CN1207164A - Gas seals for internal combustion engines - Google Patents
Gas seals for internal combustion engines Download PDFInfo
- Publication number
- CN1207164A CN1207164A CN 97191591 CN97191591A CN1207164A CN 1207164 A CN1207164 A CN 1207164A CN 97191591 CN97191591 CN 97191591 CN 97191591 A CN97191591 A CN 97191591A CN 1207164 A CN1207164 A CN 1207164A
- Authority
- CN
- China
- Prior art keywords
- cylinder
- sealing device
- cylinder head
- groove
- ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Landscapes
- Gasket Seals (AREA)
Abstract
Description
本申请是1996年9月16日提交的流水号为No.714,766的美国专利申请的部分继续申请。This application is a continuation-in-part of US Patent Application Serial No. 714,766 filed September 16,1996.
发明技术领域invention technical field
本发明涉及一种高压密封装置,尤其涉及内燃机的燃气密封装置,包括一个配置在气缸盖和气缸套之间对高压燃气产生有效密封的O型环。The invention relates to a high-pressure sealing device, in particular to a gas sealing device of an internal combustion engine, comprising an O-ring arranged between a cylinder head and a cylinder liner to effectively seal high-pressure gas.
发明背景Background of the invention
为经济而有效地操作内燃机,必须具有各种适当的密封装置,以阻止可妨害发动机性能的气体或液体逸出。尤其是,密封气缸内的高压燃气对于有效操作内燃机,尤其是柴油机是必不可少的。气缸套和气缸盖之间的适当密封对于柴油机是必需的,为了点燃燃料,柴油机依懒于最适当的压力和温度状况。若气缸套的气缸盖密封不适当,在发动机运转期间燃气可能自气缸中漏出,引起发动机功率损失和效率下降。在气缸套和气缸盖界面上试图提供有效的密封装置方面,已发展了各种不同的装置和方法。这种尝试的一个例子从Tapper等人的美国专利US4,917,062中可以找到,该专利公开了当气缸盖紧固于气缸体上时采用一压在气缸盖和发动机缸体中的互补矩形槽内起密封作用的弹性聚合“O”型环。然而Tapper等人的装置并不是用来有效地密封内燃机中的高压燃气的。例如,Tapper等人采用一种弹性聚合“O”型环,由于内燃机中产生的高压燃气,它可能会破坏。In order to operate an internal combustion engine economically and efficiently, it is necessary to have various suitable sealing arrangements to prevent the escape of gases or liquids which could impair the performance of the engine. In particular, sealing the high-pressure gas inside the cylinder is essential for the efficient operation of internal combustion engines, especially diesel engines. Proper sealing between the cylinder liner and the cylinder head is necessary for a diesel engine, which relies on the most appropriate pressure and temperature conditions in order to ignite the fuel. If the cylinder head of the cylinder liner is not properly sealed, gas may escape from the cylinder during engine operation, causing loss of engine power and efficiency. Various devices and methods have been developed in an attempt to provide effective sealing means at the cylinder liner and cylinder head interface. An example of this attempt can be found in U.S. Patent No. 4,917,062 to Tapper et al., which discloses the use of a complementary rectangular groove pressed into the cylinder head and engine block when the cylinder head is fastened to the cylinder block. Elastomeric polymeric "O" ring for sealing. However, the device of Tapper et al. is not designed to effectively seal high pressure gases in internal combustion engines. For example, Tapper et al. employ an elastic polymeric "O" ring that can fail due to the high pressure gases generated in an internal combustion engine.
另一种燃烧密封结构可以在Butov的流水号为SU1,481,45/A1的俄国专利申请中找到,它公开了联系内燃机气缸盖和气缸套之间的密封装置。该密封装置包括一个由可变形材料制成的密封环,而气缸盖和气缸套具有一连串在其上形成的同心槽。当将气缸盖紧固时,在各同心槽之间的隆起部压入密封环内,从而在气缸盖和气缸套之间形成一密封装置。在气缸盖和气缸套上的多条槽,由于要求有精确的位置,而这种精确位置确保了相应的槽正确地配合,因此,增加了密封接合的制造成本。Another kind of combustion sealing structure can be found in the Russian patent application of Butov serial number SU1,481,45/A1, and it discloses the sealing device that connects internal combustion engine cylinder head and cylinder liner. The seal comprises a seal ring made of deformable material, while the cylinder head and cylinder liner have a series of concentric grooves formed therein. When the cylinder head is tightened, the ridges between the concentric grooves press into the sealing rings, thereby forming a seal between the cylinder head and the cylinder liner. The multiple grooves in the cylinder head and cylinder liner add to the manufacturing cost of the sealing joint by requiring precise positioning to ensure that the corresponding grooves fit properly.
Heitjohann的德国专利申请No 35 30 372 A1公开了用于两圆柱表面之间压力环隙的密封装置。该密封装置包括一个环,它被保持在两圆柱表面之一上设置的一环槽中。该对比文献称该环为“软连接”,这意味着它是由软材料制成的。就这个意义来讲,在Heitjohann的文献中公开的这种构件具有上述Topper等人专利中同样的缺点。German patent application No 35 30 372 A1 to Heitjohann discloses a sealing device for a pressure ring gap between two cylindrical surfaces. The sealing means includes a ring held in an annular groove provided on one of the two cylindrical surfaces. The reference refers to the ring as a "soft link", which means that it is made of a soft material. In this sense, the structure disclosed in the Heitjohann document suffers from the same disadvantages as in the above-mentioned Topper et al. patent.
另一种燃烧密封结构见于Wallgren等人的美国专利US2,553,222,它采用一密封环,当安装气缸盖并固定时,它被压入在气缸部分内形成的一槽中。该密封环包含紫铜,可在该气缸槽内变形。当拆去气缸盖并随后再次安装时,可将该密封环颠倒,这样,该环再次被压入在气缸部分内形成的槽内。然而,Wallgren等人的密封环在气缸盖和气缸部分之间仅形成一个部位的密封,这增加了在发动机运转期间高压燃气自气缸逸出的机会。如上所述,这个问题会损害发动机性能和效率。Another combustion seal arrangement is found in US Pat. No. 2,553,222 to Wallgren et al. which utilizes a seal ring which is pressed into a groove formed in the cylinder section when the cylinder head is installed and secured. The seal ring consists of copper and deforms within the cylinder groove. When the cylinder head is removed and then reinstalled, the sealing ring can be turned upside down so that the ring is again pressed into the groove formed in the cylinder section. However, the seal ring of Wallgren et al. forms only a one-site seal between the cylinder head and the cylinder section, which increases the chance of high pressure gas escaping from the cylinder during engine operation. As mentioned above, this problem can impair engine performance and efficiency.
Rosenqnist的美国专利US 5,275,139公开了一种密封装置,它包括一条在气缸盖中的深槽和一条在缸体内形成的互补深槽。一松配合的环绕的防火环配置在气缸盖和气缸体两者的槽内。该Rosenquist装置是复杂的,其中,该密封装置要求有一条在气缸盖内和气缸体内的深槽,这使制造成本增加。此外,该装置并不采用气缸套,因此,对于采用压配合于气缸筒内的气缸套的许多种发动机来说是不实用的。松配合防护圈也是不希望的,因为它增加了制造工艺的成本,且具有有限的密封性能。US 5,275,139 to Rosenqnist discloses a sealing arrangement comprising a deep groove in the cylinder head and a complementary deep groove formed in the cylinder body. A loose fitting surrounding fire ring is disposed in the groove of both the cylinder head and the cylinder block. The Rosenquist arrangement is complex in that the seal requires a deep groove in the cylinder head and cylinder block, which increases manufacturing costs. In addition, this arrangement does not utilize cylinder liners and is therefore impractical for many types of engines that utilize cylinder liners that are press fit within the cylinder bore. A loose fit ferrule is also undesirable because it adds cost to the manufacturing process and has limited sealing performance.
基于上述对比文献有限的说明,需要一种燃气密封结构,它制造简单,而且耐久而有效,以便经受在发动机运转期间作用于该密封装置上的极高的燃气压力。改进的密封装置提高了发动机达到最高性能的效率。在高燃气压力下遭破坏的燃烧密封装置可引起内燃机不希望有的停机和费钱的修理。因此,必须使燃气密封装置能经受发动机日复一日的运转,并在高压和高温下不被损坏。Based on the limited teachings of the aforementioned references, there is a need for a gas seal that is simple to manufacture, yet durable and effective, in order to withstand the extremely high gas pressures that act on the seal during engine operation. Improved seals increase the engine's efficiency at peak performance. Destruction of combustion seals at high gas pressures can lead to undesired shutdowns and costly repairs of the internal combustion engine. Therefore, the gas seal must be able to withstand the day-to-day operation of the engine without damage at high pressure and temperature.
发明概述Summary of the invention
鉴于上面所述,本发明的一个目的是提供一种改进的燃气密封装置,它制造简单,且耐久而有效,以便在发动机运转期间经得住作用在密封装置上的极高的燃烧气体压力。In view of the foregoing, it is an object of the present invention to provide an improved gas seal which is simple to manufacture, durable and effective so as to withstand the extremely high combustion gas pressures acting on the seal during engine operation.
本发明的另一个目的是实现上述目的,且在内燃机气缸盖和气缸套之间还提供一种改进的燃气密封装置。Another object of the present invention is to achieve the above object and to provide an improved gas sealing device between the cylinder head and the cylinder liner of the internal combustion engine.
本发明的又一个目的是实现一个或多个上述目的,且还提供一种燃气密封结构,它设有径向约束点,当承受发动机运转期间产生的热力和机械力时,将密封环固定在气缸盖和气缸套之间。Yet another object of the present invention is to achieve one or more of the above objects, and also to provide a gas seal structure provided with radial restraint points to secure the seal ring at the between the cylinder head and the cylinder liner.
本发明的再一个目的是提供一种燃气密封装置,其中在发动机运转期间使作用于O型密封环上的次要的力减至最小,以保护O型密封环,且密封O型密封环和气缸盖之间以O型密封环,且密封O型密封环和气缸盖之间及O型密封环和气缸套之间的界面。Yet another object of the present invention is to provide a gas seal in which secondary forces acting on the O-ring are minimized during engine operation to protect the O-ring and seal the O-ring and An O-ring seal is used between the cylinder heads, and the interface between the O-ring and the cylinder head and between the O-ring and the cylinder liner is sealed.
本发明的这些和其它的目的是通过一种用以密封内燃机的至少一个气缸内的高压燃气的燃气密封装置来实现的,该内燃机包括一气缸体,其内制有一个或多个气缸筒;一气缸盖,有一顶面和底面。气缸盖和气缸体成刚性连接,在气缸盖的底面上制有一条槽。此外,该密封装置包括一气缸套,气缸套有一顶面,并被装入至少一个在气缸体内制出的气缸筒内,该气缸套在其顶面上制有一条互补的槽,一O型环配置在气缸盖上制出的槽和在气缸套上制出的互补槽之间,并与这些槽的各棱边相接触,其中,当将气缸盖紧固于气缸时,O型环受压缩,使O型环与这些棱边形成多个径向接触约束点,而O型环的一部分产生扁平变形,贴靠在气缸盖的底面上和气缸套的顶面上。在气缸盖和气缸套上形成的槽可具有V形,矩形或半圆形。而且,O型环包括一种易变形材料,比如碳钢,合金钢和钢合金。此外,该合金可采用公知的热处理工艺,如退火,进行热处理。当把气缸盖紧固到气缸体上时,在施加压力之前O型环处在气缸盖上和气缸套上的这些槽之间。一当施加压缩力,O型环便在这些槽内变形,使O型环的一部分凸入这些槽内,且O型环的一部分呈扁平变形,贴靠在气缸盖和气缸套的表面上。在O型环接触各槽的棱边部位,出现高接触应力,从而为由发动机产生的高压燃气提供一种密封装置。These and other objects of the present invention are achieved by a gas sealing device for sealing high-pressure gas in at least one cylinder of an internal combustion engine comprising a cylinder block in which one or more cylinder barrels are formed; A cylinder head has a top surface and a bottom surface. The cylinder head is rigidly connected to the cylinder block, and a groove is formed on the bottom surface of the cylinder head. In addition, the sealing device comprises a cylinder liner having a top surface and being fitted into at least one cylinder barrel made in the cylinder body, the cylinder liner having a complementary groove formed on its top surface, an O-shaped The ring is arranged between the grooves made in the cylinder head and the complementary grooves made in the cylinder liner, and is in contact with the edges of these grooves, wherein when the cylinder head is fastened to the cylinder, the O-ring is Compression causes the O-ring to form multiple radial contact constraints with these edges, and a part of the O-ring is flattened and deformed against the bottom surface of the cylinder head and the top surface of the cylinder liner. The grooves formed on the cylinder head and cylinder liner can have a V shape, a rectangle or a semicircle. Furthermore, the O-ring comprises a deformable material such as carbon steel, alloy steel and steel alloys. In addition, the alloy may be heat treated using known heat treatment processes, such as annealing. When the cylinder head is fastened to the cylinder block, the O-rings are between these grooves on the cylinder head and cylinder liner before pressure is applied. Upon application of compressive force, the O-ring deforms within these grooves so that a portion of the O-ring protrudes into the grooves and a portion of the O-ring deforms flat against the surface of the cylinder head and cylinder liner. Where the O-ring contacts the edges of the grooves, high contact stresses occur to provide a seal against the high pressure gas generated by the engine.
最好,按本发明制成的燃气密封装置包括一气缸套,其上平面内制有一条槽,该槽的壁部延伸到和气缸盖的平面相接触。当安装负荷施加到气缸盖上时,金属O型环的横断面厚度被压缩到在气缸套上形成的槽的深度。施加于气缸盖上的密封负荷由在气缸套上形成的槽的深度及金属O型环的负荷挠曲特性所决定。此外,该径向向外的槽壁包括一个第一基本垂直部和一个自该第一部径向向外延伸的倾斜部。在其间形成一条棱边,它对O型环构成径向约束,并确保燃气可靠的密封,而且,在发动机运转期间,气缸盖和气缸套的热位移产生了并增加了缸套和缸盖之间的接触力。在装配时由于在气缸套上形成的槽的各壁部延伸到气缸盖,因此,作用在O型环密封装置上的热应力减至最小,从而保护了该O型环密封装置。Preferably, a gas seal according to the invention comprises a cylinder liner having a groove formed in its upper plane, the wall of which extends to contact the plane of the cylinder head. When a mounting load is applied to the cylinder head, the cross-sectional thickness of the metal O-ring is compressed to the depth of the groove formed in the cylinder liner. The sealing load applied to the cylinder head is determined by the depth of the groove formed in the cylinder liner and the load deflection characteristics of the metal O-ring. Additionally, the radially outward groove wall includes a first substantially vertical portion and an inclined portion extending radially outward from the first portion. An edge is formed in between, which constitutes a radial constraint on the O-ring and ensures a reliable gas seal. Moreover, during engine operation, the thermal displacement of the cylinder head and the cylinder liner generates and increases the distance between the cylinder liner and the cylinder head. contact force between them. Since the walls of the groove formed in the cylinder liner extend to the cylinder head during assembly, thermal stress on the O-ring seal is minimized, thereby protecting the O-ring seal.
当借助于若干附图阅读说明书时,本发明的这些和其它的优点由于下述详细的说明会变得明显。These and other advantages of the invention will become apparent from the following detailed description when the specification is read with the aid of the several drawings.
附图简要说明Brief description of the drawings
图1是本发明气缸盖密封垫片结构的顶视图;Fig. 1 is the top view of cylinder head gasket structure of the present invention;
图2是本发明的燃气密封装置在被压缩前的横剖面侧视图;Fig. 2 is a cross-sectional side view of the gas sealing device of the present invention before being compressed;
图3是本发明的燃气密封装置在受压缩后的横剖面侧视图;Fig. 3 is a cross-sectional side view of the gas sealing device of the present invention after being compressed;
图4是按照本发明的一个替代实施例、包括一个带涂层的O型环的燃气密封装置的放大横剖面侧视图;Figure 4 is an enlarged cross-sectional side view of a gas seal including a coated O-ring in accordance with an alternate embodiment of the present invention;
图5是按照本发明的一个替代实施例的O型环和半圆槽结构的横剖面侧视图;Figure 5 is a cross-sectional side view of an O-ring and semi-circular groove structure according to an alternate embodiment of the present invention;
图6是按照本发明的一个替代实施例的O型环和矩形槽结构的横剖面侧视图;Figure 6 is a cross-sectional side view of an O-ring and rectangular groove arrangement according to an alternative embodiment of the present invention;
图7是按照本发明的一个替代实施例的燃气密封装置的横剖面侧视图,其中气缸套凹入气缸体;Figure 7 is a cross-sectional side view of a gas seal according to an alternative embodiment of the present invention wherein the cylinder liner is recessed into the cylinder block;
图8是按照本发明的一个替代实施例的燃气密封装置的横剖面侧视图,其中O型环在被压缩之前安置在气缸套的一条根内;Figure 8 is a cross-sectional side view of a gas seal in accordance with an alternative embodiment of the present invention wherein an O-ring is seated within a root of the cylinder liner prior to being compressed;
图9是按照本发明的一个替代实施例的燃气密封装置的横剖面侧视图,其中,图8的O型环在受压缩后安置在气缸套的一条槽内;Figure 9 is a cross-sectional side view of a gas seal according to an alternative embodiment of the present invention, wherein the O-ring of Figure 8 is seated in a groove in the cylinder liner after being compressed;
图10是按照本发明的一个优先实施例的燃气密封装置的横剖面侧视图,其中,O型环安装在气缸套的一条槽内,并受气缸盖压缩。Figure 10 is a side cross-sectional view of a gas seal in accordance with a preferred embodiment of the present invention wherein an O-ring is mounted in a groove in the cylinder liner and compressed by the cylinder head.
优先实施例详述Detailed Description of Preferred Embodiments
参照各附图,现在就几个替代实施例叙述本发明。本发明是一种改进的燃气密封装置,通过在密封装置中产生多个径向接触约束点来克服发动机运转期间作用在该密封装置上的热和机械应力,从而来密封在内燃机中产生的高压燃气。Referring to the drawings, the invention will now be described in terms of several alternative embodiments. The present invention is an improved gas seal for sealing the high pressures developed in an internal combustion engine by creating multiple radial contact constraints in the seal to overcome the thermal and mechanical stresses on the seal during engine operation gas.
图1表示本发明的燃气密封装置的顶视图。所示燃气密封装置1穿过气缸盖垫片3,后者由一本体薄片或板组成,其上有多个孔,如图1所示。具体地说,气缸盖垫片3包括一气缸孔2,它限定了气缸筒的外形,在发动机运转期间,一活塞(未示)在气缸筒内作往复运动。缸盖垫片3还包括冷却通道5,螺栓孔7和油道9。这些孔的密封冷却液,为把缸盖固定于发动机(未示)上以及为密封润滑油提供了保证。缸盖垫片本身为防止气体或液体在发动机运转期间泄漏提供了密封。Figure 1 shows a top view of the gas sealing device of the present invention. The gas seal 1 shown passes through the
在图2中表示了燃气密封装置的横剖面侧视图。该图表示了发动机气缸在实际密封之前各燃气密封部件的状态,以期清楚地图示本发明各部件之间的关系。FIG. 2 shows a cross-sectional side view of the gas seal. This figure shows the state of each gas sealing member before the actual sealing of the engine cylinder in order to clearly illustrate the relationship among the various parts of the present invention.
现在参照图2,燃气密封装置1由金属丝网环制成,它有时被称作“防火环”。该防火环具有O型环4的形状,这将在本说明书的其余部分内说明。O型环4密封气缸盖表面和气缸套顶端面之间的高压燃气。O型环要承受高压燃气压力和极高的温度。Referring now to Figure 2, the gas seal 1 is made of a wire mesh ring, which is sometimes referred to as a "fire ring". The fire ring has the shape of an O-
除了O型环4外,燃气密封装置1包括一气缸盖11,气缸套13,气缸体15和气缸盖垫片3。气缸盖11包括一金属板,它利用螺栓(未示)固定于气缸体15上。气缸体15由金属坯制成,并包括一个或多个气缸筒,气缸套13安装于其中。气缸套13与气缸体15成摩擦接合关系,使气缸套不因由活塞(未示)在其内作往复运动而产生的负荷或作用于其上的极高温度和压力而松动。为获得这种摩擦关系,可将气缸套13压配合于气缸体15的气缸筒内或用某些其它方法来固定。一当被安装到气缸体15内,气缸套的顶面或平面和气缸体15的顶面是齐平的。该气缸套包括一种金属材料,比如钢,且可由不同于气缸体的材料制成。虽然该燃气密封结构被表示为具有无上部凸缘的湿式气缸套,然而,本发明的上述密封思想也适用于顶部突缘湿式缸套,干式缸套,中间支承(mid-stop)缸套以及无单独缸套的原来缸筒气缸体。Besides the O-
气缸盖11包括一条在其底面内制出的圆环槽17。圆环槽17用机加工在气缸盖内制出,且可有种种几何特征,这将就图4、5和6详细讨论。本发明的一个重要特点是在气缸盖内制出的圆环槽17很简单。由于公差要求不严格,能容易地将该槽进行机加工。另外的优点包括耐久性,因为在该气缸盖内产生的应力是最小的,且该槽在使用中能被重新机加工。The
气缸套13包括一条在其顶面内机加工出的互补槽19,它类同于在气缸11内制出的圆环槽17。圆环槽17和互补槽19彼此成镜影,这样,互补槽19是圆环槽17的倒置几何形状。而且,圆环槽17和互补槽19两者精确地对齐,当将气缸盖固定到气缸体上时,这些槽相互匹配。O型环4安置在这些槽之间,以实现它们之间的密封。缸盖垫片3安装在缸盖11和缸体15之间,也构成密封。The
为形成有效的燃气密封,以防止发动机运转期间高压燃气逸出气缸,气缸盖11用螺栓(未示)固定于气缸体15。当气缸盖11最初安装时,O型环4在圆环槽17和互补槽19的棱边处便有线接触。随着气缸盖安装螺栓施加负载,O型环便发生变形。To form an effective gas seal to prevent high pressure gas from escaping the cylinders during engine operation, the
O型4由诸如金属的易变形材料制成。最好,O型环4可包括碳钢,合金钢或铜合金。O型环可由若干种方法之一来制造,诸如,将一定长度的拉拨金属丝成形为圆环形,将其端部焊接在一起,将金属丝接头光滑处理,以消除不紧密接触的金属丝段。此外,O型环可由实心坯料完全用机加工制成,或用冷加工或用热加工制成。最好,制成O型环的合金经退火处理,然而,也可采用任何公知的适当的热处理工艺。O-
参照图3,在将气缸盖11固定到气缸体15上之后,O型环4的一部分在圆环槽17和互补槽19内凸出来,且O型环4的一部分产生扁平变形,贴靠在第一缸盖表面23的第一缸套表面25上。同样的变形发生在O型环4的相反侧,如该图中所示。在缸盖和缸套表面两者上的变形起到将O型环紧固和密封在缸盖和缸套之间的作用。该变形还起到防止高压燃气经燃气密封装置1泄漏的作用。Referring to Fig. 3, after the
当将气缸盖固定到气缸体上时,O型环产生进一步的变形,以形成一燃气密封装置。这种变形发生在圆环槽17和互补槽19的棱边上。具体地说,图3表示该变形发生在第一缸套棱边27,第一缸盖棱边29,第二缸套棱边31和第二缸盖棱边33上。这尖锐的负荷集中,在气盖11和O型环4之间以及在缸套13和O型环4之间产生紧密的接触,从而形成了高压燃气的有效密封。O型环4的最终压缩高度可不同于缸盖垫片3的压缩厚度。O型环4的变形高度取决于相配部分的尺寸和挠曲,且沿O型环4的周围可轻微变化。When securing the cylinder head to the cylinder block, the O-ring is further deformed to form a gas seal. This deformation takes place at the edges of the
图4表示一放大的圆环槽17、互补槽19和O型环4。缸盖和缸套槽都具有三角形或凹V形。该凹V形槽允许O型环4以某种方式变形而进入这些槽的一部分内,以便在缸盖和缸套之间形成可靠的密封。根据O型环4、圆环槽17和互补槽19之间的结构关系,O型环4的原始直径可处在缸盖垫片3厚度的1.2至2倍的范围内。例如,若缸盖垫片本体的厚度为0.25吋,则O型环4的直径便处在0.3吋至0.5吋的范围内。而且,凹V形槽的宽度(自缸盖和缸套面上的槽棱边至棱边测量)可处在O型环4直径的0.3至1.2倍范围内。例如,若O型环直径为0.5吋,则凹V形槽的宽度便处在0.15至0.6吋范围内。此外,凹V形槽的角度35可处在60°至120°范围内。当然,随着凹V形槽角度的增加,上述宽度也增加。上面所提供的槽的宽度和角度范围便产生了一种燃气密封装置,在发动机运转期间,它能承受作用在该密封装置上的极高的温度和燃气压力。FIG. 4 shows an enlarged
图4中的O型环包括一涂层37,诸如金属镀层或类似的材料,它可涂敷于O型环,以便更好地适应于表面抛光另件,并提高其密封性能。涂层37可包括锌镀层,作为一种廉价的有效镀层材料,然而,可采用包括银在内的任何公知的材料。O型环4的涂层是本发明的一个替代实施例,它可被用于要求结构特征有附加特性的特定应用场合。The O-ring in FIG. 4 includes a coating 37, such as metal plating or similar material, which may be applied to the O-ring to better accommodate the surface finish and improve its sealing properties. Coating 37 may include zinc plating as an inexpensive and effective plating material, however, any known material including silver may be used. The coating of the O-
在另外的替代实施例中,缸盖槽和缸套槽可具有不同的形状。图5和6分别表示圆形和矩形槽,它们可用于本发明中。它些槽可按类同于上述凹V形槽的方式在气缸盖和气缸套内制出。图5所示圆槽39的半径可处在O型4直径的0.3至0.8倍范围内,例如,若O型环直径为0.5吋,则圆槽39的半径可处在0.15吋至0.4吋范围内。在缸盖和缸套两平面的槽棱边处测得的圆槽39的宽度应小于其半径的两倍。In further alternative embodiments, the head and liner slots may have different shapes. Figures 5 and 6 show circular and rectangular grooves, respectively, which may be used in the present invention. These grooves can be made in the cylinder head and cylinder liner in a manner similar to the concave V-shaped grooves described above. The radius of the
就图6而言,在缸盖和缸套二平面的槽棱边处测得的矩形槽41的宽度处于O型环4直径的0.3至1.0倍范围内。例如,若O型环4的直径为0.5吋,则矩形槽41的宽度处于0.15吋至0.5吋范围内。矩形槽41的深度可为O型环4直径的0.1至0.3倍。因此,对于直径为0.5吋的O型环而言,矩形槽41的深度将处在0.05吋至0.15吋范围内。气缸盖和气缸套内的槽无须相同。这些槽的形状的尺吋必须相对于O型环直径和缸盖垫片厚度来选择,以获得本发明的正确变形和接触特性。With respect to FIG. 6 , the width of the rectangular groove 41 measured at the groove edge of the two planes of the cylinder head and the cylinder liner is in the range of 0.3 to 1.0 times the diameter of the O-
本发明将缸套13的顶面表示为与缸体15的顶面基本齐平,如图2所示。图7表示一个替代实施例,其缸套13比缸体表面向下凹进一预定量45。在此情况下,将采用较大直径的O型环4,以产生不同的变形特性。某些应用类型可要大气缸套凹进气缸体。这种替代方案为这类应用提供了有效的高压燃气密封。In the present invention, the top surface of the
本发明的另一替代实施例示于图8和9。图8表示了该实施例的原始松组装的部件,而图9则表示了在施加缸盖螺栓预负载后变形后的O型环横断面。本发明的该实施例的结构在气缸盖50的底面上已取消了槽,而在气缸筒套52的顶面上仅有一条槽51。该气缸筒套52的结构不同于优先实施例的气缸套的结构。该气缸筒套52有一结构,包括槽51,槽的一个第一侧壁53和槽的一个第二侧壁55,后者较前者短而宽。虽然槽的第一侧壁53在本实施例中是供任选的,然而该要素将作为本发明的一部分加以讨论。Another alternative embodiment of the present invention is shown in FIGS. 8 and 9 . Figure 8 shows the original loose assembled components of this embodiment, while Figure 9 shows the deformed O-ring cross-section after application of head bolt preload. The structure of this embodiment of the invention has eliminated the groove on the bottom surface of the
相对于图8所讨论的本替代实施例的另一特点是在槽的第二侧壁55贴靠气缸体15的部位气缸筒套52稍微偏离气缸体15。气缸筒套52顶面和气缸体15顶面的关系取决于O型环直径的选择、O型环槽断面的变形,气缸套槽深度和气缸盖垫片本体的厚度。然而,槽两侧壁的尺寸及与气缸体的关系可按简化燃气密封结构和本发明特征的任何方式来改变。Another feature of this alternative embodiment discussed with respect to FIG. 8 is that the
现在参照图9,当施加夹紧负荷时,O型环槽断面成扁平变形,以界面63贴靠在气缸盖50的表面上,以界面65贴靠在气缸套槽51上。在装配就位的界面63和65处的紧密接触方式,结合边缘点61处的径向约束,为该替代实施例中的高压燃气提供有效的密封。气缸套槽51的深度可处在O型环4直径的0.4至0.9倍范围内,例如,若O型4的直径为0.5吋,则气缸套槽51的深度便处在0.2吋至0.45吋之间。气缸套槽51的宽度略大于O型环4的直径,以允许O型环4搁置在气缸套槽51内而不接触槽的两侧壁。Referring now to FIG. 9 , when a clamping load is applied, the O-ring groove cross-section becomes flattened and deforms to lean against the surface of the
现在参照图10,这表示了本发明的一个优先燃气密封装置,包括一安装在气缸体103内的气缸套102,在其上平面106上制有一条槽104,槽的两侧壁108和110自底壁107延伸,与气缸盖114的面112接触。和前述的几个实施例一样,装有气缸盖垫片105和O型环116,O型环116安装在槽104内,构成一个围绕气缸套102上部周边的燃气密封装置。当对气缸盖114施加一装配负荷时,金属O型环116横断面的厚度被压缩到在气缸套102内形成的槽104的深度。施加于气缸盖114的密封负荷由在气缸套102内形成的槽104的深度和金属O型环116的负荷挠曲特性所决定。此外,径向向外槽壁110包括一个第一基本垂直部118和一个自第一部径向向外延伸的倾斜部120。在其间形成一棱边122,它对O型环116提供了径向约束,确保了可靠的燃气密封。Referring now to Fig. 10, this has represented a priority gas sealing device of the present invention, comprises a
就图10所示的结构而言,在发动机运转期间,气缸盖114和气缸套102的热位移产生并增加了缸套与缸盖之间的接触力。当装配时,由于由缸套102的延伸部109和111形成的槽104的各侧壁部108和110伸展且和气缸盖114接触,作用在O型环密封装置上的热应力便减小最小,从而防止了O型环密封装置过度的变形,这种过度变形可导致密封装置泄漏。With the configuration shown in FIG. 10 , thermal displacement of the
因此,就若干实施例上面所讨论的燃气密封装置提供了一种有效的高压燃气密封装置,它耐用又易于制造。而且,就图10所示的燃气密封装置而言,密封装置本身得到保护,而免受在内燃机运转期间由于缸套和缸盖的热膨胀引起的过大应力。因此,本发明具有一些在上述先有技术密封装置中所找不到的特点和优点。Thus, the gas seal discussed above with respect to several embodiments provides an effective high pressure gas seal which is durable and easy to manufacture. Furthermore, in the case of the gas seal shown in Figure 10, the seal itself is protected from excessive stress due to thermal expansion of the cylinder liner and cylinder head during operation of the internal combustion engine. Accordingly, the present invention has certain features and advantages not found in the prior art sealing arrangements described above.
工业实用性Industrial Applicability
金属丝网环密封装置可用在主要形成有效密封的任何环境中。这种特殊的燃气密封装置甚至更适用于存在泄漏可能性的高压场合,该机构可应用于主要防止气体或液体在极高温度和压力下泄漏的任何环境中。Wire mesh ring seals can be used in any environment where an effective seal is primarily required. This special gas seal is even more suitable for high-pressure applications where there is a possibility of leakage. This mechanism can be applied in any environment where the main purpose is to prevent the leakage of gas or liquid at extremely high temperature and pressure.
Claims (38)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 97191591 CN1207164A (en) | 1996-09-16 | 1997-09-11 | Gas seals for internal combustion engines |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US08/714,766 | 1996-09-16 | ||
| US08/922,569 | 1997-09-03 | ||
| CN 97191591 CN1207164A (en) | 1996-09-16 | 1997-09-11 | Gas seals for internal combustion engines |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1207164A true CN1207164A (en) | 1999-02-03 |
Family
ID=5179046
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 97191591 Pending CN1207164A (en) | 1996-09-16 | 1997-09-11 | Gas seals for internal combustion engines |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1207164A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105257934A (en) * | 2015-11-04 | 2016-01-20 | 江苏贝特管件有限公司 | End face sealing structure used for rotary compensator and rotary compensator |
| CN106461082A (en) * | 2014-05-08 | 2017-02-22 | Nok株式会社 | Sealing ring and sealing structure |
| CN109139910A (en) * | 2018-10-16 | 2019-01-04 | 中国航发南方工业有限公司 | High temperature position big end face seals and method |
| CN111720567A (en) * | 2020-06-10 | 2020-09-29 | 肯卓自控工程(江苏)有限公司 | Pressure balance type sleeve regulating valve core seat sealing structure |
| CN112879386A (en) * | 2021-02-25 | 2021-06-01 | 包头钢铁(集团)有限责任公司 | Method for blocking oil leakage on joint surface of oil cylinder |
-
1997
- 1997-09-11 CN CN 97191591 patent/CN1207164A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106461082A (en) * | 2014-05-08 | 2017-02-22 | Nok株式会社 | Sealing ring and sealing structure |
| CN106461082B (en) * | 2014-05-08 | 2019-11-22 | Nok株式会社 | Sealing ring and sealing structure |
| CN105257934A (en) * | 2015-11-04 | 2016-01-20 | 江苏贝特管件有限公司 | End face sealing structure used for rotary compensator and rotary compensator |
| CN109139910A (en) * | 2018-10-16 | 2019-01-04 | 中国航发南方工业有限公司 | High temperature position big end face seals and method |
| CN111720567A (en) * | 2020-06-10 | 2020-09-29 | 肯卓自控工程(江苏)有限公司 | Pressure balance type sleeve regulating valve core seat sealing structure |
| CN112879386A (en) * | 2021-02-25 | 2021-06-01 | 包头钢铁(集团)有限责任公司 | Method for blocking oil leakage on joint surface of oil cylinder |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US6036194A (en) | Combustion gas seal for an internal combustion engine | |
| WO1998011365A9 (en) | Combustion gas seal for an internal combustion engine | |
| US5322299A (en) | Metal gasket | |
| CN1163680C (en) | Metal liner | |
| EP0531076B1 (en) | Metal gasket and production method therefor | |
| CN1081306C (en) | Metallilc gasket | |
| US9939066B2 (en) | Elastic sealing member radially inwardly of primary sealing bead | |
| US7665741B2 (en) | Laminate-type gasket | |
| US5112066A (en) | Resilient sealing ring | |
| US20030042689A1 (en) | Cylinder head gasket | |
| US5921558A (en) | High recovery combustion seal gasket | |
| CN1207164A (en) | Gas seals for internal combustion engines | |
| JPH0336148B2 (en) | ||
| US5967109A (en) | Counterbored joint | |
| CN102257300B (en) | Sealing system and cylinder head gasket for a reciprocating piston combustion engine | |
| EP0845621A1 (en) | Metal gasket | |
| US5934682A (en) | Head gasket with preflattened wire rings and method of making and using same | |
| CN1130236A (en) | Sealing sheet of cylinder cover | |
| JP7644175B2 (en) | Internal combustion engine | |
| RU208566U1 (en) | Internal combustion engine | |
| EP3045782B1 (en) | Cylinder head gasket for internal combustion engines | |
| JP7780279B2 (en) | Seat structure | |
| EP2216534A1 (en) | Method of lining a cylinder and a cylinder liner therefor | |
| US20170184050A1 (en) | Cylinder block for engine | |
| KR20030008027A (en) | Gasket structure for rocker cover |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |