面中间加工一个十字沟槽,再将E型圆膜片连接圆片5、10无沟槽面粘贴在陶瓷圆膜片非敏感面的中心位置,同时保证金属圆片的十字沟槽与E型圆膜片的敏感方向一致;Next, process two E-shaped circular diaphragms with a diameter of φ5mm and a thickness of 2mm to connect the discs 5 and 10, process a cross groove in the middle of one side of the alloy disc, and then connect the E-shaped circular diaphragms to the discs 5 and 10. The groove surface is pasted on the center of the non-sensitive surface of the ceramic circular diaphragm, while ensuring that the cross groove of the metal disc is consistent with the sensitive direction of the E-type circular diaphragm;
最后将陶瓷十字梁6对接在两个E型膜片连接圆片5、10的十字沟槽中并固定。Finally, the ceramic cross beam 6 is butted in the cross grooves of the two E-type diaphragms connecting the discs 5, 10 and fixed.
为了方便电桥供电输入和信号输出引线连接,在每个E型圆膜片的边缘上烧结银引线焊点,引线按照预定的敏感桥路布置和信号获取方式将厚膜电阻连接在一起,在每个E型圆膜片与十字梁固定在一起之前,首先分别将每个膜片上的输入输出引线焊接在E型圆膜片的银焊点内边缘。外引线在传感器上下E型圆膜片固定后焊接在下E型圆膜片的外边缘提供给外接变送器。In order to facilitate the connection of bridge power supply input and signal output leads, silver lead solder joints are sintered on the edge of each E-shaped circular diaphragm, and the lead wires connect the thick film resistors together according to the predetermined sensitive bridge layout and signal acquisition method. Before each E-shaped circular diaphragm is fixed with the cross beam, firstly weld the input and output leads on each diaphragm to the inner edge of the silver solder joint of the E-shaped circular diaphragm. After the upper and lower E-shaped circular diaphragms of the sensor are fixed, the outer leads are welded to the outer edge of the lower E-shaped circular diaphragm and provided to the external transmitter.
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| CN116519977B (en) * | 2023-07-05 | 2023-10-17 | 河北科昕电子科技有限公司 | Inertial sensor of miniature six-axis integrated accelerometer gyroscope |
| CN119269833B (en) * | 2024-09-27 | 2025-11-11 | 中国兵器装备集团自动化研究所有限公司 | Angular velocity measuring device of imitative people's five fingers dexterous hand |
-
2002
- 2002-07-02 CN CN 02137897 patent/CN1227535C/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100478662C (en) * | 2005-12-16 | 2009-04-15 | 中国科学院合肥物质科学研究院 | Three-dimensional finger force sensor and its information acquisition method |
| CN101501505B (en) * | 2006-08-21 | 2011-07-20 | 松下电器产业株式会社 | Combined sensor |
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| CN1396458A (en) | 2003-02-12 |
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