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CN120819138A - Earth backfilling device and backfilling method for trench construction - Google Patents

Earth backfilling device and backfilling method for trench construction

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Publication number
CN120819138A
CN120819138A CN202511341569.9A CN202511341569A CN120819138A CN 120819138 A CN120819138 A CN 120819138A CN 202511341569 A CN202511341569 A CN 202511341569A CN 120819138 A CN120819138 A CN 120819138A
Authority
CN
China
Prior art keywords
frame
receiving tray
trench
screening hopper
driving
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202511341569.9A
Other languages
Chinese (zh)
Other versions
CN120819138B (en
Inventor
刘鹏
何刚
邓小军
晏永俊
李俊豪
张家明
张雷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sichuan Communications Construction Group Co Ltd
Original Assignee
Sichuan Communications Construction Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sichuan Communications Construction Group Co Ltd filed Critical Sichuan Communications Construction Group Co Ltd
Priority to CN202511341569.9A priority Critical patent/CN120819138B/en
Publication of CN120819138A publication Critical patent/CN120819138A/en
Application granted granted Critical
Publication of CN120819138B publication Critical patent/CN120819138B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F5/00Dredgers or soil-shifting machines for special purposes
    • E02F5/22Dredgers or soil-shifting machines for special purposes for making embankments; for back-filling
    • E02F5/223Dredgers or soil-shifting machines for special purposes for making embankments; for back-filling for back-filling
    • E02F5/226Dredgers or soil-shifting machines for special purposes for making embankments; for back-filling for back-filling with means for processing the soil, e.g. screening belts, separators; Padding machines
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F5/00Dredgers or soil-shifting machines for special purposes
    • E02F5/02Dredgers or soil-shifting machines for special purposes for digging trenches or ditches
    • E02F5/12Dredgers or soil-shifting machines for special purposes for digging trenches or ditches with equipment for back-filling trenches or ditches
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F7/00Equipment for conveying or separating excavated material
    • E02F7/06Delivery chutes or screening plants or mixing plants mounted on dredgers or excavators

Landscapes

  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)

Abstract

本发明提供了一种管沟施工用土方回填装置及回填方法,涉及建筑施工设备技术领域,管沟施工用土方回填装置包括架体、拨料机构、筛料机构、接料机构和承托机构,所述架体的底部四角均设有滚轮,所述架体的两侧设有用于与管沟侧壁相贴合的导向杆;所述拨料机构包括拨料组件和用于驱使拨料组件沿竖直方向升降的升降组件;所述筛料机构包括转动设置在架体一端的筛料斗和用于驱使筛料斗翻转的翻转件;所述接料机构包括转动设置在架体上的接料盘,所述接料盘靠近筛料斗的一端设有用于与第一转轴连接的连接件。本发明能够在前期填埋管道的过程中对大颗粒石块和硬土块进行筛分和收集,并在后期将收集到的大颗粒石块和硬土块均匀添加至管沟。

The present invention provides an earthwork backfilling device and backfilling method for pipe trench construction, relating to the technical field of construction equipment. The earthwork backfilling device for pipe trench construction includes a frame, a material-dispensing mechanism, a material-screening mechanism, a material-receiving mechanism, and a supporting mechanism. Rollers are provided at the four corners of the bottom of the frame, and guide rods are provided on both sides of the frame for contacting with the side walls of the pipe trench. The material-dispensing mechanism includes a material-dispensing assembly and a lifting assembly for driving the material-dispensing assembly to rise and fall in a vertical direction. The material-screening mechanism includes a material-screening hopper rotatably disposed at one end of the frame and a flip member for driving the material-screening hopper to flip. The material-receiving mechanism includes a material-receiving tray rotatably disposed on the frame, and a connector for connecting to a first rotating shaft is provided at one end of the material-receiving tray near the material-screening hopper. The present invention can screen and collect large-grained rocks and hard soil blocks during the early stage of pipe landfill, and evenly add the collected large-grained rocks and hard soil blocks to the pipe trench in the later stage.

Description

Earthwork backfilling device and backfilling method for pipe ditch construction
Technical Field
The invention relates to the technical field of building construction equipment, in particular to an earthwork backfilling device and a backfilling method for pipe ditch construction.
Background
The earthwork backfill in the pipe ditch construction is a key link for ensuring the safe and stable operation of the pipeline and the recovery of the ground structure, and the standard operation is required to be strictly followed. In the backfilling process, firstly, the backfilling height is 500mm higher than the pipe top, then compaction is carried out for each backfilling designated height, and then compaction is carried out for a plurality of times to ensure the strength of the backfilled groove, and the earthwork is preferably selected from original soil, namely the soil dug when the pipe trench is dug, but the original soil is required to be ensured not to contain large-particle stones or hard soil blocks in the process of burying the pipe in the early stage so as to avoid damage to the pipe in the process of compacting for the first time.
When original soil is used for backfilling at present, large-particle stone blocks and hard soil blocks in earthwork are firstly needed to be screened out, the screened earthwork is used for early-stage landfill pipelines, the large-particle stone blocks and the hard soil blocks are mixed into the residual earthwork for later-stage backfilling, and more time is needed for staff in the screening and mixing processes, so that the backfilling efficiency is reduced.
Disclosure of Invention
The invention aims to provide an earthwork backfilling device for pipe ditch construction, which can screen and collect large-particle stone blocks and hard soil blocks in the process of filling pipes in the early stage, and uniformly add the collected large-particle stone blocks and hard soil blocks into pipe ditches when the pipe ditches are continuously filled in the later stage, so that the backfilling efficiency is improved, and meanwhile, the labor intensity is reduced.
The invention is realized by the following technical scheme that the earthwork backfilling device for pipe ditch construction comprises:
The guide rods are arranged on two sides of the frame body and are used for being attached to the side walls of the pipe ditches;
the stirring mechanism comprises a stirring assembly and a lifting assembly, wherein the lifting assembly is used for driving the stirring assembly to lift along the vertical direction;
The screening mechanism comprises a screening hopper and a turnover piece, the screening hopper is rotatably arranged at one end of the frame body through a first rotating shaft and extends out of the frame body, and the turnover piece is arranged at the top of the frame body and can drive the screening hopper to turn over;
the material receiving mechanism comprises a material receiving disc, one end of the material receiving disc, which is far away from the screening hopper, is rotatably arranged on the frame body through a second rotating shaft, and one end of the material receiving disc, which is close to the screening hopper, is provided with a connecting piece which is used for being connected with the first rotating shaft;
the bearing mechanism comprises a bearing seat which is fixed at the bottom of the frame body through a connecting rod;
When the connecting piece is separated from the first rotating shaft, the receiving disc is lapped on the bearing seat, and one end of the receiving disc, which is close to the sieve hopper, is lower than one end of the receiving disc, which is far away from the sieve hopper.
Further, the overturning piece comprises a double-shaft motor, lifting discs are arranged on two output shafts of the double-shaft motor, lifting ropes are wound on the lifting discs, one ends, far away from the lifting discs, of the lifting ropes are fixedly connected to the screening hopper, and guide wheels for the lifting ropes to erect are arranged on the frame body.
Further, a lifting piece for driving the overturning piece to periodically lift the sieve hopper is further arranged on the frame body.
Further, the lifting piece comprises a driving motor, a driving shaft and a cam, wherein the driving shaft is rotationally connected to the top of the frame body, the driving motor is fixedly arranged on one side of the frame body and can drive the driving shaft to rotate, the cam is coaxially connected to the driving shaft, a rope groove is formed in the outer contour surface of the cam, and the lifting rope is erected in the rope groove.
Further, a telescopic blocking piece is arranged on the supporting seat, a through groove is formed in the material receiving disc, when the material receiving disc is erected on the supporting seat, the telescopic blocking piece is inserted into the through groove and blocks an opening of the material receiving disc, an arc-shaped supporting rod is arranged at one end, facing the material receiving disc, of the material screening hopper, and after the overturning piece drives the material screening hopper to overturn, the arc-shaped supporting rod can downwards press the telescopic blocking piece to open the opening of the material receiving disc.
Further, the telescopic blocking piece comprises a blocking plate, the blocking plate is arranged in the bearing seat in a sliding mode, the bottom end of the blocking plate extends to the lower portion of the bearing seat and is provided with a mounting plate, and an elastic rope is connected between the mounting plate and the bearing seat.
Further, the lifting assembly comprises a lifting motor, a screw and a driving block, two supporting seats are arranged on one side of the frame body, the screw is rotationally arranged between the two supporting seats, the lifting motor is fixedly arranged at the top of the frame body and can drive the screw to rotate, the driving block is slidingly connected to one side of the frame body along the vertical direction and is in threaded connection with the screw, and the stirring assembly is fixedly arranged on the driving block.
Further, the stirring assembly comprises a mounting seat, a stirring plate and a gear assembly, wherein the mounting seat is arranged on one side, far away from the frame body, of the driving block, the stirring plate is rotationally connected to the bottom of the mounting seat through a third rotating shaft, the gear assembly comprises a rotating motor, a driving gear and a driven gear, the driven gear is coaxially connected to the third rotating shaft, the driving gear is rotationally connected to the mounting seat and meshed with the driven gear, and the rotating motor is fixedly arranged on the mounting seat and can drive the driving gear to rotate.
Further, the stirring plate comprises a fixing part and a telescopic part, a sliding groove is formed in the bottom of the fixing part, the telescopic part is slidably connected in the sliding groove, a positioning bolt is arranged on the fixing part, and a plurality of threaded holes for inserting the positioning bolt are formed in the telescopic part.
The invention also provides a backfilling method of the earth backfilling device for pipe ditch construction, which comprises the following steps:
S1, pushing a frame body to the upper part of a pipe ditch, enabling guide rods on two sides to be respectively attached to two side walls of the pipe ditch, adjusting a stirring range of a stirring mechanism to enable the stirring mechanism to stir earthwork close to the position of the pipe ditch, adjusting a screening hopper to be inclined by 5-15 degrees with the horizontal direction through a turnover piece, and connecting a receiving disc on a first rotating shaft through a connecting piece;
s2, pushing the frame body along the length direction of the pipe ditch, and pushing earthwork at the corresponding position into the pipe ditch through the material pushing mechanism every time the frame body is pushed forward, wherein the large-particle stone or hard soil blocks are retained before the earthwork enters the pipe ditch by the material sieving hopper, and are guided into the material receiving disc, so that the pipe is completely buried by the earthwork and reaches the designated height on the upper part of the pipe, and then rammed by the rammer;
S3, pushing the frame body to an initial position after tamping, adjusting a stirring range of the stirring mechanism to enable the stirring mechanism to stir the rest earthwork far from the pipe ditch, adjusting the screening hopper to be close to a vertical state through the overturning piece, preventing the screening hopper from intercepting large granular stones or hard earth blocks, and pushing the frame body along the length direction of the pipe ditch again to push all the rest earthwork into the pipe ditch;
s4, in the process of pushing earthwork to the pipe ditch, the receiving tray is taken down from the first rotating shaft and supported by the supporting mechanism, at the moment, the receiving tray is in an inclined state, one end of the receiving tray, which is close to the sieve hopper, is the lowest end, and large-particle stone blocks or hard soil blocks led into the receiving tray from the sieve hopper can enter the pipe ditch together with the earthwork;
s5, compacting earthwork entering the pipe ditch through the compactor every time the specified depth is backfilled.
The technical scheme of the invention has at least the following advantages and beneficial effects:
1. according to the invention, the large-particle stone blocks and the hard soil blocks are screened in the process of filling the pipeline in the early stage by the screening mechanism, the screened large-particle stone blocks and the screened hard soil blocks are collected by the material receiving mechanism, the screening mechanism is adjusted to a storage state when the pipeline is continuously filled in the later stage, and the collected large-particle stone blocks and the collected hard soil blocks are uniformly added to the pipe ditches along with the earthwork in the process of continuously filling the earthwork, so that the backfilling efficiency is improved, and the labor intensity is reduced.
2. When the trapped large-particle stone or hard soil blocks in earthwork are trapped, the driving motor drives the cam to rotate, so that the contact position between the outer contour surface of the cam and the lifting rope is changed, namely, periodic thrust can be applied to the lifting rope, and the position of the lifting rope wound at one end of the lifting disc is not changed, so that one end, connected with the sieve hopper, of the lifting rope can drive the sieve hopper to periodically overturn upwards, the trapped impurities can be conveniently tipped over to the receiving disc, when the trapped large-particle stone and hard soil blocks are led into a ditch, the driving motor drives the cam to periodically apply acting force to the lifting rope continuously, and the arc-shaped pressing rod can periodically press down the telescopic blocking piece, so that the opening of the receiving disc is periodically opened, and the large-particle stone and the hard soil blocks can enter the pipe ditch relatively uniformly.
Drawings
FIG. 1 is a schematic view showing the use state of the present invention when earth close to a trench is filled into the trench;
FIG. 2 is a schematic view showing the use of the present invention when earth moving away from a trench is filled into the trench;
FIG. 3 is a schematic view of the overall structure of the screen hopper of the present invention inclined 5-15 deg. from horizontal;
FIG. 4 is a schematic diagram of a material shifting mechanism according to the present invention;
FIG. 5 is a schematic diagram of a material shifting assembly according to the present invention;
FIG. 6 is a schematic view of the structure of the sieve hopper, the receiving mechanism and the supporting mechanism when the sieve hopper is inclined 5-15 degrees to the horizontal direction;
FIG. 7 is a schematic view of the structure of the receiving mechanism and the supporting mechanism in a separated state;
FIG. 8 is a schematic view of the structure of the support mechanism of the present invention;
FIG. 9 is a schematic view of the structure of the screen hopper, receiving mechanism and supporting mechanism of the present invention when the screen hopper is rotated to a position that is approximately vertical;
The reference numerals 1-frame, 11-roller, 12-guide bar, 13-mounting bar, 2-kick-out mechanism, 21-kick-out assembly, 211-mounting base, 212-kick-out plate, 2121-third spindle, 2122-fixed part, 2123-telescoping part, 2124-set screw, 213-gear assembly, 2131-rotation motor, 2132-driving gear, 2133-driven gear, 22-lifting assembly, 221-lift motor, 222-lead screw, 223-driving block, 224-support base, 3-screening mechanism, 31-screening hopper, 311-first spindle, 312-arc-shaped pressing bar, 32-turnover member, 321-biaxial motor, 322-lifting disc, 323-lifting rope, 324-guide wheel, 4-receiving mechanism, 41-receiving disc, 411-second spindle, 412-through slot, 42-connecting member, 421-connecting seat, 422-locking bolt, 5-bearing telescoping mechanism, 51-bearing bracket, 52-connecting rod, 53-sealing block, 531-motor, 531-sealing block, 31-driving rope, 324-driving rope, 62-driving rope, 31-driving rope, 631-driving rope, 61-driving rope, and mounting plate.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
Referring to fig. 1-9, and further describing the present embodiment with reference to the specific embodiments, the present embodiment provides an earthwork backfill device for trench construction, referring to fig. 1,2, and 3, including a frame 1, a stirring mechanism 2, a sieving mechanism 3, a receiving mechanism 4, and a supporting mechanism 5, wherein rollers 11 are disposed at four corners of the bottom of the frame 1, guide rods 12 for attaching to sidewalls of a trench are disposed at two sides of the frame 1, when the frame 1 is pushed along a length direction of the trench, the frame 1 will not deviate under a limiting effect of the guide rods 12 at two sides and the sidewalls of the trench, and the stirring mechanism 2 includes a stirring assembly 21 and a lifting assembly 22 for driving the stirring assembly 21 to lift along a vertical direction, firstly, after the stirring assembly 21 stirs earthwork each time, the stirring assembly 21 is driven by the lifting assembly 22 to descend by a designated height, that is, and then the stirring can be performed on earthwork at a next height.
Referring to fig. 4, the lifting assembly 22 includes a lifting motor 221, a screw 222 and a driving block 223, one side of the frame 1 is provided with two supporting seats 224, the screw 222 is rotatably installed between the two supporting seats 224, the top end of the screw 222 extends to the top of the frame 1, the lifting motor 221 is fixedly installed at the top of the frame 1, an output shaft of the lifting motor 221 is rotatably connected with the screw 222, the driving block 223 is slidably connected to one side of the frame 1 along the vertical direction and is in threaded connection with the screw 222, and the material stirring assembly 21 is fixedly arranged on the driving block 223. The lifting motor 221 drives the screw rod 222 to rotate, namely the driving block 223 can slide along the height direction of the frame body 1, so that the whole stirring assembly 21 is driven to move along the vertical direction, and stirring of earthwork is facilitated at different heights of the earthwork.
Referring to fig. 4 and 5, the kick-out assembly 21 includes a mounting base 211, a kick-out plate 212 and a gear assembly 213, the mounting base 211 is disposed on one side of the driving block 223 away from the frame body 1, the kick-out plate 212 is rotatably connected to the bottom of the mounting base 211 through a third rotation shaft 2121, the gear assembly 213 includes a rotation motor 2131, a driving gear 2132 and a driven gear 2133, the driven gear 2133 is coaxially connected to the third rotation shaft 2121, the driving gear 2132 is rotatably connected to the mounting base 211 and is meshed with the driven gear 2133, and the rotation motor 2131 is fixedly disposed on the mounting base 211 and can drive the driving gear 2132 to rotate. The driving gear 2132 is driven to rotate by the rotating motor 2131, and the driven gear 2133 rotates and drives the stirring plate 212 to swing under the meshing action of the driving gear 2132, so as to realize stirring action on earthwork.
Referring to fig. 5, the kick-out plate 212 includes a fixing portion 2122 and a telescopic portion 2123, a sliding groove is formed in the bottom of the fixing portion 2122, the telescopic portion 2123 is slidably connected in the sliding groove, a positioning bolt 2124 is disposed on the fixing portion 2122, and a plurality of threaded holes for inserting the positioning bolt 2124 are formed in the telescopic portion 2123. The bottom of the telescopic part 2123 is provided with a bending part to improve the stirring effect on earthwork, and then the positioning bolt 2124 is inserted into a threaded hole at a corresponding position by changing the position of the telescopic part 2123 on the fixed part 2122, namely, the stirring range can be adjusted. When the earthwork far from the pipe ditch needs to be stirred into the pipe ditch, the telescopic part 2123 is inserted into the fixed part 2122 and the whole stirring plate 212 is at the minimum length, and when the earthwork far from the pipe ditch needs to be stirred into the pipe ditch, the telescopic part 2123 is pulled out of the fixed part 2122 and the whole stirring plate 212 is at the maximum length.
Referring to fig. 6 and 7, the screening mechanism 3 comprises a screening hopper 31 and a turnover part 32, the screening hopper 31 is rotatably installed at one end of a frame body 1 through a first rotating shaft 311 and extends out of the frame body 1, the turnover part 32 is arranged at the top of the frame body 1 and can drive the screening hopper 31 to turn over, the material receiving mechanism 4 comprises a material receiving disc 41, mounting rods 13 are welded at two sides of one end of the frame body 1 far away from the screening hopper 31, a second rotating shaft 411 is arranged at one end of the material receiving disc 41 far away from the screening hopper 31, the second rotating shaft 411 is rotatably connected between the two mounting rods 13, a connecting piece 42 used for being connected with the first rotating shaft 311 is arranged at one end of the material receiving disc 41 close to the screening hopper 31, and the supporting mechanism 5 comprises a supporting seat 51, and the supporting seat 51 is fixed at the bottom of the frame body 1 through a connecting rod 52.
Since the earthwork covers the pipe completely and is higher than the specified height of the pipe, the earthwork entering the pipe ditch needs to be ensured to be free of large-particle stones or hard soil blocks so as to avoid damage to the pipe, an included angle of 5-15 degrees is formed between the sieve hopper 31 and the horizontal plane in the initial state, when the stirring mechanism 2 stirs the earthwork into the pipe ditch, the sieve hopper 31 can intercept the large-particle stones or hard soil blocks in the earthwork, the rest of the earthwork can pass through the sieve hopper 31 and enter the pipe ditch, and the sieve hopper 31 is inclined towards the material receiving disc 41 so as to guide the large-particle stones or hard soil blocks into the material receiving disc 41 for collection. After the landfill height of earthwork is higher than the appointed height on pipeline upper portion, need not to hold back big granule stone or hard soil piece again, rotate sieve hopper 31 through flip piece 32 this moment and tend to vertical state, the earthwork need not to directly get into in the trench through screening.
Referring to fig. 6 and 9, when the receiving tray 41 is connected to the first rotating shaft 311 through the connecting member 42, one end of the receiving tray 41, which is close to the sieve hopper 31, is higher than one end of the receiving tray 41, which is far away from the sieve hopper 31, and the receiving tray 41 can collect large-sized stones and hard soil blocks falling from the sieve hopper 31 after receiving them, and when the connecting member 42 is separated from the first rotating shaft 311, the receiving tray 41 is lapped on the supporting seat 51, and one end of the receiving tray 41, which is close to the sieve hopper 31, is lower than one end of the receiving tray 41, which is far away from the sieve hopper 31, and the collected large-sized stones and hard soil blocks can be poured into the pipe trench. The connecting piece 42 on the receiving tray 41 is taken down from the first rotating shaft 311, the receiving tray 41 rotates downwards under the action of self gravity until the receiving tray 41 contacts with the bearing seat 51 and keeps stable under the supporting action of the bearing seat 51, and at the moment, the receiving tray 41 is in an inclined downward state and large granular stone blocks and hard soil blocks are poured into the pipe trench.
Referring to fig. 6, the turning piece 32 includes a dual-shaft motor 321, two output shafts of the dual-shaft motor 321 are respectively provided with a lifting disc 322, a lifting rope 323 is wound on the lifting disc 322, one end of the lifting rope 323, which is far away from the lifting disc 322, is fixedly connected to the screen hopper 31, and a guide wheel 324 for the lifting rope 323 to erect is arranged on the frame body 1. The two lifting plates 322 are driven to rotate simultaneously through the double-shaft motor 321 and wind the lifting rope 323, the end part of the lifting rope 323 can apply pulling force to the screen hopper 31 to enable the screen hopper 31 to be overturned upwards to be in a vertical state, so that large granular stones or hard soil blocks in earthwork are not trapped, the double-shaft motor 321 is reversely rotated to drive the lifting plates 322 to reversely rotate, the lifting rope 323 can be unreeled, the screen hopper 31 can be overturned downwards under the action of self gravity until an included angle of 5-15 degrees is formed between the screen hopper 31 and the horizontal plane, and the rotation of the double-shaft motor 321 can be stopped, so that the position of the screen hopper 31 can be maintained.
Referring to fig. 3 and 6, the frame 1 is further provided with a lifting member 6 for periodically lifting the screen hopper 31 by driving the turning member 32, the lifting member 6 includes a driving motor 61, a driving shaft 62 and a cam 63, the driving shaft 62 is rotatably connected to the top of the frame 1, the driving motor 61 is fixedly arranged at one side of the frame 1 and can drive the driving shaft 62 to rotate, the cam 63 is coaxially connected to the driving shaft 62, an outer contour surface of the cam 63 is provided with a rope groove 631, and the lifting rope 323 is erected in the rope groove 631. The cam 63 is driven to rotate by the driving motor 61, so that the contact position between the outer contour surface of the cam 63 and the lifting rope 323 is changed, namely, periodic thrust can be applied to the lifting rope 323, and the position of one end of the lifting rope 323 wound on the lifting disc 322 is not changed, so that one end, connected with the screen hopper 31, of the lifting rope 323 can drive the screen hopper 31 to periodically overturn upwards, and the trapped impurities can be conveniently overturned to the receiving disc 41.
Referring to fig. 7, the connecting member 42 includes a connecting seat 421 and a locking bolt 422, a U-shaped groove capable of being locked into the first rotating shaft 311 is formed in the connecting seat 421, and the locking bolt 422 is mounted at the top end of the U-shaped groove. When the receiving hopper is required to be mounted on the first rotating shaft 311, the U-shaped groove on the connecting seat 421 is clamped into the first rotating shaft 311, and the locking bolt 422 is screwed up to fix the positions of the receiving hopper and the first rotating shaft 311, so that the large-particle stone and hard soil blocks trapped in the sieve hopper 31 can be ensured to enter the receiving tray 41 completely, and meanwhile, the height of the receiving tray 41 close to one end of the sieve hopper 31 is higher than that of the receiving tray 41 far away from one end of the sieve hopper 31, and the collected large-particle stone and hard soil blocks are prevented from being poured out.
Referring to fig. 7, a telescopic blocking piece 53 is arranged on the bearing seat 51, a through groove 412 is formed on the receiving tray 41, when the receiving tray 41 is erected on the bearing seat 51, the telescopic blocking piece 53 is inserted into the through groove 412 and blocks the opening of the receiving tray 41, referring to fig. 6 and 9, an arc-shaped pressing rod 312 is arranged at one end of the screen hopper 31 facing the receiving tray 41, and after the screen hopper 31 is driven to overturn by the overturning piece 32, the arc-shaped pressing rod 312 can periodically press down the telescopic blocking piece 53 in the process of continuously driving the lifting rope 323 through the lifting piece 6, so that the opening of the receiving tray 41 is periodically opened, and large-particle stones and hard soil blocks can relatively uniformly enter a pipe ditch.
Referring to fig. 7 and 8, the telescopic stopper 53 includes a stopper 531, the stopper 531 is slidably disposed in the support base 51, the bottom end of the stopper 531 extends to the lower portion of the support base 51 and is provided with a mounting plate 532, and a plurality of elastic ropes 533 are connected between the mounting plate 532 and the support base 51. Under the condition of no external force, the top end of the blocking plate 531 can extend to the inside of the material receiving disc 41 and block the opening of the material receiving disc 41, when the arc-shaped pressing rod 312 presses the blocking plate 531, the blocking plate 531 moves downwards and enables the opening of the material receiving disc 41 to be opened, and when the arc-shaped pressing rod 312 leaves the blocking plate 531, the blocking plate 531 moves upwards and blocks the material receiving disc 41 again under the action of the plurality of elastic ropes 533. By periodically opening and closing the openings of the docking tray 41, large granular stone and hard earth pieces can be more evenly introduced into the trench and mixed with the earth subsequently introduced into the trench.
The embodiment also provides a backfilling method of the earth backfilling device for pipe ditch construction, comprising the following steps:
S1, pushing a frame body 1 to the upper part of a pipe ditch, enabling guide rods 12 on two sides to be respectively attached to two side walls of the pipe ditch, adjusting a stirring range of a stirring mechanism 2 to enable the stirring mechanism 2 to stir earthwork close to the position of the pipe ditch, adjusting a sieve hopper 31 to be inclined by 5-15 degrees with the horizontal direction through a turnover piece 32, and connecting a material receiving disc 41 on a first rotating shaft 311 through a connecting piece 42;
S2, pushing the frame body 1 along the length direction of the pipe ditch, stirring earthwork at a corresponding position into the pipe ditch through the stirring mechanism 2 after pushing one section forwards, intercepting large-particle stones or hard soil blocks by the screening hopper 31 before the earthwork enters the pipe ditch, guiding the large-particle stones or hard soil blocks into the material receiving disc 41, and tamping by using a tamper after the earthwork completely submerges the pipeline and reaches a designated height at the upper part of the pipeline;
S3, pushing the frame body 1 to an initial position after tamping, adjusting a stirring range of the stirring mechanism 2 to enable the stirring mechanism 2 to stir the rest earthwork far from the pipe trench, adjusting the sieve hopper 31 to be close to a vertical state through the turnover piece 32, preventing the sieve hopper 31 from intercepting large-particle stones or hard soil blocks, and pushing the frame body 1 along the length direction of the pipe trench again to push the rest earthwork to the pipe trench;
S4, in the process of pushing earthwork to a pipe ditch, the receiving tray 41 is taken down from the first rotating shaft 311 and is supported by the supporting mechanism 5, at the moment, the receiving tray 41 is in an inclined state, one end of the receiving tray 41, which is close to the sieve hopper 31, is the lowest end, and large-particle stones or hard soil blocks led into the receiving tray 41 from the sieve hopper 31 can enter the pipe ditch together with the earthwork;
s5, compacting earthwork entering the pipe ditch through the compactor every time the specified depth is backfilled.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1.一种管沟施工用土方回填装置,其特征在于,包括:1. A soil backfilling device for trench construction, comprising: 架体(1),所述架体(1)的底部四角均设置有滚轮(11),所述架体(1)的两侧均设置有用于与管沟侧壁相贴合的导向杆(12);A frame (1), wherein rollers (11) are provided at the four corners of the bottom of the frame (1), and guide rods (12) for fitting with the side walls of the pipe trench are provided on both sides of the frame (1); 拨料机构(2),所述拨料机构(2)包括拨料组件(21)和用于驱使拨料组件(21)沿竖直方向升降的升降组件(22);A material diverting mechanism (2), comprising a material diverting assembly (21) and a lifting assembly (22) for driving the material diverting assembly (21) to move up and down in a vertical direction; 筛料机构(3),所述筛料机构(3)包括筛料斗(31)和翻转件(32),所述筛料斗(31)通过第一转轴(311)转动设置在架体(1)的一端并延伸至架体(1)外,所述翻转件(32)设置在架体(1)的顶部并能够驱使筛料斗(31)翻转;A screening mechanism (3), the screening mechanism (3) comprising a screening hopper (31) and a flip member (32), the screening hopper (31) being rotatably arranged at one end of the frame (1) via a first rotating shaft (311) and extending outside the frame (1), the flip member (32) being arranged at the top of the frame (1) and capable of driving the screening hopper (31) to flip; 接料机构(4),所述接料机构(4)包括接料盘(41),所述接料盘(41)远离筛料斗(31)的一端通过第二转轴(411)转动设置在架体(1)上,所述接料盘(41)靠近筛料斗(31)的一端设置有用于与第一转轴(311)连接的连接件(42);A material receiving mechanism (4), the material receiving mechanism (4) comprising a material receiving tray (41), one end of the material receiving tray (41) away from the screening hopper (31) being rotatably arranged on the frame (1) via a second rotating shaft (411), and one end of the material receiving tray (41) close to the screening hopper (31) being provided with a connecting piece (42) for connecting to the first rotating shaft (311); 承托机构(5),所述承托机构(5)包括承托座(51),所述承托座(51)通过连接杆(52)固定在架体(1)的底部;A supporting mechanism (5), the supporting mechanism (5) comprising a supporting seat (51), the supporting seat (51) being fixed to the bottom of the frame (1) via a connecting rod (52); 其中,所述接料盘(41)通过连接件(42)与第一转轴(311)连接时,所述接料盘(41)靠近筛料斗(31)的一端高于接料盘(41)远离筛料斗(31)的一端;所述连接件(42)与第一转轴(311)分离时,所述接料盘(41)搭接在承托座(51)上且接料盘(41)靠近筛料斗(31)的一端低于接料盘(41)远离筛料斗(31)的一端。Wherein, when the receiving tray (41) is connected to the first rotating shaft (311) through the connecting member (42), the end of the receiving tray (41) close to the screening hopper (31) is higher than the end of the receiving tray (41) away from the screening hopper (31); when the connecting member (42) is separated from the first rotating shaft (311), the receiving tray (41) is overlapped on the supporting seat (51) and the end of the receiving tray (41) close to the screening hopper (31) is lower than the end of the receiving tray (41) away from the screening hopper (31). 2.根据权利要求1所述的管沟施工用土方回填装置,其特征在于,所述翻转件(32)包括双轴电机(321),所述双轴电机(321)的两根输出轴上均设置有提升盘(322),所述提升盘(322)上绕设有提升绳(323),所述提升绳(323)远离提升盘(322)的一端固定连接在筛料斗(31)上,所述架体(1)上设置有供提升绳(323)搭设的导向轮(324)。2. The earth backfilling device for trench construction according to claim 1 is characterized in that the flip member (32) includes a dual-axis motor (321), and both output shafts of the dual-axis motor (321) are provided with a lifting disk (322), and a lifting rope (323) is wound around the lifting disk (322), and the end of the lifting rope (323) away from the lifting disk (322) is fixedly connected to the screening hopper (31), and the frame (1) is provided with a guide wheel (324) for the lifting rope (323) to be laid. 3.根据权利要求2所述的管沟施工用土方回填装置,其特征在于,所述架体(1)上还设置有用于驱使翻转件(32)周期性提拉筛料斗(31)的提拉件(6)。3. The earth backfilling device for trench construction according to claim 2 is characterized in that the frame (1) is also provided with a lifting member (6) for driving the turning member (32) to periodically lift the screening hopper (31). 4.根据权利要求3所述的管沟施工用土方回填装置,其特征在于,所述提拉件(6)包括驱动电机(61)、驱动轴(62)和凸轮(63),所述驱动轴(62)转动连接在架体(1)的顶部,所述驱动电机(61)固定设置在架体(1)的一侧并能够驱使驱动轴(62)转动,所述凸轮(63)同轴线连接在驱动轴(62)上,所述凸轮(63)的外轮廓面开设有绳槽(631),所述提升绳(323)搭设在绳槽(631)内。4. The earth backfilling device for trench construction according to claim 3 is characterized in that the lifting member (6) includes a driving motor (61), a driving shaft (62) and a cam (63), the driving shaft (62) is rotatably connected to the top of the frame (1), the driving motor (61) is fixedly arranged on one side of the frame (1) and can drive the driving shaft (62) to rotate, the cam (63) is coaxially connected to the driving shaft (62), the outer contour surface of the cam (63) is provided with a rope groove (631), and the lifting rope (323) is arranged in the rope groove (631). 5.根据权利要求3所述的管沟施工用土方回填装置,其特征在于,所述承托座(51)上设置有伸缩封挡件(53),所述接料盘(41)上开设有通槽(412),所述接料盘(41)搭设在承托座(51)时,所述伸缩封挡件(53)插设在通槽(412)内并将接料盘(41)的开口封挡;所述筛料斗(31)朝向接料盘(41)的一端设置有弧形抵压杆(312),所述翻转件(32)驱使筛料斗(31)翻转后,所述弧形抵压杆(312)能够将伸缩封挡件(53)向下压动以将接料盘(41)的开口打开。5. The earth backfilling device for trench construction according to claim 3 is characterized in that a telescopic sealing member (53) is provided on the supporting seat (51), and a through groove (412) is provided on the receiving tray (41). When the receiving tray (41) is erected on the supporting seat (51), the telescopic sealing member (53) is inserted into the through groove (412) and blocks the opening of the receiving tray (41); an arc-shaped pressure rod (312) is provided at one end of the screening hopper (31) facing the receiving tray (41), and after the flip member (32) drives the screening hopper (31) to flip, the arc-shaped pressure rod (312) can press the telescopic sealing member (53) downward to open the opening of the receiving tray (41). 6.根据权利要求5所述的管沟施工用土方回填装置,其特征在于,所述伸缩封挡件(53)包括封挡板(531),所述封挡板(531)滑动设置在承托座(51)内,所述封挡板(531)的底端延伸至承托座(51)的下部并设置有安装板(532),所述安装板(532)与承托座(51)之间连接有弹性绳(533)。6. The earth backfilling device for trench construction according to claim 5 is characterized in that the telescopic sealing member (53) includes a sealing plate (531), which is slidably arranged in the supporting seat (51), and the bottom end of the sealing plate (531) extends to the lower part of the supporting seat (51) and is provided with a mounting plate (532), and an elastic rope (533) is connected between the mounting plate (532) and the supporting seat (51). 7.根据权利要求1所述的管沟施工用土方回填装置,其特征在于,所述升降组件(22)包括升降电机(221)、丝杠(222)和驱动块(223),所述架体(1)的一侧设置有两个支撑座(224),所述丝杠(222)转动设置在两个支撑座(224)之间,所述升降电机(221)固定设置在架体(1)的顶部并能够驱使丝杠(222)转动,所述驱动块(223)沿竖直方向滑动连接在架体(1)的一侧并螺纹连接在丝杠(222)上,所述拨料组件(21)固定设置在驱动块(223)上。7. The earth backfilling device for trench construction according to claim 1 is characterized in that the lifting assembly (22) includes a lifting motor (221), a screw (222) and a driving block (223), two support seats (224) are provided on one side of the frame (1), the screw (222) is rotatably set between the two support seats (224), the lifting motor (221) is fixedly set on the top of the frame (1) and can drive the screw (222) to rotate, the driving block (223) is slidably connected to one side of the frame (1) in the vertical direction and is threadedly connected to the screw (222), and the material shifting assembly (21) is fixedly set on the driving block (223). 8.根据权利要求7所述的管沟施工用土方回填装置,其特征在于,所述拨料组件(21)包括安装座(211)、拨料板(212)和齿轮组件(213),所述安装座(211)设置在驱动块(223)远离架体(1)的一侧,所述拨料板(212)通过第三转轴(2121)转动连接在安装座(211)的底部,所述齿轮组件(213)包括转动电机(2131)、主动齿轮(2132)和从动齿轮(2133),所述从动齿轮(2133)同轴线连接在第三转轴(2121)上,所述主动齿轮(2132)转动连接在安装座(211)上并与从动齿轮(2133)相啮合,所述转动电机(2131)固定设置在安装座(211)上并能够驱使主动齿轮(2132)转动。8. The earthwork backfilling device for trench construction according to claim 7 is characterized in that the material-diverting assembly (21) includes a mounting seat (211), a material-diverting plate (212) and a gear assembly (213), wherein the mounting seat (211) is arranged on a side of the driving block (223) away from the frame (1), the material-diverting plate (212) is rotatably connected to the bottom of the mounting seat (211) through a third rotating shaft (2121), the gear assembly (213) includes a rotating motor (2131), a driving gear (2132) and a driven gear (2133), the driven gear (2133) is coaxially connected to the third rotating shaft (2121), the driving gear (2132) is rotatably connected to the mounting seat (211) and meshes with the driven gear (2133), and the rotating motor (2131) is fixedly arranged on the mounting seat (211) and can drive the driving gear (2132) to rotate. 9.根据权利要求8所述的管沟施工用土方回填装置,其特征在于,所述拨料板(212)包括固定部(2122)和伸缩部(2123),所述固定部(2122)的底部开设有滑槽,所述伸缩部(2123)滑动连接在滑槽内,所述固定部(2122)上设置有定位螺栓(2124),所述伸缩部(2123)上开设有多个供定位螺栓(2124)插设的螺纹孔。9. The earth backfilling device for trench construction according to claim 8 is characterized in that the material stripping plate (212) includes a fixed part (2122) and a telescopic part (2123), a sliding groove is provided at the bottom of the fixed part (2122), the telescopic part (2123) is slidably connected in the sliding groove, a positioning bolt (2124) is provided on the fixed part (2122), and a plurality of threaded holes for inserting the positioning bolts (2124) are provided on the telescopic part (2123). 10.一种应用权利要求1-9任一项所述的管沟施工用土方回填装置的回填方法,其特征在于,包括以下步骤:10. A backfilling method using the earthwork backfilling device for trench construction according to any one of claims 1 to 9, characterized in that it comprises the following steps: S1、将架体(1)推动至管沟的上部并使两侧的导向杆(12)分别与管沟的两侧壁相贴合,调整拨料机构(2)的拨料范围使拨料机构(2)能够对靠近管沟位置的土方进行拨动,通过翻转件(32)将筛料斗(31)调整至与水平方向倾斜5°-15°的状态,通过连接件(42)将接料盘(41)连接在第一转轴(311)上;S1. Push the frame (1) to the upper part of the pipe trench and make the guide rods (12) on both sides fit the two side walls of the pipe trench respectively. Adjust the material diverting range of the material diverting mechanism (2) so that the material diverting mechanism (2) can divert the earth near the position of the pipe trench. Adjust the screening hopper (31) to a state of being inclined by 5°-15° with respect to the horizontal direction through the turning member (32). Connect the receiving plate (41) to the first rotating shaft (311) through the connecting member (42); S2、沿管沟长度方向推动架体(1),每向前推动一段则通过拨料机构(2)将相应位置的土方拨动至管沟内,筛料斗(31)在土方进入管沟前对大颗粒石块或硬土块进行截留,并将大颗粒石块或硬土块导入接料盘(41)内,使土方将管道完全埋没并到达管道上部指定高度后,使用夯实机进行夯实;S2, pushing the frame (1) along the length of the pipe trench, and each time it is pushed forward a certain distance, the soil at the corresponding position is moved into the pipe trench by the material shifting mechanism (2), and the screening hopper (31) intercepts large-grained stones or hard soil blocks before the soil enters the pipe trench, and guides the large-grained stones or hard soil blocks into the receiving tray (41), so that the soil completely buries the pipe and reaches a specified height above the pipe, and then uses a compactor to compact it; S3、夯实后将架体(1)推动至初始位置,调整拨料机构(2)的拨料范围使拨料机构(2)对远离管沟位置的剩余部分土方进行拨动,通过翻转件(32)将筛料斗(31)调整至接近竖直状态,筛料斗(31)不再对大颗粒石块或硬土块进行截留,再次沿管沟的长度方向对架体(1)进行推动以将剩余部分的土方全部推动至管沟内;S3, after compaction, push the frame (1) to the initial position, adjust the material range of the material-dispensing mechanism (2) so that the material-dispensing mechanism (2) can dispense the remaining earthwork away from the pipe trench position, adjust the screening hopper (31) to a nearly vertical state through the flip member (32), and the screening hopper (31) no longer intercepts large-grained stones or hard soil blocks, and push the frame (1) again along the length direction of the pipe trench to push all the remaining earthwork into the pipe trench; S4、在将土方推动至管沟的过程中,将接料盘(41)从第一转轴(311)上取下,并通过承托机构(5)对接料盘(41)进行支撑,此时接料盘(41)处于倾斜状态且接料盘(41)靠近筛料斗(31)的一端为最低端,从筛料斗(31)导入接料盘(41)内的大颗粒石块或硬土块能够与土方一同进入管沟内;S4. In the process of pushing the earthwork into the pipe trench, the receiving tray (41) is removed from the first rotating shaft (311) and supported by the supporting mechanism (5). At this time, the receiving tray (41) is in an inclined state and the end of the receiving tray (41) close to the screening hopper (31) is the lowest end. The large-grained stones or hard soil blocks introduced into the receiving tray (41) from the screening hopper (31) can enter the pipe trench together with the earthwork; S5、每回填指定深度,通过夯实机对进入管沟内的土方进行压实。S5. Each time the backfill reaches a specified depth, the soil entering the trench is compacted by a compactor.
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