The method for preparing conductive composite polypyrrole film material with supercritical co
Invention field
The invention relates to a kind of method of utilizing supercritical fluid technology to prepare the polypyrrole conductive composite film.
Technical background
Successfully to have synthesized specific conductivity first be 1.7 * 10 since the Ikeda of Japan in 1971 and Shriakawa
9Scm
-1(cis), 4.4 * 10
-5Scm
-1Since (trans) polyacetylene film, the research of synthetic method, performance and the application prospect of intrinsically conducting polymer has been caused the very big attention of scientific circles.With the metallographic phase ratio, the density of conductive polymers is little, conductivity range wide (10
-7Scm
-1-10
4Scm
-1), have unique physicochemical property again concurrently.As the optical absorption characteristics under reversible redox characteristic, the different state of oxidation, electric look etc., thereby have broad application prospects at aspects such as secondary cell, molecular electronic device, electromagnetic shielding, biological or chemical transmitter, anti-corrosion of metal.
That polypyrrole has is easily synthetic, Heat stability is good, higher advantages such as specific conductivity, is the research emphasis in the present conducting polymer field.Yet, be not that black powder is exactly the film that overlays on electrode surface according to the polypyrrole of traditional method preparation.In addition, because the big conjugated in the linear molecule chain makes it have extremely strong rigidity, polypyrrole can not dissolve in fusion yet, and this makes it be difficult to machine-shaping, the also non-constant of mechanical property, thereby up to the present only realized commercialization in very limited field.One of effective means that overcomes the above-mentioned shortcoming of polypyrrole is that itself and macromolecule resin is compound, preparation polypyrrole conducing composite material.By appropriate selection, can make this matrix material have excellent conducting performance and mechanical property simultaneously.
In on January 5th, 1999 laid-open U.S. Patents 5855819, people such as DeSimone are by introducing supercritical CO with conductive polymers monomer and oxygenant
2, at the supercritical CO of certain temperature and pressure
2Middle polymerization generates conductive polymers.But this technology only relates at supercritical CO
2Synthesizing of middle body conductive polymers, do not relate to and utilize supercritical fluid technology to prepare conducting polymer composite material.
1986, the patent of invention CN861013891 of application such as Qian Renyuan, its technical characterictic is to make the monomer molecule of conductive polymers infiltrate through the flexible-chain polymer matrix by solvent-swollen earlier, makes monomer original place polymeric method in matrix prepare conductive composite film again under the effect of ionogen (oxygenant).In on December 5th, 2000 laid-open U.S. Patents 6,156,235, people such as Weiss make it can be dissolved in supercritical CO the oxygenant modification
2, and utilize supercritical CO
2Swelling action bring matrix polymer into.Then, the matrix polymer that will have oxygenant immerses in the monomeric solution of conductive polymers, and polymerization obtains conductive composite film.But all relating to, above-mentioned patent do not utilize supercritical CO
2The conductive polymers monomer is brought in the matrix polymer that is mixed with oxygenant, and then, polymerization obtains conducting polymer composite material.And aforesaid method all is dissolved with the influence of the monomeric solvent of conductive polymers to the matrix polymer swelling property, and conductive polymers can only infiltrate the degree of depth of tens microns of matrix polymers, thereby the conductive composite film of preparation all can only surface conduction.
Summary of the invention
The objective of the invention is to utilize supercritical CO
2Technology provides a kind of novel method for preparing the polypyrrole conductive composite film, and then researches and develops the conducting polymer composite membrane with actual application prospect.
Preparation polypyrrole conductive composite film method of the present invention, its conductive polymers monomer is pyrrole monomer (Pyrrole), utilizes supercritical CO
2Technology is brought monomer in the matrix polymer that is mixed with oxygenant in advance, then at supercritical CO
2Initiated polymerization under the condition, the poly-arsenic of preparation is coughed up conductive composite film.
One of technical characterictic of the present invention is the selection of reaction medium.At first, it must have good swelling property to polymeric matrix, simultaneously monomer is had certain dissolving power.Like this, by means of the swelling of reaction medium to the matrix that is mixed with oxygenant in advance, the monomer infiltration that is dissolved in the medium is gone into matrix inside, runs into oxygenant and polymerization takes place in situ generates conducting polymer composite material.The reaction medium of Xuan Zeing is a supercritical CO in the present invention
2, the conductive polymers monomer can penetrate into polymerization reaction take place in the matrix polymer fully, thereby can obtain only surface conduction or surface and inner all composite membranes of conduction by controlling reaction time.Be different from existing situ aggregation method and prepare conducting polymer composite material, the present invention has avoided in polymerization process water or some other deleterious organic solvent such as methyl alcohol, acetonitrile etc. as reaction medium.And supercritical CO
2Nontoxic, not flammable, thereby have environmental protection characteristic.
Two of technical characterictic of the present invention is to select for use non-polycrystalline macromolecule as matrix polymer, as: the amorphous high molecular polymers such as zinc salt of polycarbonate (PC), amorphous polyethylene terephthalate (APET), polymethylmethacrylate (PMMA), polyvinyl chloride (PVC), ethylene-propylene rubber(EPR) (EPDM), polystyrene (PS) or sulfonated polystyrene.
Three of technical characterictic of the present invention is that used oxygenant can be ferric chlorate, FERRIC CHLORIDE ANHYDROUS, Iron(III) chloride hexahydrate, iron nitrate, cupric chloride or its mixture.In the present invention, through peroxidation, radical cation coupling, processes such as deprotonation generate electric polypyrrole to pyrrole monomer under the effect of oxygenant.Oxygenant plays the effect of doping agent simultaneously, and doping attitude polypyrrole can exceed several magnitude than unadulterated polypyrrole on specific conductivity.For keeping electric neutrality, as counter ion negatively charged ion is directly provided by oxygenant.And with the difference to anionic nature, the specific conductivity of conductive polymers can change in the scope of broad.Therefore, can adopt different oxygenants to have the conducting polymer composite material of different conductivities with preparation.
Four of technical characterictic of the present invention is choice of Solvent, can be 1,2-ethylene dichloride, trichloromethane, tetrahydrofuran (THF), toluene or its mixed solvent.Because polyreaction is to take place run into oxygenant in monomer diffuses into matrix after, thereby require the oxygenant should be at the inner homodisperse of matrix, so that conductive polymers homodisperse in matrix.In the present invention, requirement to solvent is: a certain solvent can dissolve matrix polymer and oxygenant simultaneously, or two kinds of solvents can dissolve matrix polymer and oxygenant respectively, and these two kinds of solvents can dissolve each other, then polymer-based carbon liquid solution and oxidizing agent solution are mixed, spread film, to solve the homodisperse problem of oxygenant.
It is proceed step by step in the following order that the poly-arsenic of preparation of the present invention is coughed up the conductive composite film method:
(1) oxygenant and matrix polymer are dissolved in respectively in the appropriate solvent by weight 5/95~50/50, with behind the two uniform mixing at sheet glass upper berth film.After treating that solvent volatilizees substantially, transfer to that vacuum-drying obtained the matrix polymer film that is mixed with oxygenant of 0.1~1 mm thick thoroughly to remove clean solvent in 48 hours in 40 ℃ the baking oven.
The solvent of above-mentioned dissolved oxygen thing and matrix polymer can be ethylene dichloride, trichloromethane, tetrahydrofuran (THF) or its mixed solvent.Matrix can be the amorphous high molecular polymers such as zinc salt of polycarbonate (PC), amorphous polyethylene terephthalate (APET), polymethylmethacrylate (PMMA), polyvinyl chloride (PVC), ethylene-propylene rubber(EPR) (EPDM), polystyrene (PS) or sulfonated polystyrene.
(2) step (1) gained is mixed with the matrix polymer film of oxygenant and arsenic and coughs up monomer and place autoclave, feed 99.9% high-purity CO
2, condition is controlled to be: 33~100 ℃ of temperature, pressure 8~30MPa make CO
2Reach supercritical state, constant temperature and pressure 20 minutes~24 hours makes the conductive polymers monomer be penetrated in the matrix polymer with supercutical fluid and finishes polyreaction.
(3) in 10~60 second time, communicated, obtain poly-arsenic and cough up conductive composite film with supercutical fluid release and with atmosphere.
(4) with the polypyrrole conductive composite film that obtains with deionized water, methyl alcohol repetitive scrubbing for several times to remove unreacted oxidant and by product in the striping.
Method for preparing a kind of poly-arsenic cough up conductive composite film, its thickness is 0.1~1 millimeter, its surface and inner conductivity value are 10
-6To 10
0Scm
-1Between.After polymerization finished, the surface of matrix polymer film and transverse section can all become black by yellow, and this explanation arsenic is coughed up monomer and can be infiltrated base film inside fully and polymerization takes place.And polypyrrole/matrix composite membrane is immersed in the solvent again, can not be dissolved only can be by swelling, this explanation has formed the network structure of polypyrrole in composite membrane.Just because of above-mentioned cancellated existence, even if when very low poly-arsenic is coughed up content, composite membrane can reach higher specific conductivity.Above-mentioned poly-arsenic is coughed up the specific conductivity of conductive composite film and is measured with the standard four probe method.
Embodiment
Below in conjunction with embodiment technical scheme of the present invention and effect are further described.But employed concrete grammar, prescription and explanation are not limitation of the present invention.
Embodiment 1:
Earlier the 0.8g FERRIC CHLORIDE ANHYDROUS is dissolved in 20ml 1, in the 2-ethylene dichloride, 2g polystyrene (Yanshan Petrochemical is in advance in 80 ℃ of following vacuum oven 24 hours) is dissolved in 10ml 1, the 2-ethylene dichloride, with the two uniform mixing, be mixed with the solution that oxidant concentration is 40% (weight ratio) again.Solution is poured on the sheet glass, treats to transfer to 40 ℃ of vacuum oven 48 hours after solvent volatilizees to the greatest extent substantially, obtain the Polystyrene Film that is mixed with the oxygenant iron trichloride that thickness is about 0.48 millimeter.
The film for preparing is put into autoclave simultaneously with new distillatory pyrrole monomer, and temperature is 40 ℃, and pressure is 15MPa, reacts 12 hours.After reaction finished, Polystyrene Film became black by original Vandyke brown, and specific conductivity is 1.15 * 10
-6S/cm.
Embodiment 2:
Earlier the 2g FERRIC CHLORIDE ANHYDROUS is dissolved in 40ml 1, in the 2-ethylene dichloride, the 2g polystyrene is dissolved in 10ml 1, the 2-ethylene dichloride, again with the two uniform mixing, is mixed with the solution that oxidant concentration is 100% (weight ratio).The step of all the other preparation films and reactions steps are with embodiment 1.After reaction finished, Polystyrene Film became black by original Vandyke brown, and specific conductivity is 2.07 * 10
-6S/cm.
Embodiment 3:
Earlier the 0.8g FERRIC CHLORIDE ANHYDROUS is dissolved in the 30ml trichloromethane, 2g polycarbonate (in advance in 80 ℃ of following vacuum oven 24 hours) is dissolved in the 10ml trichloromethane, again with the two uniform mixing, is mixed with the solution that oxidant concentration is 40% (weight ratio).Step, reactions steps and the reaction conditions of all the other preparation films are together
Embodiment 1.
The thickness of polycarbonate membrane is about 0.34 millimeter.After reaction finished, polycarbonate membrane was by the original light yellow black that becomes, and specific conductivity is 1.71 * 10
-6S/cm.
Embodiment 4:
Earlier the 0.9g FERRIC CHLORIDE ANHYDROUS is dissolved in the 10ml tetrahydrofuran (THF), 1.8g APET (in advance in 80 ℃ of following vacuum oven 24 hours) is dissolved in the 20ml tetrahydrofuran (THF), again with the two uniform mixing, is mixed with the solution that oxidant concentration is 50% (weight ratio).The step of all the other preparation films obtains thickness and is 0.4 millimeter APET film with embodiment 1.
The film for preparing is put into autoclave simultaneously with new distillatory pyrrole monomer, and temperature is 33 ℃, and pressure is 8MPa, reacts 12 hours.After reaction finished, the APET film became black by original khaki color, and specific conductivity is 1.97 * 10
-3S/cm.
Embodiment 5:
Earlier the 0.9g FERRIC CHLORIDE ANHYDROUS is dissolved in the 10ml tetrahydrofuran (THF), 1.8g PVC (in advance in 80 ℃ of following vacuum oven 24 hours) is dissolved in the 20ml tetrahydrofuran (THF), again with the two uniform mixing, is mixed with the solution that oxidant concentration is 50% (weight ratio).The step of all the other preparation films obtains thickness and is 0.2 millimeter PVC film with embodiment 1.
The film for preparing is put into autoclave simultaneously with new distillatory pyrrole monomer, and temperature is 33 ℃, and pressure is 8MPa, reacts 12 hours.After reaction finished, the PVC film became black by original Vandyke brown, and specific conductivity is 1.24 * 10
-3S/cm.
Embodiment 6:
Earlier the 0.9g FERRIC CHLORIDE ANHYDROUS is dissolved in the 10ml tetrahydrofuran (THF), 1.8g EPDM is dissolved in 20ml tetrahydrofuran (THF)/toluene (50/50), again with the two uniform mixing, is mixed with the solution that oxidant concentration is 50% (weight ratio).The step of all the other preparation films obtains thickness and is 0.5 millimeter EPDM film with embodiment 1.
The film for preparing is put into autoclave simultaneously with new distillatory pyrrole monomer, and temperature is 33 ℃, and pressure is 8MPa, reacts 12 hours.After reaction finished, the EPDM film became black by original Vandyke brown, and specific conductivity is 6.22 * 10
-5S/cm.
Embodiment 7:
Earlier the 0.6g FERRIC CHLORIDE ANHYDROUS is dissolved in the 10ml tetrahydrofuran (THF), sulfonation degree is that the zinc salt 1.8g of 5.96% sulfonated polystyrene is dissolved in the 20ml tetrahydrofuran (THF).With the two uniform mixing, be mixed with the solution that oxidant concentration is 33.3% (weight ratio), solution is poured on sheet glass upper berth film, treat to transfer to 40 ℃ of vacuum oven 48 hours after solvent volatilizees to the greatest extent substantially, obtain the sulfonated polystyrene film that is mixed with the oxygenant iron trichloride that thickness is about 0.28 millimeter.
The film for preparing is put into autoclave simultaneously with new distillatory pyrrole monomer, and temperature is 40 ℃, and pressure is 8MPa, reacts 20 minutes.After reaction finished, Polystyrene Film became black by original khaki color, and specific conductivity is 1.42 * 10
-4S/cm.
Embodiment 8:
Earlier the 1.2g FERRIC CHLORIDE ANHYDROUS is dissolved in the 10ml tetrahydrofuran (THF), sulfonation degree is that the zinc salt 1.8g of 5.96% sulfonated polystyrene is dissolved in the 20ml tetrahydrofuran (THF).With the two uniform mixing, be mixed with the solution that oxidant concentration is 66.7% (weight ratio), solution is poured on sheet glass upper berth film, treat to transfer to 40 ℃ of vacuum oven 48 hours after solvent volatilizees to the greatest extent substantially, obtain the sulfonated polystyrene film that is mixed with the oxygenant iron trichloride that thickness is about 0.18 millimeter.
The film for preparing is put into autoclave simultaneously with new distillatory pyrrole monomer, and temperature is 40 ℃, and pressure is 20MPa, reacts 12 hours.After reaction finished, Polystyrene Film became black by original khaki color, and specific conductivity is 0.21S/cm.