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CN1202163C - Supercritical CO2 process of preparing conductive composite polypyrrole film material - Google Patents

Supercritical CO2 process of preparing conductive composite polypyrrole film material Download PDF

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CN1202163C
CN1202163C CNB021045267A CN02104526A CN1202163C CN 1202163 C CN1202163 C CN 1202163C CN B021045267 A CNB021045267 A CN B021045267A CN 02104526 A CN02104526 A CN 02104526A CN 1202163 C CN1202163 C CN 1202163C
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composite film
polypyrrole
conductive composite
supercritical
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CN1436807A (en
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何嘉松
李刚
李育英
廖霞
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Institute of Chemistry CAS
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    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/54Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids

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Abstract

本发明提供了一种新的聚吡咯导电复合膜的制备方法:利用超临界流体CO2对聚合物基体较强的溶胀性,将溶解在超临界CO2中的吡咯单体带入含有氧化剂的基体膜中引发聚合,生成导电聚吡咯复合膜。控制反应条件可得到仅表面导电或体积导电的聚吡咯复合膜。与已有的文献、专利相比,本发明采用无毒、不可燃的超临界CO2作为反应介质,省去了水或其他一些有毒溶剂如甲醇、乙腈的使用,因而具有环保特性,是一种非常有应用前景的导电复合材料制备技术。The invention provides a new preparation method of polypyrrole conductive composite film: using the strong swelling property of supercritical fluid CO2 on the polymer matrix, the pyrrole monomer dissolved in supercritical CO2 is brought into the atmosphere containing oxidant Polymerization is initiated in the matrix film to generate a conductive polypyrrole composite film. The polypyrrole composite film with only surface conduction or volume conduction can be obtained by controlling the reaction conditions. Compared with the existing documents and patents, the present invention uses non-toxic and non-flammable supercritical CO2 as the reaction medium, eliminating the use of water or other toxic solvents such as methanol and acetonitrile, so it has environmental protection characteristics and is a A very promising technology for the preparation of conductive composite materials.

Description

The method for preparing conductive composite polypyrrole film material with supercritical co
Invention field
The invention relates to a kind of method of utilizing supercritical fluid technology to prepare the polypyrrole conductive composite film.
Technical background
Successfully to have synthesized specific conductivity first be 1.7 * 10 since the Ikeda of Japan in 1971 and Shriakawa 9Scm -1(cis), 4.4 * 10 -5Scm -1Since (trans) polyacetylene film, the research of synthetic method, performance and the application prospect of intrinsically conducting polymer has been caused the very big attention of scientific circles.With the metallographic phase ratio, the density of conductive polymers is little, conductivity range wide (10 -7Scm -1-10 4Scm -1), have unique physicochemical property again concurrently.As the optical absorption characteristics under reversible redox characteristic, the different state of oxidation, electric look etc., thereby have broad application prospects at aspects such as secondary cell, molecular electronic device, electromagnetic shielding, biological or chemical transmitter, anti-corrosion of metal.
That polypyrrole has is easily synthetic, Heat stability is good, higher advantages such as specific conductivity, is the research emphasis in the present conducting polymer field.Yet, be not that black powder is exactly the film that overlays on electrode surface according to the polypyrrole of traditional method preparation.In addition, because the big conjugated in the linear molecule chain makes it have extremely strong rigidity, polypyrrole can not dissolve in fusion yet, and this makes it be difficult to machine-shaping, the also non-constant of mechanical property, thereby up to the present only realized commercialization in very limited field.One of effective means that overcomes the above-mentioned shortcoming of polypyrrole is that itself and macromolecule resin is compound, preparation polypyrrole conducing composite material.By appropriate selection, can make this matrix material have excellent conducting performance and mechanical property simultaneously.
In on January 5th, 1999 laid-open U.S. Patents 5855819, people such as DeSimone are by introducing supercritical CO with conductive polymers monomer and oxygenant 2, at the supercritical CO of certain temperature and pressure 2Middle polymerization generates conductive polymers.But this technology only relates at supercritical CO 2Synthesizing of middle body conductive polymers, do not relate to and utilize supercritical fluid technology to prepare conducting polymer composite material.
1986, the patent of invention CN861013891 of application such as Qian Renyuan, its technical characterictic is to make the monomer molecule of conductive polymers infiltrate through the flexible-chain polymer matrix by solvent-swollen earlier, makes monomer original place polymeric method in matrix prepare conductive composite film again under the effect of ionogen (oxygenant).In on December 5th, 2000 laid-open U.S. Patents 6,156,235, people such as Weiss make it can be dissolved in supercritical CO the oxygenant modification 2, and utilize supercritical CO 2Swelling action bring matrix polymer into.Then, the matrix polymer that will have oxygenant immerses in the monomeric solution of conductive polymers, and polymerization obtains conductive composite film.But all relating to, above-mentioned patent do not utilize supercritical CO 2The conductive polymers monomer is brought in the matrix polymer that is mixed with oxygenant, and then, polymerization obtains conducting polymer composite material.And aforesaid method all is dissolved with the influence of the monomeric solvent of conductive polymers to the matrix polymer swelling property, and conductive polymers can only infiltrate the degree of depth of tens microns of matrix polymers, thereby the conductive composite film of preparation all can only surface conduction.
Summary of the invention
The objective of the invention is to utilize supercritical CO 2Technology provides a kind of novel method for preparing the polypyrrole conductive composite film, and then researches and develops the conducting polymer composite membrane with actual application prospect.
Preparation polypyrrole conductive composite film method of the present invention, its conductive polymers monomer is pyrrole monomer (Pyrrole), utilizes supercritical CO 2Technology is brought monomer in the matrix polymer that is mixed with oxygenant in advance, then at supercritical CO 2Initiated polymerization under the condition, the poly-arsenic of preparation is coughed up conductive composite film.
One of technical characterictic of the present invention is the selection of reaction medium.At first, it must have good swelling property to polymeric matrix, simultaneously monomer is had certain dissolving power.Like this, by means of the swelling of reaction medium to the matrix that is mixed with oxygenant in advance, the monomer infiltration that is dissolved in the medium is gone into matrix inside, runs into oxygenant and polymerization takes place in situ generates conducting polymer composite material.The reaction medium of Xuan Zeing is a supercritical CO in the present invention 2, the conductive polymers monomer can penetrate into polymerization reaction take place in the matrix polymer fully, thereby can obtain only surface conduction or surface and inner all composite membranes of conduction by controlling reaction time.Be different from existing situ aggregation method and prepare conducting polymer composite material, the present invention has avoided in polymerization process water or some other deleterious organic solvent such as methyl alcohol, acetonitrile etc. as reaction medium.And supercritical CO 2Nontoxic, not flammable, thereby have environmental protection characteristic.
Two of technical characterictic of the present invention is to select for use non-polycrystalline macromolecule as matrix polymer, as: the amorphous high molecular polymers such as zinc salt of polycarbonate (PC), amorphous polyethylene terephthalate (APET), polymethylmethacrylate (PMMA), polyvinyl chloride (PVC), ethylene-propylene rubber(EPR) (EPDM), polystyrene (PS) or sulfonated polystyrene.
Three of technical characterictic of the present invention is that used oxygenant can be ferric chlorate, FERRIC CHLORIDE ANHYDROUS, Iron(III) chloride hexahydrate, iron nitrate, cupric chloride or its mixture.In the present invention, through peroxidation, radical cation coupling, processes such as deprotonation generate electric polypyrrole to pyrrole monomer under the effect of oxygenant.Oxygenant plays the effect of doping agent simultaneously, and doping attitude polypyrrole can exceed several magnitude than unadulterated polypyrrole on specific conductivity.For keeping electric neutrality, as counter ion negatively charged ion is directly provided by oxygenant.And with the difference to anionic nature, the specific conductivity of conductive polymers can change in the scope of broad.Therefore, can adopt different oxygenants to have the conducting polymer composite material of different conductivities with preparation.
Four of technical characterictic of the present invention is choice of Solvent, can be 1,2-ethylene dichloride, trichloromethane, tetrahydrofuran (THF), toluene or its mixed solvent.Because polyreaction is to take place run into oxygenant in monomer diffuses into matrix after, thereby require the oxygenant should be at the inner homodisperse of matrix, so that conductive polymers homodisperse in matrix.In the present invention, requirement to solvent is: a certain solvent can dissolve matrix polymer and oxygenant simultaneously, or two kinds of solvents can dissolve matrix polymer and oxygenant respectively, and these two kinds of solvents can dissolve each other, then polymer-based carbon liquid solution and oxidizing agent solution are mixed, spread film, to solve the homodisperse problem of oxygenant.
It is proceed step by step in the following order that the poly-arsenic of preparation of the present invention is coughed up the conductive composite film method:
(1) oxygenant and matrix polymer are dissolved in respectively in the appropriate solvent by weight 5/95~50/50, with behind the two uniform mixing at sheet glass upper berth film.After treating that solvent volatilizees substantially, transfer to that vacuum-drying obtained the matrix polymer film that is mixed with oxygenant of 0.1~1 mm thick thoroughly to remove clean solvent in 48 hours in 40 ℃ the baking oven.
The solvent of above-mentioned dissolved oxygen thing and matrix polymer can be ethylene dichloride, trichloromethane, tetrahydrofuran (THF) or its mixed solvent.Matrix can be the amorphous high molecular polymers such as zinc salt of polycarbonate (PC), amorphous polyethylene terephthalate (APET), polymethylmethacrylate (PMMA), polyvinyl chloride (PVC), ethylene-propylene rubber(EPR) (EPDM), polystyrene (PS) or sulfonated polystyrene.
(2) step (1) gained is mixed with the matrix polymer film of oxygenant and arsenic and coughs up monomer and place autoclave, feed 99.9% high-purity CO 2, condition is controlled to be: 33~100 ℃ of temperature, pressure 8~30MPa make CO 2Reach supercritical state, constant temperature and pressure 20 minutes~24 hours makes the conductive polymers monomer be penetrated in the matrix polymer with supercutical fluid and finishes polyreaction.
(3) in 10~60 second time, communicated, obtain poly-arsenic and cough up conductive composite film with supercutical fluid release and with atmosphere.
(4) with the polypyrrole conductive composite film that obtains with deionized water, methyl alcohol repetitive scrubbing for several times to remove unreacted oxidant and by product in the striping.
Method for preparing a kind of poly-arsenic cough up conductive composite film, its thickness is 0.1~1 millimeter, its surface and inner conductivity value are 10 -6To 10 0Scm -1Between.After polymerization finished, the surface of matrix polymer film and transverse section can all become black by yellow, and this explanation arsenic is coughed up monomer and can be infiltrated base film inside fully and polymerization takes place.And polypyrrole/matrix composite membrane is immersed in the solvent again, can not be dissolved only can be by swelling, this explanation has formed the network structure of polypyrrole in composite membrane.Just because of above-mentioned cancellated existence, even if when very low poly-arsenic is coughed up content, composite membrane can reach higher specific conductivity.Above-mentioned poly-arsenic is coughed up the specific conductivity of conductive composite film and is measured with the standard four probe method.
Embodiment
Below in conjunction with embodiment technical scheme of the present invention and effect are further described.But employed concrete grammar, prescription and explanation are not limitation of the present invention.
Embodiment 1:
Earlier the 0.8g FERRIC CHLORIDE ANHYDROUS is dissolved in 20ml 1, in the 2-ethylene dichloride, 2g polystyrene (Yanshan Petrochemical is in advance in 80 ℃ of following vacuum oven 24 hours) is dissolved in 10ml 1, the 2-ethylene dichloride, with the two uniform mixing, be mixed with the solution that oxidant concentration is 40% (weight ratio) again.Solution is poured on the sheet glass, treats to transfer to 40 ℃ of vacuum oven 48 hours after solvent volatilizees to the greatest extent substantially, obtain the Polystyrene Film that is mixed with the oxygenant iron trichloride that thickness is about 0.48 millimeter.
The film for preparing is put into autoclave simultaneously with new distillatory pyrrole monomer, and temperature is 40 ℃, and pressure is 15MPa, reacts 12 hours.After reaction finished, Polystyrene Film became black by original Vandyke brown, and specific conductivity is 1.15 * 10 -6S/cm.
Embodiment 2:
Earlier the 2g FERRIC CHLORIDE ANHYDROUS is dissolved in 40ml 1, in the 2-ethylene dichloride, the 2g polystyrene is dissolved in 10ml 1, the 2-ethylene dichloride, again with the two uniform mixing, is mixed with the solution that oxidant concentration is 100% (weight ratio).The step of all the other preparation films and reactions steps are with embodiment 1.After reaction finished, Polystyrene Film became black by original Vandyke brown, and specific conductivity is 2.07 * 10 -6S/cm.
Embodiment 3:
Earlier the 0.8g FERRIC CHLORIDE ANHYDROUS is dissolved in the 30ml trichloromethane, 2g polycarbonate (in advance in 80 ℃ of following vacuum oven 24 hours) is dissolved in the 10ml trichloromethane, again with the two uniform mixing, is mixed with the solution that oxidant concentration is 40% (weight ratio).Step, reactions steps and the reaction conditions of all the other preparation films are together
Embodiment 1.
The thickness of polycarbonate membrane is about 0.34 millimeter.After reaction finished, polycarbonate membrane was by the original light yellow black that becomes, and specific conductivity is 1.71 * 10 -6S/cm.
Embodiment 4:
Earlier the 0.9g FERRIC CHLORIDE ANHYDROUS is dissolved in the 10ml tetrahydrofuran (THF), 1.8g APET (in advance in 80 ℃ of following vacuum oven 24 hours) is dissolved in the 20ml tetrahydrofuran (THF), again with the two uniform mixing, is mixed with the solution that oxidant concentration is 50% (weight ratio).The step of all the other preparation films obtains thickness and is 0.4 millimeter APET film with embodiment 1.
The film for preparing is put into autoclave simultaneously with new distillatory pyrrole monomer, and temperature is 33 ℃, and pressure is 8MPa, reacts 12 hours.After reaction finished, the APET film became black by original khaki color, and specific conductivity is 1.97 * 10 -3S/cm.
Embodiment 5:
Earlier the 0.9g FERRIC CHLORIDE ANHYDROUS is dissolved in the 10ml tetrahydrofuran (THF), 1.8g PVC (in advance in 80 ℃ of following vacuum oven 24 hours) is dissolved in the 20ml tetrahydrofuran (THF), again with the two uniform mixing, is mixed with the solution that oxidant concentration is 50% (weight ratio).The step of all the other preparation films obtains thickness and is 0.2 millimeter PVC film with embodiment 1.
The film for preparing is put into autoclave simultaneously with new distillatory pyrrole monomer, and temperature is 33 ℃, and pressure is 8MPa, reacts 12 hours.After reaction finished, the PVC film became black by original Vandyke brown, and specific conductivity is 1.24 * 10 -3S/cm.
Embodiment 6:
Earlier the 0.9g FERRIC CHLORIDE ANHYDROUS is dissolved in the 10ml tetrahydrofuran (THF), 1.8g EPDM is dissolved in 20ml tetrahydrofuran (THF)/toluene (50/50), again with the two uniform mixing, is mixed with the solution that oxidant concentration is 50% (weight ratio).The step of all the other preparation films obtains thickness and is 0.5 millimeter EPDM film with embodiment 1.
The film for preparing is put into autoclave simultaneously with new distillatory pyrrole monomer, and temperature is 33 ℃, and pressure is 8MPa, reacts 12 hours.After reaction finished, the EPDM film became black by original Vandyke brown, and specific conductivity is 6.22 * 10 -5S/cm.
Embodiment 7:
Earlier the 0.6g FERRIC CHLORIDE ANHYDROUS is dissolved in the 10ml tetrahydrofuran (THF), sulfonation degree is that the zinc salt 1.8g of 5.96% sulfonated polystyrene is dissolved in the 20ml tetrahydrofuran (THF).With the two uniform mixing, be mixed with the solution that oxidant concentration is 33.3% (weight ratio), solution is poured on sheet glass upper berth film, treat to transfer to 40 ℃ of vacuum oven 48 hours after solvent volatilizees to the greatest extent substantially, obtain the sulfonated polystyrene film that is mixed with the oxygenant iron trichloride that thickness is about 0.28 millimeter.
The film for preparing is put into autoclave simultaneously with new distillatory pyrrole monomer, and temperature is 40 ℃, and pressure is 8MPa, reacts 20 minutes.After reaction finished, Polystyrene Film became black by original khaki color, and specific conductivity is 1.42 * 10 -4S/cm.
Embodiment 8:
Earlier the 1.2g FERRIC CHLORIDE ANHYDROUS is dissolved in the 10ml tetrahydrofuran (THF), sulfonation degree is that the zinc salt 1.8g of 5.96% sulfonated polystyrene is dissolved in the 20ml tetrahydrofuran (THF).With the two uniform mixing, be mixed with the solution that oxidant concentration is 66.7% (weight ratio), solution is poured on sheet glass upper berth film, treat to transfer to 40 ℃ of vacuum oven 48 hours after solvent volatilizees to the greatest extent substantially, obtain the sulfonated polystyrene film that is mixed with the oxygenant iron trichloride that thickness is about 0.18 millimeter.
The film for preparing is put into autoclave simultaneously with new distillatory pyrrole monomer, and temperature is 40 ℃, and pressure is 20MPa, reacts 12 hours.After reaction finished, Polystyrene Film became black by original khaki color, and specific conductivity is 0.21S/cm.

Claims (6)

1、一种用超临界二氧化碳制备导电聚吡咯复合膜材料的方法,其特征在于聚吡咯导电复合膜的制备是按照以下顺序分步完成的:1. A method for preparing conductive polypyrrole composite film material with supercritical carbon dioxide, characterized in that the preparation of polypyrrole conductive composite film is completed step by step according to the following order: (1)将氧化剂和基体聚合物按重量比5/95~50/50分别溶解在适当溶剂中,将二者均匀混合后在玻璃板上铺膜,待溶剂基本挥发后,转移到40℃的烘箱中真空干燥48小时,得到0.1~1毫米厚的混有氧化剂的聚合物基体膜;(1) Dissolve the oxidizing agent and the matrix polymer in an appropriate solvent at a weight ratio of 5/95 to 50/50, mix the two evenly, and spread a film on a glass plate. After the solvent is basically volatilized, transfer it to a 40°C Vacuum drying in an oven for 48 hours to obtain a 0.1-1 mm thick polymer matrix film mixed with an oxidant; (2)将步骤(1)所得混有氧化剂的聚合物基体膜及吡咯单体置于高压反应釜中,通入99.9%高纯CO2,条件控制为:温度33~100℃、压力8~30MPa,使CO2达到超临界状态,恒温恒压20分钟~24小时,使导电聚合物单体随超临界流体CO2渗透到基体聚合物中并与氧化剂反应生成导电聚合物复合材料;(2) Put the polymer matrix film mixed with oxidant obtained in step (1) and pyrrole monomer into a high-pressure reactor, and feed 99.9% high-purity CO 2 , the conditions are controlled as follows: temperature 33-100°C, pressure 8- 30MPa, make CO2 reach the supercritical state, constant temperature and pressure for 20 minutes to 24 hours, make the conductive polymer monomer permeate into the matrix polymer with the supercritical fluid CO2 and react with the oxidant to form a conductive polymer composite material; (3)在10~60秒时间内将超临界流体CO2释放并与大气相通,得到聚吡咯导电复合膜。(3) Release the supercritical fluid CO 2 and communicate with the atmosphere within 10 to 60 seconds to obtain a polypyrrole conductive composite film. 2、根据权利要求1所述的聚吡咯导电复合膜的制备方法,其特征在于所述基体聚合物为聚碳酸酯、非晶聚对苯二甲酸乙二酯、聚甲基丙烯酸甲酯、聚氯乙烯、乙丙橡胶、聚苯乙烯或磺化聚苯乙烯的锌盐。2. The preparation method of polypyrrole conductive composite film according to claim 1, characterized in that the matrix polymer is polycarbonate, amorphous polyethylene terephthalate, polymethyl methacrylate, poly Zinc salts of vinyl chloride, ethylene propylene rubber, polystyrene or sulfonated polystyrene. 3、根据权利要求1所述的聚吡咯导电复合膜的制备方法,其特征在于所述氧化剂是氯酸铁、无水三氯化铁、六水合三氯化铁、硝酸铁或氯化铜及其混合物。3. The preparation method of polypyrrole conductive composite film according to claim 1, characterized in that said oxidant is ferric chlorate, anhydrous ferric chloride, ferric chloride hexahydrate, ferric nitrate or copper chloride and its mixture. 4、根据权利要求1所述的聚吡咯导电复合膜的制备方法,其特征在于所述溶解氧化剂和基体聚合物的溶剂是1.2-二氯乙烷、三氯甲烷、四氢呋喃或甲苯及其混合溶剂。4. The preparation method of polypyrrole conductive composite film according to claim 1, characterized in that the solvent for dissolving the oxidant and the matrix polymer is 1.2-dichloroethane, chloroform, tetrahydrofuran or toluene and their mixed solvents . 5、根据权利要求1所述的聚吡咯导电复合膜的制备方法,其特征在于所述聚吡咯导电复合膜的厚度为0.1~1毫米,其表面和内部的电导率值在10-6到100Scm-1之间。5. The method for preparing polypyrrole conductive composite film according to claim 1, characterized in that the polypyrrole conductive composite film has a thickness of 0.1 to 1 mm, and its surface and internal conductivity values are between 10 -6 and 10 between 0 Scm -1 . 6、根据权利要求5所述的聚吡咯导电复合膜的制备方法,其特征在于所述0.1~1毫米厚的聚吡咯导电复合膜中聚吡咯呈三维网状形态。6. The preparation method of polypyrrole conductive composite film according to claim 5, characterized in that the polypyrrole in the 0.1-1 mm thick polypyrrole conductive composite film is in a three-dimensional network shape.
CNB021045267A 2002-02-08 2002-02-08 Supercritical CO2 process of preparing conductive composite polypyrrole film material Expired - Fee Related CN1202163C (en)

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US7048968B2 (en) * 2003-08-22 2006-05-23 Micron Technology, Inc. Methods of depositing materials over substrates, and methods of forming layers over substrates
FI116626B (en) * 2004-01-27 2006-01-13 Valtion Teknillinen Process for precipitating conductive polymer coatings in supercritical carbon dioxide
CN1313191C (en) * 2004-09-24 2007-05-02 浙江大学 Method for preparing polymer microporous membrane by supercritical or nearcritical CO2 technology
CN100444438C (en) * 2007-03-01 2008-12-17 上海交通大学 A method for improving the methanol permeation resistance of fluorine-containing sulfonic acid type proton exchange membrane
CN101818358B (en) * 2009-12-28 2012-06-13 上海大学 Supercritical CO2 high temperature and high pressure synthesis polymer conductive film device
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