CN1222248A - Multiple reflection electrodeless lamp with sulfur or selenium fill and method of radiating therewith - Google Patents
Multiple reflection electrodeless lamp with sulfur or selenium fill and method of radiating therewith Download PDFInfo
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本申请是1996年5月31日提交的第08/656,381号美国申请的续展申请。This application is a continuation of US Application Serial No. 08/656,381, filed May 31,1996.
本发明针对一种产生可见光的改进方法和用于提供这种光的改进的灯泡和灯。The present invention is directed to an improved method of producing visible light and improved bulbs and lamps for providing such light.
在这里通过引用而合并的No.5,404,076号和5,606,220号美国专利以及WO92/08240号PCT公布揭示了用于提供可见光的灯,这种灯使用基于硫和硒的填充物。也在这里通过引用合并的1994年10月17日提交的第08/324,149号待批的美国申请揭示了类似的用于提供可见光的灯,这种灯使用基于碲的填充物。US Patent Nos. 5,404,076 and 5,606,220 and PCT Publication WO 92/08240, incorporated herein by reference, disclose lamps for providing visible light using sulfur and selenium based fills. Pending US Application Serial No. 08/324,149, filed October 17, 1994, also incorporated herein by reference, discloses a similar lamp for providing visible light using a tellurium-based fill.
这些现有技术中的硫、硒和碲灯以高效能提供具有良好的显色性指数的光。另外,这些灯的无电极形成具有很长的寿命。These prior art sulfur, selenium and tellurium lamps provide light with a good color rendering index at high efficacy. Additionally, the electrodeless formation of these lamps has a very long lifetime.
大多数实际的硫、硒和碲灯的实施例需要的旋转灯泡,以适当地工作。这揭示在第WO 94/084309号PCT公布中,其中指出,在无旋转灯泡时,产生隔离的或丝状的放电,这种放电基本上不充满灯泡的内部。Most practical sulfur, selenium and tellurium lamp embodiments require a rotating bulb to work properly. This is disclosed in PCT Publication No. WO 94/084309, which states that, without rotating the bulb, isolated or filamentary discharges are produced which do not substantially fill the interior of the bulb.
现有技术中通常存在的旋转要求引入了某些复杂的因素。因此,灯泡用马达旋转,该马达具有潜在的出故障的可能,并且这对灯的寿命是一个限制的因素。另外,需要额外的部件,由此使制造灯更复杂,并需要备有更多的备件。由此,希望提供既给出原有的硫、硒和碲灯的优点,而又不需要旋转的灯。The rotational requirements commonly found in the prior art introduce certain complicating factors. Therefore, the bulb is rotated by a motor which has the potential to fail and this is a limiting factor on the life of the lamp. In addition, additional components are required, thereby complicating the manufacture of the lamp and requiring more spare parts to be kept on hand. Accordingly, it would be desirable to provide lamps which give the advantages of the original sulfur, selenium and tellurium lamps, but which do not require rotation.
第WO 95/28069号PCT公布中揭示了一种杜瓦灯,用于打算去掉旋转。但是,这种杜瓦结构的一个问题是,它利用电镀在灯泡上的周围和中心电极,并且中心电极易于过热。PCT Publication No.
本发明提供了一种产生可见光的方法,和这种方法中使用的,消除或减少了对旋转灯泡的需要的灯泡和灯。The present invention provides a method of producing visible light, and bulbs and lamps used in the method that eliminate or reduce the need for rotating the bulb.
本发明在提供与现有技术相比具有更小的尺寸的灯泡和/或利用具有更低密度的硫、硒和碲填充物的活性物质方面给出了较大的设计灵活,它仍能够提供主要的可见光的输出。例如,这一点便于供给低功率灯,这有助于使用更小的灯泡。本发明的这个特点可以和其它的特点一起使用,或独立地使用。例如,可以提供不旋转更小的灯泡,或提供旋转的更小的灯泡。The present invention gives greater design flexibility in providing bulbs with smaller dimensions than the prior art and/or utilizing active materials with lower densities of sulfur, selenium and tellurium fills, which is still able to provide Primary visible light output. For example, this facilitates the supply of low-power lamps, which facilitates the use of smaller bulbs. This feature of the invention can be used in conjunction with other features, or independently. For example, the smaller bulb may be provided without rotation, or with rotation.
根据本发明的第一个方面,提供了一种方法,这种方法利用一种灯填充物,在激励时该填充物包含从硫和硒中选出的至少一种物质;激励灯填充物以使所述硫或硒产生辐射,该辐射在光谱的紫外线区域内包含相当巨大的光谱功率分量,以及在光谱的可见光区域中的光谱功率分量,辐射在被包含的空间中穿过填充物反射多次,由此将光谱中紫外线区域中的部分辐射转换到光谱的可见光区域中的辐射,其可见光辐射比如果发生反射而没有转换时的可见光辐射更大。最后,可见的辐射从包含的空间中发射。According to a first aspect of the present invention there is provided a method utilizing a lamp fill which, when energized, contains at least one substance selected from sulfur and selenium; energizing the lamp fill to Said sulfur or selenium is caused to generate radiation containing a considerable spectral power component in the ultraviolet region of the spectrum, and a spectral power component in the visible region of the spectrum, which is reflected much more through the filling in the contained space Second, thereby converting part of the radiation in the ultraviolet region of the spectrum to radiation in the visible region of the spectrum, which is more visible radiation than it would be if reflection occurred without conversion. Finally, visible radiation is emitted from the contained space.
根据本发明的另一个方面,激励填充物,使硫或硒在紫外线中产生光谱功率分量,并在可见光区域中产生光谱功率分量,其中多次反射导致减小的紫外线光谱分量的大小至少比原来的分量小50%。According to another aspect of the invention, the filling is excited such that sulfur or selenium produces a spectral power component in the ultraviolet and a spectral power component in the visible region, wherein the multiple reflections result in a reduced ultraviolet spectral component of at least greater magnitude than the original Portions are 50% smaller.
在第WO 93/21655号PCT公布中,揭示了硫和硒灯,其中光被反射回灯泡,以降低发射光的色温,或者使其更为接近地类似黑体辐射。和本发明不同,在现有技术的系统中,它是具有相当大的可见光的(或更高的)光谱输出的辐射,该辐射被反射以产生另一可见光的光谱输出,该光谱输出在红光区域中具有更多的光谱功率。和现有技术的区别在于,本发明中,被反射的辐射在紫外线区域中具有相当大的光谱功率分量(即,至少紫外线和可见光光谱功率总量的10%),其中的一部分转换为可见光。本发明中的正是这种通过多次反射的紫外线到可见光的转换,允许小灯泡代替较大的灯泡和/或使用更低密度的活性材料,允许得到稳定的工作而不旋转灯泡。In PCT Publication No.
因为本发明的方法包括光穿过填充物的多次反射并最后射到外面,人们打算使用一种灯泡,它在除小孔径之外的石英周围具有反射器层,而光通过所述小孔射出。这种“小孔灯”(aperture lamp)在现有技术中已知,并且在Robers的第Re34,492美国专利中示出一个例子。Because the method of the present invention involves multiple reflections of the light through the filling and finally out, it is contemplated to use a bulb having a reflector layer around the quartz except for the small aperture through which the light passes shoot out. Such "aperture lamps" are known in the art and an example is shown in US Pat. No. Re34,492 to Robers.
Roberts的专利揭示了一种无电极球形外壳,其上除了与光导对准的小孔之外具有反射敷层。但是,已经发现,如在一般的商业使用中应用那样,Roberts的结构不适合实施本发明的方法。这是因为它使用了在灯的外壳上面的敷层。当灯泡在使用中变热时,石英外壳和敷层的不同的热膨胀系数使敷层破裂。因此灯泡的寿命十分有限。还有,敷层通常不够厚,不能提供从紫外线到可见光的足够的波长转换所需的反射率的大小。The Roberts patent discloses an electrodeless spherical housing having a reflective coating except for the apertures aligned with the light guide. However, it has been found that the structure of Roberts is not suitable for carrying out the method of the present invention, as applied in normal commercial use. This is because it uses a coating on top of the lamp envelope. When the bulb heats up in use, the different coefficients of thermal expansion of the quartz envelope and the cladding cause the cladding to crack. Therefore, the life of the bulb is very limited. Also, coatings are generally not thick enough to provide the magnitude of reflectivity required for adequate wavelength conversion from ultraviolet to visible light.
根据本发明的一个方面,这些问题通过对于灯泡使用一个漫射的反射陶瓷覆盖层来解决,它至少和外壳在一个位置处接触,并且不会因为不同的热膨胀而破裂。在第一实施例中,覆盖层包括不同于敷层的套壳,该套壳不附着到灯泡。还有,套壳做得足够厚,以提供足够高的反射率,以实施需要的波长转换。在第二实施例中,反射灯泡的覆盖层由和灯泡相同的材料制成,从而没有因不同的热膨胀而产生的问题。在这个实施例中,覆盖层还可以取不附着的套壳的形式。在再一个实施例中,在套壳和灯泡之间设置漫射的反射粉末。According to one aspect of the invention, these problems are solved by using a diffuse reflective ceramic covering for the bulb, which is in contact with the envelope at least at one point and which does not crack due to differential thermal expansion. In a first embodiment, the cover layer comprises a sleeve, different from the cladding, which is not attached to the bulb. Also, the jacket is made thick enough to provide a high enough reflectivity to perform the desired wavelength conversion. In a second embodiment, the cover of the reflector bulb is made of the same material as the bulb, so that there are no problems due to differential thermal expansion. In this embodiment, the cover layer may also take the form of a non-attached casing. In yet another embodiment, a diffuse reflective powder is provided between the envelope and the bulb.
通过参照附图将更好地理解本发明,其中:The invention will be better understood by reference to the accompanying drawings, in which:
图1示出现有技术中具有基于硫、硒或碲的填充物的灯;Figure 1 shows a prior art lamp with a filling based on sulfur, selenium or tellurium;
图2示出小孔灯;Figure 2 shows a small hole lamp;
图3示出根据本发明的实施例的无电极的灯泡;Figure 3 shows a light bulb without electrodes according to an embodiment of the present invention;
图4和5示出一种特殊构造;Figures 4 and 5 show a special configuration;
图6至8示出本发明的其它的实施例;Figures 6 to 8 illustrate other embodiments of the present invention;
图9和10示出漫射孔的使用;Figures 9 and 10 illustrate the use of diffusion holes;
图11到13示出漫射孔的其它设计;Figures 11 to 13 show other designs of diffusion holes;
图14到16示出本发明的其它的实施例;Figures 14 to 16 illustrate other embodiments of the present invention;
图17示出微波灯的实施例有覆盖物和无覆盖物的灯泡之间的归一化光谱比较;Figure 17 shows a normalized spectral comparison between covered and uncovered bulbs of an embodiment of a microwave lamp;
图18示出微波灯的实施例有覆盖物和无覆盖物的灯泡之间的光谱比较;Figure 18 shows a spectral comparison between covered and uncovered bulbs of an embodiment of a microwave lamp;
图19示出R.F.灯的实施例有覆盖物和无覆盖物的灯泡之间归一化的光谱比较;Figure 19 shows a normalized spectral comparison between covered and uncovered bulbs of embodiments of R.F. lamps;
图20示出R.F.灯的实施例有覆盖物和无覆盖物的灯泡之间的光谱比较。Figure 20 shows a spectral comparison between covered and uncovered bulbs of an embodiment of an R.F. lamp.
参照图1,描述了一种现有技术中具有填充物的灯,填充物在激励时包含硫、硒或碲。如在上面提到的在这里通过引用而包括进来的专利中描述的,提供的光是分子辐射,这种辐射主要在光谱的可见光区域中。Referring to Figure 1, a prior art lamp is depicted having a fill which, when energized, contains sulfur, selenium or tellurium. As described in the above-mentioned patents incorporated herein by reference, the light provided is molecular radiation primarily in the visible region of the spectrum.
灯20包括微波谐振腔24,该谐振腔24由金属的圆柱形部件26和金属网28构成。网28允许光从腔中透出,同时在其内部保存大部分的微波能。The
灯泡30设置在腔中,在描述的实施例中是球形的。灯泡由杆支承,该杆和马达34连接,以使灯泡旋转。旋转促进了灯的稳定工作。A
微波功率由磁控管36产生,并且波导38将该功率传送到腔壁中的缝隙(未示出)中,其中功率从该缝隙耦合连到腔,特别是耦合到灯泡30中的填充物,Microwave power is generated by the
灯泡30由灯泡玻泡和玻泡中的填充物构成。除了包含惰性气体之外,填充物包含硫、硒或碲。例如,可以使用InS、As2S3、S2Cl2、CS2、In2S3、SeS、SeO2、SeCl4、SeTe、SCe2、P2Se5、Se3As2、TeO、TeCl5、TeBr5、TeBr5和TeI5。其它可以使用的化合物是那些在室温下蒸气压足够低的化合物,即,固体和液体,以及那些在工作温度下蒸压足够高以提供有用照明的化合物。The
在上述本发明的硫、硒和碲灯以前,由现有技术中的灯产生的这些物质的分子光谱被认为主要在紫外线区域中。在由参照图1描述的硫、硒和碲灯进行的过程中,起初由元素硫、硒和碲(这里称之为“活性材料”)提供的辐射类似于现有技术中的灯的辐射,即,主要在紫外线区域中。但是,当辐射在其到玻泡壁的路线上穿过填充物时,该辐射通过吸收和再辐射的过程主要转换为可见辐射。转移的量直接和光程长度,即,填充物中活性材料的密度乘以灯泡的直径有关。如果使用较小的灯泡,则必需提供较高密度的活性材料,以有效地产生需要的可见辐射,而如果使用较大的灯泡时,则可以使用较低密度的这些物质。Prior to the sulfur, selenium and tellurium lamps of the invention described above, the molecular spectra of these substances produced by lamps in the prior art were believed to be predominantly in the ultraviolet region. In the process carried out by the sulfur, selenium and tellurium lamps described with reference to Figure 1, the radiation initially provided by the elements sulfur, selenium and tellurium (referred to herein as "active material") is similar to that of prior art lamps, That is, mainly in the ultraviolet region. However, as the radiation passes through the filling on its way to the bubble wall, this radiation is primarily converted to visible radiation by the process of absorption and re-radiation. The amount transferred is directly related to the optical path length, ie, the density of the active material in the fill multiplied by the diameter of the bulb. If smaller bulbs are used, then higher densities of active materials must be provided to efficiently produce the required visible radiation, whereas if larger bulbs are used, lower densities of these substances can be used.
根据本发明的一个方面,通过在辐射起初穿过填充物之后多次穿过填充物反射该辐射以大大增加光程长,而不增加灯泡的直径。另外,活性材料的密度和灯泡的尺寸要足够小,从而最初穿过填充物并且正被反射的辐射可在紫外线区域中具有的光谱功率分量。即,在没有多次反射时,从灯泡发射出来的光谱在可见光灯的应用中对我们来说是无法接受。但是,由于多次反射,紫外线辐射被转换为可见光,这产生了更好的光谱。穿过填充物的多次反射允许使用较小密度的活性材料,向任何给定的应用提供可接受的光谱。还有,较小密度的填充物具有较小的电阻抗,这在许多实施例中提供了更好的至填充物的微波或R.F.耦合。这种较小密度的活性材料的工作促进了稳定工作,即使没有灯泡旋转。另外,使用较小灯泡的能力增加了设计的适应性,并且例如,便于供应较低功率的灯。如这里所使用的,术语“微波”指比“R.F.”的频带更高的频带。According to one aspect of the invention, the optical path length is substantially increased without increasing the diameter of the bulb by reflecting the radiation multiple times through the fill after it initially passes through the fill. In addition, the density of the active material and the size of the bulb are small enough that the radiation that initially passes through the filling and is being reflected can have a spectral power component in the ultraviolet region. That is, without multiple reflections, the spectrum emitted from the bulb is unacceptable to us in visible light applications. However, due to multiple reflections, the UV radiation is converted to visible light, which produces a better spectrum. Multiple reflections across the fill allow the use of a smaller density of active material, providing an acceptable spectrum for any given application. Also, a less dense filler has less electrical impedance, which in many embodiments provides better microwave or R.F. coupling to the filler. Working with this less dense active material promotes stable operation, even without bulb rotation. Additionally, the ability to use smaller bulbs increases design flexibility and, for example, facilitates supplying lower wattage lamps. As used herein, the term "microwave" refers to a higher frequency band than that of "R.F."
如上所述,由于本发明的方法在光发射到外面之前需要穿过填充物的多次反射,故人们打算使用其上除了一个小孔之外具有反射层的灯泡,光从该小孔射出。这种类型的灯(揭示在Robert等人的RE 34,492号专利中)示于图2中。参照图2,球形玻泡或灯泡9(它典型地由石英制成)包含一种形成放电填充物3。玻泡在除了小孔2之外的整个表面上具有反射层1,小孔2与光导4对准。As mentioned above, since the method of the present invention requires multiple reflections through the filling before the light is emitted to the outside, it is contemplated to use a bulb having a reflective layer on it except for a small hole through which the light emerges. A lamp of this type (disclosed in RE 34,492 to Robert et al.) is shown in FIG. 2 . Referring to FIG. 2 , a spherical glass bulb or bulb 9 (which is typically made of quartz) contains a fill 3 forming a discharge. The glass bubble has a
但是,如上所述,发现由于Robert的结构使用了本来附着的敷层(它不同于灯泡的材料),故它不适合实施本发明的方法。当灯泡在一般的商业应用中变热时,石英玻泡和敷层的不同的热膨胀系数使敷层破裂。因此,装置的寿命被十分有限。还有,通常敷层并不厚到足以提供为提供从紫外线到可见光的适当的波长转换所需的反射率的大小。However, as noted above, Robert's construction was found to be unsuitable for practicing the method of the present invention because it uses an inherently attached coating (which is different from the material of the bulb). When the bulb heats up in typical commercial applications, the different coefficients of thermal expansion of the quartz glass bulb and the cladding cause the cladding to crack. Therefore, the lifetime of the device is very limited. Also, typically the coating is not thick enough to provide the amount of reflectivity required to provide proper wavelength conversion from ultraviolet to visible light.
参照图3,描述了一种根据本发明的实施例,该实施例解决了这些问题。封入填充物42的灯泡40由不附着的反射套壳44围绕。套壳制作得足够厚,以提供足够高的紫外线反射率,以进行所需的波长转换。在灯泡和套壳之间有空气隙46,其数量级可以是几千分之几英寸。套壳在一位置的极小处和灯泡接触,并且可以在多个位置处和灯泡接触。有一个小孔48,光就通过该小孔射出。由于套壳并不附着到灯泡,故可以适应在工作温度下不同的热膨胀,而不使套壳破裂。Referring to Figure 3, an embodiment according to the present invention is described which solves these problems. The
根据本发明的另一个实施例,漫反射粉末(诸如铝土或其它的粉末)可以用于填充套壳和灯泡之间的空隙。在这种情况下,空隙可以更宽一些。According to another embodiment of the present invention, a diffuse reflective powder such as alumina or other powder may be used to fill the gap between the envelope and the bulb. In this case, the gap can be wider.
根据本发明的又一个实施例,使用陶瓷做的灯泡的反射覆盖层,它由和灯泡相同的材料制成。因此,不存在不同热膨胀的问题。这种覆盖层还可以如此构造,从而不附着到灯泡。According to yet another embodiment of the invention, the reflective cover of the bulb is made of ceramic, which is made of the same material as the bulb. Therefore, there is no problem of differential thermal expansion. Such a covering can also be constructed so as not to adhere to the bulb.
在构成套壳的一种方法中,直接在球形的灯泡上制作烧结体。它开始时为粉末,但被加热并施压,以便形成经烧结的固体。由于没有附着,故当套壳破裂时它会分崩离析。适当的材料是成粉末的铝土和硅土,或它们的组合。套壳制作得足够厚,以提供这里所述的所需的UV和可见光反射率,并且它一般厚于0.5mm,直到约2至3mm,这要比敷层厚得多。In one method of forming the envelope, the sintered body is produced directly on the spherical bulb. It starts as a powder, but is heated and pressed to form a sintered solid. Since it's not attached, it falls apart when the casing breaks. Suitable materials are powdered alumina and silica, or combinations thereof. The casing is made thick enough to provide the desired UV and visible reflectivity as described herein, and it is typically thicker than 0.5 mm up to about 2 to 3 mm, which is much thicker than the coating.
参照图4和5描述套壳的结构。在此情形中,套壳和灯泡分开形成。石英灯泡吹气模制为球形,这导致了对OD(外直径)和壁厚进行尺寸控制的灯泡。在模制时将填充管装到球形灯泡上。例如,一个7mmOD和壁厚0.5mm,并且填充有0.05mg的Se和500Toor的Xe的灯泡电感应性耦合的设备中工作。去除填充管,从而灯泡只保留较短的突出部分。套壳由稍稍烧结过的高反射铝土(Al2O3)做成的两44A和44B形成,如图所示。套壳材料的颗粒尺寸分布和晶体结构必需能够提供需要的光学性质。粉末状的铝土由不同的厂商出售,例如,由Nichia AmericaCorp.出售的牌号为NP999-42的铝土是适合的。附图是灯泡、套壳和小孔的截面图(通过灯泡的中心截取)。图中未示出封离(tip-off)头。除了封离附近的区域(未示出)之外套壳的ID(内直径)是球形的。部分烧结的套壳烧结到这样的程度,使颗粒的颈缩(necking)(颗粒之间的连接)可以在微尺度上观察到。烧结由所需的通过陶瓷的热导率支配。颈缩的目的是加强热传导,而只对陶瓷的反射率产生最小的影响。陶瓷两半爿配合非常紧密,并可由机械装置合在一起,并或者能够用例如General Electric Arc Tube Coating No.113-7-38粘在一起。选择套壳ID和灯泡OD,从而平均空气隙允许足够的热量从灯泡传导出去,并且为所需的反射率选择陶瓷的厚度。灯泡它用千分之几英寸的空气隙和只有1mm的最少的陶瓷厚度工作。The structure of the case will be described with reference to FIGS. 4 and 5 . In this case, the casing and the bulb are formed separately. The quartz bulb is blow molded into a spherical shape, which results in a bulb with dimensionally controlled OD (outer diameter) and wall thickness. Fit the fill tube onto the bulb bulb when molding. For example, a 7mm OD and wall thickness 0.5mm, and filled with 0.05mg of Se and 500Toor of Xe inductively coupled equipment work. The fill tube is removed so that only the short overhang of the bulb remains. The casing is formed from two 44A and 44B of lightly sintered highly reflective alumina (Al 2 O 3 ), as shown. The particle size distribution and crystal structure of the casing material must be able to provide the desired optical properties. Powdered bauxite is sold by various manufacturers, for example, bauxite sold by Nichia America Corp. under the designation NP999-42 is suitable. The accompanying drawing is a cross-sectional view (taken through the center of the bulb) of the bulb, sleeve and aperture. The tip-off header is not shown in the figure. The ID (inner diameter) of the casing is spherical except for the area near the enclosure (not shown). The partially sintered casing is sintered to such an extent that necking (connections between particles) of the particles can be observed on a microscale. Sintering is governed by the desired thermal conductivity through the ceramic. The purpose of the constriction is to enhance heat transfer with minimal impact on the reflectivity of the ceramic. The ceramic halves fit very tightly and can be held together by mechanical means, and alternatively can be glued together using, for example, General Electric Arc Tube Coating No. 113-7-38. The housing ID and bulb OD are chosen such that the average air gap allows sufficient heat conduction away from the bulb, and the thickness of the ceramic is chosen for the desired reflectivity. The bulb works with an air gap of a few thousandths of an inch and a minimum ceramic thickness of only 1mm.
在上述的另一个实施例中,用于灯泡的材料是石英(SIO2),而反射覆盖层是硅土(SiO2)。由于材料相同,故没有不同的热膨胀的问题。硅土是非晶状态的,并且由轻微地熔合在一起的小片构成。它被制造得足够厚,以达到需要的反射率,并且是白色的。还可以以不附着的套壳形式应用硅土。In another embodiment described above, the material used for the bulb is quartz ( SIO2 ) and the reflective coating is silica ( SiO2 ). Since the materials are the same, there is no problem of different thermal expansion. Silica is amorphous and consists of small plates that are slightly fused together. It is made thick enough to achieve the required reflectivity and is white. Silica can also be applied in the form of an unattached casing.
当使用提到过的基于硫、硒和碲的填充物时虽然当上述本发明的设备方面(并结合图6到13)的具有特别的适应性,但它们具有与填充物无关的优点,因而以有利地和任何填充物(包括各种金属卤化物填充物,诸如卤化锡、卤化铟、卤化镓、卤化溴(例如,碘化物)以及卤化铊)一起使用。When using the mentioned fillings based on sulphur, selenium and tellurium, they have the advantage of being independent of the filling, although the device aspects of the invention described above (and in conjunction with Figures 6 to 13) are particularly adaptable, thus It can be advantageously used with any fill, including various metal halide fills such as tin halides, indium halides, gallium halides, bromine halides (eg, iodide), and thallium halides.
当基于硫和硒的填充物一同使用时,图3中的套壳44的材料在紫外线和可见光区域中是高反射的,并且在这些区域中具有较低的吸收率,并且在红外线区域也较佳。大致上敷层反射所有的射于其上的紫外线和可见光辐射,至少在330nm和730nm之间的范围(UV和可见光)中,这意味着套壳在光谱的紫外线和可见光部分的反射率大于85%。这样的反射率最好大于97%更好,最好大于99%。反射率被定义为在上述波长的范围中返回到内部的入射的辐射功率的总的部分,该辐射人们需要高的反射率,因为光的任何损耗都要乘以反射的次数。套壳10最好是辐射的漫反射件,但也可以是镜面反射件。套壳反射入射的辐射,而不管入射角如何。上述的反射率百分比最好延伸至远低330nm波长,例如,低到250nm,最好是低到220nm。When sulfur and selenium based fillers are used together, the material of the
虽然不是必需的,但对套壳来说,在红外线区域中它具有反射率也是有利的,从而较佳的材料是从远紫外线到红外线都是高反射率的。人们需要高的红外线反射率,因为它改善了能量平衡,并允许在更低的功率下工作。套壳还必需能够经得起灯泡中产生的高温。如上所述,铝土和硅土是合适的材料,并以套壳的形式出现,该套壳厚得足够,以提供所需的反射率和结构刚性。Although not required, it is also advantageous for the casing to be reflective in the infrared region, so preferred materials are highly reflective from far ultraviolet to infrared. High infrared reflectivity is desired because it improves energy balance and allows lower power operation. The envelope must also be able to withstand the high temperatures generated in the bulb. As mentioned above, alumina and silica are suitable materials and come in the form of casings that are sufficiently thick to provide the required reflectivity and structural rigidity.
如上所述,在使用硫或硒的灯泡的工作中,由套壳对辐射的多次反射模拟了大得多的灯泡的效果,允许在活性材料较低密度下和/或用更小的灯泡工作。光子集合的每一个吸收和再发射(包括和被反射的大致上为紫外线辐射相应的那些)导致光谱功率的转移,以向更长的波长方向分布。光子在灯泡玻泡中反射的平均数越大,则吸收/再辐射的数目越大,因而得到的和光子相关的光谱移动越大。光谱移动将由活化种类的振动温度决定。As noted above, in work with sulfur or selenium bulbs, the multiple reflections of radiation by the envelope simulate the effect of a much larger bulb, allowing for lower densities of active material and/or smaller bulbs Work. Each absorption and re-emission of a collection of photons (including those corresponding to the reflected substantially ultraviolet radiation) results in a shift in spectral power to be distributed toward longer wavelengths. The greater the average number of photons reflected in the bulb bulb, the greater the number of absorption/re-radiation and thus the resulting spectral shift associated with the photons. The spectral shift will be determined by the vibrational temperature of the activated species.
虽然图3中描述了不用套壳遮盖的小孔48,但它最好设置一种物质,这种物质具有高的紫外线反射率,但对可见光辐射的透明度高。这种物质的一种例子是多层介质叠层,该叠层具有所需的光学性质。Although the
参数α定义为小孔的表面积与反射表面总面积(包括小孔的面积)的比值。于是α可以取零附近的值(对于非常小的孔)至0.5(对于一半有套壳的灯泡)。较佳的α对于许多应用具有0.02到0.3范围中的值。依赖于特殊的应用,这个范围之外的比值也可以工作,但可能不太有效。典型地,更小的α值一般将增加亮度,减小包温,并降低效能。因此,本发明的一个优点是可以提供极为明亮的光源。The parameter α is defined as the ratio of the surface area of the aperture to the total area of the reflective surface (including the area of the aperture). α can then take values around zero (for very small holes) to 0.5 (for half enveloped bulbs). A preferred α has a value in the range of 0.02 to 0.3 for many applications. Depending on the particular application, ratios outside this range may work, but may not be as effective. Typically, smaller alpha values generally increase brightness, decrease envelope temperature, and decrease efficacy. It is therefore an advantage of the present invention that an extremely bright light source can be provided.
图6中示出另一个实施例,该实施例利用光导纤维14形式的光端口,该光纤和小孔12相接。小孔的面积被认为是端口的截面积。在图6的实施例中漫反射的套壳10围绕在灯泡19周围。Another embodiment is shown in FIG. 6 which utilizes an optical port in the form of an
图7中示出另一个实施例,其中类似于图6中的部分由类似的标号表示。参照图7,和小孔12’相接的光的端口是复合抛物柱面反射器(CPC)70,如所知道的,CPC截面呈现为两条以一倾斜角相互倾斜的抛物线部分。它将具有从0到90度的角分布的光转变为小得多的角分布(例如0到10度或更少(偏离法线的最大值为10度))是有效的。CPC可以是空气中工作的反射器或使用内部全反射的折射器。Another embodiment is shown in Fig. 7, in which parts similar to those in Fig. 6 are indicated by like reference numerals. Referring to FIG. 7, the port of light connected to the aperture 12' is a compound parabolic reflector (CPC) 70. As is known, the CPC cross-section presents two parabolic portions inclined to each other at an inclination angle. It is efficient to convert light that has an angular distribution from 0 to 90 degrees to a much smaller angular distribution such as 0 to 10 degrees or less (maximum 10 degrees from normal). The CPC can be a reflector working in air or a refractor using total internal reflection.
在图7所示的实施例中,可以安排CPC,例如,通过覆盖反射CPC内表面,以便反射紫外线和可见光,同时设置端面72,它使可见光通过,但该端面72可构造或覆盖得将不想要的辐射分量反射回小孔。这些不想要的分量例如可以(但不限于)包括特别波长区域、特别的偏振和光线的空间取向。表面72示为短划线,意味着它既使辐射通过,也使辐射反射。In the embodiment shown in FIG. 7, the CPC can be arranged, for example, by covering the inner surface of the reflective CPC so as to reflect UV and visible light, while providing an
图8是另一个利用CPC的实施例。在这个实施例中,灯泡和图7中的一样,但是光端口是光导纤维14”,它馈送CPC70。在图8的实施例中,和图7的实施例相比,到达CPC的热量更少。Figure 8 is another embodiment utilizing CPC. In this embodiment, the bulb is the same as in Figure 7, but the light port is an
图6到8的实施例中的问题在于,在灯泡和光端口之间有相交处,光在该相交处漏出。The problem in the embodiments of Figures 6 to 8 is that there is an intersection between the bulb and the light port where light leaks out.
参照图3,这个问题可以通过把在小孔前部的套壳形成孔的内部漫反射壁47用作光端口来解决。由此,参照图9,将光导纤维80设置在漫射孔前面,而在图10中,固体或反射光学元件82(例如,CPC)设置在孔的前部。光通过孔漫射,并平滑地进入光纤或其它光学元件,而不遇到任何突然的相交处。依赖于应用,光学元件的直径可以更大、更小或和孔的直径相同。Referring to Fig. 3, this problem can be solved by using the inner diffuse
将漫射孔做得足够长,从而使光随机化,但不是长得使太多的光被吸收。图11到13示出各种孔的设计。在图11中,套壳92具有孔92,其中呈现了平坦的前表面。在图12中,套壳91具有孔93,该孔93延伸超出套壳的厚度。图13中,套壳95具有孔97和渐变厚度区域98。典型地,孔的截面形状是圆形的,但可以是矩形或某种其它的形状。内反射壁可以会聚或发散,这些孔的设计是例示的,出现其它设计对熟悉本领域的人来说是可以的。Make the diffuse hole long enough to randomize the light, but not so long that too much light is absorbed. Figures 11 to 13 show various hole designs. In Fig. 11, the casing 92 has a bore 92 in which a flat front surface is presented. In Figure 12, the
参照图3、9、10和11,示出反射器49(图11中的96)。反射器放置得与或接近于与套壳44接触,并且其功能是反射在孔附近的界面处或附近漏出的光。虽然反射器是可选的,但人们想要改进其性能。反射回进入界面附近的陶瓷中的光主要将返回小孔或灯泡(除非因为被吸收而丧失)。反射器49的径向尺寸(在孔具有圆截面的情况下,反射器将是圆环形的,并尺寸将是“径向”的)应孔47的高度大约相同或更小。在可见光中,较好地它是具有覆盖介质叠层的石英。Referring to Figures 3, 9, 10 and 11, reflector 49 (96 in Figure 11) is shown. The reflector is placed in or close to contact with the
图14描述了本发明的一个实施例,其中紫外线/可见光反射覆盖层51位于金属外壳52的壁上。在外壳中是没有反射覆盖层的灯泡50。网54(它也是小孔)使该外壳完整。反射表面强制产生光通过网区域射出。外壳可以是微波谐振器,并且可以通过例如腔中的耦合槽引进微波激励。在一种替换方法中,微波或R.F.功率可以感应式施加,在这种情况下,外壳不必是谐振腔,但能够提供有效的屏蔽。FIG. 14 depicts an embodiment of the invention in which a UV/visible
图15中示出了提供了有效屏蔽的一个实施例。灯泡类似于参照图3描述的实施例中的灯泡,虽然在此特定实施例中,它具有比图3所示的更大的α。它通过微波或R.F.功率供给能量,激励围绕着灯泡的耦合线圈62(以截面图示出)。(除了光端口69周围的区域之外)法拉第屏蔽60围绕装置,用于电磁屏蔽。如果需要,有损耗的铁氧体或其它磁屏蔽材料可以设置在外壳60的外侧,以提供额外的屏蔽。在其它的实施例中,其它的光学元件可以和小孔连通,在这种情况下,除了光学元件周围的区域之外法拉第屏蔽将包含该装置。封闭盒子的开口足够小,从而它超过截止值。填充物中活性物质的密度可以在与作为标准值的相同值到非常低的密度值中变化。One embodiment that provides effective shielding is shown in FIG. 15 . The bulb is similar to that in the embodiment described with reference to FIG. 3 , although in this particular embodiment it has a larger alpha than shown in FIG. 3 . It is powered by microwave or R.F. power, which excites a coupling coil 62 (shown in cross-section) around the bulb. (Except for the area around the optical port 69) a
虽然本发明能够产生稳定的可见光,而不需要旋转灯泡,但在某些应用中,灯泡旋转可能是需要的。图16的实施例描述了如何实现这种需要。参照附图,由空气涡轮实施旋转,以便不阻挡可见光。图中示出空气轴承7和进风口8,并且将来自空气涡轮(图中未示出)的空气送到进风口。While the present invention is capable of producing stable visible light without the need for rotating the bulb, in some applications, bulb rotation may be desired. The embodiment of Figure 16 describes how this need can be achieved. Referring to the accompanying drawings, rotation is performed by an air turbine so as not to block visible light. The
虽然已经结合了灯泡上的反射媒体或内部的屏蔽外壳描述了本发明的方法方面的实施,但是它并不如此限制唯一需要为如此设置反射媒体,从而反射辐射通过填充物多次。例如,介质反射器可以设置在灯泡的外部。还有,在使用具有耦合槽的微波腔的实施例中,可以通过用介质反射覆盖层覆盖槽来避免光的损失。Although implementation of the method aspects of the invention has been described in connection with reflective media on the bulb or an internal shielding enclosure, it is not so limited that only reflective media need be provided so as to reflect radiation through the filling multiple times. For example, a dielectric reflector can be placed on the outside of the bulb. Also, in embodiments using microwave cavities with coupling slots, loss of light can be avoided by covering the slots with a dielectric reflective cover.
下面参照图17描述上述的波长转换的原理,图17描述了包含硫填充物的各个无电极灯的灯泡在紫外线和可见光区域中的光谱。光谱A是从具有低的硫填充物密度(大约0.43mg/cc),并且不具有任何反射套壳和覆盖物的的灯泡中取得的。看得出,从灯泡发射出来的辐射的一部分在紫外线区域中(这里规定为在370nm以下)。The principle of the wavelength conversion described above is described below with reference to Fig. 17, which depicts the spectra in the ultraviolet and visible regions of bulbs of respective electrodeless lamps comprising a sulfur filling. Spectrum A was taken from a bulb with a low sulfur fill density (approximately 0.43 mg/cc) and without any reflective envelope or covering. It can be seen that a part of the radiation emitted by the bulb is in the ultraviolet region (defined here below 370 nm).
另一方面,光谱B从具有覆盖物以根据本发明的一个方面提供多次反射的同一灯泡取得的。可以看出,在光谱B的可见光区域中有更大比例的辐射,而紫外线的辐射至少减少(超过)50%。Spectrum B, on the other hand, was taken from the same bulb with a covering to provide multiple reflections according to an aspect of the invention. It can be seen that there is a greater proportion of radiation in the visible region of the spectrum B, while the radiation in ultraviolet light is reduced (over) by at least 50%.
虽然图17中描述的光谱B适合于某些应用,但是通过使用具有更高反射率的覆盖层,能够得到具有占比例更大的可见光和作比例更小的紫外线的光谱。如上所述,小孔越小,产生的相对的可见光越多,但是效能越低。本发明的一个优点是通过将小孔做得非常小,可以得到明亮的光源,例如在某些投影应用中有用的光源。在这种情况下,以较低的效能得到较高的亮度。While Spectrum B depicted in FIG. 17 is suitable for some applications, a spectrum with a greater proportion of visible light and a lesser proportion of ultraviolet light can be obtained by using an overlay with higher reflectivity. As mentioned above, the smaller the aperture, the more relative visible light is produced, but the less efficiently. An advantage of the present invention is that by making the aperture very small, a bright light source can be obtained, such as is useful in some projection applications. In this case, higher brightness is obtained with lower efficiency.
在用于得到光谱B的灯中,由石英制成的球形灯泡(ID为33mm,OD为35mm)填充密度为0.43mg/cc的硫和50toor的氩。用于图17到图20的灯泡只用于示范本发明的方法,并是是有覆盖层的。如上所述,使用覆盖层的灯泡因为寿命问题而不用于一商业的实施例中。图17和18中的灯泡用铝土(G.E.LightingProduct No.113-7-38)覆盖层(除了小孔区域之外),厚度为0.18mm,并且α为0.02。灯泡被圆柱形微波腔包围,该腔具有耦合槽并且施加400瓦的施加微波功率,这导致了功率密度为21弋瓦/cc。In the lamp used to obtain Spectrum B, a spherical bulb made of quartz (ID 33 mm, OD 35 mm) was filled with sulfur at a density of 0.43 mg/cc and argon at 50 toor. The bulbs used in Figures 17 to 20 are used only to demonstrate the method of the present invention and are covered. As noted above, bulbs using overlays are not used in a commercial implementation because of longevity concerns. The bulbs in Figures 17 and 18 were covered with alumina (G.E. Lighting Product No. 113-7-38) (except for the pinhole area) with a thickness of 0.18 mm and an alpha of 0.02. The bulb was surrounded by a cylindrical microwave cavity with a coupling slot and an applied microwave power of 400 watts was applied, which resulted in a power density of 21 watts/cc.
图17中的光谱已经被归一化,即,已经被任意地使各个光谱的峰值相等。图17和图18的灯的工作不旋转灯泡。非归一的光谱示于图18中。The spectra in Fig. 17 have been normalized, ie the peaks of the respective spectra have been arbitrarily equalized. The lamps of Figures 17 and 18 operate without rotating the bulb. The unnormalized spectra are shown in Figure 18.
图19描述了没有覆盖层的R.F.供给能量的硫灯的归一的光谱A,该灯在紫外线区域中具有显著的光谱分量,以及从具有反射覆盖物的同一盏的灯得到的光谱B。可以看出,在光谱B中可见光辐射占比例更大。在这种情况下,灯泡为ID23mm,而OD为25mm,并硫填充密度为0.1mg/cc的硫和100toor的氪。在220瓦下供给能量,功率密度为35瓦/cc。覆盖层的灯泡用铝土覆盖层,厚度为大约0.4mm,而α为0.07。不旋转灯泡,灯的工作稳定,并且图20中示出非归一的光谱。虽然辐射在多次的反射中有损失,但是非归一的光谱B显得比光谱A高,这是因为所用的检测器仅由从无覆盖层的灯泡发射的辐射的一部分对着,但由从小孔发射出的辐射的更大的一部分对着。Figure 19 depicts the normalized spectrum A of an R.F. powered sulfur lamp without a covering, which has a significant spectral component in the ultraviolet region, and the spectrum B obtained from the same lamp with a reflective covering. It can be seen that the proportion of visible light radiation is larger in spectrum B. In this case, the bulb is ID 23mm with an OD of 25mm and a sulfur filling density of 0.1 mg/cc of sulfur and 100 toor of krypton. Power is supplied at 220 watts for a power density of 35 watts/cc. Covering The light bulb is covered with alumina to a thickness of about 0.4 mm and an alpha of 0.07. Without rotating the bulb, the operation of the lamp is stable and the non-normalized spectrum is shown in FIG. 20 . Although the radiation is lost in multiple reflections, the non-normalized spectrum B appears higher than the spectrum A because the detector used is illuminated by only a part of the radiation emitted from the uncovered bulb, but by the A larger portion of the radiation emitted by the small hole is directed towards the .
比较图18和图20,可以注意到较大的α导致较高的效能。参照图18,注意到,在有覆盖层的灯泡中的可见光的输出低于无覆盖层的灯泡中的输出,这是因为辐射在多次的反射中有损失;但是,可见光的输出比如果发生反射而不发生从紫外线到可见光的转换时的输出更大些。Comparing Figure 18 and Figure 20, it can be noticed that larger α leads to higher performance. Referring to Figure 18, note that the output of visible light in a covered bulb is lower than that in an uncovered bulb because radiation is lost in multiple reflections; however, the output of visible light is lower than if The output is greater for reflection without conversion from UV to visible light.
根据本发明,在某些实施例中,灯泡可以用比现有技术中密度低得多的活性材料填充。According to the present invention, in some embodiments, the bulb can be filled with a much lower density active material than in the prior art.
本发明可以用不同形状的灯泡,例如球形、圆柱形、扁椭球形、环形等等。根据本发明的灯的用途包括用作投射光源和用作用于一般照明的照明光源。The present invention can be used with bulbs of different shapes, such as spherical, cylindrical, oblate spheroidal, annular, etc. Uses of the lamp according to the invention include use as a projection light source and as an illumination light source for general lighting.
应该注意,可以提供不同功率的灯泡,从较低的功率(例如50瓦)到300瓦以上(包括1000瓦特和3000瓦)。由于光可以通过光端口取出,故光的损失可以较低,并且通过端口取出的光可以用于分布型的照明(例如在办公楼中)。It should be noted that bulbs of different wattages can be provided, from lower wattages (eg, 50 watts) to over 300 watts (including 1000 watts and 3000 watts). Since the light can be taken out through the light port, the loss of light can be low, and the light taken out through the port can be used for distributed lighting (for example, in an office building).
根据本发明的另一个方面,这里所述的灯泡和灯可以用作再利用机(recaptureengine),用于地来自任意源的紫外线辐射转换到可见光。例如,可以提供外部的紫外线灯,并且将从该灯发射出来的光送到,通过光端口送到这里所述的灯泡中。然后灯泡将紫外线发射转换为可见光。According to another aspect of the invention, the bulbs and lamps described herein can be used as a recapture engine for converting ultraviolet radiation from any source to visible light. For example, an external ultraviolet lamp may be provided and light emitted from the lamp sent, through the light port, into the bulb as described herein. The bulb then converts the ultraviolet emission to visible light.
最后,应该知道,虽然已经结合说明性的实施例描述了本发明,但对熟悉本领域的人来说可以有各种变化,因此本发明的范围由所附的权利要求确定。Finally, it should be understood that although the invention has been described in conjunction with illustrative embodiments, various changes will occur to those skilled in the art, and the scope of the invention is therefore determined by the appended claims.
Claims (50)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN97195109A CN1222248A (en) | 1996-05-31 | 1997-05-29 | Multiple reflection electrodeless lamp with sulfur or selenium fill and method of radiating therewith |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US08/656,381 | 1996-05-31 | ||
| CN97195109A CN1222248A (en) | 1996-05-31 | 1997-05-29 | Multiple reflection electrodeless lamp with sulfur or selenium fill and method of radiating therewith |
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| Publication Number | Publication Date |
|---|---|
| CN1222248A true CN1222248A (en) | 1999-07-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN97195109A Pending CN1222248A (en) | 1996-05-31 | 1997-05-29 | Multiple reflection electrodeless lamp with sulfur or selenium fill and method of radiating therewith |
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| CN (1) | CN1222248A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103715059A (en) * | 2014-01-02 | 2014-04-09 | 福州市台江区振斌高效电磁聚能科技研究所 | High-brightness microwave lamp |
| CN108666202A (en) * | 2018-05-15 | 2018-10-16 | 北京航空航天大学 | A non-rotating microwave plasma device |
-
1997
- 1997-05-29 CN CN97195109A patent/CN1222248A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103715059A (en) * | 2014-01-02 | 2014-04-09 | 福州市台江区振斌高效电磁聚能科技研究所 | High-brightness microwave lamp |
| CN103715059B (en) * | 2014-01-02 | 2016-02-10 | 长乐芯聚电子科技研究所 | High brightness microwave lamp |
| CN108666202A (en) * | 2018-05-15 | 2018-10-16 | 北京航空航天大学 | A non-rotating microwave plasma device |
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