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CN1209530C - Method and device for realizing adaptive control of discharging speed of milling and planning machine - Google Patents

Method and device for realizing adaptive control of discharging speed of milling and planning machine Download PDF

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Publication number
CN1209530C
CN1209530C CN 03118377 CN03118377A CN1209530C CN 1209530 C CN1209530 C CN 1209530C CN 03118377 CN03118377 CN 03118377 CN 03118377 A CN03118377 A CN 03118377A CN 1209530 C CN1209530 C CN 1209530C
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CN
China
Prior art keywords
milling
control
height
frame
discharge
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 03118377
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Chinese (zh)
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CN1448582A (en
Inventor
尹苟保
陈宇峰
喻钢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Changsha Zoomlion Heavy Industry Science and Technology Development Co Ltd
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Changsha Zoomlion Heavy Industry Science and Technology Development Co Ltd
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Application filed by Changsha Zoomlion Heavy Industry Science and Technology Development Co Ltd filed Critical Changsha Zoomlion Heavy Industry Science and Technology Development Co Ltd
Priority to CN 03118377 priority Critical patent/CN1209530C/en
Publication of CN1448582A publication Critical patent/CN1448582A/en
Application granted granted Critical
Publication of CN1209530C publication Critical patent/CN1209530C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The present invention relates to a method for realizing adaptive control of discharging speed of milling and planning machines. The present invention is characterized in that a milling machine frame is provided with a material height controller which can detect material height around a milling cutter head. Signals detected by the controller are transmitted to a control mechanism, the control mechanism can send out signals to a control valve which controls actions of a material discharging and feeding mechanism so as to control the running speed of the two mechanisms. A milling drum in the device is arranged under the frame, milling heads which can rotatablely move are arranged around the milling drum, and the milling drum is controlled by a milling drum driving mechanism. Running mechanisms are arranged in front of and behind the milling drum, a discharging mechanism is arranged in front of the milling drum, and a feeding mechanism is arranged in front of the frame. The present invention is characterized in that the material height controller is arranged above a material beside the milling drum on the frame, and the material height controller is connected with a control device which is composed by the connection of a control circuit. The present invention can automatically adjust the material discharging speed according to the material height, so the material height is a setting value, and the present invention ensures smooth material discharge and saves energy resources.

Description

Method and device for realizing adaptive control of discharging speed of milling and planning machine
Technical field:
The present invention relates to the road construction construction field, the method that can control automatically the milling machine discharge velocity when being specifically related in the road construction that asphalt concrete pavement carried out the milling operation and by the device of this method design.
Background technology:
The road surface cold milling and planing machine is when the milling operation, the road surface material that milling goes out all is to be sent on the transfer car(buggy) by discharge belt and feeding belt to transport, from designing consideration, the material of staying in the milling storehouse should be few more good more, at this moment, if discharge velocity is too low, then the material after the milling can constantly be piled up, can bring extra resistance for advancing of machine, will cause the vexed car of motor when serious, milling machine is quit work; Otherwise, if discharge velocity is too fast,, consumed the energy of motor though discharge is very unobstructed, can cause the waste of the energy.At present, the discharge velocity of milling machine both domestic and external all is to observe the discharge situation by the operator, and manual adjustments conveyor discharge velocity is difficult to satisfy the needs of actual condition.
Summary of the invention:
Technical problem to be solved by this invention is when the milling operation, how to adjust suitable discharge velocity automatically according to feed height.
The present invention solves the problems of the technologies described above by following technical scheme.It is characterized in that it is the height of materials controller that detectable milling cutter head feed height on every side is set on the milling machine frame, pass to controlling organization by the detected signal of this controller, send signal for the control valve of control discharge mechanism and feed mechanism action by controlling organization, with the running speed of control discharge mechanism and feed mechanism.The device designed by said method comprises frame, milling and planing drum, walking mechanism, discharge mechanism and feed mechanism., described milling and planing drum is installed on the frame, be positioned at the frame below, periphery is equipped with the milling cutter head that can rotate, by the milling and planing drum driving mechanisms control, before walking mechanism is located at milling and planing drum, back position, discharge mechanism is positioned at the milling and planing drum anterior locations, feed mechanism is positioned at the frame front, it is characterized in that on frame, be positioned at the other stockpile of milling and planing drum top the height of materials controller is set, this height of materials controller joins with the control device that is connected to form by control circuit.Control device of the present invention is made up of control circuit, it comprises that height of materials controller and discharge belt rotate electromagnetic valve, and described height of materials controller is provided with A, C, three interfaces of D, and wherein A mouth and fuse F1 join, C mouth and V-connect, and D mouth and discharge belt rotate electromagnetic valve and join.Also be provided with selector switch on control circuit, rotate electromagnetic valve with the discharge belt and join, this switch is provided with automatically, manual, three positions of disconnection, and wherein the D mouth joins on automatic switch and the height of materials controller, and hand switch and fuse join.
The present invention can regulate discharge velocity automatically according to feed height, and making feed height is a setting value, has guaranteed the unobstructed of discharge, simultaneously, has saved the energy.
Description of drawings:
Fig. 1 is apparatus of the present invention structural representation:
Fig. 2 is apparatus of the present invention control circuit figure.
The specific embodiment:
The present invention be directed to the design that the existing defective of present road surface cold milling and planing machine milling operation is carried out.It is by being provided with the height of materials controller of detectable milling cutter head feed height on every side on the milling machine frame, pass to controlling organization by the detected signal of this controller, send signal for the control valve of control discharge mechanism and feed mechanism action by controlling organization, with the running speed of control discharge mechanism and feed mechanism, realize the Self Adaptive Control of milling machine discharge velocity.
The present invention has designed a device according to said method.As shown in Figure 1, apparatus of the present invention comprise frame 1, milling and planing drum 6, walking mechanism 9, discharge mechanism 4 and feed mechanism 3, milling and planing drum 6 is installed on the frame 1, be positioned at frame 1 below, periphery is equipped with the milling cutter head 10 that can rotate, by the milling and planing drum driving mechanisms control, walking mechanism 9 can be made of crawler belt or tire, be located at milling and planing drum 6 forward and backward positions, discharge mechanism 4 is positioned at milling and planing drum 6 anterior locations, feed mechanism 3 is positioned at frame 1 front, and discharge mechanism 4 and feed mechanism 3 drive run-in synchronism by hydraulic system.Milling and planing drum 6 constantly rotation makes distribution cutter head 10 continuous milling road surfaces thereon, and the material that milling goes out is taken away through discharge mechanism 4 and feed mechanism 3.The present invention is characterised in that and on the frame 1, above being positioned at the other stockpiles of milling and planing drum 6 height of materials controller 7 is being set that this height of materials controller 7 joins with the control device 5 that is connected to form by control circuit.
As shown in Figure 2, control device of the present invention 5 is made up of control circuit, it comprises that height of materials controller 7 and discharge belt rotate electromagnetic valve Y1, in the described height of materials controller 7 ultrasonic transmitter and recipient are housed, which is provided with A, C, three interfaces of D, wherein A mouth and fuse F1 join, C mouth and V-connect, D mouth and discharge belt rotate electromagnetic valve Y1 and join, the discharge belt rotates electromagnetic valve Y1 and joins with discharge mechanism 4 and feed mechanism 3, rotate the control of electromagnetic valve Y1 by 7 pairs of discharge belts of height of materials controller and control the running speed of discharge mechanism 4 and feed mechanism 3, thereby reach purpose of the present invention.
Also be provided with selector switch S1 on the control circuit of the present invention, rotating electromagnetic valve Y1 with the discharge belt joins, this switch is provided with automatically, manual, three positions of disconnection, and wherein automatic switch links to each other with D mouth on the height of materials controller 7, and hand switch and fuse F2 join.When selector switch S1 was arranged on manual position, height of materials controller 7 was not worked, and directly connected the discharge belt and rotated electromagnetic valve Y1; When selector switch S1 was arranged on automated location, the discharge belt rotated electromagnetic valve Y1 by 7 controls of height of materials controller.
During milling machine work, selector switch S1 is positioned over automated location, the ultrasonic wave of the ultrasonic emitting of being adorned in the Material control device 7 is reflected by the material that milling and planing drum 6 millings go out, receive by receiver, Time Calculation according to acoustic reflection goes out the height that milling goes out material then, and the electron-amplifier output signal control discharge belt in the Material control device 7 rotates electromagnetic valve Y1.When the solid accumulation height increased, the electron-amplifier output signal strengthened, and discharge mechanism 4 and feed mechanism 3 running speeds strengthen thereupon, thereby the material that milling and planing drum 6 millings are gone out remains on constant height, has realized the Self Adaptive Control of milling machine discharge.

Claims (4)

1, a kind of milling machine discharge velocity Method of Adaptive Control that realizes, it is characterized in that it is the height of materials controller that detectable milling cutter head feed height on every side is set on the milling machine frame, pass to controlling organization by the detected signal of this controller, send signal for the control valve of control discharge mechanism and feed mechanism action by controlling organization, with the running speed of control discharge mechanism and feed mechanism.
2, a kind of by the designed device of said method, it is characterized in that it comprises frame (1), milling and planing drum (6), walking mechanism (9), discharge mechanism (4) and feed mechanism (3), described milling and planing drum (6) is installed on the frame (1), be positioned at frame (1) below, periphery is equipped with the milling cutter head (10) that can rotate, by the milling and planing drum driving mechanisms control, it is preceding that walking mechanism (9) is located at milling and planing drum (6), back position, discharge mechanism (4) is positioned at milling and planing drum (6) anterior locations, feed mechanism (3) is positioned at frame (1) front, it is characterized in that on frame (1), be positioned at the other stockpile of milling and planing drum (6) top height of materials controller (7) is set, this height of materials controller (7) joins with the control device (5) that is connected to form by control circuit.
3, device according to claim 2, it is characterized in that control device (5) is made up of control circuit, it comprises that height of materials controller (7) and discharge belt rotate electromagnetic valve (Y1), described height of materials controller (7) is provided with (A), (C), (D) three interfaces, wherein (A) mouth joins with fuse (F1), (C) mouth and (V-) connection, (D) mouth joins with discharge belt rotation electromagnetic valve (Y1).
4, device according to claim 3, it is characterized in that control circuit is provided with selector switch (S1) in the control device (5), rotating electromagnetic valve (Y1) with the discharge belt joins, this switch is provided with automatically, manual, three positions of disconnection, wherein automatic switch and height of materials controller (7) last (D) mouth joins, and hand switch and fuse (F2) join.
CN 03118377 2003-05-16 2003-05-16 Method and device for realizing adaptive control of discharging speed of milling and planning machine Expired - Fee Related CN1209530C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 03118377 CN1209530C (en) 2003-05-16 2003-05-16 Method and device for realizing adaptive control of discharging speed of milling and planning machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 03118377 CN1209530C (en) 2003-05-16 2003-05-16 Method and device for realizing adaptive control of discharging speed of milling and planning machine

Publications (2)

Publication Number Publication Date
CN1448582A CN1448582A (en) 2003-10-15
CN1209530C true CN1209530C (en) 2005-07-06

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Application Number Title Priority Date Filing Date
CN 03118377 Expired - Fee Related CN1209530C (en) 2003-05-16 2003-05-16 Method and device for realizing adaptive control of discharging speed of milling and planning machine

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8465105B2 (en) * 2007-01-18 2013-06-18 Cmi Terex Corporation Control system for cutter drum
DE102010051551A1 (en) * 2010-11-18 2012-05-24 Wirtgen Gmbh Soil cultivation machine and method for milling floors or traffic areas
DE102012205005B4 (en) * 2012-03-28 2015-04-02 Wirtgen Gmbh Self-propelled milling machine, use of a lifting column of a milling machine, as well as methods for increasing the working efficiency of a milling machine
DE102012215005A1 (en) * 2012-08-23 2014-02-27 Wirtgen Gmbh Self-propelled milling machine, as well as method for steering a self-propelled milling machine
CN102968138B (en) * 2012-12-17 2015-06-17 中联重科股份有限公司 Milling machine and discharging speed control method, device and system thereof
CN104389259B (en) * 2014-11-07 2017-03-22 戴纳派克(中国)压实摊铺设备有限公司 Fuel saving automatic control system of milling machine, milling machine and fuel saving automatic control method of milling machine

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Granted publication date: 20050706