CN1227054C - Harm removal method and device for perfluorocarbons or perfluorinated compounds - Google Patents
Harm removal method and device for perfluorocarbons or perfluorinated compounds Download PDFInfo
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本发明涉及制造半导体、液晶等电子电路元件时,特别是清洗、腐蚀工序中产生排气的除害方法及除害装置,还涉及精炼铝时产生有害气体的除害方法及装置。The present invention relates to a detoxification method and a detoxification device for exhaust gas produced during the manufacturing of semiconductors, liquid crystals and other electronic circuit components, especially during cleaning and corrosion processes, and also relates to a detoxification method and a detoxification device for harmful gases produced during aluminum refining.
以下,仅就本发明领域局限于电子电路元件制造时,在清洗和腐蚀工序中所用气体的除害进行说明。Hereinafter, when the field of the present invention is limited to the manufacture of electronic circuit components, the detoxification of gases used in the cleaning and etching processes will be described.
在CVD(化学气相沉积)等半导体制造装置中,形成各种薄膜时使用沉积气体(例如SiH4、Si2H6、SiH2Cl2、TEOS、PH3、B2H6、NH3、N2O等),沉积工序终止后通常用清洗气体(例如NF3、C2F6、CF4、SF6等)清洗半导体制造装置内部。In semiconductor manufacturing equipment such as CVD (Chemical Vapor Deposition), deposition gases (such as SiH 4 , Si 2 H 6 , SiH 2 Cl 2 , TEOS, PH 3 , B 2 H 6 , NH 3 , N 2 O, etc.), after the deposition process is terminated, the inside of the semiconductor manufacturing device is usually cleaned with a cleaning gas (such as NF 3 , C 2 F 6 , CF 4 , SF 6 , etc.).
这些气体本身具有可燃性、爆炸性、腐蚀性、毒性等各种危险性质。因此排入大气之前,必须使用具有氧化加热之类手段的除害机构除害(无害化处理)。These gases themselves have various dangerous properties such as flammability, explosion, corrosion, toxicity, etc. Therefore, before being discharged into the atmosphere, it is necessary to use a detoxification mechanism with means such as oxidative heating to eliminate harm (harmless treatment).
对于CVD半导体制造装置内使用的气体而言,因发生复杂的分解反应而产生新的分解产物(例如F2、HF、SiOx等),这些气体随未分解的沉积气体和清洗气体一道被排出。For the gases used in CVD semiconductor manufacturing equipment, new decomposition products (such as F 2 , HF, SiO x, etc.) are generated due to complex decomposition reactions, and these gases are discharged together with undecomposed deposition gases and cleaning gases .
作为上述情况的一个实例,在半导体制造中CVD之类半导体制造设备的操作一般进行如下:As an example of the above, the operation of semiconductor manufacturing equipment such as CVD in semiconductor manufacturing generally proceeds as follows:
使用SiH4(是对人体有毒,并有爆炸性的气体)之类沉积气体进行沉积→→用氮气清除CVD腔室中残留的SiH4气体→→用C2F6(具有温室效应,但无害)之类清洗气体对CVD腔室内清洗→→用氮气作为CVD腔室清洗气体进行清洗→→以下反复操作。Use deposition gas such as SiH 4 (which is poisonous to human body and explosive gas) for deposition → → use nitrogen to remove residual SiH 4 gas in the CVD chamber → → use C 2 F 6 (has a greenhouse effect, but is not harmful ) and other cleaning gases to clean the CVD chamber → → use nitrogen as the CVD chamber cleaning gas to clean → → repeat the following operations.
在上述CVD清洗时使用的气体中有PFC。它是全氟化碳( Per fluoro carbon)的简称,其代表性的化合物有四氟甲烷、三氟甲烷和六氟乙烷等。如果把上面的碳( carbon)改成化合物( compound),则PFC还表示NF3、SF6、SF4等不含碳的全氟化物。PFC is included in the gas used in the above-mentioned CVD cleaning. It is the abbreviation of perfluorocarbon ( P er fluoro carbon ), and its representative compounds include tetrafluoromethane, trifluoromethane and hexafluoroethane. If the above carbon ( carbon ) is changed to compound ( compound ), then PFC also means NF 3 , SF 6 , SF 4 and other carbon-free perfluorinated compounds.
本发明作为一种除害装置和除害方法,虽然是以迄今尚未在技术上作到的除去前者PFC(全氟化碳)为目的而确立的,但是当然也能够适用于包括后者全部PFC(全氟化物)的除害。Although the present invention is established for the purpose of removing the former PFC (perfluorocarbon) which has not been done technically so far as a kind of detoxification device and detoxification method, it can of course also be applicable to all PFCs including the latter. (Perfluorinated compounds) detoxification.
以CF4、C2F6为代表的PFC是不燃性的物质,而且气体本身对人体的毒性尚且不知,至少尚不知道具有急性、亚急性毒性。然而,由于化合物本身稳定,排入大气后能长期滞留不变。在大气中消耗的寿命,四氟甲烷为五万年,而六氟乙烷为一万年,而地球温室效应系数(以二氧化碳为1)四氟甲烷为4400,六氟乙烷为6200(20年后),存在不能置于地球环境中的问题。因此,人们希望确立一种能够消除以四氟甲烷和六氟乙烷为代表的PFC危害的除害手段。PFCs represented by CF 4 and C 2 F 6 are nonflammable substances, and the toxicity of the gas itself to the human body is not yet known, at least not known to have acute or subacute toxicity. However, since the compound itself is stable, it can remain unchanged for a long time after being discharged into the atmosphere. The lifetime consumed in the atmosphere is 50,000 years for tetrafluoromethane, and 10,000 years for hexafluoroethane, while the earth's greenhouse effect coefficient (taking carbon dioxide as 1) tetrafluoromethane is 4400, and hexafluoroethane is 6200 (20 Years), there is a problem that it cannot be placed in the Earth environment. Therefore, people hope to establish a kind of detoxification means that can eliminate the harm of PFC represented by tetrafluoromethane and hexafluoroethane.
但是,前者PFC,即以四氟甲烷、三氟甲烷和六氟乙烷为代表的化合物,由于C-F键稳定(键能大至130千卡/摩尔),不容易分解,单纯用加热氧化极难分解。However, the former PFC, that is, compounds represented by tetrafluoromethane, trifluoromethane and hexafluoroethane, is not easy to decompose due to the stable C-F bond (bond energy as large as 130 kcal/mol), and it is extremely difficult to oxidize it simply by heating. break down.
例如,对于六氟乙烷而言,为了以切断C-C链的方式分解,1000℃处理温度时将处理风量限制在250升/分钟以下是可能的,但是对于四氟甲烷而言,必须切断键能最大的C-F键,即使在上述风量下也需要1400℃,即使如此也难于进行80%以上的除害。For example, for hexafluoroethane, in order to decompose by cutting off the C-C chain, it is possible to limit the processing air volume to below 250 liters/min at a processing temperature of 1000°C, but for tetrafluoromethane, it is necessary to cut off the bond energy. The largest C-F bond requires 1400°C even at the above-mentioned air volume, and even so it is difficult to remove more than 80% of the harmful substances.
此外,要达到1400℃以上高温,使用电热器时还受到发热体材料的限制,长时间使用几乎是不可能的。而且,装置全体的保温也难,即使组合使用绝热材料也因全体容积过大而不能制成小型装置。更重要一点的是热能消耗过高。In addition, to reach a high temperature above 1400°C, the electric heater is also limited by the material of the heating element, and it is almost impossible to use it for a long time. Moreover, it is difficult to keep the whole device warm, and even if a heat insulating material is used in combination, the overall volume is too large to make a small device. More importantly, the heat consumption is too high.
另外,本领域中公开了以下一种新提案,即在国际公开号WO94/05399中公开的“气体卤化碳的分解方法:其中虽然报告了例如四氟甲烷除害时,若使氧气并存,则于600~700℃下是可能的,但是详细验证其中记载的内容后,此条件下完全不能除害。In addition, the following new proposal has been disclosed in the art, that is, the "decomposition method of gaseous halocarbons" disclosed in the International Publication No. WO94/05399: Although it is reported that, for example, when tetrafluoromethane is used for detoxification, if oxygen is allowed to coexist, then It is possible at 600-700°C, but after verifying the content recorded in it in detail, it is impossible to eliminate the harm under this condition.
虽然有人试验主动导入氢气来热分解PFC,但是必须使处理温度处于高温下,而且氢气是可燃性、爆炸性气体,所以从安全观点来看尚未决定采用。Although some people have tried to actively introduce hydrogen to thermally decompose PFC, but the processing temperature must be at a high temperature, and hydrogen is a flammable and explosive gas, so it has not been decided to use it from a safety point of view.
鉴于此,人们要求提供一种能够在尽可能低温下(热能消耗低),以PFC高除害率将其分解除害的除害方法和除害装置。In view of this, it is required to provide a method and a pest removal device capable of decomposing and detoxifying PFC at a low temperature (heat energy consumption is low) as low as possible.
本发明提出的除害方法和除害装置,能在低温下消除PFC危害,派生的氟成分用单独洗涤或固定的方式消除,其它成分基本上转变成二氧化碳和水排入大气之中。具体方法如下:The detoxification method and detoxification device proposed by the present invention can eliminate PFC hazards at low temperature, the derived fluorine components can be eliminated by separate washing or fixing, and other components can basically be converted into carbon dioxide and water and discharged into the atmosphere. The specific method is as follows:
在制造设备排出的含有全氟化碳或全氟化物的被处理气体中,混合烃气体或氨气中任一种或两种以上气体后,在非氧化性气氛下,在低于以往温度的温度600~1300℃下使上述混合气体热分解。In the processed gas containing perfluorocarbons or perfluorinated compounds discharged from the manufacturing equipment, after mixing any one or two or more gases of hydrocarbon gas or ammonia gas, in a non-oxidizing atmosphere, at a temperature lower than the previous The above mixed gas is thermally decomposed at a temperature of 600-1300°C.
上述“非氧化性气氛”详见后述,但是用一句话说是指混合气体热分解时周围不存在氧的状态。The above-mentioned "non-oxidizing atmosphere" will be described in detail later, but in a word, it refers to a state where oxygen does not exist around when the mixed gas is thermally decomposed.
事先水洗上述被处理气体,不仅能在气体分解处理前除去制造设备排出的被处理气体中所含的可溶性成分和粉尘等,而且还能在被处理气体含水的情况下,使全氟化碳或全氟化物热水解。Washing the above-mentioned treated gas with water in advance can not only remove the soluble components and dust contained in the treated gas discharged from the manufacturing equipment before the gas decomposition treatment, but also make the perfluorocarbon or Thermal hydrolysis of perfluorinated compounds.
在添加过量烃气体的时候,由于热分解气体中有未反应的烃气体,上述热分解反应中生成了碳,所以应当在以下步骤中将其燃烧除去。所说的“可燃性成分”就指“剩余的烃气体”和“碳”。When an excess amount of hydrocarbon gas is added, since there is unreacted hydrocarbon gas in the pyrolysis gas, carbon is generated in the above-mentioned thermal decomposition reaction, so it should be burned and removed in the following steps. The term "combustible components" refers to "residual hydrocarbon gas" and "carbon".
上述说明若以在CF4、C2F6等非氧化性气氛下以C3H8的热分解反应为例,可以表示如下:If the above description takes the thermal decomposition reaction of C 3 H 8 in a non-oxidizing atmosphere such as CF 4 and C 2 F 6 as an example, it can be expressed as follows:
……(在气体分解塔或气体分解室内分解)... (decomposed in gas decomposition tower or gas decomposition chamber)
……(在气体分解塔或气体分解室内分解)... (decomposed in gas decomposition tower or gas decomposition chamber)
……(在气体分解塔或气体分解室内分解)... (decomposed in gas decomposition tower or gas decomposition chamber)
6HF…用第二涤气器或吸收塔除去6HF...removed by the second scrubber or absorption tower
进而用水洗或化学吸附将上述热分解产生的含氟化合物除去。水洗或化学吸附步骤与可燃性成分燃烧除去步骤的顺序可先可后。Furthermore, the fluorine-containing compound produced by the above-mentioned thermal decomposition is removed by washing with water or chemical adsorption. The sequence of water washing or chemical adsorption step and combustible component combustion removal step can be followed.
具体装置由以下设备构成:The specific device consists of the following equipment:
(a)在制造设备排出的含有全氟化碳或全氟化物的被处理气体中,混合烃气体或氨气中一种或两种以上气体,在非氧化性气氛下使上述混合气体热分解的气体分解塔(2);(a) In the treated gas containing perfluorocarbons or perfluorinated compounds discharged from the manufacturing equipment, one or two or more gases in hydrocarbon gas or ammonia gas are mixed, and the above-mentioned mixed gas is thermally decomposed in a non-oxidizing atmosphere The gas decomposition tower (2);
(b)使气体分解塔(2)内分解处理后的气体中可燃性成分燃烧的燃烧塔(4);(b) a combustion tower (4) that combusts combustible components in the gas decomposed and treated in the gas decomposition tower (2);
(c)设置在气体分解塔(2)和燃烧塔(4)内的加热器(16);(c) heater (16) that is arranged in gas decomposition tower (2) and combustion tower (4);
(d)向气体分解塔(2)供给还原性气氛形成剂的还原性气氛形成剂导入管(6);(d) supply the reducing atmosphere forming agent introduction pipe (6) of reducing atmosphere forming agent to the gas decomposition tower (2);
(e)向燃烧塔(4)供给空气的空气导入管(9);及(e) an air inlet pipe (9) for supplying air to the combustion tower (4); and
(f)与燃烧塔(4)串连连接的第二水涤气器(3)或充填有颗粒状氧化钙或碳酸钙的吸附塔(3a)。(f) the second water scrubber (3) connected in series with the combustion tower (4) or the adsorption tower (3a) that is filled with granular calcium oxide or calcium carbonate.
也可以在气体分解塔(2)的上游侧,设置对制造设备排出的含有全氟化碳或全氟化物的被处理气体,在气体分解之前进行水洗用的第一水涤气器(1)。Also can be on the upstream side of gas decomposition tower (2), be provided with the treated gas that contains perfluorocarbon or perfluorinated compound that manufacturing equipment is discharged, carry out the first water scrubber (1) that washes usefulness before gas decomposition .
还可以在水槽(10)上设置第一水涤气器(1)、气体分解塔(2)、第二水涤气器(3)或气体分解燃烧塔(11)(21),这些设备也可以单个分开设置。The first water scrubber (1), gas decomposition tower (2), the second water scrubber (3) or gas decomposition combustion tower (11) (21) can also be set on the water tank (10), and these equipments also Can be set individually.
上述燃烧塔(4)和第二水涤气器(3)或吸附塔(3a),均可以处于上游侧,如图1(A)、(B)所示。附图1(C)中吸附塔(3a)虽然在燃烧塔(4)上游侧,但是燃烧塔(4)也可以在吸附塔(3a)的上游侧。Above-mentioned combustion tower (4) and the second water scrubber (3) or adsorption tower (3a) all can be in the upstream side, as shown in Figure 1 (A), (B). Although adsorption tower (3a) is on the upstream side of combustion tower (4) in accompanying drawing 1 (C), combustion tower (4) also can be on the upstream side of adsorption tower (3a).
如附图2(A)、(B)和(C)以及附图3~5所示,气体分解室(12)(22)和燃烧室(14)(24)可以被隔壁(13)(23)隔开,使气体燃烧分解塔(11)(21)形成一体。关于气体燃烧分解塔(11)(21)的细节将在后面介绍。As shown in accompanying drawing 2 (A), (B) and (C) and accompanying drawing 3~5, gas decomposition chamber (12) (22) and combustion chamber (14) (24) can be separated by partition (13) (23 ) to separate the gas combustion decomposition tower (11) (21) into one. The details about the gas combustion decomposition tower (11) (21) will be introduced later.
上述发明的主要单元操作分为以下三个阶段:The main unit operations of the above-mentioned invention are divided into the following three stages:
(a)PFC的热分解(a) Thermal decomposition of PFC
(b)生成含氟化合物的洗涤排气或固定除去(b) Scrubbing exhaust or fixed removal of fluorine-containing compounds
(c)其它可燃性成分(剩余烃气体和碳)的燃烧除去(c) Combustion removal of other combustible components (residual hydrocarbon gas and carbon)
本发明最重要的构成步骤是上述(a)中的PFC热分解,它形成这样一种处理方法,即能在通常单纯热分解所需气氛温度大幅度降低的条件下,使除害率“[导入除害装置内气体中所含PFC浓度-(排出气体中所含PFC浓度/导入除害装置中气体中的PFC浓度)×100]”达90%以上。The most important constituent step of the present invention is the PFC thermal decomposition in above-mentioned (a), and it forms such a treatment method, promptly can make the detoxification rate "[ Import the PFC concentration contained in the gas in the detoxification device-(contained PFC concentration in the exhaust gas/introduce the PFC concentration in the gas in the detoxification device)×100]" reaches more than 90%.
作为本发明核心内容的PFC的热分解,可以使用电热器作为热源,或者以液化石油气(LPG)、液化天然气(LNG)之类液体燃料或甲烷、氢气、一氧化碳等气体燃料为热源的火焰燃烧手段,而且加热用热源的位置可以处于气体分解塔(2)(或气体分解室(12)(22)。以下除附图2~5之外,凡是提到气体“分解塔:均包括气体分解室(12)(22))的外部或内部。The thermal decomposition of PFC as the core content of the present invention can use electric heater as heat source, or be the flame combustion of heat source such as liquid fuels such as liquefied petroleum gas (LPG), liquefied natural gas (LNG) or gaseous fuels such as methane, hydrogen, carbon monoxide means, and the position of the heat source for heating can be in the gas decomposition tower (2) (or gas decomposition chamber (12) (22). Below except accompanying drawing 2~5, all mention gas " decomposition tower: all comprise gas decomposition Chamber (12) (22)) outside or inside.
在气体分解塔(2)空间内以PFC为主成分,通常通入与载气氮气混合后的被处理气体。而且同时向其中供给低级饱和或不饱和烃气体(其中所谓“低级”是指C1~C8成分的,特别优选C1~C4成分的饱和烃)或氨气,或同时供给这些气体的混合气体。In the gas decomposition tower (2) space, PFC is the main component, and the treated gas mixed with carrier gas nitrogen is usually introduced. And at the same time feed lower saturated or unsaturated hydrocarbon gas (wherein so-called "lower" refers to C1~C8 components, particularly preferably C1~C4 components saturated hydrocarbons) or ammonia gas, or feed the mixed gas of these gases simultaneously.
这种场合下,条件之一是例如在CVD内并用O2或O3的情况下,虽然使用的残气以排气形式流入分解塔,但是没有人为注入其它的O2和O3或外部空气,至少使气体分解塔内不变为氧化状态。这种状态是指,在非氧化性气氛中,在气体分解塔(2)或气体分解室(12)(22)内不存在游离氧的状态。In this case, one of the conditions is, for example, in the case of using O2 or O3 together in CVD, although the residual gas used flows into the decomposition tower in the form of exhaust, no other O2 and O3 or external air is artificially injected. , at least keep the gas decomposition tower from becoming oxidized. This state refers to, in non-oxidizing atmosphere, does not exist the state of free oxygen in gas decomposition tower (2) or gas decomposition chamber (12) (22).
这种状态下,虽然PFC的分解是在被处理气体中的PFC浓度、处理气体风量、气体分解塔内空间温度等均处于预定条件下进行的,但是可以证明此时气氛气体的温度与氧化性气氛下气体系统中处理温度相比,即使低几百度也能几乎能完全除害。In this state, although the decomposition of PFC is carried out under predetermined conditions such as the PFC concentration in the treated gas, the air volume of the treated gas, and the space temperature in the gas decomposition tower, it can be proved that the temperature and oxidative properties of the atmospheric gas at this time Compared with the treatment temperature in the gas system under the atmosphere, even if it is several hundred degrees lower, it can almost completely eliminate the harm.
据认为,这是因为以PFC分解处理剂形式导入的烃气体或氨气在非氧化性气氛下产生热分解(例如使用丙烷时,生成甲烷、乙烷、乙烯、丙烯和氢气等多种分解产物),在该分解过程中生成游离基状态的活泼氢使PFC分解,PFC中的F成分以F2或HF形式被分离的缘故。It is considered that this is because the hydrocarbon gas or ammonia gas introduced in the form of a PFC decomposition treatment agent is thermally decomposed in a non-oxidizing atmosphere (for example, when propane is used, various decomposition products such as methane, ethane, ethylene, propylene, and hydrogen are generated. ), the active hydrogen in the free radical state is generated during the decomposition process to decompose the PFC, and the F component in the PFC is separated in the form of F2 or HF.
此外,PFC单独或者在氧化性气氛中,即使在接近使用材料温度极限的高温下也难以获得使除害率达到超过80%的结果,这说明在气体分解塔内化合物的分解机制与本发明完全不同。In addition, PFC is alone or in oxidative atmosphere, also is difficult to obtain the result that makes detoxification rate reach more than 80% even at the high temperature close to use material temperature limit, this illustrates that the decomposition mechanism of compound in gas decomposition tower is completely with the present invention different.
按照本发明,气体分解塔排出的处理气体变成F2或HF,而分解处理剂则根据剩余烃分解气体和条件而变成炭黑。因此,含氟排气和可燃性气体两种成分气体均分别被处理得无害化。According to the present invention, the treatment gas discharged from the gas decomposition tower becomes F2 or HF, and the decomposition treatment agent becomes carbon black according to the remaining hydrocarbon decomposition gas and conditions. Therefore, the two component gases of fluorine-containing exhaust gas and combustible gas are both treated harmlessly.
也就是说,前者通过水涤气器而被吸收溶解在水中,或者被氧化钙或碳酸钙固体吸附剂吸附分离后排出系统之外。而后者在外部空气存在下将其燃烧,变成最后处理气体排入大气。That is to say, the former is absorbed and dissolved in water through the water scrubber, or is adsorbed and separated by calcium oxide or calcium carbonate solid adsorbent and then discharged out of the system. The latter burns it in the presence of external air, becomes the final gas and discharges it into the atmosphere.
以下用优选实施例说明本发明。The present invention is illustrated below with preferred embodiments.
在本发明的除害装置中,将(a)PFC的热分解,(b)产生含氟化合物的洗涤排气或固定除害,(c)其它可燃性成分的燃烧除害等实施上述三要素的各种装置结合容纳成一体。In the detoxification device of the present invention, the thermal decomposition of (a) PFC, (b) generation of fluorine-containing compound cleaning exhaust or fixed detoxification, (c) the combustion of other flammable components to detoxify etc. implement the above three elements The various devices are combined and accommodated into one.
附图1是本发明除害装置概要的示意图。附图1中,(1)是设置在气体分解塔(2)前端(上游侧)的前部水涤气器(第一水涤气器)。经由含有PFC的被处理气体导入管(5)被送来的含有PFC的被处理气体,最初通入此前部水涤气器水洗。Accompanying drawing 1 is the synoptic diagram of the outline of detoxification device of the present invention. In accompanying drawing 1, (1) is the front water scrubber (the first water scrubber) that is arranged on gas decomposition tower (2) front end (upstream side). The gas to be treated containing PFC sent through the gas to be treated containing PFC introduction pipe (5) is initially passed through the front water scrubber for water washing.
从前部水涤气器(1)排出的被处理气体,通过水槽(10)被送入气体分解塔(2)。用电热器(16)对气体分解塔(2)加热,可以采用外部加热或内部加热。本实施例中,竖式电热器(16)自顶板垂直设置在气体分解塔(2)内。无论哪种情况下,在气体分解塔(2)内部都有腐蚀性气体F2和HF发生,金属材料受这些物质腐蚀,必须使用像インコネル(Inconel)(商标)合金之类的高镍含量合金制造气体分解塔(2),或者在气体分解塔(2)内表面用三氧化二铝为主体的陶瓷材料涂覆。将电热器(16)设在气体分解塔(2)内部的情况下,为了保护加热器起见,应当将发热体插入三氧化二铝类陶瓷保护管内。The treated gas discharged from the front water scrubber (1) is sent into the gas decomposition tower (2) through the water tank (10). Use electric heater (16) to gas decomposition tower (2) heating, can adopt external heating or internal heating. In the present embodiment, the vertical electric heater (16) is vertically arranged in the gas decomposition tower (2) from the top plate. In either case, corrosive gases F2 and HF are generated inside the gas decomposition tower (2), and metal materials are corroded by these substances, and high nickel content alloys such as インコネル (Inconel) (trademark) alloys must be used The gas decomposition tower (2) is manufactured, or the inner surface of the gas decomposition tower (2) is coated with a ceramic material mainly composed of aluminum oxide. When the electric heater (16) is located inside the gas decomposition tower (2), in order to protect the heater, the heating element should be inserted into the aluminum oxide ceramic protection tube.
用PFC气体对CVD之类半导体制造装置的腔室内进行清洗后,将氮气送入上述腔室内,用氮气冲洗腔室内使用过的PFC气体。因上述冲洗氮气变成载气,虽然将以CF4和C2F6为代表的PFC使用后的气体导入气体分解塔(2)中,但是在该场合下于CVD中使用的O2和O3之类氧化剂残气也同时被导入除害装置中。然而,不必强制性地向气体分解塔(2)内补加氧气或空气之类的氧化剂。After cleaning the chamber of semiconductor manufacturing equipment such as CVD with PFC gas, nitrogen gas is sent into the chamber, and the used PFC gas in the chamber is flushed with nitrogen gas. Because the above-mentioned flushing nitrogen becomes the carrier gas, although the gas after use of the PFC represented by CF 4 and C 2 F 6 is introduced into the gas decomposition tower (2), the O 2 and O used in CVD in this case 3 and the like oxidant residual gas is also introduced into the detoxification device at the same time. However, it is not necessary to supplement oxygen or air and the like in the gas decomposition tower (2) compulsorily.
通过还原性气氛形成剂导入管(6),主动向气体分解塔(2)内导入低级(C1~C8成分)饱和或不饱和烃类或氨气或其混合气体作为还原性气氛形成剂,在还原气氛中使PFC气体分解。Through the reducing atmosphere forming agent introduction pipe (6), actively introduce low-level (C1~C8 components) saturated or unsaturated hydrocarbons or ammonia or its mixed gas into the gas decomposition tower (2) as the reducing atmosphere forming agent. The PFC gas is decomposed in a reducing atmosphere.
所说的低级饱和或不饱和烃类,可以使用甲烷、乙烷、丙烷、正或异(以下同样)丁烷、戊烷、己烷、庚烷、辛烷、乙烯、丙烯、丁烯、丁二烯,也可以使用苯、甲苯、二甲苯之类芳烃。此外,还可以使用城市碳气。Said lower saturated or unsaturated hydrocarbons can use methane, ethane, propane, normal or iso (the same below) butane, pentane, hexane, heptane, octane, ethylene, propylene, butene, butane As dienes, aromatic hydrocarbons such as benzene, toluene, and xylene can also be used. In addition, city carbon gas is also available.
但是,烃类中C与H之比,C越多残碳就越多,越容易产生碳,所以优选使用甲烷、乙烷、丙烷和丁烷等。However, the ratio of C to H in hydrocarbons, the more C, the more carbon remains, and the easier it is to generate carbon, so methane, ethane, propane and butane are preferably used.
此外,氨与烃类同样与多个氢原子结合,具有氢原子给予体的作用,所以同样可以作为还原性气氛形成剂使用。使用氨的情况下,中和气体分解塔中生成的HF生成NH4F盐,因而有望产生防止装置材料腐蚀的效果。In addition, ammonia, like hydrocarbons, binds to a plurality of hydrogen atoms and functions as a hydrogen atom donor, so it can also be used as a reducing atmosphere forming agent. When ammonia is used, it neutralizes the HF generated in the gas decomposition tower to generate NH 4 F salt, which is expected to have an effect of preventing corrosion of equipment materials.
作为还原性气氛形成剂,既可以单独使用上述任何一种气体,也可以将两种以上气体混合使用。As the reducing atmosphere forming agent, any one of the above-mentioned gases may be used alone, or two or more gases may be used in combination.
在本发明能够除害的广泛PFC浓度范围内,对于100ppm~5%范围内有害物质而言至少能够除去90%以上。而对于100ppm以下和5%以上有害物质而言,虽然也能除害,但是除害率有时不能达到90%以上。Within the broad range of PFC concentration that the present invention can remove, at least 90% or more of harmful substances within the range of 100ppm to 5% can be removed. And for less than 100ppm and more than 5% harmful substances, though also can eliminate the harmful, the harmful removing rate can not reach more than 90% sometimes.
本发明中处理气体的风量,优选处于5~700升/分钟范围内。在5升/分钟以下风量处理,装置的能量效率降低,不起作用。而大于700升/分钟的情况下,处理气体传递能量的作用不充分,除害率有降低的趋势。In the present invention, the air volume of the processing gas is preferably in the range of 5 to 700 liters/minute. If the air volume is below 5 liters per minute, the energy efficiency of the device will be reduced and will not work. And under the situation of being greater than 700 liters/min, the effect of treating gas transfer energy is insufficient, and the detoxification rate tends to decrease.
PFC分解时共存的还原性气氛形成剂的气体量,对于1摩尔PFC而言适用0.1~3摩尔。在0.1摩尔以下使用时,作为本发明目的的分解温度降低和除害率提高的效果不足,而3摩尔以上的情况下,除害率虽然能够达到90%以上,但是在处理排气中碳之类的热分解产物增加,烃类浪费而且处理后气体的后续工序也变得复杂,因而不好。The amount of gas of the reducing atmosphere forming agent that coexists when the PFC is decomposed is 0.1 to 3 moles for 1 mole of PFC. When used below 0.1 mole, the effect of reducing the decomposition temperature and improving the detoxification rate as the purpose of the present invention is not enough, and under the situation of more than 3 moles, although the detoxification rate can reach more than 90%, the carbon in the treatment exhaust The thermal decomposition products of hydrocarbons increase, the hydrocarbons are wasted, and the subsequent process of the treated gas becomes complicated, so it is not good.
气体分解塔(2)内的温度,无论将热源置于气体分解塔(2)的内部或外部,与没有单纯热分解(包含氧化分解)的情况相比,本发明方法可以在低数百度温度区内进行处理。The temperature in the gas decomposition tower (2), no matter the heat source is placed inside or outside the gas decomposition tower (2), compared with the situation without simple thermal decomposition (comprising oxidative decomposition), the inventive method can lower the temperature by hundreds of degrees. processed in the area.
在单纯热分解的情况下,例如C2F6处理实例中,在1100~1200℃温度区域除害率仅为80~85%,而且处理后气体中还产生副产物CF4。此外,对于CF4而言,即使在1400℃温度区域除害率最高也只有70%,远远低于本发明目的的90%。以电热器(16)作热源时,技术上也难在1400℃左右长时间使用,应当只在1100℃以下使用。In the case of simple thermal decomposition, such as the example of C 2 F 6 treatment, the detoxification rate is only 80-85% in the temperature range of 1100-1200°C, and the by-product CF 4 is also produced in the treated gas. In addition, for CF 4 , even in the 1400°C temperature region, the highest rate of detoxification is only 70%, which is far below the 90% of the purpose of the present invention. When using the electric heater (16) as the heat source, it is technically difficult to use it for a long time at about 1400°C, and it should only be used below 1100°C.
与此相比,按照本发明利用已有的PFC单独或氧气共存下可以在低温下除害,例如C2F6处理时850℃就足够了,而对CF4而言,在1000~1100℃下能够以90%以上除害率的处理。Compared with this, according to the present invention, the existing PFC can be used for detoxification at low temperature alone or under the coexistence of oxygen. For example, 850 ° C is enough for C 2 F 6 treatment, and for CF 4 , it is 1000 ~ 1100 ° C It can be treated with a pest removal rate of more than 90%.
导入分解塔中的烃气体,若使用氧气或臭氧作为CVD清洗工序中氧化PFC用气体,烃气体与氧气或臭氧的残余成分反应将其消耗,并进一步被处理温度下的热分解而变成各种成分。The hydrocarbon gas introduced into the decomposition tower, if oxygen or ozone is used as the gas for oxidizing PFC in the CVD cleaning process, the hydrocarbon gas reacts with the residual components of oxygen or ozone to consume it, and is further thermally decomposed at the processing temperature to become various ingredients.
例如在丙烷情况下,780℃下热分解变成甲烷、乙烷、乙烯、丙烯、氢气和碳之类物质。该过程中,C2F6和CF4之类物质也参与PFC分解过程,以F2或HF成分形式下脱离F成分。For example, in the case of propane, it is thermally decomposed at 780°C to become methane, ethane, ethylene, propylene, hydrogen and carbon. In this process, substances such as C 2 F 6 and CF 4 also participate in the decomposition process of PFC, and detach F components in the form of F 2 or HF components.
在气体分解塔中处理过的PFC中的F成分,以F2和/或HF形式被排出。处理过的这种气体通过后部的水涤气器(第二涤气器)(3)将F成分溶解在水中,或者将其导入具有氧化钙或碳酸钙固体填充物的吸附塔,以CaF2形式被吸附除去。The F component in the PFC treated in the gas decomposition tower is discharged in the form of F2 and/or HF. This treated gas passes through the water scrubber (second scrubber) (3) at the rear to dissolve the F component in water, or introduce it into an adsorption tower with calcium oxide or calcium carbonate solid filling, and convert it to CaF The 2 form is removed by adsorption.
上述任何方法中除去了F成分的气体,被送入处理后气体燃烧塔(4)中。在这里与经由空气导入管送来的外部空气混合,使可燃性成分燃烧,形成二氧化碳和水后经由向大气排气管(8)排入大气之中。附图中(7)表示抽气扇。The gas that has removed the F component in any of the above-mentioned methods is sent in the treated gas combustion tower (4). Here, it is mixed with the external air sent through the air inlet pipe to burn combustible components to form carbon dioxide and water, which are then discharged into the atmosphere through the air exhaust pipe (8). (7) represents exhaust fan among the accompanying drawings.
也可以将处理后气体燃烧塔(4)和后部水涤气器(3)的位置颠倒,使气体分解塔处理过的气体,在燃烧塔(4)中燃烧后,通过后部水涤气器(3)冷却排入大气中。也就是说,只要将处理后气体燃烧塔(4)和后部水涤气器(3)串连排列,何者在先均可。It is also possible to reverse the positions of the treated gas combustion tower (4) and the rear water scrubber (3), so that the gas treated by the gas decomposition tower is combusted in the combustion tower (4) and scrubbed by the rear water The device (3) is cooled and discharged into the atmosphere. That is to say, as long as the treated gas combustion tower (4) and the rear water scrubber (3) are arranged in series, whichever is earlier is all right.
【实施例1】【Example 1】
本实施例是依次用第一水涤气器(1)、气体分解塔(2)、第二涤气器(3)和燃烧塔(4)处理的实例。Present embodiment is the example that is processed with the first water scrubber (1), gas decomposition tower (2), second scrubber (3) and combustion tower (4) successively.
将含有1%CF4和99%N2的30升混合气体,经前部水涤气器(1)(第一涤气器)水洗后,通入气体分解塔(2)中。这种气体分解塔(2)内壁用氧化铝质可浇铸成型的耐火材料覆盖,其内部设有15根棒状电热器(16)(封入氧化铝质保护管中),以悬垂状态保持在其中。Contain 1% CF 4 and 99% N 30 liters of mixed gas , pass in the gas decomposition tower (2) after the front water scrubber (1) (the first scrubber) washes. This gas decomposition tower (2) inner wall is covered with alumina castable refractory material, and its inside is provided with 15 rod-shaped electric heaters (16) (enclosed in the alumina protection tube), remains therein with hanging state.
以0.3升/分钟速度向气体分解塔(2)中供给90%丙烷和10%正丁烷混合气体作为还原性气氛形成剂。加热器表面温度保持在1100℃。利用设置在设备外部的风扇(7)抽吸作用,使系统内部保持在负压状态下,通过后部水涤气器(3)(第二水涤气器)将气体分解处理时副产的F2和HF吸收溶解在水中。这种情况下的用水量为10升/分钟。Supply 90% propane and 10% n-butane mixed gas as reducing atmosphere forming agent in gas decomposition tower (2) with 0.3 liters/minute speed. The heater surface temperature was maintained at 1100°C. Utilize the suction effect of the fan (7) arranged outside the equipment to keep the inside of the system in a negative pressure state, and decompose the by-products during the gas decomposition process through the rear water scrubber (3) (second water scrubber) F2 and HF absorb dissolved in water. The water consumption in this case was 10 liters/minute.
然后将第二水涤气器(3)洗涤后的气体,通入保持在500℃下的燃烧塔(4)中,在从外部导入空气的共存下使之氧化燃烧。处理后的气体中CF4浓度,经测定为50ppm,CF4除害率为99.5%。Then the gas cleaned by the second water scrubber (3) is passed into the combustion tower (4) kept at 500° C., and it is oxidized and burned under the coexistence of introducing air from the outside. The concentration of CF in the treated gas was determined to be 50ppm, and the CF detoxification rate was 99.5%.
【对照例1】[Comparative Example 1]
向与实施例1相同的除害率装置中,以30升/分钟风量供给与实施例1相同CF4组成的气体。然后使加热器表面温度保持在1100℃下,完全不供给作为还原性气氛形成剂使用的烃气体,处理后气体中CF4的浓度经测定为9100ppm,即除害率仅为9%。In the detoxification rate device identical with embodiment 1, with 30 liters/minute air flow supply with embodiment 1 identical CF 4 Composed gas. Then the surface temperature of the heater is maintained at 1100° C., and no hydrocarbon gas used as a reducing atmosphere forming agent is supplied at all. The concentration of CF in the treated gas is measured to be 9100 ppm, that is, the detoxification rate is only 9%.
上述温度条件下,再自外部以5升/分钟流量补充通入空气,处理后气体中CF4浓度经测定为3000ppm,CF4除害率为70%。Under the above-mentioned temperature condition, add and feed air with 5 liters/minute flow rate from the outside again, CF in the gas after treatment Concentration is measured as 3000ppm, and CF The detoxification rate is 70%.
以上结果说明,与对照例比较,尽管本发明温度低350℃,但是却能够几乎完全除害。因此,由于能够在温度低300~400℃的条件下达到除害目的,所以能够降低能耗,从装置耐热性的观点来看材料的选择范围也加大。The above results show that compared with the reference example, although the temperature of the present invention is 350° C. lower, it can almost completely remove the pests. Therefore, since the purpose of detoxification can be achieved at a temperature lower than 300-400°C, energy consumption can be reduced, and the range of material selection from the perspective of device heat resistance is also enlarged.
【实施例2】[Example 2]
本实施例虽然也是按照第一水涤气器(1)、气体分解塔(2)、第二涤气器(3)和燃烧塔(4)的顺序处理的实例,但是与实施例1相比,处理对象的PFC和所用的还原性气氛形成剂不同。Although the present embodiment is also an example of processing in the order of the first water scrubber (1), gas decomposition tower (2), the second scrubber (3) and combustion tower (4), compared with embodiment 1 , the PFC of the treated object and the reducing atmosphere forming agent used are different.
将由2%C2F6、97.5%N2和氧气0.1%组成的混合气体,以100升/分钟速度经前部涤气器后,送入气体分解塔中。The mixed gas composed of 2% C 2 F 6 , 97.5% N 2 and 0.1% oxygen is sent to the gas decomposition tower after passing through the front scrubber at a speed of 100 liters/minute.
这种气体分解塔(2)由SUS316L制成,其内壁覆盖氧化铝质可浇铸的耐火材料,塔外周缠绕电热丝(未示出),属于从外部进行加热的结构。以4升/分钟速度,向这种分解塔(2)内部供给由88%甲烷、6%乙烷、4%丙烷和2%丁烷组成的城市碳气(13A)作为还原性气氛形成剂。使分解塔(2)内部空间温度保持在850℃。经过处理的气体,在后部水涤气器(3)(以15升/分钟速度供水)洗涤后,通入从外部供给空气并保持在600℃下的燃烧塔(4)中,然后排出。This gas decomposition tower (2) is made by SUS316L, and its inner wall is covered with aluminum oxide castable refractory material, and the outer circumference of the tower is wound with heating wire (not shown), which belongs to the structure of heating from the outside. With 4 liters/minute speed, to this decomposition tower (2) interior supply is made up of city carbon gas (13A) of 88% methane, 6% ethane, 4% propane and 2% butane as reducing atmosphere forming agent. Make decomposition tower (2) interior space temperature keep on 850 ℃. After the treated gas is washed by the rear water scrubber (3) (water supply at a rate of 15 liters/minute), it is passed into the combustion tower (4) supplied with air from the outside and maintained at 600° C., and then discharged.
此外,在此条件下于后部水涤气器(3)中悬浮有碳粉(粉末状碳),将雾状的碳送入燃烧塔(4)中除去。In addition, carbon powder (powdered carbon) is suspended in the rear water scrubber (3) under this condition, and the misty carbon is sent to the combustion tower (4) to remove.
排入大气气体中C2F6测定值为400ppm,除害率为98%,而且没有发现处理气体中存在CF4。The measured value of C 2 F 6 discharged into the atmosphere is 400ppm, and the detoxification rate is 98%, and no CF 4 is found in the treated gas.
【实施例3】[Example 3]
在上述实施例2的条件下,使用具有填充大豆粒度的颗粒状氧化钙的吸附塔(3a)代替后部水涤气器(3)的装置,使气体分解塔(2)处理后的气体通过此吸附塔(3a)。在外部风扇(7)抽吸的条件下,排出的气体中没有发现任何酸洗液成分。Under the condition of above-mentioned embodiment 2, use the device that has the adsorption tower (3a) of the granular calcium oxide that fills soybean granularity to replace rear water scrubber (3), make the gas after gas decomposition tower (2) process pass through This adsorption tower (3a). Under the condition of external fan (7) suction, do not find any pickling liquid composition in the discharged gas.
【对照例2】[Comparative Example 2]
除了未供给城市碳气之外,与实施例2同样条件处理PFC排气。排入大气中气体检测后,残留的C2F6浓度为1.76%。也就是说,除害率为12%。此外,在处理气体中还新副产有CF4。因此,PFC除害率比上述的12%还差。The PFC exhaust was treated under the same conditions as in Example 2, except that city carbon gas was not supplied. After gas detection in the atmosphere, the residual C 2 F 6 concentration is 1.76%. That is to say, the pest removal rate is 12%. In addition, CF 4 is newly by-produced in the treatment gas. Therefore, the PFC pest removal rate is worse than the above-mentioned 12%.
上述条件中除了使塔内空间温度保持在1150℃以外其它相同,对C2F6除害后排气中C2F6浓度为4000ppm,除害率为80%。此外还发现副产了CF4成分。The above conditions are the same except that the space temperature in the tower is kept at 1150°C, the concentration of C 2 F 6 in the exhaust gas after the detoxification of C 2 F 6 is 4000ppm, and the detoxification rate is 80%. In addition, it was found that the CF 4 component was by-produced.
【实施例4】【Example 4】
本实施例是本发明装置的一种变形实例,附图2表示本发明装置的概况,图中(A)是俯视剖视图,图(B)是正视剖视图。Present embodiment is a kind of modified example of device of the present invention, and accompanying drawing 2 shows the general situation of device of the present invention, and among the figure (A) is a top sectional view, and figure (B) is a front sectional view.
附图2中,(11)是气体分解燃烧塔,通过耐热性隔壁(13)将起气体分解塔作用的分解室(12)和起燃烧塔作用的燃烧室(14)相邻连接成一体。也就是说,在本发明实施例装置中,可以将气体分解燃烧塔(11)视为用隔壁将分解塔和燃烧塔连接成一体的设备。(这种情况在后面的实施例5也相同。)In accompanying drawing 2, (11) is gas decomposition combustion tower, and the decomposition chamber (12) that plays gas decomposition tower effect and the combustion chamber (14) that plays combustion tower effect are adjacently connected as a whole by heat resistance partition (13) . That is to say, in the embodiment device of the present invention, gas decomposition combustion tower (11) can be regarded as the equipment that decomposition tower and combustion tower are connected as a whole with partition. (This is also the same in Example 5 below.)
隔壁(13)由陶瓷材料制成,例如可以使用由カオウ-ル制成的隔板。The partition (13) is made of ceramic material, for example, a partition made of カオウ-ル can be used.
在气体分解燃烧塔(11)周围设有陶瓷内衬绝热层(15)。A ceramic lining heat insulating layer (15) is arranged around the gas decomposition combustion tower (11).
(16)是加热器,自气体分解燃烧塔(11)的顶板(11a)下垂,设置在气体分解室(12)和燃烧室(14)内。(17)是还原性气氛形成剂导入管,与连接前部水涤气器(1)和气体分解室(12)的配管(5a)相连,将还原性气氛形成剂混入经前部水涤气器(1)水洗后的被处理气体中,将此混合气体送入气体分解燃烧塔(11)中。(16) is heater, hangs down from the top plate (11a) of gas decomposition combustion tower (11), is arranged in gas decomposition chamber (12) and combustion chamber (14). (17) is a reducing atmosphere forming agent introduction pipe, which links to each other with the piping (5a) connecting the front water scrubber (1) and the gas decomposition chamber (12), and the reducing atmosphere forming agent is mixed into the gas scrubber through the front water. In the processed gas after the device (1) is washed with water, the mixed gas is sent into the gas decomposition combustion tower (11).
(18)是空气导入管,与燃烧室(14)连接,将外部空气送入燃烧室(14)中。(18) is an air introduction pipe, which is connected with the combustion chamber (14), and external air is sent into the combustion chamber (14).
经前部水涤气器(1)导入气体分解室(12)中的被处理气体,在气体分解室(12)中的还原气氛下被分解处理,在保有热能的情况下经由隔壁(13)上部间隙流入相邻的燃烧室(14),在氧化气氛下被燃烧处理,然后经设置在其下游的水涤气器(3)冷却、洗涤后排入大气中。The treated gas introduced into the gas decomposition chamber (12) through the front water scrubber (1) is decomposed under the reducing atmosphere in the gas decomposition chamber (12), and passes through the partition wall (13) while retaining heat energy. The upper gap flows into the adjacent combustion chamber (14), is burned in an oxidizing atmosphere, and then is discharged into the atmosphere after being cooled and washed by the water scrubber (3) arranged downstream of it.
气体分解室(12)和燃烧室(14)由隔壁(13)隔开,并经隔壁(13)上端的连通口(11b)连通,在气体分解室(12)内边上升边分解的被处理气体,经由此连通口(11b)进入燃烧室(14),在这里一边向水槽(10)方向流动,其中的可燃性成分一边被燃烧。因此,由于二者间不存在附图1所示的后部水涤气器(3)而没有冷却问题,所以能够降低能耗。The gas decomposition chamber (12) and the combustion chamber (14) are separated by a partition (13), and communicated through the communication port (11b) on the upper end of the partition (13), and the processed gas decomposes while rising in the gas decomposition chamber (12). The gas enters the combustion chamber (14) through the communication port (11b), where it flows toward the water tank (10), and combustible components therein are burned. Therefore, since there is no rear water scrubber (3) shown in accompanying drawing 1 between the two, there is no cooling problem, so energy consumption can be reduced.
若采用这种结构的装置,则与附图1所示的那种标准型装置相比,即与单独设置气体分解塔(2)和燃烧塔(4)的情况相比,能够使装置全体更加紧凑,缩小装置设置的占地面积。If adopt the device of this structure, then compare with that kind of standard type device shown in accompanying drawing 1, promptly compare with the situation that gas decomposition tower (2) and combustion tower (4) are provided separately, can make device whole more Compact, reducing the footprint of the device setup.
此外,由于在气体分解塔(11)正下方不必设置水槽(10),可以将水槽(10)以水平位置设置在气体分解燃烧塔(11)之后,所以还能够节省因来自上部高温部分(即分解燃烧塔(11))的辐射热加热水槽(10)中水造成的热量损耗。In addition, since the water tank (10) does not have to be set directly below the gas decomposition tower (11), the water tank (10) can be arranged behind the gas decomposition combustion tower (11) in a horizontal position, so it can also save the energy from the upper high temperature part (i.e. Decompose the heat loss that the water in the radiant heat heating water tank (10) of combustion tower (11)) causes.
不仅如此,通过空气导入管(18)导入燃烧室(14)中的外部空气,由于在燃烧室(14)内向下方移动的过程中,经由隔壁(13)被气体分解室(12)中的热能加热,所以能够进一步降低使用的能量。Not only that, the external air introduced into the combustion chamber (14) through the air introduction pipe (18), due to the process of moving downward in the combustion chamber (14), is absorbed by the thermal energy in the gas decomposition chamber (12) via the partition wall (13). heating, so the energy used can be further reduced.
以下就本实施例与附图1所示单独设有气体分解塔(2)和燃烧塔(4)以及在气体分解塔(2)和燃烧塔(4)之间设置水涤气器的独立型的设备,对其除害率和使用能量进行比较。Shown in the present embodiment and accompanying drawing 1 below, be provided with gas decomposition tower (2) and combustion tower (4) and the independent type that water scrubber is set between gas decomposition tower (2) and combustion tower (4) equipment, compare its pest removal rate and energy use.
首先说明独立型设备,以60升/分钟速度向分解塔(2)中通入1.5%CF4和98.5%N2的混合气体,以0.6升/分钟速度向其中供给90%丙烷和10%正丁烷混合气体作为还原性气氛形成剂,加热器保持在1300℃。First illustrate independent type equipment, feed 1.5% CF in decomposition tower (2) with 60 liters/minute speed 4 and 98.5% N 2 mixed gas, supply 90% propane and 10% normal therein with 0.6 liters/minute speed Butane mixed gas is used as a reducing atmosphere forming agent, and the heater is kept at 1300°C.
从燃烧塔(4)排出的气体分析后,含CF4500ppm,除害率为96.7%。此外正常状态下电力消耗为7千瓦/小时。After the analysis of the gas discharged from the combustion tower (4), it contains CF 4 500ppm, and the detoxification rate is 96.7%. In addition, the power consumption under normal conditions is 7 kW/h.
由于这种分解塔(2)内容积为24升,处理气体流量为60.6升/分钟=3636升/小时,所以Because this decomposing tower (2) internal volume is 24 liters, and the processing gas flow rate is 60.6 liters/minute=3636 liters/hour, so
SV(空间流速)=3636/24=151.5/小时。SV (Space Velocity) = 3636/24 = 151.5/hour.
另一方面,对于本实施例装置而言,在与上述相同的气体组成和加热器温度下对CF4除害后,处理后气体中CF4浓度为400ppm,除害率为97.3%。On the other hand, for the present embodiment device, under the above-mentioned same gas composition and heater temperature, after CF 4 detoxification, the CF concentration in the treated gas is 400ppm , and the detoxification rate is 97.3%.
正常状态下电力消耗为3.5千瓦/小时,能耗大约仅为独立型设备的1/2。Under normal conditions, the power consumption is 3.5 kW/h, and the energy consumption is only about 1/2 of the stand-alone equipment.
由于本实施例中气体分解室的内容积是21升,处理气体的流量为60.6升/分钟=3636升/小时,所以Because the internal volume of gas decomposition chamber is 21 liters in the present embodiment, the flow rate of processing gas is 60.6 liters/minute=3636 liters/hour, so
SV=3636/21=173.1/小时。SV=3636/21=173.1/hour.
也就是说,本实施例的装置不仅SV大许多,而且能够得到与独立型设备几乎相同的除害率,此外能耗也能降低到1/2。That is to say, the device of this embodiment not only has a much larger SV, but also can obtain almost the same pest removal rate as the independent equipment, and the energy consumption can also be reduced to 1/2 in addition.
【实施例5】【Example 5】
本实施例涉及在能够使用电热器(26)的温度下,提高PFC除害率,进一步提高热能效率的装置。This embodiment relates to a device that improves the PFC detoxification rate and further improves thermal energy efficiency at the temperature at which the electric heater (26) can be used.
为了提高PFC气体的除害率,必须使设备结构能够将能量充分传递给被处理气体,并能确保其处理时间。In order to improve the detoxification rate of PFC gas, the equipment structure must be able to fully transfer energy to the gas to be processed and ensure its processing time.
因此,本实施例中为了在水平设置电热器(26)的同时,能够确保热量的传播和屏蔽,进而对气流有充分的搅拌效果,在电热器下方位置处,以炉栅形式水平设置数根耐热棒(29)。Therefore, in order to ensure the transmission and shielding of heat while setting the electric heater (26) horizontally in this embodiment, and then have a sufficient stirring effect on the air flow, several electric heaters are horizontally arranged in the form of grates at the position below the electric heater. Heat Resistant Rod (29).
附图3示出的是本实施例装置的概要。(30)是含有PFC的被处理气体导入管,(20)是水槽,(31)是第一水涤气器,(21)是气体分解燃烧塔,(32)是第二水涤气器,(33)是通往大气的气体排气管。从制造设备排出的含有PFC的被处理气体,经含有PFC的被处理气体导入管(30),经过水槽(20)上部空间被送入第一水涤气器(31)中。当然,也可以直接从第一水涤气器(31)的下端导入。Accompanying drawing 3 has shown the outline of the device of this embodiment. (30) is the treated gas import pipe containing PFC, (20) is a water tank, (31) is a first water scrubber, (21) is a gas decomposition combustion tower, (32) is a second water scrubber, (33) is the gas exhaust pipe leading to atmosphere. The processed gas containing PFC discharged from the manufacturing equipment is sent into the first water scrubber (31) through the upper space of the water tank (20) through the PFC-containing processed gas introduction pipe (30). Certainly, also can directly import from the lower end of the first water scrubber (31).
附图4是气体分解燃烧塔(21)的侧视剖面图,附图5是气体分解燃烧塔(21)的水平剖面图。气体分解燃烧塔(21)内被具有耐热性的隔壁(23)分割成起气体分解塔作用的气体分解室(22)和起燃烧塔作用的燃烧室(24),在所说的隔壁(23)上端具有连通分解室(22)和燃烧室(24)的连通口(21b)。因此,在气体分解室(22)被还原性气氛下分解处理的气体,能够从隔壁(23)上部的连通口(21b)流入燃烧室(23)中。Accompanying drawing 4 is the side sectional view of gas decomposition combustion tower (21), and accompanying drawing 5 is the horizontal section view of gas decomposition combustion tower (21). The gas decomposition combustion tower (21) is divided into the gas decomposition chamber (22) and the combustion chamber (24) that plays the combustion tower effect by the next door (23) that has heat resistance in the gas decomposition tower effect, in said next door ( 23) The upper end has a communication port (21b) communicating with the decomposition chamber (22) and the combustion chamber (24). Therefore, the gas decomposed under the reducing atmosphere in the gas decomposition chamber (22) can flow into the combustion chamber (23) from the communication port (21b) on the upper part of the partition wall (23).
与实施例4同样,分解室(22)和燃烧室(24)之间被隔壁(23)隔开相邻,而且二者之间因不存在第二水涤气器(3),因而气体分解处理后不会象如图1那样,有被第二水涤气器(3)冷却的问题,所以能够降低能耗。Same as embodiment 4, between the decomposition chamber (22) and the combustion chamber (24), it is separated by a partition (23) and adjacent, and there is no second water scrubber (3) between the two, so the gas is decomposed After treatment, there will be no problem of being cooled by the second water scrubber (3) as shown in Figure 1, so energy consumption can be reduced.
隔壁(23)由陶瓷材料制成,例如可以使用由カオウ-ル制成的隔板。为了减少气体分解燃烧塔(21)的热能损失,用陶瓷材料形成内衬绝热层(25)。(27)是还原性气氛形成剂导入管,(28)是空气导入管。The partition (23) is made of a ceramic material, for example, a partition made of カオウ-ル can be used. In order to reduce the thermal energy loss of the gas decomposition combustion tower (21), a lining heat insulating layer (25) is formed with a ceramic material. (27) is a reducing atmosphere forming agent introduction pipe, and (28) is an air introduction pipe.
(26)是电热棒,以水平方向设置得贯穿气体分解燃烧塔(21)及其内部隔壁(23)。之所以水平方向设置电热棒(26),是因为直立(使之垂直)设置时容易产生温度不均。(26) is an electric heating rod, which is arranged to run through the gas decomposition combustion tower (21) and its inner partition (23) with the horizontal direction. The reason why the electric heating rod (26) is arranged in the horizontal direction is because the temperature unevenness is easily produced when the upright (making it vertical) is set.
也就是说,由于即使加热器上部达到设定温度,气体分解室(22)内的气氛气体受气流影响上部更热,所以将电热器(26)垂直设置的情况下,在加热器中央以下的下层难于保证分解所需的充分温度。另一方面,若将下层温度控制在高于设定温度,则加热器上部容易处于过热状态下,不但使能量效率降低,而且还容易产生电热器(26)中发热体(26a)熔断等问题。That is to say, because even if the heater top reaches the set temperature, the atmosphere gas in the gas decomposition chamber (22) is affected by the air flow and the upper part is hotter, so when the electric heater (26) is vertically arranged, below the heater center It is difficult for the lower layer to ensure sufficient temperature for decomposition. On the other hand, if the temperature of the lower layer is controlled higher than the set temperature, the upper part of the heater is easily in an overheated state, which not only reduces the energy efficiency, but also tends to cause problems such as fusing of the heating element (26a) in the electric heater (26) .
此时若将电热器(26)水平设置,则沿电热器(26)的长度方向能够保持温度均匀分布,可以合理形成一种PFC气体热分解所需温度的气氛气体。At this time, if the electric heater (26) is horizontally arranged, then the temperature can be kept evenly distributed along the length direction of the electric heater (26), and an atmosphere gas at a temperature required for thermal decomposition of the PFC gas can be reasonably formed.
此外,将除害率装置设置在洁净室内的情况下,在洁净室的顶板和除害装置之间往往不能保证有足够的空间,更换有故障的加热器时将电热器(26)直立垂直状态设置不适合操作,但是像本实施例那样将电热器(26)水平设置时,可以沿水平方向取出电热器(26),所以具有极容易操作的优点。In addition, when the pest removal rate device is arranged in the clean room, there is often not enough space between the top plate of the clean room and the pest removal device. When replacing a faulty heater, the electric heater (26) is erected in a vertical state Setting is not suitable for operation, but when the electric heater (26) is horizontally arranged like this embodiment, the electric heater (26) can be taken out along the horizontal direction, so it has the advantage of being extremely easy to operate.
电热器(26)的使用根数以6~12根为宜,分2~4排等距离设置,设置时将各排水平设置位置错开,使气体难于直接进入。在本实施例中考虑到使用上的方便,每排三根三排共计九根。其中使用的电热器(26),是将SiC制的发热元件(26a)插入外径φ40的有99.5%α-氧化铝制造的保护管(26b)中而制得的。The use number of electric heater (26) is advisable with 6~12, divides 2~4 row equidistant settings, each row horizontal setting position is staggered during setting, makes gas be difficult to directly enter. In this embodiment, considering the convenience of use, there are three rows of three rows, a total of nine rows. The electric heater (26) used wherein is to insert the heating element (26a) made of SiC into the protective tube (26b) made of 99.5% α-alumina with an outer diameter of φ40.
(29)是在最下排电热器(26)下方100毫米处水平设置的数根耐热棒,沿水平方向设置得贯穿隔壁(23)。本实施例中,电热器(26)和耐热棒(29)虽然是平行设置(纵向设置为同一方向)的,但是也可以使之成正交方向设置。(29) is several heat-resistant rods that are arranged horizontally at 100 millimeters below the bottom row of electric heaters (26), and are set through the next door (23) along the horizontal direction. In this embodiment, although the electric heater (26) and the heat-resistant rod (29) are arranged in parallel (the longitudinal direction is arranged in the same direction), they can also be arranged in an orthogonal direction.
耐热棒(29)优选耐热性达1300℃以上的和对F2和HF具有耐腐蚀性的,可以使用陶瓷棒材等,但是以Al2O3为主要成分的断面呈圆形的棒材特别适用。耐热棒(29)可以使用实心(棒材)或空心(管材)的,本例中虽然使用了φ1O毫米的99.5%α-Al2O3制的管材,由5段组成共计48根,但是管径和使用的根数并不限于此,可以适当选择确定。其设置与加热器(26)同样都应当使气体难于直线前进,使各段沿水平方向的位置互相错开。The heat-resistant rod (29) is preferably heat-resistant above 1300°C and has corrosion resistance to F2 and HF. Ceramic rods can be used, but the cross-section is circular with Al2O3 as the main component . material is particularly suitable. Heat-resistant rod (29) can use solid (rod material) or hollow (pipe material), although used the 99.5% α-Al of φ 10 millimeter in this example O The pipe material of O 3 system is made up of 5 sections and totally 48, but The pipe diameter and the number of pipes used are not limited thereto, and can be appropriately selected and determined. Its setting and the heater (26) should make the gas difficult to advance in a straight line equally, so that the positions of each section along the horizontal direction are staggered from each other.
耐热棒(29)具有与锅炉结构中炉栅同样的效果,即防止被上部加热器所加热,导致热能传递到气体分解燃烧塔(21)下方,同时还能对含有PFC的气体以及由还原性气氛形成剂导入管送入的还原性气氛形成剂进行预热。The heat-resistant rod (29) has the same effect as the grate in the boiler structure, that is, it prevents it from being heated by the upper heater, causing heat energy to be transferred to the bottom of the gas decomposition combustion tower (21), and it can also treat the gas containing PFC and the gas generated by reduction. Preheat the reducing atmosphere forming agent fed into the reducing atmosphere forming agent introduction pipe.
此外,通过数根耐热棒(29)的间隙流过的含PFC的气体和还原性气氛形成剂,在耐热棒(29)作用下可以被产生的紊流混合。In addition, the PFC-containing gas and reducing atmosphere forming agent flowing through the gaps of several heat-resistant rods (29) can be mixed by the generated turbulent flow under the action of the heat-resistant rods (29).
由于耐热棒(29)使流速降低,所以能够充分保证气体在气体分解塔(21)内的滞留时间,可以提高除害率。Since the heat-resistant rod (29) reduces the flow velocity, the residence time of the gas in the gas decomposition tower (21) can be fully guaranteed, and the detoxification rate can be improved.
鉴于电热器(26)贯通设置在气体分解燃烧塔(21)及其内部隔壁(23),而且耐热棒(29)也是贯通隔壁(23)设置的,所以应当在这些贯通处涂布具有耐热性和耐腐蚀性的以陶瓷纤维为主要成分的密封剂,防止气体泄漏。In view of electric heater (26) being arranged on the gas decomposition combustion tower (21) and its internal partition (23) through, and heat-resistant rod (29) is also provided through through the partition (23), so should be coated with resistant Thermal and corrosion-resistant sealant based on ceramic fiber to prevent gas leakage.
本实施例装置中各部分的温度如下:The temperature of each part in the present embodiment device is as follows:
加热器表面:1200~1350℃Heater surface: 1200~1350℃
气体分解室空间和燃烧室空间:1200~1300℃Gas decomposition chamber space and combustion chamber space: 1200~1300℃
气体分解室下部(加热器下方,耐热棒上方):800℃The lower part of the gas decomposition chamber (below the heater, above the heat-resistant rod): 800°C
气体分解室最下部分(耐热棒下方被处理气体导入部分):The bottom part of the gas decomposition chamber (the part of the gas to be processed under the heat-resistant rod):
200~300℃200~300℃
燃烧室下部(加热器下方,耐热棒上方):1200℃The lower part of the combustion chamber (below the heater, above the heat-resistant rod): 1200°C
燃烧室最下部(耐热棒下方处理气体排出部分):800℃The bottom part of the combustion chamber (the part where the gas is discharged under the heat-resistant rod): 800°C
第二水涤气器出口后部:200℃。Rear of the outlet of the second water scrubber: 200°C.
从这些结果可以看出,耐热棒(29)能够有效地防止热能向下方传播的效果。It can be seen from these results that the heat-resistant rod (29) can effectively prevent the effect of thermal energy from spreading downward.
进而用本实施例装置进行实际除害。And then carry out actual decontamination with present embodiment device.
以140升/分钟流速,将1%CF4、99%N2的混合气体经由第一涤气器(31)导入处于上方位置的分解室(22)中。At a flow rate of 140 L/min, the mixed gas of 1% CF 4 and 99% N 2 is introduced into the upper decomposition chamber ( 22 ) through the first scrubber ( 31 ).
以1.4升/分钟的流速,将作为还原性气氛形成剂使用的丙烷,通过与第一涤气器(31)上方连接的还原性气氛形成剂导入管(27)导入气体分解室(22)中,用于在与CF4共存下热分解。With the flow velocity of 1.4 liters/minute, the propane used as reducing atmosphere forming agent is introduced in the gas decomposition chamber (22) by the reducing atmosphere forming agent introduction pipe (27) connected with the first scrubber (31) top , for thermal decomposition in the coexistence with CF4 .
在气体分解室(22)内热分解的气体(23),从隔壁(23)上部的间隙移入燃烧室(24)中,与从空气导入管(28)送入的外部空气一起在燃烧室(24)内燃烧除去可燃性成分,经处于燃烧室(24)下方的第二水涤气器(32)冷却、洗涤后排入大气。The gas (23) thermally decomposed in the gas decomposition chamber (22) moves into the combustion chamber (24) from the gap on the upper part of the partition wall (23), and together with the external air sent in from the air introduction pipe (28) in the combustion chamber (24) ) to burn to remove combustible components, and discharge into the atmosphere after being cooled and washed by the second water scrubber (32) below the combustion chamber (24).
对第二水涤气器(32)排出的气体分析后,CF4为50ppm。也就是说CF4的除害率为99.5%。此外,以上除害所使用的电量为9千瓦/小时。After analyzing the gas discharged from the second water scrubber (32), CF4 was 50ppm. That is to say, the pest removal rate of CF 4 is 99.5%. In addition, the electricity used for the above pest control is 9 kilowatts per hour.
除了以3.6升/分钟流速使用氨气作为还原性气氛形成剂之外,在与上述同样条件下除害。结果经处理气体中CF4为60ppm,CF4的除害率为99.4%。Except using ammonia as reducing atmosphere forming agent with 3.6 liters/minute flow rate, under the same conditions with above-mentioned harm removal. Results The CF 4 in the treated gas was 60ppm, and the harm removal rate of CF 4 was 99.4%.
【对照例3】[Comparative Example 3]
除了为比较垂直设置了9根电热器,以及完全不使用耐热棒之外,使用与实施例5同样的装置对CF4除害。Except that 9 electric heaters are vertically arranged, and no heat-resistant rods are used at all, the same device as in Example 5 is used to remove harmful effects to CF 4 .
处理气体量降低到120升/分钟,在同一温度下使用1.2升/分钟丙烷处理后,经处理的气体中CF4为2500ppm,除害率为75%。The amount of treated gas is reduced to 120 liters/minute, and after using 1.2 liters/minute of propane at the same temperature, CF in the treated gas is 2500ppm , and the detoxification rate is 75%.
此外此时的电力消耗量为15千瓦/小时,为实施例5装置的1.7倍。由此也能说明,实施例5的除害装置除害率高,能耗低。In addition, the power consumption at this time was 15 kW/h, which was 1.7 times that of the device in Example 5. It can also be illustrated that the pest removal device of embodiment 5 has a high rate of pest removal and low energy consumption.
附图6是与附图3所示实施例之外的,将电热器(26)相对于隔壁(23)平行设置的实例。在附图4的场合下,为了使排气不能从分解室(22)通过被电热器(26)贯通的隔壁(23)上的通孔(23a)流入燃烧室(24)一侧,而将上述隔壁(23)的通孔(23a)完全封闭,将电热器(26)固定在隔壁(23)上。这种情况下,对电热器(26)通电加热时,电热器(26)的Al2O3制保护管(26b)在热膨胀时因隔壁(23)的约束而破损,但是将电热器(26)相对于隔壁(23)平行设置的情况下,电热器(26)相对于隔壁(23)是自由的,在通电加热时不破损。Accompanying drawing 6 is except that with the embodiment shown in accompanying drawing 3, the example that electric heater (26) is arranged in parallel with respect to partition (23). Under the occasion of accompanying drawing 4, in order to make the exhaust gas can not flow into the combustion chamber (24) side through the through hole (23a) on the partition (23) that is penetrated by the electric heater (26) from the decomposition chamber (22), the The through hole (23a) of the above-mentioned partition (23) is completely closed, and the electric heater (26) is fixed on the partition (23). In this case, when the electric heater (26) is energized and heated, the Al2O3 protection tube (26b) of the electric heater (26) is damaged due to the constraint of the partition (23) during thermal expansion, but the electric heater (26 ) is arranged in parallel with respect to the partition wall (23), the electric heater (26) is free relative to the partition wall (23), and will not be damaged when energized and heated.
【发明的效果】【Effect of invention】
如上所述,本发明可以提供一种对低温下除害难的PFC成分具有高除害率,而且能够在低能耗下除害的除害方法和除害装置。As mentioned above, the present invention can provide a pest control method and a pest control device that have a high rate of pest control for PFC components that are difficult to control at low temperatures and can eliminate pests with low energy consumption.
【附图的简要说明】【Brief description of the drawings】
【附图1】【Attachment 1】
(A)表示本发明实施例1中除害装置的结构示意图。(A) represents the structural representation of the pest removal device in Embodiment 1 of the present invention.
(B)表示本发明实施例1除害装置的一种变形的结构示意图。(B) represents the structural representation of a kind of deformation of the decontamination device of embodiment 1 of the present invention.
(C)表示本发明实施例3中除害装置的结构示意图。(C) represents the structural representation of the pest removal device in Embodiment 3 of the present invention.
【附图2】【Attachment 2】
(A)(B)本发明实施例4中除害装置的俯视和正视剖视图。(A) (B) The top view and the front sectional view of the pest removal device in Embodiment 4 of the present invention.
(C)上述实施例4装置的另一种结构的正视剖视图。(C) Front cross-sectional view of another structure of the device of the above-mentioned embodiment 4.
【附图3】【Attachment 3】
表示本发明实施例5除害装置结构的示意正视剖视图。Represent the schematic front sectional view of the structure of the decontamination device of Embodiment 5 of the present invention.
【附图4】【Attachment 4】
附图3装置中分解燃烧塔的侧视剖视图。The side sectional view of the decomposition combustion tower in the accompanying drawing 3 device.
【附图5】【Attachment 5】
附图3装置中分解燃烧塔的俯视剖视图。The top sectional view of the decomposition combustion tower in the accompanying drawing 3 device.
【附图6】【Attachment 6】
表示本发明附图3除害装置的另一种结构的正视剖视图。Represent the front sectional view of another kind of structure of accompanying drawing 3 harm removal device of the present invention.
【附图使用符号的说明】【Description of Symbols Used in Drawings】
(1)前部水涤气器(第一涤气器)(1) Front water scrubber (first scrubber)
(2)PFC除害分解塔(2) PFC decomposing tower
(3)后部水涤气器(第二涤气器)(3) Rear water scrubber (second scrubber)
(4)处理后气体燃烧塔(4) Treated gas combustion tower
(5)含有PFC被处理气体的导入管(5) Introductory pipe containing PFC treated gas
(6)还原性气氛形成剂导入管(6) Reducing atmosphere forming agent introduction tube
(7)抽吸风扇(7) Suction fan
(8)直通大气的排气管(8) Exhaust pipe directly to the atmosphere
(9)空气导入管(9) Air inlet pipe
(10)水槽(10) sink
(11)气体分解燃烧塔(11) Gas decomposition combustion tower
(12)气体分解室(12) Gas decomposition chamber
(13)隔壁(13) next door
(14)燃烧室(14) Combustion chamber
(15)内衬陶瓷隔热层(15) Lined with ceramic insulation layer
(16)加热器(16) heater
(17)烃气体导入管(17) Hydrocarbon gas introduction pipe
(18)空气导入管(18)Air inlet pipe
(21)气体分解燃烧塔(21) Gas decomposition combustion tower
(22)气体分解室(22) Gas decomposition chamber
(23)隔壁(23) next door
(24)燃烧室(24) Combustion chamber
(26)电热器(26) electric heater
(29)耐热棒(29)Heat Resistant Rod
Claims (27)
Priority Applications (1)
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| CN 00126859 CN1227054C (en) | 2000-09-07 | 2000-09-07 | Harm removal method and device for perfluorocarbons or perfluorinated compounds |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN 00126859 CN1227054C (en) | 2000-09-07 | 2000-09-07 | Harm removal method and device for perfluorocarbons or perfluorinated compounds |
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| Publication Number | Publication Date |
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| CN1341478A CN1341478A (en) | 2002-03-27 |
| CN1227054C true CN1227054C (en) | 2005-11-16 |
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| CN 00126859 Expired - Lifetime CN1227054C (en) | 2000-09-07 | 2000-09-07 | Harm removal method and device for perfluorocarbons or perfluorinated compounds |
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| CN (1) | CN1227054C (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US7138551B2 (en) | 2004-11-05 | 2006-11-21 | E. I. Du Pont De Nemours And Company | Purification of fluorinated alcohols |
| US7976807B2 (en) * | 2006-03-07 | 2011-07-12 | Kanken Techno Co., Ltd. | Method for detoxifying HCD gas and apparatus therefor |
| JP5307556B2 (en) * | 2007-01-30 | 2013-10-02 | カンケンテクノ株式会社 | Gas processing equipment |
| CN102941004B (en) * | 2012-11-27 | 2014-11-05 | 东北大学 | Decomposition method of fluorocarbon produced in aluminum electrolysis and microelectronics industries |
| CN113247870B (en) * | 2021-04-03 | 2022-05-10 | 中船(邯郸)派瑞特种气体股份有限公司 | Method and device for preparing high-purity nitrogen trifluoride gas |
| CN115025594A (en) * | 2022-06-13 | 2022-09-09 | 中环领先半导体材料有限公司 | A kind of epitaxial tail gas treatment equipment |
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