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CN1204085C - Ion dosed sodium barium titanate-barium titanate piezo ceramics and preparation thereof - Google Patents

Ion dosed sodium barium titanate-barium titanate piezo ceramics and preparation thereof Download PDF

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CN1204085C
CN1204085C CN03129115.5A CN03129115A CN1204085C CN 1204085 C CN1204085 C CN 1204085C CN 03129115 A CN03129115 A CN 03129115A CN 1204085 C CN1204085 C CN 1204085C
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barium titanate
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CN1456531A (en
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黎辉东
冯楚德
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Shanghai Institute of Ceramics of CAS
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Abstract

本发明涉及一种掺杂钛酸铋钠—钛酸钡体系压电陶瓷及其制备方法,属于功能陶瓷领域。本发明选择0.94(Bi1/2Na1/2)TiO3-0.06BaTiO3体系压电陶瓷为基体,掺入0.5%-1.5%摩尔比的Co3+,控制预合成温度为800-1200℃,保温时间为1-4小时,烧结温度为1150-1300℃,保温时间为1-4小时。得到的新型压电陶瓷材料。其压电常数d33提高到139pC/N,厚度机电耦合系数kt提高至0.46,同时将材料的介电损耗控制在0.02。该无铅压电陶瓷材料可用于工业探伤、测厚、医用超声诊断等多种领域。The invention relates to a piezoelectric ceramic doped with sodium bismuth titanate-barium titanate system and a preparation method thereof, belonging to the field of functional ceramics. The present invention selects 0.94(Bi1/2Na1/2)TiO 3 -0.06BaTiO 3 system piezoelectric ceramics as the matrix, mixes Co 3+ with a molar ratio of 0.5%-1.5%, controls the pre-synthesis temperature to be 800-1200°C, and the holding time 1-4 hours, the sintering temperature is 1150-1300° C., and the holding time is 1-4 hours. A new type of piezoelectric ceramic material obtained. Its piezoelectric constant d 33 is increased to 139pC/N, thickness electromechanical coupling coefficient k t is increased to 0.46, and the dielectric loss of the material is controlled at 0.02. The lead-free piezoelectric ceramic material can be used in various fields such as industrial flaw detection, thickness measurement, and medical ultrasonic diagnosis.

Description

离子掺杂的钛酸铋钠-钛酸钡体系压电陶瓷及其制备方法Ion-doped sodium bismuth titanate-barium titanate system piezoelectric ceramics and preparation method thereof

技术领域technical field

本发明涉及对(Na1/2Bi1/2)TiO3-BaTiO3体系压电材料的掺杂,属于功能陶瓷领域。The invention relates to the doping of (Na 1/2 Bi 1/2 )TiO 3 -BaTiO 3 system piezoelectric materials and belongs to the field of functional ceramics.

背景技术Background technique

压电铁电陶瓷是功能陶瓷中应用非常广泛的一类,如铁电性应用(存储器)、压电性应用(换能器、传感器、驱动器、滤波器等)、热释电性应用(红外探测器)、介电性应用(电容器)等,已在国民经济和国防中发挥重要作用。其产量、产值都很大,已形成规模产业。然而,传统的压电铁电陶瓷绝大多数都是含铅陶瓷,其中氧化铅(或四氧化三铅)约占原料总质量的70%左右,此类材料在高温烧结时伴随着严重的氧化铅挥发,造成环境的铅污染,给环境和人类带来危害。Piezoelectric ferroelectric ceramics are widely used in functional ceramics, such as ferroelectric applications (memory), piezoelectric applications (transducers, sensors, drivers, filters, etc.), pyroelectric applications (infrared Detectors), dielectric applications (capacitors), etc., have played an important role in the national economy and national defense. Its output and output value are very large, and a large-scale industry has been formed. However, the vast majority of traditional piezoelectric ferroelectric ceramics are lead-containing ceramics, in which lead oxide (or PbO4) accounts for about 70% of the total mass of raw materials. Such materials are accompanied by severe oxidation during high-temperature sintering. The volatilization of lead causes environmental lead pollution and brings harm to the environment and human beings.

近年来,随着环境保护和人类社会可持续发展的需求,研发新型环境友好的铁电压电陶瓷已成为世界发达国家致力研发的热点材料之一。但是,限于无铅压电陶瓷材料本身性质等原因,提高其压电性能相对于含铅材料而言困难得多,目前有报道的无铅压电陶瓷中罕有压电常数d33值能达到100pC/N以上的体系。In recent years, with the demands of environmental protection and sustainable development of human society, the research and development of new environment-friendly ferroelectric piezoelectric ceramics has become one of the hot materials developed countries in the world are committed to research and development. However, limited to the nature of the lead-free piezoelectric ceramic material itself, it is much more difficult to improve its piezoelectric performance than lead-containing materials. Currently, it is reported that the d 33 value of the rare piezoelectric constant in the lead-free piezoelectric ceramic can reach 100pC /N or more systems.

钛酸铋钠(Bi1/2Na1/2)TiO3,简称BNT)是一种A位复合钙钛矿型的无铅环保型压电陶瓷材料。纯的钛酸铋钠单晶具有很大的剩余极化(Pr=38μC/cm2)和很高的矫顽场(Ec=7.3kV/mm),极化非常困难,通过复相、置换、改性可降低其矫顽场,使之利于极化以提高压电性能。目前国际上已有研究的BNT体系主要有钛酸铋钠-钛酸钡、SrTiO3、(SraPbbCac)TiO3、La2(TiO3)3、BaTiO3等固溶体陶瓷。在这些体系中,(1-x)(Bi1/2Na1/2)TiO3-xBaTiO3具有相对较为出色的压电性能。Sodium bismuth titanate (Bi 1/2 Na 1/2 )TiO 3 , referred to as BNT) is an A-site composite perovskite-type lead-free and environment-friendly piezoelectric ceramic material. Pure sodium bismuth titanate single crystal has a large remanent polarization (P r =38μC/cm 2 ) and a very high coercive field (E c =7.3kV/mm), and the polarization is very difficult. Substitution and modification can reduce its coercive field and make it easier to polarize to improve piezoelectric performance. At present, the BNT systems that have been studied in the world mainly include solid solution ceramics such as sodium bismuth titanate-barium titanate, SrTiO 3 , (Sr a Pb b Ca c )TiO 3 , La 2 (TiO 3 ) 3 , and BaTiO 3 . Among these systems, (1-x)(Bi 1/2 Na 1/2 )TiO 3 -xBaTiO 3 has relatively excellent piezoelectric properties.

此外,以往对压电陶瓷的研究表明,在准同型相界区,材料的结构比较松弛,两相具有相近的自由能,且自由能差对于温度的变化不敏感,所以在相界附近的材料具有较优良的压电性能。In addition, previous studies on piezoelectric ceramics have shown that in the quasi-isomorphic phase boundary region, the structure of the material is relatively relaxed, the two phases have similar free energy, and the free energy difference is not sensitive to temperature changes, so materials near the phase boundary It has excellent piezoelectric performance.

对于(1-x)(Bi1/2Na1/2)TiO3-xBaTiO3体系而言,室温下,当x=0.06(即0.94(Bi1/2Na1/2)TiO3-0.06BaTiO3),即为其准同型相界组成,(简写为BNBT6),现有文献中还未发现以该准同型相界组成陶瓷为基体的掺杂改性研究报道。For the (1-x)(Bi 1/2 Na 1/2 )TiO 3- xBaTiO 3 system, at room temperature, when x=0.06 (ie 0.94(Bi 1/2 Na 1/2 )TiO 3 -0.06BaTiO 3 ), that is, its quasi-isotype phase boundary composition, (abbreviated as BNBT6), and no research report on doping modification using this quasi-isotype phase boundary composition ceramic as a matrix has been found in the existing literature.

发明内容Contents of the invention

本发明的目的在于通过在BNBT6基体中掺杂0.5%-1.5%摩尔比的Co3+离子掺杂改性,在尽可能地控制介电损耗的同时进一步改善BNBT6陶瓷的压电性能,获得更高的d33和机电耦合系数kt,提高无铅压电陶瓷材料的实用价值。The purpose of the present invention is to further improve the piezoelectric performance of BNBT6 ceramics while controlling the dielectric loss as much as possible by doping 0.5%-1.5% Co in the BNBT6 matrix in a molar ratio. High d 33 and electromechanical coupling coefficient k t improve the practical value of lead-free piezoelectric ceramic materials.

本发明是通过下述方案来加以制备的。The present invention is prepared by the following scheme.

按0.94(Bi1/2Na1/2)TiO3-0.06BaTiO3分子式配取基本原料,基本原料可选用无水碳酸钠、碳酸钡、氧化铋、二氧化钛;按基本原料的摩尔比0.5%-1.5%掺杂Co3+离子,选用的掺杂剂可为氧化钴。The basic raw materials are prepared according to the molecular formula of 0.94(Bi 1/2 Na 1/2 )TiO 3 -0.06BaTiO 3 , the basic raw materials can be anhydrous sodium carbonate, barium carbonate, bismuth oxide, titanium dioxide; the molar ratio of the basic raw materials is 0.5%- 1.5% doped with Co 3+ ions, the selected dopant can be cobalt oxide.

采用无水乙醇为介质在尼龙球磨罐中粗磨8-16小时,出料并干燥后以40-80MPa的压力将粉料压成块,2℃/min的升温速度升至800-1200℃,保温1-4小时进行预合成;将得到的料块研碎并过40目筛后仍以无水乙醇为介质再细磨24小时,干燥。向粉料加入7wt%的粘结剂(浓度为6wt%的PVA水溶液),过20目筛造粒,在100-300MPa压力下成型。将成型后的坯体在800℃下保温2小时(升温速率2℃/min)进行排塑。烧结温度为1150-1300℃,升温速率2℃/min,将坩锅密闭烧结,保温1-4小时。被银电极后在硅油进加电压进行极化。Use anhydrous ethanol as the medium to roughly grind in a nylon ball mill for 8-16 hours. After discharging and drying, press the powder into blocks at a pressure of 40-80MPa, and increase the temperature at a rate of 2°C/min to 800-1200°C. Pre-synthesis is carried out by heat preservation for 1-4 hours; the obtained block is ground and passed through a 40-mesh sieve, and then finely ground for 24 hours with absolute ethanol as the medium, and dried. Add 7wt% binder (6wt% PVA aqueous solution) to the powder, pass through a 20-mesh sieve to granulate, and shape under a pressure of 100-300MPa. The molded green body was kept at 800°C for 2 hours (heating rate 2°C/min) for ejection. The sintering temperature is 1150-1300°C, the heating rate is 2°C/min, the crucible is sealed and sintered, and the temperature is kept for 1-4 hours. Polarized by applying voltage to silicon oil after being silver electrode.

本发明制备的掺杂压电陶瓷控制Kt、Kp、Qm和tgδ的同时,提高介电常数50%,提高压电常数16%。The doped piezoelectric ceramic prepared by the invention controls K t , K p , Q m and tgδ while increasing the dielectric constant by 50% and the piezoelectric constant by 16%.

附图说明Description of drawings

图1为BNBT6掺杂1%Co3+陶瓷的体积密度与烧结温度的关系图。Figure 1 is a graph showing the relationship between bulk density and sintering temperature of BNBT6 doped 1% Co 3+ ceramics.

具体实施方式Detailed ways

以下结合实施例进一步说明本发明的实质性特点和显著进步。应该指出,本发明并非局限于下述各实施例。Below in conjunction with embodiment further illustrate substantive characteristics and remarkable progress of the present invention. It should be noted that the present invention is not limited to the following examples.

对比例1Comparative example 1

基体为0.94(Bi1/2Na1/2)TiO3-0.06BaTiO3中,所用原料为无水碳酸钠(Na2CO3)、碳酸钡(BaCO3)、氧化铋(Bi2O3)、二氧化钛(TiO2)。The matrix is 0.94(Bi 1/2 Na 1/2 )TiO 3 -0.06BaTiO 3 , the raw materials used are anhydrous sodium carbonate (Na 2 CO 3 ), barium carbonate (BaCO 3 ), bismuth oxide (Bi 2 O 3 ) , Titanium dioxide (TiO 2 ).

采用无水乙醇为介质在尼龙球磨罐中粗磨12小时,出料并干燥后以60MPa的压力将粉料压成块,2℃/min的升温速度升至1000℃,保温2小时进行预合成;将得到的料块研碎并过40目筛后仍以无水乙醇为介质再细磨24小时,干燥。向粉料加入7wt%的粘结剂(浓度为6wt%的PVA水溶液),过20目筛造粒,在200MPa压力下成型。将成型后的坯体在800℃下保温2小时(升温速率2℃/min)进行排塑。烧结温度定为1200℃,升温速率2℃/min,将坩锅密闭烧结,保温2小时。被银电极后进行极化,极化条件为80℃硅油中,加4kV/mm电压维持5分钟。Use anhydrous ethanol as the medium to roughly grind in a nylon ball mill for 12 hours. After the material is discharged and dried, the powder is pressed into blocks at a pressure of 60MPa. The heating rate is raised to 1000°C at a rate of 2°C/min, and the temperature is kept for 2 hours for pre-synthesis. ; Grind the obtained block and pass through a 40-mesh sieve, and then finely grind it for 24 hours with absolute ethanol as the medium, and dry it. Add 7wt% binder (6wt% PVA aqueous solution) to the powder, pass through a 20-mesh sieve to granulate, and shape under a pressure of 200MPa. The molded green body was kept at 800°C for 2 hours (heating rate 2°C/min) for ejection. The sintering temperature is set at 1200°C, the heating rate is 2°C/min, the crucible is sealed and sintered, and the temperature is kept for 2 hours. Polarize after being silver electrode, the polarization condition is 80 ℃ silicone oil, apply 4kV/mm voltage for 5 minutes.

实施例1Example 1

向基体0.94(Bi1/2Na1/2)TiO3-0.06BaTiO3中掺入1%摩尔比的Co2O3,所用原料为无水碳酸钠(Na2CO3)、碳酸钡(BaCO3)、氧化铋(Bi2O3)、二氧化钛(TiO2)、氧化钴(Co2O3)。Add 1% molar ratio of Co 2 O 3 into the matrix 0.94(Bi 1/2 Na 1/2 )TiO 3 -0.06BaTiO 3 , the raw materials used are anhydrous sodium carbonate (Na 2 CO 3 ), barium carbonate (BaCO 3 ), bismuth oxide (Bi 2 O 3 ), titanium dioxide (TiO 2 ), cobalt oxide (Co 2 O 3 ).

烧结温度为1160℃,升温速率2℃/min,其余条件同对比例1。被银电极后进行极化,极化条件为40℃硅油中,加4kV/mm电压维持5分钟。The sintering temperature is 1160° C., the heating rate is 2° C./min, and other conditions are the same as those of Comparative Example 1. Polarize after being silver electrode, the polarization condition is 40 ℃ silicone oil, apply 4kV/mm voltage for 5 minutes.

表1为对比例1和实施例1制备样品后测得性能对比表。Table 1 is a comparative table of properties measured after preparing samples of Comparative Example 1 and Example 1.

其中测试条件为:The test conditions are:

体积密度:阿基米德排水法Bulk Density: Archimedes Drainage Method

介电常数和介电损耗:在1KHz电场频率下使用精密LCR分析仪HP4284测得样品介电损耗和电容Cp,然后通过公式εr=4Cp·t/π·ε0·d2计算介电常数。Dielectric constant and dielectric loss: Measure the dielectric loss and capacitance C p of the sample using a precision LCR analyzer HP4284 at an electric field frequency of 1KHz, and then calculate the dielectric constant by the formula ε r =4C p ·t/π·ε 0 ·d 2 electric constant.

压电常数:采用ZJ-3Ad33测量仪在100Hz下测得。Piezoelectric constant: Measured at 100Hz with a ZJ-3Ad33 measuring instrument.

机电耦合系数Kt、Kp:使用Agilent4294阻抗分析仪以泛音比法测得。Electromechanical coupling coefficients K t , K p : Measured by the overtone ratio method using an Agilent 4294 impedance analyzer.

机械品质因数Qm:使用Agilent4294阻抗分析仪以导纳圆法测得。Mechanical quality factor Q m : Measured by the admittance circle method using an Agilent 4294 impedance analyzer.

                          表1     对比例1     实施例1     体积密度(g/cm3)     5.65     5.58     介电常数εT33(电场频率1kHz) 776 1200     压电常数d33(pC/N)     119     139 介电损耗正切角tgδ(电场频率1kHz)     0.025     0.020     厚度机电耦合系数kt     0.43     0.46     平面机电耦合系数kp     0.28     0.27     机械品质因数Qm     256     253 Table 1 Comparative example 1 Example 1 Bulk density (g/cm 3 ) 5.65 5.58 Dielectric constant εT33 (electric field frequency 1kHz) 776 1200 Piezoelectric constant d 33 (pC/N) 119 139 Dielectric loss tangent angle tgδ (electric field frequency 1kHz) 0.025 0.020 Thickness electromechanical coupling coefficient k t 0.43 0.46 Planar electromechanical coupling coefficient k p 0.28 0.27 Mechanical quality factor Q m 256 253

实施例2Example 2

烧结温度为1180℃,保温时间2小时,升温速度2℃/min,其余条件同实施例1。测得样品体积密度为:5.50g/cm3 The sintering temperature is 1180° C., the holding time is 2 hours, the heating rate is 2° C./min, and other conditions are the same as in Example 1. The measured bulk density of the sample is: 5.50g/cm 3

实施例3Example 3

烧结温度为1200℃,保温时间2小时,升温速度2℃/min,其余条件同实施例1。测得样品体积密度为:5.48g/cm3 The sintering temperature is 1200° C., the holding time is 2 hours, the heating rate is 2° C./min, and other conditions are the same as in Example 1. The measured bulk density of the sample is: 5.48g/cm 3

Claims (7)

1、离子掺杂的钛酸铋钠-钛酸钡体系压电陶瓷,其特征在于以0.94(Bi1/2Na1/2)TiO3-0.06BaTiO3体系压电陶瓷为基体,掺杂Co3+,掺杂量为基体的0.5%-1.5%摩尔比。1. Ion-doped sodium bismuth titanate-barium titanate piezoelectric ceramics, characterized in that the piezoelectric ceramics of 0.94(Bi 1/2 Na 1/2 )TiO 3 -0.06BaTiO 3 system are used as the matrix and doped with Co 3+ , the doping amount is 0.5%-1.5% molar ratio of the matrix. 2、按权利要求1所述的离子掺杂的钛酸铋钠-钛酸钡体系压电陶瓷,其特征在于Co3+的掺杂量为基体1%摩尔比。2. The ion-doped sodium bismuth titanate-barium titanate system piezoelectric ceramic according to claim 1, characterized in that the doping amount of Co 3+ is 1% molar ratio of the matrix. 3、一种制备离子掺杂的钛酸铋钠-钛酸钡体系压电陶瓷的方法,包括配料、混料、压块、预合成、成形、排塑、烧结,其特征在于:3. A method for preparing ion-doped sodium bismuth titanate-barium titanate system piezoelectric ceramics, comprising batching, mixing, briquetting, pre-synthesis, forming, plastic discharge, and sintering, characterized in that: (1)按分子式0.94(Bi1/2Na1/2)TiO3-0.06BaTiO3分子式配取基本原料,按Co3+离子摩尔比占基本原料0.5%-1.5%配取掺杂料;(1) The basic raw material is prepared according to the molecular formula of 0.94(Bi 1/2 Na 1/2 )TiO 3 -0.06BaTiO 3 , and the doping material is prepared according to the molar ratio of Co 3+ ions accounting for 0.5%-1.5% of the basic raw material; (2)预合成温度为800-1200℃,保温时间为1-4小时;(2) The pre-synthesis temperature is 800-1200°C, and the holding time is 1-4 hours; (3)烧结温度为1150-1300℃,保温时间为1-4小时。(3) The sintering temperature is 1150-1300° C., and the holding time is 1-4 hours. 4、按权利要求3所述的一种制备离子掺杂的钛酸铋钠-钛酸钡体系压电陶瓷的方法,其特征在于按Co3+离子摩尔比占基本原料1%配取掺杂料。4. A method for preparing ion-doped bismuth sodium titanate-barium titanate system piezoelectric ceramics according to claim 3, characterized in that the doping is carried out according to the Co 3+ ion molar ratio accounting for 1% of the basic raw material material. 5、按权利要求4所述的一种制备离子掺杂的钛酸铋钠-钛酸钡体系压电陶瓷的方法,其特征在于所述的烧结温度为1160℃,保温时间为2小时。5. A method for preparing ion-doped sodium bismuth titanate-barium titanate system piezoelectric ceramics according to claim 4, characterized in that the sintering temperature is 1160°C and the holding time is 2 hours. 6、按权利要求3或4或5所述的一种制备离子掺杂的钛酸铋钠-钛酸钡体系压电陶瓷的方法,其特征在于基本原料选用无水碳酸钠、碳酸钡、氧化铋、二氧化钛,掺杂料选用氧化钴。6. A method for preparing ion-doped sodium bismuth titanate-barium titanate system piezoelectric ceramics according to claim 3, 4 or 5, characterized in that the basic raw materials are anhydrous sodium carbonate, barium carbonate, oxide Bismuth, titanium dioxide, and cobalt oxide are selected as the dopant. 7、按权利要求1或2所述的离子掺杂的钛酸铋钠-钛酸钡体系压电陶瓷用于工业探伤、测厚、医用超声诊断领域。7. The ion-doped sodium bismuth titanate-barium titanate system piezoelectric ceramic according to claim 1 or 2 is used in the fields of industrial flaw detection, thickness measurement, and medical ultrasonic diagnosis.
CN03129115.5A 2003-06-05 2003-06-05 Ion dosed sodium barium titanate-barium titanate piezo ceramics and preparation thereof Expired - Fee Related CN1204085C (en)

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CN1314621C (en) * 2004-03-30 2007-05-09 中国科学院上海硅酸盐研究所 Piezoelectric ceramics of modified barium natrium bismuth titanate doped in use for miniwatt ultrasonic transducer and preparation method
CN1298670C (en) * 2004-11-02 2007-02-07 清华大学 Sodium bismuth phthalate-barium zirconium phthalate leadless piezoelectric ceramic and its preparation method
CN100357221C (en) * 2005-02-01 2007-12-26 四川大学 Bi.Na.Ag Ba titanate series lead-free piezoelectric ceramics
CN100358836C (en) * 2005-08-31 2008-01-02 中国科学院上海硅酸盐研究所 Preparation method of neodymium-doped bismuth titanate ultrafine powder
JP5099011B2 (en) * 2006-09-28 2012-12-12 株式会社村田製作所 Barium titanate-based semiconductor ceramic composition and PTC element using the same
CN102051688B (en) * 2009-11-06 2012-06-27 中国科学院上海硅酸盐研究所 Method for preparing giant field induced strain barium titanate single crystal
WO2011158491A1 (en) * 2010-06-16 2011-12-22 パナソニック株式会社 Piezoelectric membrane, inkjet head, method using an inkjet head to form images, angular-velocity sensor, method using an angular-velocity sensor to measure angular velocity, piezoelectric generation element, and electricity-generation method using piezoelectric generation elements
CN104710172B (en) * 2015-03-10 2017-03-29 桂林电子科技大学 A kind of lead-free anti-ferroelectric high energy storage density ceramic material and preparation method thereof
CN110372371B (en) * 2019-06-27 2022-05-24 宁波大学 Ferroelectric material based on metal cation doping and preparation method thereof
CN112851336A (en) * 2021-03-11 2021-05-28 中国电子科技集团公司第四十六研究所 Preparation method of bismuth sodium titanate bismuth laminated piezoelectric ceramic

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