CN1214007A - Optical Lens Preforms - Google Patents
Optical Lens Preforms Download PDFInfo
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- CN1214007A CN1214007A CN97192928.9A CN97192928A CN1214007A CN 1214007 A CN1214007 A CN 1214007A CN 97192928 A CN97192928 A CN 97192928A CN 1214007 A CN1214007 A CN 1214007A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/0073—Optical laminates
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- B29L2011/00—Optical elements, e.g. lenses, prisms
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- B29L2011/0033—Multifocal lenses
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Abstract
Description
本发明的技术领域Technical Field of the Invention
本发明涉及光学预制品,更确切地说,是具有一个相邻的部分硬化树脂层的光学预制品,它们是被用来制备光学产品。The present invention relates to optical preforms, more particularly optical preforms having an adjacent layer of partially cured resin, which are used to make optical products.
本发明的技术背景Technical Background of the Invention
通常是通过对可聚合的树脂直接进行模铸或通过对半成品的坯件研磨成按要求的产品,其中该半成品的坯件是预先由可聚合的树脂制成的,制备出光学元件,例如眼科用的透镜等。也可以用等离子聚合作用,离心旋转铸造法,按序铸造法或照象平板法等工艺,制备作为多层组合的光学元件。在任何情况下,制备的光学元件都要满足一定的光学技术要求。Optical components are usually produced by direct molding of polymerizable resins or by grinding blanks of semi-finished products previously made of polymerizable resins into required products, e.g. ophthalmic Lenses used etc. Optical elements can also be prepared as multilayer assemblies by plasma polymerization, centrifugal spin casting, sequential casting or photolithography. In any case, the prepared optical components must meet certain optical technical requirements.
在许多应用中,例如眼科透镜应用中,由于所需改变的光学特性的种类数量太多,以致于对所有可能需要的光学元件都进行预制会在经济上是不可行的。因此,在多焦点的眼科透镜的制备过程中,通常是采取两个步骤:1)模制半成品坯件,2)研磨上述未完工的表面,以形成最终预定的产品。In many applications, such as ophthalmic lens applications, the number of types of optical properties that need to be changed is so great that it may not be economically feasible to prefabricate all optical elements that may be required. Therefore, in the manufacture of multifocal ophthalmic lenses, two steps are usually taken: 1) molding the semi-finished blank, and 2) grinding the above-mentioned unfinished surface to form the final intended product.
制备眼科透镜的过程是非常费时间又很昂贵的。其结果不断涌出了许多制备透镜的工艺技术。例如,Blum(美国专利US 5,219,497)提出了在一个单图象(视觉)透镜或半成品坯件的外表面上铸造一个可聚合树脂薄层的方法,其中该半成品在透镜上提供附加的放大倍数。通常,在单图像透镜中包括,含有任何所需要的复曲面校正的距离规定,而且在单图象(视觉)透镜上模铸的树脂层保留了由透镜半成品提供的透镜区域中的距离校正。Greshes(美国专利,US 4,190,621)描述了一种模铸方法,它包括在夹具上夹持透镜坯料,并把匹配曲率(度)的模具放在在透镜下面,其中在模具与透镜预制品之间介入液体树脂层。Verhoeven(美国专利US4,623,496)揭示了一种方法,即把一个树脂薄层模铸在具有球面几何外形的光学预制品上。Ito(美国专利US 4,536,267)描述了一个与光引发剂及热塑引发剂相结合的可光骤合的树脂。Toh(US 4,912,185)描述了一个用于制备各种透镜的可光聚合的树脂。The process of making ophthalmic lenses is very time consuming and expensive. As a result, many process technologies for making lenses have emerged. For example, Blum (US Pat. No. 5,219,497) proposes casting a thin layer of polymerizable resin on the outer surface of a single image (vision) lens or semi-finished blank that provides additional magnification on the lens. Typically, a distance specification including any required toric correction is included in the single image lens, and the resin layer molded on the single image (vision) lens retains the distance correction in the lens region provided by the lens blank. Greshes (US Patent, US 4,190,621) describes a molding method that involves holding a lens blank in a jig and placing a mold of matching curvature (degrees) under the lens, with the mold between the mold and the lens preform intervene in layers of liquid resin. Verhoeven (US Pat. No. 4,623,496) discloses a method in which a thin layer of resin is molded onto an optical preform having a spherical geometry. Ito (US Pat. No. 4,536,267) describes a photo-synthesizable resin in combination with a photoinitiator and a thermoplastic initiator. Toh (US 4,912,185) describes a photopolymerizable resin for the preparation of various lenses.
在用液体树脂模铸透镜的各种情况下,会导致一些不便。例如,反应性液体的运输及发送。此外,在硬固化过程中形成的收缩,会使透镜发生光学变形(失真)。In various cases where the lens is molded with liquid resin, some inconveniences are caused. For example, transport and dispatch of reactive liquids. In addition, the shrinkage that develops during the hard curing process can optically deform (distort) the lens.
本发明的概述Summary of the invention
本发明可以解决在现有技术中存在的上述不便,其中提供一个由一个光学物品组成的光学预制品,例如单图象(视觉)透镜。后者具有一个相邻的部分硬化的树脂层。该相邻层可以适合模具,并进一步硬固化(例如交联),以便按需要改进预制品的光学特性。可以把上述相邻层放置在(以预先的,或以后的)光学物品的表面上。The present invention can solve the above-mentioned inconveniences existing in the prior art by providing an optical preform composed of an optical article, such as a single-image (optical) lens. The latter has an adjacent layer of partially hardened resin. The adjacent layer can be molded and further hard cured (eg, crosslinked) to modify the optical properties of the preform as desired. The above-mentioned adjacent layers can be placed on the surface of the optical article (either previously or subsequently).
此外,可以在把光学物品放置并紧靠在模具上之前,事先把上述部分硬化的树脂层放置在光学物品上。或者,在把光学物品放置并紧靠在模具之前,事先把上述部分硬化的树脂层放置在模具表面上。在任何情况下,上述可用来放置该部分硬化的树脂层的模具表面通常呈显凸形或凹形。Alternatively, the aforementioned partially hardened resin layer may be placed on the optical article prior to placing the optical article against the mould. Alternatively, the partially hardened resin layer described above may be placed on the surface of the mold prior to placing the optical article against the mold. In any event, the above-mentioned mold surface on which the layer of partially hardened resin may be placed is generally substantially convex or concave.
可以大批量地制备上述预制品,并储存于分配发放处,其易于转换制成许多的光学制品,例如抛光的球形或非球面的,复曲面的,单图象(视觉)的,双焦点的,多焦点的或递进半成品坯件的,眼科透镜或透镜预制品。其他的光学制品还可以包括模具,眼内透镜,接触透镜或其他光学元件,如用于光信号处理或光学计算的光学元件。The above preforms can be prepared in large quantities and stored at the distribution point, which can be easily converted into many optical products, such as polished spherical or aspheric, toric, single image (visual), bifocal , multifocal or progressive blanks, ophthalmic lenses or lens preforms. Other optical articles may also include molds, intraocular lenses, contact lenses or other optical elements, such as those used in optical signal processing or optical computing.
虽然一个模具可以用来确定上述部分硬化的树脂层的最终的表面形状结构。然而,该形状结构也可通过不需要用模具的多种已知处理方法得到实现。例如旋转(离心)法,喷涂法,浸渍法及照相平板法。作为实例,可以用旋转法形成部分硬化的聚合物层。可以用任一加热方法加热该部分硬化的聚合物层,使得在旋转过程中,该聚合物层软化并能流动,以形成所需的形状结构。当该部分硬化的聚合物层达到所希望的流动性及粘度持性时,就可以开始实施光照固化过程。在该部分硬化的聚合物层继续旋转时,就继续进行光照固化过程。上述光照固化使该聚合物层进一步硬化成最终的形状。根据所用的引发剂及化学组合物,该方法可以在有氧气环境或不含氧气环境,例如在有氮气存在下实施。可以用可见光或紫外线光,或兼用两者,进行光照固化。Although a mold can be used to determine the final surface shape structure of the above partially hardened resin layer. However, the shape structure can also be achieved by various known processing methods which do not require the use of moulds. For example, spin (centrifugal) method, spray method, dipping method and photoplate method. As an example, a partially hardened polymer layer can be formed using a spin process. The partially hardened polymer layer can be heated by any heating method so that during spinning, the polymer layer softens and is able to flow to form the desired shape. When the partially hardened polymer layer achieves the desired fluidity and viscosity retention, the photocuring process can begin. As the partially hardened polymer layer continues to rotate, the light curing process continues. Light curing as described above further hardens the polymer layer into its final shape. Depending on the initiators and chemical composition used, the process can be carried out in an oxygen-free environment or in an oxygen-free environment, for example in the presence of nitrogen. Light curing can be performed with visible or ultraviolet light, or both.
附图的简单说明A brief description of the drawings
图1是据本发明的模具与光学预制品的剖面图;Fig. 1 is a sectional view of a mold and an optical preform according to the present invention;
图2是据本发明的光学制品与相邻的模具的剖面图;Figure 2 is a cross-sectional view of an optical article and adjacent mold according to the present invention;
图3是据本发明在光学制品上的部分硬化层的剖面图;Figure 3 is a cross-sectional view of a partially hardened layer on an optical article according to the present invention;
图4是据本发明的放置在模具凹表面上的部分硬化层的剖面图;Figure 4 is a cross-sectional view of a partially hardened layer placed on a concave surface of a mold according to the present invention;
图5是据本发明的放置在模具凸表面上的部分硬化层的剖面图。Figure 5 is a cross-sectional view of a partially hardened layer placed on the convex surface of a mold in accordance with the present invention.
详细说明Detailed description
图1显示据本发明的不用液体可聚合性树脂制备光学预制品的一个实施方案。其中使用包括光学物品(10)的光学预制品,例如单图象(视觉)透镜,在透镜的一个表面上紧粘接一个相邻的部分硬化的聚合物层(20),比外,还可以用附加的用于提供特殊的光学特性和/或防划痕特性的相邻层涂敷在该聚合物层(20)上,虽然可以预先把上述聚合物层放置在上述光学物品的表面上,但是也可以把该聚合物层预先放置在模具表面上。Fig. 1 shows an embodiment of preparing an optical preform without using a liquid polymerizable resin according to the present invention. wherein an optical preform comprising an optical article (10), such as a single-image (vision) lens, is tightly bonded on one surface of the lens to an adjacent partially hardened polymer layer (20), in addition to coated on the polymer layer (20) with additional adjacent layers for providing special optical properties and/or anti-scratch properties, although said polymer layer may be pre-placed on the surface of said optical article, However, it is also possible to place the polymer layer beforehand on the mold surface.
在图1显示的实施方案中,具有附着的聚合物层的该光学预制品被放置在,并接触了具有最终的透镜所需的光学几何形状的模具(30)中。其中,在其上面可以实施光、热或光与热的作用,以便可最终完成相邻层(20)的固化作用,并形成作为成品的透镜。上述层(20)是与模具(30)相适合。例如通过热、压力或热与压力作用。采用这种方法,可以按用户的具体要求把一个单图象(视觉)透镜转变成一个双焦点透镜。In the embodiment shown in Figure 1, the optical preform with attached polymer layers is placed in, and brought into contact with, a mold (30) having the desired optical geometry of the final lens. Wherein, the action of light, heat or light and heat can be implemented on it, so that the curing action of the adjacent layer (20) can be finally completed, and the lens as a finished product can be formed. The above-mentioned layer (20) is compatible with the mold (30). For example by heat, pressure or heat and pressure. In this way, a single image (vision) lens can be converted into a bifocal lens according to the specific requirements of the user.
当预先把部分硬化的聚合物层放置在模具表面上时,然后把这模具/聚合物层组合体放置在,并接触光学物品表面,接着把该聚合物层充分固硬化,并在脱除模具前,使该固化的聚合物层与光学物品的表面相连结。When the partially hardened polymer layer is placed on the mold surface in advance, the mold/polymer layer combination is then placed on and in contact with the surface of the optical article, the polymer layer is then fully cured, and the mold is removed Before, the cured polymer layer is bonded to the surface of the optical article.
通过使用具有成品光学几何某些元件的光学物品(10)与聚合物层(20)的光学预制品可以低成本大批量地生产具有复杂几何形状的成品透镜。其中,模具(30)或其他成形方法,可以从上述聚合物层(20)提供成品的其余几何元件。例如用包括球形光学物品(10)与相邻层(20)的光学预制品,以及一个与底曲面相匹配的非球形模具,就可以制备用于校正球面偏差的非球形透镜。因此,上述光学物品(10)可以是球形,非球形或复曲面的单图像透镜,双焦点的,多焦点的或递进透镜,等等。同样地,该模具(30)也可用来提供球形的,非球形的或复曲面校正的,双焦点的,多焦点的,或递进的区域,等等。对涉及复杂光学几何的该方法的唯一限制是,可以把所需求的光学几何分解成一个或多个的更简单的几何元件,然后再使用线性重迭方法。Finished lenses with complex geometries can be produced in large quantities at low cost by using optical preforms with optical articles (10) and polymer layers (20) having certain elements of the finished optical geometry. Among other things, the mold (30) or other shaping method, can provide the rest of the geometrical elements of the finished product from the above-mentioned polymer layer (20). For example, an aspherical lens for correcting spherical aberrations can be prepared by using an optical preform comprising a spherical optical article (10) and an adjacent layer (20), and an aspheric mold matching the bottom surface. Thus, the aforementioned optical article (10) may be a spherical, aspherical or toric single image lens, bifocal, multifocal or progressive lens, etc. Likewise, the mold (30) can also be used to provide spherical, aspheric or toric corrected, bifocal, multifocal, or progressive regions, among others. The only limitation to this approach involving complex optical geometries is that the required optical geometry can be decomposed into one or more simpler geometric elements before using the linear superposition method.
由玻璃、塑料、如CR-39TM,双酚A的聚碳酸酯,或其他的聚合物所制成的单到象(视觉)或其他的透镜,可以在制备光学预制品中用作光学物品。这种光学物品可以是硬、软或柔软的。该透镜的折射率作为典型的眼科透镜可以选择例如1.42-1.70的较广范围。也可以把半成品坯件用作光学预制品中的光学物品。其他的物品,例如屈折反应透镜,光学反射器,三棱镜等,也可以以这个方式进行处理和改进,以形成光学成品。因此,可以用塑料、金属或玻璃,或它们的结合体制成光学物品。Monoscopic (optical) or other lenses made of glass, plastic, polycarbonate such as CR-39 TM , bisphenol A, or other polymers can be used as optical articles in the preparation of optical preforms . Such optical articles may be hard, soft or flexible. The refractive index of this lens can be selected from a wide range of, for example, 1.42-1.70 as a typical ophthalmic lens. Semi-finished blanks can also be used as optical articles in optical preforms. Other items, such as refractive lenses, optical reflectors, prisms, etc., can also be processed and modified in this way to form finished optical products. Thus, optical articles can be made of plastic, metal or glass, or combinations thereof.
可以通过对丙烯酸酯,甲基丙烯酸酯,苯乙烯或烯丙基单体混合物进行聚合反应形成上述相邻的聚合物层。可以用加热,光化学或加热与光化学方法完成上述固化过程。优选根据单图象(视觉)透镜的凸表面的化学组合物及其折射率,选定所用的组分的单体。优选使上述相邻层的配制,在完成固化以后,相邻层在光学物品上形成有力的及持续的粘结。上述相邻层的配制,也优选在其完全固化以后,其形成的折射率相当于上述单图象(视觉)光学物品的折射率的0.05单位以内,或更优选是0.03单位以内。上述聚合作用可以用热聚合引发剂,光聚合引发剂或其混合剂实施。The adjacent polymer layers may be formed by polymerizing acrylate, methacrylate, styrene or allyl monomer mixtures. The curing described above can be accomplished thermally, photochemically or both. The monomers of the components used are preferably selected according to the chemical composition of the convex surface of the single image (vision) lens and its refractive index. The formulation of the adjacent layers described above is preferably such that upon completion of curing the adjacent layers form a strong and sustained bond to the optical article. The above-mentioned adjacent layer is also preferably formulated to form a refractive index within 0.05 units, or more preferably within 0.03 units, of that of the above-mentioned single image (visual) optical article after it is fully cured. The above-mentioned polymerization can be carried out using a thermal polymerization initiator, a photopolymerization initiator or a mixture thereof.
据本发明优选实施方案,该聚合作用进行到玻璃转化温度达到20°-40℃,更优选25-35℃范围为止。该状态下的交联密度最好是低于10-4摩尔/升。然后,优选用多功能单体及另加的聚合引发剂浸透该聚合物层。当光学预制品放置在并接触模具表面时,上述引发剂可以起继续固化的作用,而多功能单体可促进层间的交联密度。此外,也可以用热引发剂和光引发剂的混合物配制相邻层,使得只用加热方法形成该相邻层。而保存加入在该配剂中的光引发剂用于最终的模制步骤。另外,还可以考虑使用可以在不同波长上固化的光引发剂。According to a preferred embodiment of the present invention, the polymerization is carried out until the glass transition temperature reaches the range of 20°-40°C, more preferably 25-35°C. The crosslink density in this state is preferably less than 10 -4 mol/liter. The polymer layer is then preferably impregnated with the multifunctional monomer and additional polymerization initiator. When the optical preform is placed on and contacts the mold surface, the above-mentioned initiator can play the role of continuing curing, and the multifunctional monomer can promote the crosslinking density between layers. In addition, the adjacent layer can also be formulated with a mixture of thermal and photoinitiators such that only heat is used to form the adjacent layer. Instead, save the photoinitiator added to the formulation for the final molding step. In addition, photoinitiators that can cure at different wavelengths can also be considered.
可以使上述相邻层在一个或多个光学物品的表面上形成,以制得光学预成品,通过将光学物品表面浸入单体配剂浴中,用旋转涂敷方法,使液体配剂涂敷在上述光学物品表面上形成均匀层,从而将液体配剂层施于光学物品上。此外,如图2所示,可以把光学物品(10)放置在相邻层模具(40)中。而在该光学物品(10)与相邻层模具(40)之间形成的凹处(50)则注满单体配剂。然后,如前述,上述液体配剂形成的物层可以被部分固化。可以用加热,光化学或加热与光化学方法两者实施上述固化作用。可以重复上述液体物层的涂敷与固化过程。既可以采用同一配剂以形成一定的厚度,也可以采用不同的配剂以致变其特性。可以洗净上述形成的光学预成品,并检测固化水平的一致性及相邻层的适当厚度。为此,可以采用标准的化学与分析工艺。The aforementioned adjacent layers may be formed on one or more surfaces of an optical article to produce an optical preform by immersing the surface of the optical article in a monomer formulation bath and applying the liquid formulation by spin coating. A uniform layer is formed on the surface of the above-mentioned optical article, whereby the liquid formulation layer is applied to the optical article. Additionally, as shown in Figure 2, the optical article (10) may be placed in an adjacent layer mold (40). The recess (50) formed between the optical article (10) and the adjacent layer mold (40) is filled with monomer formulation. The layer formed by the liquid formulation described above may then be partially cured, as previously described. The curing described above can be carried out thermally, photochemically or both. The above-mentioned coating and curing process of the liquid layer can be repeated. The same formulation can be used to form a certain thickness, and different formulations can be used to change its characteristics. The optical preform formed above can be cleaned and checked for uniformity of cure level and proper thickness of adjacent layers. For this purpose, standard chemical and analytical techniques may be employed.
虽然图1显示了一个实施方案,即该部分硬化的树脂层是在将树脂层/光学物品组件放置在模表面之前,就放置在光学物品的凸形表面上,实际上该树脂层(20)也可放置在光学物品(10)的凹形表面上,如图3所示。在图4与5所示的另一些实施方案中,可以在把光学物品(10)放置在模具/树脂层组件之前,就可以把部分硬化的树脂层(10),首先分别放置在模具(30)的凸形表面或凹形表面上。Although Figure 1 shows an embodiment in which the partially hardened resin layer is placed on the convex surface of the optical article prior to placing the resin layer/optical article assembly on the mold surface, in practice the resin layer (20) It can also be placed on the concave surface of the optical article (10), as shown in FIG. 3 . In other embodiments shown in FIGS. 4 and 5, before the optical article (10) is placed on the mold/resin layer assembly, the partially cured resin layer (10) can be placed on the mold (30 respectively) at first. ) on a convex or concave surface.
用于使光学预成品完全硬固化的模具可以是由塑料、玻璃、用金属涂敷的玻璃、金属本身等物质所制成的,既可以重复使用,也可以一次性使用。虽然并不总是这样要求,但是该模具的底曲面最好与光学预成品的端曲面相匹配,并能在完成硬固化过程中,允许相邻层的收缩。有利的是大多数伴随聚合反应的收缩现象,发生在相邻层的形成期间。例如,在完全硬固化过程中,由单功能及双功能丙烯酸酯组成的典型混合物的聚合收缩率为12-18%。然而,整个收缩率的最高达70%是发生在导致形成相邻层20的最初的聚合反应中。其余的收缩率是与交联反应相关,发生在模具(30)中。The molds used to fully hard-cure the optical preforms can be made of plastic, glass, metal-coated glass, metal itself, etc., and can be reusable or disposable. Although not always required, the bottom curve of the mold should preferably match the end curves of the optical preform and allow for shrinkage of adjacent layers during the hard curing process. Advantageously, most of the shrinkage phenomena that accompany polymerization occur during the formation of adjacent layers. For example, typical mixtures of monofunctional and bifunctional acrylates exhibit polymerization shrinkage of 12-18% during full hard cure. However, up to 70% of the overall shrinkage occurs in the initial polymerization reaction leading to the formation of the
如果该模具30是由玻璃或其他的对用于引发光学交联作用的光化射线透明的物质所制成时,那么该射线就可穿透该模具(30)。如果该模具是由金属或一些其他对光化射线不透明的物质所制成时,那么该射线就穿透该光学物品(10)。在有些情况下,下述光化射线都可以穿透上述模具30与光学物品10。If the
我们用本发明以下一些实施例描述本发明,这些实施例仅用于详述并不构成对本发明的限制。We describe the invention by the following examples of the invention, which are provided for illustration only and are not intended to limit the invention.
实施例1Example 1
提供一个光学预成品,它包括一个由一个从CR-39TM单体模铸的单图象(视觉)透镜,以及一个粘结在该CR-39TM透镜体的凸形表面上的相邻的部分硬化的聚合物层所组成的光学物品。此聚合物层含有未反应的交联剂及附加的用于形成完成硬化的,未反应的光引发剂。上述聚合物层的硬化程度要满足于使该物质具有弹性,而且其玻璃转化温度范围是25-35℃。然后,把上述光学预成品放置在具有匹配底曲面及所希望的加成曲面的一个双焦点的模具(FT-28)中。然后,将其旋转以便获得据预订的,在加成放大模块的轴线与CR-39单图象(视觉)透镜的复曲面轴线之间形成的角度方向。然后,把上述模具组件放入装有紫外线灯及可程序控制的加热器的硬固化室中。将上述模具组件加热到预定的温度,在该温度下,使上述的相邻层开始流化,并呈现模具的形状。该涂敷材料流到模具的加成放大区域中,并使与距离放大区域相联系的树脂层的厚度减小。随后采用紫外线照射及加热完成完全硬固化过程。由于上述相邻层变成交联化,其玻璃转化温度就升至80-90℃在大部分的眼科应用中,其表面需要具有一定的硬度及防划痕性。An optical preform is provided comprising a single image (vision) lens molded from a CR-39 TM monolith, and an adjacent Optical articles composed of partially hardened polymer layers. The polymer layer contains unreacted cross-linking agent and additional unreacted photoinitiator to form complete hardening. The above-mentioned polymer layer is sufficiently hardened to render the substance elastic and has a glass transition temperature in the range of 25-35°C. The above optical preform was then placed in a bifocal mold (FT-28) with matching base curves and desired addition curves. It is then rotated to obtain the predetermined angular orientation formed between the axis of the additive magnification module and the axis of the toric surface of the CR-39 single image (vision) lens. Then, the above-mentioned mold assembly is placed in a hard curing chamber equipped with ultraviolet lamps and programmable heaters. The mold assembly is heated to a predetermined temperature at which the adjacent layers begin to fluidize and assume the shape of the mold. The coating material flows into the addition magnification area of the mold and reduces the thickness of the resin layer associated with the distance magnification area. This is followed by a full hard cure using UV radiation and heat. As the above-mentioned adjacent layers become cross-linked, the glass transition temperature rises to 80-90°C. In most ophthalmic applications, the surface needs to have certain hardness and scratch resistance.
实例2Example 2
提供一个光学预成品,它包括一个由一个从双酚A聚碳酸酯制成的非球形的单图象(视觉)透镜所组成的光学物品,并在其上面附加一个第一相邻层。后者再被一个由不同组分的第二相邻层所涂敷。上述第一相邻层是由一个由单功能及双功能丙烯酸酯及甲基丙烯酸酯所部分聚合的共聚物所组成的,其中还含有未反应的多功能丙烯酸酯及过量的未反应的光引发剂。上述第二相邻层也是部分聚合的,丙烯酸酯及甲基丙烯酸酯的非交联化共聚物,但其中含有高度功能化的丙烯酸酯或苯乙烯交联剂,以便具有防划痕性,以及未反应的过量光引发剂。包装上述光学预成品。用分离纸包装之,以保护相邻层的完整性,并使其表面防尘。把上述光学预成品放置在一个与预成品的底曲面相匹配的,并具有据递进附加多焦点透镜设计所需要的加成曲面的玻璃模具中。上述预成品可用作圆环透镜坯件。或可以在最终的模制操作前,按框架磨边。把预成品的复曲面轴线对准模具上看不见的标记,以便据预订的要求调准复曲面轴线。然后,把模具组件放入硬固化室中。据第一个实施方案,完成该相邻层的硬固化,该硬固化过程,使用第二相邻涂敷层,在完工的递进加成透镜的凸形表面上形成一个向外的硬的防划痕层。内部的相邻涂敷层流进在单图象(视觉)透镜与玻璃模具之间的凹形体中,因而有助于递进加成几何面的形成。An optical preform is provided which comprises an optical article consisting of an aspherical single image (vision) lens made from bisphenol A polycarbonate to which is attached a first adjacent layer. The latter is then coated with a second adjacent layer of a different composition. The first adjacent layer is composed of a partially polymerized copolymer of monofunctional and bifunctional acrylates and methacrylates, which also contains unreacted multifunctional acrylates and excess unreacted photoinitiated agent. The aforementioned second adjacent layer is also a partially polymerized, non-crosslinked copolymer of acrylates and methacrylates, but contains highly functionalized acrylate or styrene crosslinkers for scratch resistance, and Unreacted excess photoinitiator. The optical preforms described above are packaged. Wrap it in release paper to protect the integrity of adjacent layers and keep the surface dust-free. The above-mentioned optical preform is placed in a glass mold which matches the base curve of the preform and has the added curvature required by the progressive addition multifocal lens design. The above-mentioned preform can be used as a toroidal lens blank. Or it can be edged to the frame before the final molding operation. Align the toric axis of the preform with an invisible mark on the mold so that the toric axis can be aligned as ordered. Then, the mold assembly is placed into a hard curing chamber. According to a first embodiment, hard curing of the adjacent layer is accomplished, the hard curing process, using a second adjacent coating layer, forming an outwardly hardened surface on the convex surface of the finished progressive addition lens. Anti-scratch layer. The inner adjacent coating flows into the concave body between the single image (vision) lens and the glass mold, thus facilitating the formation of the progressive addition geometry.
实例3Example 3
本实例描述用放置于单图象(视觉)透镜的凹形表面上的相邻层制备光学预成品。该单图象(视觉)透镜是由双酚A的二丙烯酸酯,苯乙烯与二乙烯基苯的配制剂铸模制成的。它的折射率是1.60。液体的树脂配剂是由封端的双酚A,单丙烯酸酯,单烯丙基链终止的双酚A二酯,单官能化脂族丙烯酸酯及光聚合引发剂,例如Irgacure 184,的混合物组成的。把一定量的上述液体树脂配剂加入到上述单图象(视觉)透镜的凹形表面上,把易弯挠的衬垫放置在上述单图象(视觉)透镜的边缘上。并把能透过320-390mm波长的紫外线的玻璃模具放置在液体树脂配剂上面,以便使其能扩散开,形成预定的厚度层。上述模具组件经受由紫外线辐射与加热滑道组成的硬固化周期。经硬固化以后,把光学预成品从模具中取出,并在运输前,进行净化与包装。This example describes the preparation of an optical preform with adjacent layers placed on the concave surface of a single image (vision) lens. The single image (vision) lenses were molded from the diacrylate of bisphenol A, a formulation of styrene and divinylbenzene. Its refractive index is 1.60. Liquid resin formulations consisting of mixtures of blocked bisphenol A, monoacrylates, monoallyl chain terminated bisphenol A diesters, monofunctional aliphatic acrylates and photopolymerization initiators such as Irgacure 184 of. A quantity of the above liquid resin formulation is added to the concave surface of the above single image (vision) lens and a flexible spacer is placed on the edge of the above single image (vision) lens. And place the glass mold that can pass through the ultraviolet rays of 320-390mm wavelength on the top of the liquid resin formulation so that it can be diffused to form a predetermined thickness layer. The mold assembly described above was subjected to a hard cure cycle consisting of UV radiation and heated slides. After hard curing, the optical preform is removed from the mold and cleaned and packaged before shipping.
实例4Example 4
本实施涉及在一次性使用的模具的凹形表面上应用部分硬固化的可聚合性树脂层。把一种粘性液体的可聚合性树脂层涂敷在由苯乙烯共聚物制成的塑料一次性用的模具上面。然后暴露于灯具的紫外线照射。经硬固化的该涂敷层变成了其交联密度低于1×10-4摩尔/升的聚合物层。然后,用附加的多功能单体与光引发剂浸渍上述涂层。该涂层的厚度是50-150微米。上述一次性用的模具可以是球形或非球形的几何面,也可以是单焦点或多焦点的光学几何面。为了形成适合的物层,向模具中加入的树脂的容量,取决于加成的双焦点型式的加成放大(add power)率的大小。用分离纸包裹预涂敷的模具。然后运到零售店或制备工厂,为了制备一个透镜,可以选用一个其放大率与完工的透镜的远距放大率相对应的光学预成品。然后,将其放置在预涂敷模具上,其复曲面轴线相对该说明中所要求的模具的加成放大率的轴线指向一个角度。把该模具组件放置在一个硬固化室内,并首先经受加热周期,使敷形层软化或液态化,并使其与光学预成品的表面形成紧密接触。当完成硬固化过程后,就可以得到完工的双焦点或多焦点的透镜。This practice involves the application of a partially hard-cured polymerizable resin layer on the concave surface of a single-use mold. A viscous liquid layer of polymerizable resin is applied to a plastic disposable mold made of styrene copolymer. It is then exposed to UV light from a lamp. The hard-cured coating layer becomes a polymer layer having a crosslink density of less than 1 x 10 -4 mol/liter. Then, the coating is impregnated with additional multifunctional monomers and photoinitiators. The thickness of the coating is 50-150 microns. The above-mentioned one-time mold can be a spherical or aspherical geometric surface, and can also be a monofocal or multifocal optical geometric surface. In order to form a suitable material layer, the capacity of the resin added to the mold depends on the size of the addition magnification (add power) ratio of the bifocal type of addition. Wrap the pre-coated mold with release paper. It is then shipped to a retail store or fabrication plant. To make a lens, an optical preform having a magnification corresponding to the telemagnification of the finished lens may be selected. It was then placed on the pre-coated mold with the toric axis pointing at an angle relative to the axis of the mold's additive magnification required in this specification. The mold assembly is placed in a hard curing chamber and first subjected to a heating cycle to soften or liquefy the conformal layer and bring it into intimate contact with the surface of the optical preform. When the hard curing process is complete, a finished bifocal or multifocal lens can be obtained.
Claims (60)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US61533696A | 1996-03-11 | 1996-03-11 | |
| US08/615,336 | 1996-03-11 |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN00128790.7A Division CN1322620A (en) | 1996-03-11 | 2000-09-19 | Method for producing optical products and the die assembly using far its manufacturing |
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| CN1214007A true CN1214007A (en) | 1999-04-14 |
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| CN97192928.9A Pending CN1214007A (en) | 1996-03-11 | 1997-03-11 | Optical Lens Preforms |
| CN00128790.7A Pending CN1322620A (en) | 1996-03-11 | 2000-09-19 | Method for producing optical products and the die assembly using far its manufacturing |
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| Application Number | Title | Priority Date | Filing Date |
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| CN00128790.7A Pending CN1322620A (en) | 1996-03-11 | 2000-09-19 | Method for producing optical products and the die assembly using far its manufacturing |
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| Country | Link |
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| EP (1) | EP0944471A4 (en) |
| JP (1) | JP2000506794A (en) |
| CN (2) | CN1214007A (en) |
| AU (1) | AU734592B2 (en) |
| BR (1) | BR9709442A (en) |
| CA (1) | CA2248832A1 (en) |
| EA (1) | EA199800815A1 (en) |
| IL (1) | IL126125A0 (en) |
| WO (1) | WO1997033742A1 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100553956C (en) * | 2003-08-23 | 2009-10-28 | 埃西勒国际通用光学公司 | Method for manufacturing lens from round blank |
| CN101678526B (en) * | 2007-07-05 | 2012-05-02 | 萨特隆股份公司 | Method and adhesive composition for bonding lens blanks |
| CN104440415A (en) * | 2014-12-29 | 2015-03-25 | 成都精密光学工程研究中心 | Polishing process |
| US9084977B2 (en) | 2010-12-29 | 2015-07-21 | Ivanhoe Htl Petroleum Ltd. | Method, system, and apparatus for lift gas distribution |
| CN105579480A (en) * | 2013-09-30 | 2016-05-11 | 诺华股份有限公司 | Process for the preparation of UV-absorbing ophthalmic lenses |
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| FR2793038B1 (en) * | 1999-04-29 | 2002-01-25 | Essilor Int | COMPOSITE OPHTHALMIC LENS AND METHOD FOR OBTAINING SUCH A LENS |
| US7368072B2 (en) * | 2001-12-10 | 2008-05-06 | Ppg Industries Ohio, Inc. | Photochromic contact lenses and methods of manufacturing |
| US8318055B2 (en) * | 2007-08-21 | 2012-11-27 | Johnson & Johnson Vision Care, Inc. | Methods for formation of an ophthalmic lens precursor and lens |
| US8317505B2 (en) | 2007-08-21 | 2012-11-27 | Johnson & Johnson Vision Care, Inc. | Apparatus for formation of an ophthalmic lens precursor and lens |
| US8313828B2 (en) * | 2008-08-20 | 2012-11-20 | Johnson & Johnson Vision Care, Inc. | Ophthalmic lens precursor and lens |
| US8252369B2 (en) | 2008-05-21 | 2012-08-28 | Essilor International (Compagnie Generale D'optique) | Process for applying a coating onto a fresnel lens forming surface |
| US9417464B2 (en) | 2008-08-20 | 2016-08-16 | Johnson & Johnson Vision Care, Inc. | Method and apparatus of forming a translating multifocal contact lens having a lower-lid contact surface |
| US9645412B2 (en) | 2014-11-05 | 2017-05-09 | Johnson & Johnson Vision Care Inc. | Customized lens device and method |
| JP5873584B1 (en) * | 2015-03-12 | 2016-03-01 | 株式会社ホプニック研究所 | Plastic lens manufacturing method, film positioning method |
| CN105058656A (en) * | 2015-09-09 | 2015-11-18 | 李峰 | Glass covering film manufacturing method |
| US10359643B2 (en) | 2015-12-18 | 2019-07-23 | Johnson & Johnson Vision Care, Inc. | Methods for incorporating lens features and lenses having such features |
| EP3561576A1 (en) * | 2018-04-24 | 2019-10-30 | Carl Zeiss Vision International GmbH | Spectacle lens comprising at least one ultrathin piece of glass and method for producing the same |
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| US4544572A (en) * | 1982-09-07 | 1985-10-01 | Minnesota Mining And Manufacturing Company | Coated ophthalmic lenses and method for coating the same |
| JPH0764033B2 (en) * | 1983-09-07 | 1995-07-12 | ミノルタ株式会社 | Junction type optical member and manufacturing method thereof |
| US4774035A (en) * | 1986-01-14 | 1988-09-27 | Camelot Industries Corporation | Process of coating an ophthalmic lens |
| US5219497A (en) * | 1987-10-30 | 1993-06-15 | Innotech, Inc. | Method for manufacturing lenses using thin coatings |
-
1997
- 1997-03-11 WO PCT/US1997/003766 patent/WO1997033742A1/en not_active Ceased
- 1997-03-11 IL IL12612597A patent/IL126125A0/en unknown
- 1997-03-11 CA CA002248832A patent/CA2248832A1/en not_active Abandoned
- 1997-03-11 JP JP9532752A patent/JP2000506794A/en active Pending
- 1997-03-11 BR BR9709442A patent/BR9709442A/en not_active Application Discontinuation
- 1997-03-11 CN CN97192928.9A patent/CN1214007A/en active Pending
- 1997-03-11 AU AU20755/97A patent/AU734592B2/en not_active Ceased
- 1997-03-11 EP EP97908998A patent/EP0944471A4/en not_active Withdrawn
-
1998
- 1998-10-09 EA EA199800815A patent/EA199800815A1/en unknown
-
2000
- 2000-09-19 CN CN00128790.7A patent/CN1322620A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100553956C (en) * | 2003-08-23 | 2009-10-28 | 埃西勒国际通用光学公司 | Method for manufacturing lens from round blank |
| CN101678526B (en) * | 2007-07-05 | 2012-05-02 | 萨特隆股份公司 | Method and adhesive composition for bonding lens blanks |
| US9084977B2 (en) | 2010-12-29 | 2015-07-21 | Ivanhoe Htl Petroleum Ltd. | Method, system, and apparatus for lift gas distribution |
| CN105579480A (en) * | 2013-09-30 | 2016-05-11 | 诺华股份有限公司 | Process for the preparation of UV-absorbing ophthalmic lenses |
| CN105579480B (en) * | 2013-09-30 | 2019-02-22 | 诺华股份有限公司 | Method for making UV absorbing ophthalmic lenses |
| CN104440415A (en) * | 2014-12-29 | 2015-03-25 | 成都精密光学工程研究中心 | Polishing process |
Also Published As
| Publication number | Publication date |
|---|---|
| WO1997033742A1 (en) | 1997-09-18 |
| AU2075597A (en) | 1997-10-01 |
| CN1322620A (en) | 2001-11-21 |
| JP2000506794A (en) | 2000-06-06 |
| EA199800815A1 (en) | 1999-04-29 |
| CA2248832A1 (en) | 1997-09-18 |
| EP0944471A4 (en) | 2001-04-04 |
| BR9709442A (en) | 1999-08-10 |
| AU734592B2 (en) | 2001-06-21 |
| EP0944471A1 (en) | 1999-09-29 |
| IL126125A0 (en) | 1999-05-09 |
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