CN120008839B - Ultrasonic gas meter shell tightness on-line monitoring method - Google Patents
Ultrasonic gas meter shell tightness on-line monitoring method Download PDFInfo
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- CN120008839B CN120008839B CN202510504802.4A CN202510504802A CN120008839B CN 120008839 B CN120008839 B CN 120008839B CN 202510504802 A CN202510504802 A CN 202510504802A CN 120008839 B CN120008839 B CN 120008839B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/32—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators
- G01M3/3281—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators removably mounted in a test cell
- G01M3/329—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators removably mounted in a test cell for verifying the internal pressure of closed containers
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Abstract
The invention relates to an ultrasonic gas meter shell tightness on-line monitoring method. After key parameters are set in the initialization stage, an intelligent algorithm integrated in the MCU processor monitors the pressure sensor A, B in real time, utilizes pressure differences generated by air inlet pipelines with different paths at two ends, combines flow data measured by the measuring module, compares the pressure differences with a set threshold to judge whether abnormality occurs or not, and dynamically adjusts a leakage pressure difference threshold by adopting a recursive least square method to adapt to environmental changes. If the threshold value is judged to be required to be updated, the MCU adjusts the threshold value according to the acquired data and judges the final value of the updated threshold value. The method reduces maintenance cost and improves system stability while guaranteeing user gas safety, and integrates the advantages of noise suppression, dynamic adjustment, sensitivity improvement, calculation efficiency and the like.
Description
Technical Field
The invention relates to an ultrasonic gas meter shell tightness on-line monitoring method.
Background
With the acceleration of the urban process, the fuel gas is taken as an important component of clean energy, and the safe and reliable supply of the fuel gas becomes one of key links of urban management. In the field of intelligent gas meters, ultrasonic gas meters take an important role in modern gas management systems due to the characteristics of high-precision and non-invasive measurement. However, due to the special structural design of the ultrasonic gas meter, key components such as a metering module, a flow channel, a valve and the like are required to be assembled inside the shell in the manufacturing process, and the shell is fixed by a hoop through a sealing glue or a sealing gasket and the like so as to ensure the overall tightness.
Although the ultrasonic gas meter has been subjected to strict tightness detection before leaving the factory, in practical application, due to uncertainty factors in a production process or a material processing process, or unreasonable use of users, such as improper stamping operation, hard object impact, etc., leakage of a shell is still likely to occur, and economic property loss is caused. Such problems typically require regular inspection to find, increasing maintenance costs and risks.
In the prior art, the tightness detection of the gas meter generally depends on periodic manual inspection or off-line detection, and the tightness state of the gas meter cannot be monitored in real time, so that the leakage problem is difficult to discover and treat in time. Therefore, a technical scheme capable of monitoring the tightness of the shell of the gas meter on line in real time is needed to improve the safety and reliability of the gas meter.
Disclosure of Invention
Aiming at the problems existing in the prior art, the invention aims to provide a technical scheme of an ultrasonic gas meter shell tightness on-line monitoring method, which can timely discover the shell leakage or metering failure condition by monitoring the pressure change at the gas inlet in the meter and the flow data of the metering module in real time, thereby improving the reliability and safety of the system and reducing the operation and maintenance cost.
The on-line monitoring method for the tightness of the ultrasonic gas meter shell is characterized by comprising the following steps of:
1) The gas meter gas inlet pipeline is arranged as a gas inlet pipeline with different diameters at two ends, the larger end of the diameter is connected with the gas inlet, and the smaller end of the diameter is exposed in the base meter cavity;
2) The pressure sensor A is arranged at the larger end of the drift diameter of the air inlet pipeline, the pressure sensor B is arranged at the smaller end of the drift diameter of the air inlet pipeline, and the Bernoulli principle is utilized to manufacture pressure differences at different drift diameters so as to judge whether fuel gas enters the gas meter;
3) Initializing parameters, monitoring a pressure sensor A and a pressure sensor B in real time by an MCU (micro control Unit) processor of the gas meter, comparing the pressure difference generated by air inlet pipelines with different diameters at two ends with flow data measured by a metering module, and judging whether abnormality occurs or not by combining the flow data measured by the metering module with a set threshold value, and dynamically adjusting a leakage pressure difference threshold value by adopting a recursive least square method to adapt to environmental change or not;
4) If the threshold value is judged to be required to be updated, the MCU processor adjusts the threshold value according to the acquired data and judges the final value of the updated threshold value.
The on-line monitoring method for the tightness of the ultrasonic gas meter shell is characterized by comprising the following specific steps:
S1, initializing parameters, namely starting an MCU processor, setting an initial leakage pressure difference threshold delta P s (0) =20Pa, an initial covariance matrix F 0 =1000I, a forgetting factor lambda=0.99, a self-detection time length T=10min, and a minimum threshold of the difference between the leakage pressure differences of the shell under the air state of a user Maximum threshold value of difference between case leak pressure difference in case of 5pa and user air stateThe pressure difference threshold Δp d corresponding to the start flow of the metering module is set according to the gauge specification;
S2, collecting data to judge whether a user is using gas, wherein the MCU processor collects the pressure values of the pressure sensor A and the pressure sensor B and the instantaneous flow data of the metering module every 2 seconds according to the time data provided by the clock module, and the data collected at the ith time are respectively 、AndCalculation ofIf (1),(X) If the leakage pressure difference threshold value is used for judgment, the MCU processor judges that the user does not use the gas, and executes the step S3, ifIf delta P d≤ΔPi, the MCU processor judges that the user is using gas, and executes step S6;
S3, judging whether leakage abnormality occurs or not, continuously judging according to the data acquired at the ith time, if so And is also provided withThe MCU processor judges that no abnormal condition exists, ifAnd is also provided withThe MCU processor judges that leakage abnormality occurs, controls the valve module to close the valve, and reports abnormal information to the master station system through the remote transmission module;
s4, judging whether the meter is abnormal or not, wherein if the meter is judged to be abnormal according to the data acquired at the ith time, if q i =0, the MCU processor judges that the meter is abnormal and the leakage pressure difference threshold value is required to be updated, and executing the step S5;
S5, updating a leakage pressure difference threshold value, namely after judging that an abnormality exists, calculating and updating the leakage pressure difference threshold value in real time by the MCU processor, and updating the leakage pressure difference threshold value by adopting a recursive least square method, wherein the number of times of each update is denoted as x (x=1, 2, 3.);
the MCU processor calculates residual values through pressure values P Ai and P Bi acquired by the pressure sensor A and the pressure sensor B respectively :
R is the row vector of 1*2
Calculating a gain matrix Kx:
wherein, the Column vectors composed of measurement data of the pressure sensor A and the pressure sensor B;
Updating the covariance matrix: ;
updating leakage pressure difference thresholds :;
A final value judgment step S51 is performed on the calculated data;
S51, judging the final value of the leakage pressure difference threshold value, if And is also provided withWhen M is the final value judgment proportion threshold value of DeltaPs, the default value is 0.01%, M is the final value judgment measurement threshold value of DeltaPs, the default value is 0.1pa, and the MCU processor judges the momentFor the threshold value capable of detecting all tiny leakage conditions in the current environment, the updating of the leakage pressure difference threshold value is terminated, the clock module starts to count time, and the step S5 is allowed to be executed after 3 months and the original reserved value is clearedFrom an initial preset valueStarting the re-recursion to find the appropriate oneIf (1)Or (b)When the MCU processor judges thatNot covering all leakage situations in the current environment, and allowing execution when S5 needs to be executed next time;
S6, judging whether the meter is abnormal or not under the condition that a user is using gas, continuously judging according to the data acquired at the ith time, if q i =0, judging that the meter is invalid in metering, controlling a valve module to close a valve, and reporting abnormal information to a master station system through a remote transmission module, if q i >0, judging that leakage is possible by the MCU processor, and executing step S61;
S61, self-detection is carried out, the meter continuously monitors the data of the pressure sensor A and the pressure sensor B in the T time, and calculation is carried out ,For the j-th acquisition of the pressure value of the pressure sensor A in the self-detection process,For the j-th acquisition of the pressure value of the pressure sensor B in the self-detection process,Is the pressure difference at A, B th time of data acquisition in the self-detection process, if the pressure difference always exists in the T timeJudging that the shell leaks, controlling the valve module to close the valve by the MCU processor, reporting the valve to the master station system by the remote transmission module, and if the valve is always present in the T timeThe MCU processor judges that no abnormality exists, if the abnormality occurs in the T timeThe MCU processor judges that the situation is a change in the intake air amount caused by the normal air consumption of the user, the clock module reckons T, and the MCU processor re-executes step S61.
The invention has the beneficial effects that:
(1) Noise suppression, namely the gain matrix can effectively reduce the influence of sensor noise on leakage pressure difference threshold estimation, and improve detection accuracy;
(2) Dynamic adjustment, namely, a gain matrix can update a leakage pressure difference threshold value in real time through a recursive algorithm, adapt to environment and flow change, improve system stability and reduce false alarm;
(3) The sensitivity is improved, the leakage pressure difference threshold is accurately estimated, the detection of tiny leakage is facilitated, and the omission is avoided;
(4) Reducing resource waste, namely, through judging the final value of the leakage pressure difference threshold value, avoiding the waste of MCU computing resources, improving the overall income and the service life of the system.
Drawings
FIG. 1 is a diagram of a system position relationship;
FIG. 2 is a schematic view of inlet ducts of different diameters;
FIG. 3 is a schematic workflow diagram;
Fig. 4 is an abnormality determination logic diagram.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
FIG. 1 is a system position diagram showing the position of components such as a pressure sensor A, B, MCU processor, an ultrasonic metering module, etc.;
FIG. 2 is a schematic view of inlet ducts with different diameters, illustrating the location of the large and small inlet ducts and their pressure differential generation principle;
FIG. 3 is a workflow diagram illustrating the complete flow from initialization to anomaly determination;
FIG. 4 is an anomaly determination logic diagram illustrating how a case leak or meter module failure is determined under different conditions.
In order to effectively solve the problems of untimely and inaccurate monitoring of the ultrasonic gas meter in the aspect of shell leakage or failure of the metering module, the scheme provides a method for comprehensively detecting eight key components, namely a pressure sensor A, a pressure sensor B, MCU processor, an ultrasonic metering module, air inlet pipelines with different paths at two ends, a valve module, a remote transmission module and a clock module.
The following are physical quantities appearing in the present application and their definitions:
The pressure value of the pressure sensor A is acquired the ith time of the day
The pressure value of the pressure sensor B is acquired the ith time of the day
Flow of i-th acquisition metering module in the same day
Pressure difference at A, B when data is acquired the i-th time of the day
(X) Leakage pressure difference threshold for judgment
T self-test duration, default 10 minutes
The jth acquisition of the pressure value of the pressure sensor A in the self-detection process
The jth acquisition of the pressure value of the pressure sensor B in the self-detection process
Flow of jth acquisition metering module in self-detection process
Pressure difference at A, B th time of data acquisition in self-detection process
Representing the maximum threshold value of the difference between the leakage pressure differences of the shell under the condition of using air by the user
Representing a minimum threshold value for the difference between the casing leakage pressure differences in the air state for the user
K x updating the gain matrix obtained
E x updating the obtained residual value
A forgetting factor for defining the weight of the previous value
F x updating the obtained covariance matrix
M, ΔPs final value judgment proportion threshold value, defaulting to 0.01%
M: ΔPs final value judgment measurement threshold, default 0.1pa
ΔP d the pressure difference threshold corresponding to the start flow of the metering module.
The invention discloses an ultrasonic gas meter shell tightness online monitoring method, which comprises the steps of 1) setting a gas meter gas inlet pipeline as a gas inlet pipeline with different diameters at two ends, wherein a larger diameter end is connected with a gas inlet, a smaller diameter end is exposed in a basic meter cavity, 2) setting a pressure sensor A at a larger diameter end of the gas inlet pipeline, setting a pressure sensor B at a smaller diameter end of the gas inlet pipeline, manufacturing pressure differences at different diameters by using Bernoulli principle to judge whether gas enters the gas meter, 3) initializing parameters, enabling a gas meter MCU processor to monitor the pressure sensor A and the pressure sensor B in real time, comparing the pressure differences generated by the gas inlet pipelines with different diameters at two ends with a set threshold value to judge whether an abnormality occurs or not and dynamically adjusting a leakage pressure difference threshold value by adopting a recursive least square method to adapt to environmental change, 4) if the abnormality is detected, controlling a valve module to close the valve and report abnormal information to a remote master station system by a remote transmission module, and if the threshold value is judged to be updated, adjusting the threshold value according to the acquired data and then judging the final value by the MCU processor.
The specific steps of the invention are as follows:
S1 initializing parameters, namely starting an MCU processor, setting an initial leakage pressure difference threshold value delta P s (0) =20Pa (default value), an initial covariance matrix F 0 =1000I (default value, I is a unit matrix of 2x 2), a forgetting factor lambda=0.99 (default value), a self-detection time length T=10min (default value), =5Pa (default value),=10Pa (default), Δp d is set according to the gauge.
S2, collecting data to judge whether a user is using gas, wherein the MCU processor collects the pressure value of the pressure sensor A, B and the instantaneous flow data of the metering module every 2 seconds according to the time data provided by the clock module, and the data collected at the ith time are respectively、AndCalculation of. If it isThe MCU processor judges that the user does not use the gas and executes the step S3, if soIf delta P d≤ΔPi, the MCU processor judges that the user is using gas, and executes step S6.
S3, judging whether leakage abnormality occurs or not, namely continuously judging according to the data acquired at the ith time, if soAnd is also provided withThe MCU processor judges that no abnormal condition exists, ifAnd is also provided withAnd the MCU processor judges that leakage abnormality occurs, controls the valve module to close the valve, and reports abnormal information to the master station system through the remote transmission module.
S4, judging whether the meter is abnormal or not, continuously judging according to the data acquired at the ith time, if q i =0, judging that the meter is abnormal, updating a leakage pressure difference threshold value, and executing a step S5, and if q i >0, judging that the meter metering module is invalid by the MCU, controlling a valve module to close the valve, and reporting abnormal information to a master station system through a remote transmission module.
S5, updating a leakage pressure difference threshold value, namely after judging that an abnormality exists, calculating and updating the leakage pressure difference threshold value in real time by the MCU processor, and updating the leakage pressure difference threshold value by adopting a Recursive Least Square (RLS), wherein the number of times of each update is recorded as x (x=1, 2,3, the number of the steps in the recursive process;
The MCU processor respectively collects pressure values P Ai and P Bi through the pressure sensors A and B, and calculates a residual value:
(r is a row vector of 1*2)
Calculating a gain matrix Kx:
;
wherein, the Column vectors composed of measurement data of the pressure sensors a and B;
Updating the covariance matrix:
;
updating leakage pressure difference thresholds :;
A final value judgment step S51 is performed on the calculated data.
S51 judging the final value of the leakage pressure difference threshold value, ifAnd is also provided withWhen the MCU processor judges thatThe leak pressure differential threshold update is terminated for the threshold at which all minor leak conditions can be detected in the environment. The clock module starts to count time, and the execution of step S5 is allowed after 3 months and the original reserved data is clearedFrom an initial preset valueStarting the re-recursion to find the appropriate oneIf (1)Or (b)When the MCU processor judges thatNot all leakage situations in the environment are covered yet, and execution is allowed the next time S5 needs to be executed.
S6, judging whether the meter is abnormal or not under the condition that a user is using gas, wherein the judgment is continuously carried out according to the data acquired at the ith time, if q i =0, the MCU processor judges that the meter is invalid in metering, controls the valve module to close the valve and reports abnormal information to the master station system through the remote transmission module, and if q i is more than 0, the MCU processor judges that leakage is possible, and step S61 is executed.
S61, self-detection is carried out, in the T time, the meter continuously monitors the data of the two pressure sensors, and calculatesIf there is always T timeThe leakage of the shell can be judged, at the moment, the MCU processor controls the valve module to close the valve, and the remote transmission module reports the valve to the master station system, if the valve is always present in the T timeThe MCU processor judges that no abnormality exists, if the abnormality occurs in the T timeThe MCU processor judges that the situation is a change in the intake air amount caused by the normal air consumption of the user, the clock module reckons T, and the MCU processor re-executes step S61.
The invention aims to automatically detect and diagnose abnormal conditions possibly existing in the gas meter, such as shell leakage or failure of the metering module, by monitoring and analyzing flow data transmitted to the MCU by the pressure sensor and the metering module in real time.
In the initialization phase, the MCU processor sets a series of key parameters including an initial leakage pressure difference threshold, a covariance matrix, a forgetting factor and a self-detection duration. These parameters are the basis for subsequent data processing and anomaly determination, and when the system is in operation, the MCU processor periodically collects data from the pressure sensor and the metering module according to a set time interval. It uses these data to calculate the pressure difference at pressure sensors a and B and evaluate if there is a potential problem. For each acquired data, the MCU processor performs a series of logic decisions to determine whether the leak pressure differential threshold needs to be updated(X) Or take further action such as closing a valve or sending an alarm.
In particular, in the case that the pressure difference between the pressure sensors A and B is detected to be smaller than the leakage pressure difference threshold value and the metering module shows that the instantaneous flow is zero, the MCU processor will compare the preset conditions(X) Iterative updating is performed to more accurately adapt to the leak detection requirements in the current environment.
In addition, in order to improve the detection precision and reduce the false alarm rate, the invention also introduces a mechanism for dynamically adjusting the threshold value. This mechanism allows the system to automatically adjust the sensitivity of leak detection based on data presentation over a long period of time, ensuring that efficient monitoring performance is maintained even in the event of changes in environmental conditions. The system recalibrates the leak pressure difference threshold every quarter to account for seasonal variations.
The invention can effectively ensure the gas safety of users, simultaneously reduce the maintenance cost and improve the stability of the system, and integrates the advantages of noise suppression, dynamic adjustment, sensitivity improvement, calculation efficiency and the like.
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Citations (2)
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| WO2014203246A2 (en) * | 2013-06-17 | 2014-12-24 | Aqua - Rimat Ltd. | Flow monitoring and flow event diagnosis |
| CN111947858A (en) * | 2020-09-11 | 2020-11-17 | 四川人人思创企业管理有限公司 | Online leak intelligent detection IoT gas meter |
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| JP3393593B2 (en) * | 1998-04-30 | 2003-04-07 | 矢崎総業株式会社 | Gas leak detection device |
| US8312765B2 (en) * | 2009-03-06 | 2012-11-20 | Ford Global Technologies, Llc | Fuel vapor purging diagnostics |
| ES3007244T3 (en) * | 2022-01-24 | 2025-03-19 | Carrier Corp | Monitoring of the integrity of an aspirating detection system |
| CN114576542B (en) * | 2022-03-15 | 2023-11-03 | 西安热工研究院有限公司 | Threshold self-learning oil filter pipeline leakage detection and protection device and method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014203246A2 (en) * | 2013-06-17 | 2014-12-24 | Aqua - Rimat Ltd. | Flow monitoring and flow event diagnosis |
| CN111947858A (en) * | 2020-09-11 | 2020-11-17 | 四川人人思创企业管理有限公司 | Online leak intelligent detection IoT gas meter |
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