CN1221448C - Palette container - Google Patents
Palette container Download PDFInfo
- Publication number
- CN1221448C CN1221448C CNB01813338XA CN01813338A CN1221448C CN 1221448 C CN1221448 C CN 1221448C CN B01813338X A CNB01813338X A CN B01813338XA CN 01813338 A CN01813338 A CN 01813338A CN 1221448 C CN1221448 C CN 1221448C
- Authority
- CN
- China
- Prior art keywords
- profile
- pallet container
- intersection
- trapezoidal
- hollow
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
- B65D77/04—Articles or materials enclosed in two or more containers disposed one within another
- B65D77/0446—Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section not formed by folding or erecting one or more blanks
- B65D77/0453—Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section not formed by folding or erecting one or more blanks the inner container having a polygonal cross-section
- B65D77/0466—Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section not formed by folding or erecting one or more blanks the inner container having a polygonal cross-section the containers being mounted on a pallet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
- B65D77/04—Articles or materials enclosed in two or more containers disposed one within another
- B65D77/06—Liquids or semi-liquids or other materials or articles enclosed in flexible containers disposed within rigid containers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pallets (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Packages (AREA)
- Buffer Packaging (AREA)
- Devices For Use In Laboratory Experiments (AREA)
- Table Devices Or Equipment (AREA)
- Magnetic Resonance Imaging Apparatus (AREA)
- Details Of Rigid Or Semi-Rigid Containers (AREA)
- Earth Drilling (AREA)
- Basic Packing Technique (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种托板容器,其具有用热塑材料制造的用于贮藏和运输流体或自由流动的物品的薄壁内容器,其中塑料容器被笼形外套和底座托板紧密包围,所述笼形外套由交叉的管杆组成作为支撑外壳,热塑容器支撑在所述底座托板上,该底座托板牢固地连接在支撑外壳上。The present invention relates to a pallet container having a thin-walled inner container made of thermoplastic material for storage and transport of fluids or free-flowing goods, wherein the plastic container is tightly surrounded by a cage-shaped outer casing and a base pallet, said The cage-shaped casing is composed of intersecting pipe rods as a support shell, and the thermoplastic container is supported on the base pallet, which is firmly connected to the support shell.
背景技术Background technique
如例如在EP 0 734 987 A(Sch)中通常已知这种带有焊接的管杆支撑套的托板容器。所公开的托板容器的管杆支撑套由圆形型面的管杆组成,这些杆在焊接的交叉点被高度压缩。从DE 297 198 30 U1(vL)中获知具有不同横截面构造管杆的另一种托板容器,但它的横截面在杆的整个长度上明显是相同的,不带有任何凹痕或造成横截面减小的压痕。从DE 196 42 242中获知带笼的另一种托板容器,其中笼具有开口型面管杆。其中,横向向外折边的直面在笼杆交叉的区域焊接在一起。由于它们的厚度和边缘较锋利的外折边,开口型面笼杆具有微小的扭转刚度并且使得难以用手搬运托板容器。此外,在现有技术中还已知带有矩形横截面笼杆的各种托板容器。As for example in EP 0 734 987 A (Sch) generally known pallet container of this kind of pipe support sleeve with welding. The disclosed stem support sleeve of the pallet container consists of circular profiled stems which are highly compressed at the welded intersection points. Another pallet container is known from DE 297 198 30 U1 (vL) which has a different cross-section construction pipe rod, but its cross-section is obviously the same over the entire length of the rod, without any dents or caused An indentation with a reduced cross section. Another kind of pallet container with cage is known from DE 196 42 242, wherein the cage has an open profile pipe rod. Wherein, the straight faces of the laterally outward folded edges are welded together in the region where the cage bars intersect. Due to their thickness and sharp-edged outer flanges, open profile cage bars have little torsional stiffness and make palletized containers difficult to handle by hand. Furthermore, various pallet containers with cage rods of rectangular cross-section are also known in the prior art.
笼形外套在底座托板上的附着可以构造成用塑料或木材制造的平托板或者构造成钢管架,并且通常通过与下部水平且周向延伸的笼杆接合的附着装置例如螺钉,托架,夹子或钩扣实现。这些附着装置或者钉在,铆接在,拧在或者焊接在托板的顶板或上部外缘上。The attachment of the cage casing to the base pallet can be constructed as a flat pallet made of plastic or wood or as a steel frame and is usually by means of attachment such as screws, brackets engaging the lower horizontal and circumferentially extending cage rods , clip or hook closure implementation. These attachments are either nailed, riveted, screwed or welded to the top plate or upper outer edge of the pallet.
对于工业用途或者当在化学工业中使用托板容器时,它们必须通过政府的批准检验并且满足各种质量控制。例如,装满的托板容器具有承受内压试验和从规定高度的冲击试验。托板容器或者这里所述类型的组合-IBCs(IBC=中间散装容器)可取的是用于运输液体。特别是在用卡车运输装满的组合-IBCs时,由于特别在是颠簸道路上的运输冲击和运输车辆的运动,会发生液体容器装载物的相当大的涌出运动,从而在内容器壁上施加了不断变化的压力,这又在矩形托板容器中产生径向振动(动态连续振动应力)。根据笼形外套的构造,在坏路上的长期运输过程中,逐渐形成了应力,使得笼杆疲劳并断裂。因此,这种托板容器不适合例如出口到美国,或者不适合多用途。For industrial use or when pallet containers are used in the chemical industry, they must pass government approval inspections and meet various quality controls. For example, a full pallet container has to withstand the internal pressure test and the impact test from a specified height. Pallet containers or combination-IBCs of the type described here (IBC=Intermediate Bulk Containers) are advisable for transporting liquids. Especially when transporting filled combination-IBCs by truck, due to transport shocks and movements of the transport vehicle, especially on bumpy roads, considerable gushing movements of the liquid container contents can occur, resulting in a buildup on the inner container wall. A constantly changing pressure is applied, which in turn generates radial vibrations in the rectangular pallet container (dynamic continuous vibration stress). According to the construction of the cage jacket, during the long-term transportation on bad roads, stresses are gradually formed, which makes the cage rods fatigue and break. Accordingly, such pallet containers are not suitable for export to the United States, for example, or for multiple uses.
上述EP 0 734 967 A中实施例的缺点是水平和垂直笼管杆的圆形管型面,特别是在交叉点区域,特别在焊接位置易于发生相当大的变形,从而与其它区域相比,截面模量明显减小。此外,在焊接点凹痕附近管杆型面凹入更深,从而进一步削弱了杆,由此通过焊接使凹入的管杆型面区域的材料变脆。A disadvantage of the above-mentioned embodiment in EP 0 734 967 A is that the circular tube profiles of the horizontal and vertical cage rods, especially in the area of the intersection, are prone to considerable deformation, especially at the welding location, so that compared to other areas, The section modulus is significantly reduced. In addition, the pipe shank profile is recessed more deeply in the vicinity of the weld indentation, thereby further weakening the rod, whereby the material in the area of the recessed pipe shank profile becomes brittle by welding.
本发明的目的在于避免上述缺点并提出改善运输强度的托板容器,其以构造简单的装置提供了改善的抗运输应力、长期振动应力的能力。一方面,托板容器应该适合运输最高允许水平标准的危险流体或自由流动的装载物;另一方面,在满足标准运输需要的同时,它应该能以更少的垂直和/或水平笼杆构造笼形外套而其机械稳定性不下降。The object of the present invention is to avoid the above-mentioned disadvantages and to propose a pallet container with improved transport strength, which provides an improved resistance to transport stress, long-term vibration stress, with a device of simple construction. On the one hand, the pallet container should be suitable for transporting hazardous fluids or free-flowing loads up to the highest permissible level standard; on the other hand, it should be able to be constructed with fewer vertical and/or horizontal cage bars while meeting standard transport needs cage-shaped jacket without reducing its mechanical stability.
发明内容Contents of the invention
根据本发明,该目的是通过提供带由垂直和水平管形钢管组成的笼形外套的托板容器实现的,其中笼杆具有封闭型面的梯形横截面,横截面具有较长和较短的平行延伸的侧壁和两个彼此倾斜延伸的直侧壁,这两个直侧壁从平行侧壁中的较长侧壁开始彼此倾斜延伸,连接在较短侧壁上,其中彼此倾斜延伸的两个直侧壁形成约20°到45°,可取的是约36°的顶角。由于型面侧壁彼此稍稍倾斜,所以管杆的梯形封闭型面具有高弯曲截面模量和高扭转截面模量。这特别是在梯形管型面的高宽(H/B)比在0.8到1.0范围内,可取的是约0.86时实现的。通过根据本发明的托板容器,可以实现这样的笼形外套,即承受住可预见到的标准运输应力,其构造具有总共仅5个而不是6个水平笼杆,但机械承载能力没有明显下降。According to the invention, this object is achieved by providing a pallet container with a cage-shaped jacket consisting of vertical and horizontal tubular steel pipes, wherein the cage rods have a closed-profile trapezoidal cross-section with longer and shorter Side walls extending in parallel and two straight side walls extending obliquely to each other, the two straight side walls extending obliquely to each other from the longer side wall of the parallel side walls, connected to the shorter side wall, wherein the side walls extending obliquely to each other The two straight side walls form a top angle of about 20° to 45°, preferably about 36°. The trapezoidal closed profile of the pipe stem has a high bending section modulus and a high torsional section modulus due to the slight slope of the profile side walls to each other. This is particularly achieved when the aspect ratio (H/B) of the trapezoidal tube profile is in the range of 0.8 to 1.0, preferably about 0.86. With the pallet container according to the invention it is possible to achieve a cage casing which withstands the foreseeable standard transport stresses and which is constructed with a total of only 5 instead of 6 horizontal cage bars without a significant decrease in the mechanical load-bearing capacity .
在本发明的一个实施例中,在两个笼杆交叉区域局部,梯形型面笼杆的较长平行侧壁以这样的方式沿约两倍笼杆宽度的长度向内凹入,即两个外纵向边缘形成一个凸面,使得焊接后牢固地连接在一起的垂直和水平延伸的笼杆的每个交叉处形成四个点,借此在每个笼杆交叉处彼此相对的(较长)平行壁即使焊接后也不相互接触。In one embodiment of the invention, in the region where two cage rods intersect, the longer parallel side walls of the cage rods of trapezoidal profile are recessed inwardly along a length of about twice the width of the cage rods in such a way that the two The outer longitudinal edges form a convex surface such that four points are formed at each intersection of vertically and horizontally extending cage bars that are welded together securely, whereby the (longer) parallels at each cage bar intersection are opposite each other The walls do not touch each other even after welding.
在一个优选实施例中,梯形型面笼杆的平行壁中的较长壁沿其整个长度以这样的方式向内凹入(=连续的纵向压凹或压型),即形成带有向外延伸的凸面(凸起)的两个外纵向边缘,其中在水平和垂直延伸的笼杆的每个交叉处形成四个接触点,这些接触点在焊接后牢固地连接起来,这样焊接后(较长的)相对平行壁彼此之间有距离并且不相互接触。在原型中,沿其整个长度凹入的梯形笼杆在其使用中被证实是特别杰出的。In a preferred embodiment, the longer of the parallel walls of the trapezoidal profile cage rod is inwardly indented (= continuous longitudinal indentation or profiling) along its entire length in such a way that it forms a The two outer longitudinal edges of the extended convex surface (protrusion), wherein four points of contact are formed at each intersection of horizontally and vertically extending cage bars, these contact points are firmly connected after welding, so that after welding (relatively long) opposite parallel walls are spaced from each other and do not touch each other. Among the prototypes, the trapezoidal cage rods, which were recessed along their entire length, proved particularly outstanding in their use.
在实施例的一个变型中,梯形型面管杆的较长平行壁仅在交叉区域局部向内凹入,而另一个梯形管杆的较长平行壁沿整个长度向内凹入。这可能对于平均应力载荷已经完全足够了。较长平行壁压型凹入的深度约为成型管杆厚度的一到两倍(约1毫米到2毫米);在实际的托板容器中,成型管杆壁厚是1毫米,凹入的深度A也是1毫米,这样焊接后-借此交叉笼杆接触点彼此熔入约1毫米-在每个交叉点,彼此相对的长平行壁相互距离约1毫米,即使焊接后也不相互接触。这是特别重要的,因为通常托板容器在室外贮藏并因此暴露在天气的自然环境中。通过在焊接点的笼杆之间具有间距,积聚的雨水易于排光并从而基本防止了锈的形成。如果焊接表面接触,则不可避免地会形成锈,导致在短时间时笼杆大量锈化。In a variant of embodiment, the longer parallel walls of the trapezoidal profile tube are indented inwards only partially in the intersection region, while the longer parallel walls of the other trapezoidal tube are indented inward along the entire length. This may be quite sufficient for average stress loads. The depth of the depression of the longer parallel wall is about one to two times the thickness of the formed pipe rod (about 1 mm to 2 mm); in the actual pallet container, the wall thickness of the formed pipe rod is 1 mm, and the recessed Depth A is also 1 mm so that after welding - whereby the crossing cage bar contact points melt into each other by about 1 mm - at each intersection the long parallel walls opposite each other are about 1 mm from each other and do not touch each other even after welding. This is particularly important since usually pallet containers are stored outdoors and thus exposed to the elements of the weather. By having spacing between the cage bars of the welding points, accumulated rainwater is easily drained and thus rust formation is substantially prevented. If the welding surfaces are in contact, rust will inevitably form, resulting in extensive rusting of the cage rods in a short period of time.
在本发明的另一个特别的设计方案中,在梯形管杆较长平行壁侧面在与每个焊接点有一定距离处提供至少一个凹痕。该凹痕减少了管杆的高度H,从而减轻了作用在敏感焊接点上的动态振动应力和各种弯曲应力的临界峰值。根据本发明,在梯形管杆的每一侧在焊接点附近提供了一个凹痕,凹痕与焊点的距离至少为管杆宽度B的十分之一。这样,在发生动态振动应力时,临界张力峰值从焊接点转移到与焊接点有一定距离的相邻区域。通过这种特殊的构造,即管杆带与焊点有横向距离的凹痕,借此减少峰值应力,明显减少了作用在焊接连接上的静态或动态应力,其中焊点不在变形区,从而保持了它们的高抗弯强度。与已知管杆型面相比并根据本发明,管杆不是在焊接点局部凹入,而是各个压痕或凹痕位于型面同侧和/或相对侧上与焊接点有一定距离处,以减少相对交叉点的弯曲截面模量并解除笼杆焊接点的静态和/或动态应力。梯形型面构造成它可易于凹入并且没有大量的材料移动。管杆的凹痕(=压痕,或者凹进,如所希望的形成“振动元件”)仅提供在管形特定区域,借此减轻作用在焊接的交叉点或四个焊接点上的振动应力和波动的弯曲张力峰值。当将一个管杆与第二个管杆焊接在一起时,在该位置发生伴随材料脆化的管硬化,使得管杆在该点对振动应力特别敏感。例如在用卡车运输时存在的相当大的振动应力可在最短时间内导致焊点断裂或者管杆本身在焊点断裂。根据本发明,笼形杆-支撑外套是这样构造的,即“希望的振动点” 不是正好位于交叉点或交叉点邻近区域,而是至少与交叉处的焊点有一定的短距离。通过形成凹痕建立的希望的振动点在任何情况下都小于管杆横截面的50%。它们布置在管杆横截面高度的10%至45%范围内,可取的是约为1/3(33%)。因此带凹痕管杆的抗弯强度稍稍减少,但对疲劳导致的断裂的敏感性却大大降低了。In another special design solution of the present invention, at least one indentation is provided on the side of the longer parallel wall of the trapezoidal pipe rod at a certain distance from each welding point. The indentation reduces the height H of the pipe stem, thereby relieving the critical peaks of dynamic vibration stresses and various bending stresses acting on sensitive welds. According to the invention, a dimple is provided on each side of the trapezoidal shank adjacent to the welding point at a distance of at least one tenth of the width B of the shank from the welding point. In this way, when dynamic vibration stress occurs, the critical tension peak is transferred from the welding point to the adjacent area at a certain distance from the welding point. The static or dynamic stresses acting on the welded connection are significantly reduced by this special construction, that is, the pipe stem has an indent at a transverse distance from the solder joint, thereby reducing peak stresses, where the solder joint is not in the deformation zone, thereby maintaining their high flexural strength. Compared with the known pipe rod profile and according to the invention, the pipe rod is not locally recessed at the welding point, but the individual indentations or indentations are located on the same and/or opposite side of the profile at a distance from the welding point, To reduce the flexural section modulus at the opposing intersections and relieve static and/or dynamic stress at the cage bar welds. The trapezoidal profile is configured so that it can be easily recessed without substantial material movement. Dimples (= indentations, or recesses, as desired to form "vibrating elements") of the pipe stem are provided only in specific areas of the pipe shape, thereby relieving vibration stresses acting on the welded intersections or four welded points and fluctuating bending tension peaks. When welding one pipe rod to a second pipe rod, tube hardening with embrittlement of the material takes place at this point, so that the pipe rod is particularly sensitive to vibrational stresses at this point. Considerable vibrational stresses, which are present during transport by truck, for example, can lead within a short time to fracture of the solder joints or to fracture of the pipe rod itself at the solder joints. According to the invention, the cage rod-support jacket is constructed such that the "desired vibration point" is not exactly located at the intersection or in the vicinity of the intersection, but at least has a certain short distance from the welding point at the intersection. The desired vibration point established by forming the dimples is in any case less than 50% of the cross-section of the pipe rod. They are arranged in the range of 10% to 45% of the cross-sectional height of the pipe stem, preferably about 1/3 (33%). Thus the flexural strength of the dimpled pipe rod is slightly reduced, but the susceptibility to fracture due to fatigue is greatly reduced.
附图说明Description of drawings
下面参考附图中所示实施例详细解释和描述本发明。其中:The present invention is explained and described in detail below with reference to the embodiments shown in the drawings. in:
图1为根据本发明的托板容器的正视图;Figure 1 is a front view of a pallet container according to the present invention;
图2为试验托板容器的侧视图;Fig. 2 is the side view of test pallet container;
图3为根据本发明在管杆交叉点的梯形管杆型面的放大剖面视图;3 is an enlarged cross-sectional view of a trapezoidal pipe-rod profile at a pipe-rod intersection according to the present invention;
图4为在管杆交叉点优选梯形管型面的另一个放大剖面视图;Fig. 4 is another enlarged sectional view of the preferred trapezoidal pipe profile at the intersection of pipe rods;
图5为流体载荷对容器侧壁的流体动压力作用的示意剖面视图;Fig. 5 is a schematic sectional view of the hydrodynamic pressure effect of the fluid load on the side wall of the container;
图6为笼向外偏移最大点的水平局部剖面视图;Figure 6 is a horizontal partial sectional view of the maximum point of cage outward deflection;
图7为带凹痕管杆交叉处的放大示图;Figure 7 is an enlarged view of the intersection of pipe rods with dents;
图8为根据图7观察方向D的管杆梯形横截面;Fig. 8 is the pipe rod trapezoidal cross-section according to the observation direction D of Fig. 7;
图9为沿图7剖面线C-C的管杆梯形横截面;Fig. 9 is the trapezoidal cross-section of the pipe rod along the section line C-C in Fig. 7;
图10为无应力管杆横截面的矩形型面;Fig. 10 is the rectangular profile of the unstressed pipe rod cross-section;
图11为根据图10的过应力管杆横截面矩形型面;Fig. 11 is the rectangular profile of the cross-section of the overstressed pipe rod according to Fig. 10;
图12为根据本发明无应力管杆型面;Fig. 12 is according to the stress-free pipe rod profile of the present invention;
图13为根据本发明根据图12的受应力管杆型面;Fig. 13 is a stressed pipe rod profile according to Fig. 12 according to the present invention;
图14为根据本发明的另一个管杆型面;Fig. 14 is another pipe rod profile according to the present invention;
图15为根据本发明的另一个管杆型面;Fig. 15 is another pipe rod profile according to the present invention;
图16为根据本发明管型面拐角圆弧的局部俯视图。Fig. 16 is a partial top view of the corner arc of the tubular surface according to the present invention.
具体实施方式Detailed ways
图1中所示以附图标记10表示的为根据本发明的托板容器,其示出了带上入口的用热塑材料(HD-PE)制造的薄壁吹塑刚性内容器12和紧密包围内容器由交叉管杆组成的笼14,其中所述笼牢固地-但可拆卸或可互换地连接在底座托板16上。所示正视图示出了托板容器10的窄侧,布置在塑料容器12上的出口阀靠近底座。出口阀18位于这里在构造中作为木制托板(US Runner)示出的底座托板16的下前边缘上方,所述边缘代表了托板容器的最易损坏点,在鉴定试验,特别是对角冲击试验过程中,该边缘受到最大的应力。带凹痕(参见图7)笼杆的特殊构造展示在圆圈中。Shown in Fig. 1 and indicated by
在开发根据本发明的托板容器之前,五种已知且可在市场上获得的不同托板容器接受了精确的比较应力试验(内压力试验,冲击试验,振动试验,加压能力试验,分别的堆垛能力试验)。在模拟长途运输卡车在坏路上运输的一系列振动试验中,可以隔离出在各种矩形外套中都出现弱点的某些特殊频率。Before developing the pallet container according to the present invention, five different pallet containers known and commercially available were subjected to precise comparative stress tests (internal pressure test, impact test, vibration test, pressurization capacity test, respectively stacking capacity test). In a series of vibration tests simulating long-haul trucks traveling on bad roads, it was possible to isolate certain specific frequencies at which weak spots appeared in various rectangular jackets.
为试验目的,还故意使图2中所示试验托板容器10(所示不带有弹性加强凹痕)接受连续过载试验,在图中还用圆圈展示了在水平和垂直笼杆上标记的点,根据动态振动应力比较试验结果(参见图10,11),这些点首先失效并开始断裂。For testing purposes, the
图3示出了根据本发明的封闭管杆型面18的交叉区域,一个梯形横截面,彼此平行延伸的一个较长壁和一个较短壁20,22和两个彼此倾斜延伸的直壁24,这两个直壁从较长平行壁22开始倾斜延伸连接在较短壁22上,借此彼此倾斜延伸的型面18的两个直侧壁形成一个顶角26,顶角在20°到45°的范围内,最好约为36°。管杆梯形型面的高宽比在0.8到1.0范围内,-最好是约为0.86。由于梯形型面高度较大(在倾斜侧壁中没有弯曲),实现了相应的高抗弯刚度,并且由于梯形型面的封闭且紧凑构造,与圆形型面或具有开口型面构造的管杆型面相比,该管杆展示出改进的扭转刚度。以顶角26彼此倾斜延伸的壁24的水平延长轴线交叉点的距离约为型面高度H,或者从较长平行壁20开始测量约为2H。距离可在0.75到2.5H范围内。FIG. 3 shows the intersection region of the closed tube-
优选使用的梯形型面18展示在图4中。以简单的方式,较长平行壁22仅在两个管杆交叉区域以这样的方式部分向内凹入,即在两个外纵向边缘的每一个上形成了向外凸出的凸面28,这样在水平和垂直延伸管杆的每个交叉处形成了四个接触点,它们在焊接后牢固地彼此连接,借此在每个管杆连接处彼此相对的(较长)平行壁22即使在焊接后相互之间也是隔开的。A preferably used
在一个特别优选的实施例中,较长平行壁22在管杆整个长度上都向内凹入,借此为两个外纵向边缘提供了向外凸出的凸面28。具有带连续凹痕的梯形型面18的管杆被证明是杰出的,并且是用直径为18毫米(圆周长度为56.55毫米)的管模型制造的。纵向型面的凹痕深度应该约为管杆壁厚的一倍或两倍(约1毫米到2毫米);在完全形成的托板容器中,管杆壁厚是1毫米并且凹痕深度是1毫米。在管杆的每个交叉处四个接触点中每一个上的焊接是通过电阻压焊实现的。在进行四点焊接时,交叉的笼杆被压在一起约1毫米,这样在每个交叉处相对的平行壁22即使焊接后仍然彼此距离约0.5毫米到2毫米,可取的是约为1毫米并且相互不接触。(距离A=1毫米)。这是非常重要的一点,因为托板容器常常贮藏在室外并且暴露在天气中。通过使笼杆在焊接点彼此间隔开,那里可能积累的雨水通过暴露在空气中被风干,并从而基本防止了锈化。彼此靠接的焊接表面不可避免地易于形成锈,这可导致整个笼在最短时间内严重锈化。横截面示图中还清楚地展示了在向外凸出边缘28之间剩余的(较长)平行壁22的宽度与相对的(较短)平行壁22的宽度B1近似相等。In a particularly preferred embodiment, the longer
图5的示意图展示了由于动态振动应力产生的笼形外套变化的变形偏移。流体载荷的流体静内压-在图5中表示在右手侧-约在装载物重心S高度,即笼高度的约33%产生最大笼偏移Da,Di,而且在该高度上向外的振幅约为向内振幅的两倍,这就是在振动应力过程中笼管中的裂纹形成在笼下半部分区域的原因,这是最危险的。Figure 5 is a schematic diagram showing the changing deformation shift of the cage jacket due to dynamic vibration stress. The hydrostatic internal pressure of the fluid load - indicated on the right-hand side in Fig. 5 - produces the maximum cage deflection D a , D i at about the height of the center of gravity S of the load, i.e. about 33% of the cage height, and at this height the outward The amplitude of the vibration is about twice that of the inward vibration, which is why cracks in the cage tubes form during vibration stress in the region of the lower half of the cage, which is the most dangerous.
图6中局部剖面示图的示意图展示了最大变形效果Da和Di位置的水平横截面。方向向外的振动偏移没有受干涉,而向内液柱则遇到相对的侧壁。因此,下部周向水平笼杆30特别在拐角转弯处38受到大的弯曲应力。The schematic diagram of the partial sectional view in Fig. 6 shows a horizontal cross-section at the location of the maximum deformation effects D a and D i . The outwardly directed vibration deflects without interference, while the inwardly directed liquid column encounters the opposite side wall. Consequently, the lower circumferential horizontal cage bars 30 are subjected to high bending stresses especially at the corner turns 38 .
图7-以笼内视图-示出了水平管杆30与垂直管杆32的交叉点36。在交叉点36指出了四个焊点。水平杆30和垂直杆32的梯形管型面在分别靠近交叉点36的每一侧备有一个凹痕34,分别形成了四个焊点,借此凹痕34与交叉点36隔开至少管杆宽度B的十分之一。沿观察方向D的未变形梯形型面18展示在图8中,沿线C-C的凹痕34的示图展示在图9中。管杆中的凹痕34可以形成在(“较长”)平行壁22侧或/和形成在相对的(“较短”)平行壁20侧。因此,可以实现各种变形,这样在两个笼杆交叉点至少两个凹痕可提供在梯形型面的外面或/和两个凹痕也可提供在内侧。但是对于这些实施例最重要的是,管杆不是直接在交叉点或分别在焊点凹入或变形,而是在仅与这些地方有一定距离处凹入或变形。当减少型面高度H时,如果可能,一个凹痕34的深度T应该保持低,即在15%到50%的范围内;在一个优选实施例中,凹痕深度T约为型面高度H的33%。凹痕34沿杆的纵向延伸应该在约为型面宽度B的一倍半到三倍范围内,在一个优选实施例中,凹痕34的纵向延伸约为型面宽度B的两倍。Figure 7 - in view from inside the cage - shows the intersection 36 of the
图10示出了沿整个管长度具有正方形型面的未受应力已知类型管型面。如图11中所示,在受到较短时间的动态振动应力后,就在交叉点可看到在水平杆30‘上形成了裂缝,这些裂缝都分别位于焊点上。Figure 10 shows an unstressed known type of pipe profile with a square profile along the entire length of the pipe. As shown in FIG. 11 , after being subjected to dynamic vibration stress for a short period of time, cracks can be seen forming on the horizontal bars 30' at the intersection points, and these cracks are respectively located at the solder joints.
裂缝的形成或笼杆的撕裂始终发生在拉力最大的区域,或者发生在笼形外套凸出最大的地方。垂直管杆布置在笼形外套内侧,水平管杆布置在外侧。裂缝和断裂点始终发生在最靠近焊点的交叉区域(参考图2中带圆圈示图)。在垂直管杆上开始形成的裂缝-相对外套-始终是从外面向内侧传播,并且始终是从水平杆内侧开始向外侧传播。在比较试验中已经发现,用开口型面且备有平直向外斜边的笼杆制造的笼形外套由于焊点在交叉处内彼此距离较远,所以表现出良好的堆垛能力,但它们对振动应力却是最不利的。The formation of cracks or tearing of the cage rods always occurs in the area of the greatest tension, or where the cage jacket bulges the most. The vertical pipe rods are arranged on the inside of the cage-shaped jacket, and the horizontal pipe rods are arranged on the outside. Cracks and fractures always occur in the intersection area closest to the solder joint (refer to the circled illustration in Figure 2). Cracks initiated on vertical pipe rods - relative to the jacket - always propagate from the outside to the inside, and always from the inside to the outside of the horizontal rods. It has been found in comparative tests that cage jackets made of cage rods with open profiles and straight outward bevels exhibit good stackability due to the distance between the welds at the intersections, but They are however the most unfavorable to vibration stress.
在图12中,与正方形管型面相比,根据本发明的封闭梯形管型面18在水平杆30上带有两个凹痕34。如图13中以夸大方式所示,即使长期遭受振动应力也没有形成裂缝。一方面,这是由于交叉区域的焊点没有导致弱点的凹痕从而非常稳定,另一方面,凹痕34在离交叉点有至少一个小距离时减少了截面模量并起到有点“弯曲铰链”的作用,从而防止峰值张力作用在敏感焊点上并使峰值张力向更远的弹性区域偏移。In FIG. 12 , the closed
构造特别的笼形外壳实施例的特殊问题是垂直和水平笼杆应该尽可能稳定和刚硬以防止例如受内压作用的托板容器过度凸出;另一方面,应该提供高弯曲截面模量以抵消恒定的动态振动应力,从而上述两个标准是相互对立的。在考虑有利的情况,如低生产成本时,必须找到最佳解决方案。根据本发明的最近趋势,已知托板容器具有沿杆长度型面平坦的笼杆,如例如根据DE 297 19 830 U1,它们可能适合用作贮藏容器,但不适合作为承受动态振动应力的运输危险流体装载物的容器。A particular problem in constructing a particular embodiment of the cage housing is that the vertical and horizontal cage bars should be as stable and rigid as possible to prevent eg excessive bulging of the pallet container under internal pressure; on the other hand, a high flexural section modulus should be provided to counteract the constant dynamic vibration stress, thus the above two criteria are in opposition to each other. When considering favorable circumstances, such as low production costs, an optimal solution must be found. According to a recent trend of the invention, pallet containers are known with cage rods that are profiled flat along the rod length, as for example according to DE 297 19 830 U1, which may be suitable as storage containers, but not as transport under dynamic vibration stress Containers for hazardous fluid contents.
前面引用的专利文献是基于现有技术的,已知托板容器具有用圆形横截面管制造的笼形外套,管至少在焊接的管交叉点备有凹痕。该专利公开第2页上的描述声称“通过使用根据本发明(不带任何局部凹痕)的型面管(那里)避免了局部张力积累...”,但它没有正确说明本发明中的最近趋势,并且仅仅表明当这种托板容器的笼形外套受到运输应力时,抗弯强度和振动弹性之间相反关系作用没有被考虑。The patent documents cited above are based on the prior art known pallet containers with cage-shaped jackets made of circular cross-section tubes provided with indentations at least at welded tube intersections. The description on page 2 of the patent publication states that "By using a profiled tube according to the invention (without any local dimples) (there) localized tension buildup is avoided...", but it does not correctly state the The recent trend, and only showing that the inverse relationship between flexural strength and vibration elasticity has not been considered when the cage jacket of such palletized containers is subjected to transport stresses.
根据本发明,梯形型面凹痕34的深度T约为管杆型面高度H的25%到50%之间,最好约为33%。对于高度为15毫米的管5毫米的凹痕通常足够了,借此焊点的振动应力保持低或被消除,同时在管中保留了足够高的刚性。该刚性对于将振动笼的横向凸出振幅保持在低水平是重要的。According to the present invention, the depth T of the
图14示出了在背离于短平行壁20的焊点的管杆型面侧上具有两个凹痕34的实施例,并且-如图15中所示-它示出了该实施例的改变的且特别有用的变型。梯形管型面18备有凹痕34,凹痕精确彼此相对地分别位于横向靠近交叉点36的较短平行壁20侧和较长平行壁22侧。这里凹痕与交叉点36的距离约为管杆型面宽度B的十分之一。将凹痕布置在平行延伸的侧壁20,22中的每一个上特别加强了管型面的“铰链作用”或弹性。Figure 14 shows an embodiment with two
根据本发明的技术学说,根据笼形外套14上预期承受的动态应力强度,水平和垂直管杆30,32中凹痕34的构造可以有不同的深度。因此,根据特殊的要求或需要,同时保持足够的抗弯强度,可以在笼形外套的各种区域,例如在托板容器的较长侧壁,或者较短的前和后壁中控制水平和垂直管杆中的最佳振动弹性。According to the teachings of the present invention, the configuration of the
图16示出了用于减少水平管杆的动态振动应力不良作用的另一个重要实施例。在90°拐角区域且平行于垂直方向,笼形外套14的水平管杆30变平,使得它们也起到铰链形式的“弯曲关节”作用。在拐角区域,水平管不需要具有高抗弯能力,这里更重要的是较高的弹性。通过这样的托板容器实现了特别有利的试验结果,即托板容器的水平管杆30在支撑外套14的拐角区域38从内侧和/或从外侧被压平至少型面18直径高度H的四分之一。在实际构造的一个实施例中,笼形外套下部的水平管从内侧被压平约20%并且从外拐角圆弧被压平约35%,而笼形外套上部区域的压平量是逐渐减少的。Figure 16 shows another important embodiment for reducing the undesirable effects of dynamic vibration stresses of horizontal pipe rods. In the area of the 90° corners and parallel to the vertical, the
这里应该指出,在附图中示意性且夸大地展示了本发明的本质特征,它们不应被理解成限制性的,而仅仅是为了展示目的和便于观察者更好地理解。It should be pointed out here that the essential features of the present invention are schematically and exaggeratedly shown in the drawings, which should not be construed as limiting, but merely for illustration purposes and to facilitate a better understanding of the observer.
应该理解,所示变型可以各种方式组合,而且其它的组合也包括在本发明的精神范围内。上述可能的变型,特别是笼形外套下部可备有不同的装置以实现具有最佳适合的管杆弹性的足够抗弯强度。It should be understood that the variations shown can be combined in various ways and that other combinations are also included within the spirit of the invention. The above mentioned possible variants, in particular the lower part of the cage jacket can be provided with different means to achieve sufficient bending strength with optimally adapted pipe rod elasticity.
参考数字清单List of Reference Numbers
10 托板容器10 pallet containers
12 内容器HD-PE12 inner container HD-PE
14 笼形外套14 cage coat
16 底座托板16 base plate
18 梯形型面18 trapezoidal profile
20 短平行边20 short parallel sides
22 长平行边22 long parallel sides
24 直斜壁24 Straight inclined walls
26 顶角26 top angle
28 凸面(凸起)28 convex (raised)
30 水平杆30 horizontal bars
32 垂直杆32 vertical rod
34 凹痕(30,32)34 Dents (30, 32)
36 交叉(30,32)36 Cross (30, 32)
38 拐角圆弧(30)38 Corner Arc(30)
40 压平(38)40 flattened(38)
A 距离(22-22)A distance (22-22)
B 宽度型面管B width profile tube
B1 减少的宽度(22)B1 Reduced Width(22)
H 高度型面管H height profile tube
S 重力加载点S Gravity loading point
T 深度凹痕(34)T Depth Dent(34)
Da 外变形Da external deformation
Di 内变形Di internal deformation
Claims (15)
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE20009265 | 2000-05-25 | ||
| DE20009265.0 | 2000-05-25 | ||
| DE20017895.4 | 2000-10-18 | ||
| DE20017895U DE20017895U1 (en) | 2000-05-25 | 2000-10-18 | Pallet containers |
| US24533200P | 2000-11-02 | 2000-11-02 | |
| US60/245,332 | 2000-11-02 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1444536A CN1444536A (en) | 2003-09-24 |
| CN1221448C true CN1221448C (en) | 2005-10-05 |
Family
ID=27219467
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB01813338XA Expired - Fee Related CN1221448C (en) | 2000-05-25 | 2001-05-21 | Palette container |
Country Status (16)
| Country | Link |
|---|---|
| EP (2) | EP1289853A2 (en) |
| KR (1) | KR100772568B1 (en) |
| CN (1) | CN1221448C (en) |
| AT (1) | ATE326399T1 (en) |
| AU (3) | AU2001279623A1 (en) |
| BR (2) | BR0111276A (en) |
| CA (2) | CA2411207A1 (en) |
| CZ (2) | CZ20024238A3 (en) |
| DE (1) | DE50109821D1 (en) |
| DK (1) | DK1289852T3 (en) |
| ES (1) | ES2265432T3 (en) |
| HU (2) | HUP0302064A3 (en) |
| IL (2) | IL153018A0 (en) |
| MX (2) | MXPA02011546A (en) |
| NO (2) | NO20025648L (en) |
| WO (2) | WO2001089954A2 (en) |
Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100480148C (en) | 2003-04-25 | 2009-04-22 | 毛瑟工厂责任有限及两合公司 | Pallet container |
| EP1724207A3 (en) * | 2005-05-06 | 2006-11-29 | Rudolf Wild GmbH & Co. KG | Container for food products as well as method for tranporting food products |
| DE202009019098U1 (en) | 2009-09-29 | 2016-07-25 | Greif International Holding B.V. | Pallet container for liquids |
| DE202009019130U1 (en) | 2009-09-29 | 2016-12-15 | Greif International Holding B.V. | Pallet container for liquids |
| EP2301860B1 (en) * | 2009-09-29 | 2013-05-29 | Greif International Holding BV. | Pallet container for liquids |
| DE102011013192A1 (en) | 2011-03-05 | 2012-09-06 | Dietmar Przytulla | pallet container |
| DE102012100801A1 (en) | 2012-01-31 | 2013-08-01 | Sotralentz Packaging S.A.S. | Stackable pallet container |
| DE202012001726U1 (en) | 2012-02-20 | 2012-06-14 | Dietmar Przytulla | pallet container |
| CN103382774B (en) * | 2013-07-04 | 2015-08-26 | 北京工业大学 | Layout and construction method of inverted U-shaped double-helix prestressed tendons in tank shell structure |
| SI3400181T1 (en) * | 2016-01-07 | 2020-06-30 | Mauser-Werke Gmbh | Pallet container |
| CN106395081A (en) * | 2016-11-11 | 2017-02-15 | 张文 | Instrument and meter placing rack |
| DE102017006653B4 (en) * | 2017-07-13 | 2023-10-26 | Mauser-Werke Gmbh | Pallet container |
| DE102020127721A1 (en) * | 2020-10-21 | 2022-04-21 | Protechna S.A. | Transport and storage containers for liquids |
| CN114348643B (en) * | 2022-01-18 | 2023-12-08 | 利洁士医疗器械(重庆)有限公司 | Mask conveying mechanism |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3442701A1 (en) * | 1984-11-23 | 1986-05-28 | Schneider, Helmhold, 5230 Altenkirchen | Plastic pallet container |
| DE4318966C2 (en) * | 1993-06-08 | 1996-06-27 | Protechna Sa | Pallet container |
| DE4322375C1 (en) * | 1993-07-06 | 1995-01-12 | Schuetz Werke Gmbh Co Kg | Process for the production of single and double-walled inner containers from sheet steel |
| DE19511723C1 (en) | 1995-03-30 | 1996-08-29 | Protechna Sa | Pallet container |
| ATE158555T1 (en) * | 1995-07-25 | 1997-10-15 | Fustiplast Spa | PALLET CONTAINERS |
| DE19642242C2 (en) | 1996-09-19 | 1998-09-24 | Roth Werke Gmbh | Lattice of a basket of a pallet container |
| NL1004470C2 (en) | 1996-11-07 | 1998-05-19 | Leer Koninklijke Emballage | Tube. |
| DE29708032U1 (en) * | 1997-05-06 | 1997-07-03 | Mauser-Werke GmbH, 50321 Brühl | Pallet container |
| US5848502A (en) * | 1997-10-31 | 1998-12-15 | S-Square Tube Products | Removable post support system |
-
2001
- 2001-05-21 AU AU2001279623A patent/AU2001279623A1/en not_active Abandoned
- 2001-05-21 CA CA002411207A patent/CA2411207A1/en not_active Abandoned
- 2001-05-21 CN CNB01813338XA patent/CN1221448C/en not_active Expired - Fee Related
- 2001-05-21 IL IL15301801A patent/IL153018A0/en unknown
- 2001-05-21 EP EP01957800A patent/EP1289853A2/en not_active Withdrawn
- 2001-05-21 BR BR0111276-7A patent/BR0111276A/en not_active IP Right Cessation
- 2001-05-21 WO PCT/EP2001/005789 patent/WO2001089954A2/en not_active Ceased
- 2001-05-21 MX MXPA02011546A patent/MXPA02011546A/en not_active Application Discontinuation
- 2001-05-21 CZ CZ20024238A patent/CZ20024238A3/en unknown
- 2001-05-21 HU HU0302064A patent/HUP0302064A3/en unknown
- 2001-05-23 WO PCT/EP2001/005908 patent/WO2001089955A1/en not_active Ceased
- 2001-05-23 ES ES01947309T patent/ES2265432T3/en not_active Expired - Lifetime
- 2001-05-23 AT AT01947309T patent/ATE326399T1/en active
- 2001-05-23 CZ CZ20024239A patent/CZ303276B6/en not_active IP Right Cessation
- 2001-05-23 MX MXPA02011521A patent/MXPA02011521A/en active IP Right Grant
- 2001-05-23 AU AU2001269033A patent/AU2001269033B2/en not_active Expired
- 2001-05-23 HU HU0302022A patent/HU227866B1/en unknown
- 2001-05-23 DK DK01947309T patent/DK1289852T3/en active
- 2001-05-23 BR BRPI0111277-5A patent/BR0111277B1/en not_active IP Right Cessation
- 2001-05-23 DE DE50109821T patent/DE50109821D1/en not_active Expired - Lifetime
- 2001-05-23 CA CA002409852A patent/CA2409852C/en not_active Expired - Lifetime
- 2001-05-23 IL IL15301901A patent/IL153019A0/en active IP Right Grant
- 2001-05-23 AU AU6903301A patent/AU6903301A/en active Pending
- 2001-05-23 KR KR1020027015831A patent/KR100772568B1/en not_active Expired - Lifetime
- 2001-05-23 EP EP01947309A patent/EP1289852B1/en not_active Expired - Lifetime
-
2002
- 2002-11-25 NO NO20025648A patent/NO20025648L/en not_active Application Discontinuation
- 2002-11-25 NO NO20025649A patent/NO324243B1/en not_active IP Right Cessation
Also Published As
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN1221448C (en) | Palette container | |
| US7140490B2 (en) | Pallet container | |
| RU2104238C1 (en) | Container with pan for transportation and storage of liquids | |
| CN102202987B (en) | Pallet Shipping Box | |
| CN1557686A (en) | Transport and storage container for liquids | |
| US8424702B2 (en) | Pallet container for liquids | |
| RU2762921C2 (en) | Pallet container | |
| CN1803546A (en) | a tank container | |
| KR100776772B1 (en) | Pallet container | |
| AU2004233969B2 (en) | Pallet container | |
| JP4808899B2 (en) | Pallet container | |
| JP7174075B2 (en) | Liquid transport and storage containers |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |