CN1299866C - Method for preparing fibrous nickel powder and nickelous oxide powder - Google Patents
Method for preparing fibrous nickel powder and nickelous oxide powder Download PDFInfo
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims abstract description 90
- 239000000843 powder Substances 0.000 title claims abstract description 57
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 26
- 239000002243 precursor Substances 0.000 claims abstract description 35
- 238000005979 thermal decomposition reaction Methods 0.000 claims abstract description 29
- 238000006243 chemical reaction Methods 0.000 claims abstract description 21
- 238000002360 preparation method Methods 0.000 claims abstract description 21
- 239000002244 precipitate Substances 0.000 claims abstract description 16
- 230000001590 oxidative effect Effects 0.000 claims abstract description 12
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 7
- 230000003064 anti-oxidating effect Effects 0.000 claims abstract description 6
- 230000003647 oxidation Effects 0.000 claims abstract description 3
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 3
- 239000002131 composite material Substances 0.000 claims description 45
- 239000000243 solution Substances 0.000 claims description 33
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 30
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 26
- 229910000480 nickel oxide Inorganic materials 0.000 claims description 24
- 238000001556 precipitation Methods 0.000 claims description 19
- VBIXEXWLHSRNKB-UHFFFAOYSA-N ammonium oxalate Chemical compound [NH4+].[NH4+].[O-]C(=O)C([O-])=O VBIXEXWLHSRNKB-UHFFFAOYSA-N 0.000 claims description 14
- 230000001105 regulatory effect Effects 0.000 claims description 14
- 229910021529 ammonia Inorganic materials 0.000 claims description 13
- 239000002270 dispersing agent Substances 0.000 claims description 13
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 12
- 230000009466 transformation Effects 0.000 claims description 11
- 235000006408 oxalic acid Nutrition 0.000 claims description 10
- 150000002815 nickel Chemical class 0.000 claims description 7
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 6
- 239000001569 carbon dioxide Substances 0.000 claims description 6
- 239000001257 hydrogen Substances 0.000 claims description 6
- 229910052739 hydrogen Inorganic materials 0.000 claims description 6
- ZNCPFRVNHGOPAG-UHFFFAOYSA-L sodium oxalate Chemical compound [Na+].[Na+].[O-]C(=O)C([O-])=O ZNCPFRVNHGOPAG-UHFFFAOYSA-L 0.000 claims description 6
- 229940039790 sodium oxalate Drugs 0.000 claims description 6
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 claims description 5
- 239000002253 acid Substances 0.000 claims description 5
- 229960000510 ammonia Drugs 0.000 claims description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 5
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 claims description 5
- 229910052760 oxygen Inorganic materials 0.000 claims description 5
- 239000001301 oxygen Substances 0.000 claims description 5
- 239000012266 salt solution Substances 0.000 claims description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 4
- MQRWBMAEBQOWAF-UHFFFAOYSA-N acetic acid;nickel Chemical compound [Ni].CC(O)=O.CC(O)=O MQRWBMAEBQOWAF-UHFFFAOYSA-N 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 4
- 239000011261 inert gas Substances 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 229940078494 nickel acetate Drugs 0.000 claims description 4
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 claims description 4
- 229940053662 nickel sulfate Drugs 0.000 claims description 4
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 claims description 4
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 2
- 239000007789 gas Substances 0.000 claims description 2
- 150000002431 hydrogen Chemical group 0.000 claims description 2
- 229940078487 nickel acetate tetrahydrate Drugs 0.000 claims description 2
- LAIZPRYFQUWUBN-UHFFFAOYSA-L nickel chloride hexahydrate Chemical compound O.O.O.O.O.O.[Cl-].[Cl-].[Ni+2] LAIZPRYFQUWUBN-UHFFFAOYSA-L 0.000 claims description 2
- RRIWRJBSCGCBID-UHFFFAOYSA-L nickel sulfate hexahydrate Chemical compound O.O.O.O.O.O.[Ni+2].[O-]S([O-])(=O)=O RRIWRJBSCGCBID-UHFFFAOYSA-L 0.000 claims description 2
- 229940116202 nickel sulfate hexahydrate Drugs 0.000 claims description 2
- OINIXPNQKAZCRL-UHFFFAOYSA-L nickel(2+);diacetate;tetrahydrate Chemical compound O.O.O.O.[Ni+2].CC([O-])=O.CC([O-])=O OINIXPNQKAZCRL-UHFFFAOYSA-L 0.000 claims description 2
- AOPCKOPZYFFEDA-UHFFFAOYSA-N nickel(2+);dinitrate;hexahydrate Chemical compound O.O.O.O.O.O.[Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O AOPCKOPZYFFEDA-UHFFFAOYSA-N 0.000 claims description 2
- 229910052757 nitrogen Inorganic materials 0.000 claims description 2
- 238000001179 sorption measurement Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 8
- 231100000252 nontoxic Toxicity 0.000 abstract description 3
- 230000003000 nontoxic effect Effects 0.000 abstract description 3
- 238000000227 grinding Methods 0.000 abstract description 2
- 239000012527 feed solution Substances 0.000 description 9
- 239000002245 particle Substances 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 238000001878 scanning electron micrograph Methods 0.000 description 4
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 3
- 238000002441 X-ray diffraction Methods 0.000 description 3
- 235000011114 ammonium hydroxide Nutrition 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000001354 calcination Methods 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- NBFQLHGCEMEQFN-UHFFFAOYSA-N N.[Ni] Chemical compound N.[Ni] NBFQLHGCEMEQFN-UHFFFAOYSA-N 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- 239000011358 absorbing material Substances 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 239000012776 electronic material Substances 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002120 nanofilm Substances 0.000 description 1
- DOLZKNFSRCEOFV-UHFFFAOYSA-L nickel(2+);oxalate Chemical compound [Ni+2].[O-]C(=O)C([O-])=O DOLZKNFSRCEOFV-UHFFFAOYSA-L 0.000 description 1
- 229910000008 nickel(II) carbonate Inorganic materials 0.000 description 1
- ZULUUIKRFGGGTL-UHFFFAOYSA-L nickel(ii) carbonate Chemical compound [Ni+2].[O-]C([O-])=O ZULUUIKRFGGGTL-UHFFFAOYSA-L 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- Inorganic Compounds Of Heavy Metals (AREA)
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
Abstract
Description
技术领域:Technical field:
本发明涉及一种特种粉体功能材料的制备工艺,尤其是纤维状镍粉与氧化亚镍粉的制备方法。The invention relates to a preparation process of a special powder functional material, in particular to a preparation method of fibrous nickel powder and nickelous oxide powder.
背景技术:Background technique:
特种镍粉由于具有极大的体积效应、表面效应和形貌特征,在催化剂、电池材料、导电浆料、电磁波吸收材料、微孔过滤器材料、粉末冶金等领域显示出许多特异功能,作为一种新型材料,越来越受到关注,其用途广阔,需求量大。目前使用的特种镍粉主要采用羰基法生产。该方法是在高温高压下进行,羰基镍易燃、易爆,有毒、污染环境,过程控制复杂,且产品粒度只能达到微米级,应用范围受限。日本专利JP64-28309中虽公开了一种制备针状或纤维状镍粉的方法,但该方法的前驱体合成是在高压釜中进行,其处理量有限,而且要求高温高压,成本高,操作复杂。Special nickel powder has many special functions in the fields of catalyst, battery material, conductive paste, electromagnetic wave absorbing material, microporous filter material, powder metallurgy and other fields due to its great volume effect, surface effect and morphology characteristics. As a new type of material, more and more attention has been paid to it, and its application is wide and the demand is large. The currently used special nickel powder is mainly produced by the carbonyl method. The method is carried out under high temperature and high pressure, the nickel carbonyl is flammable, explosive, toxic and pollutes the environment, the process control is complex, and the particle size of the product can only reach the micron level, so the application range is limited. Although Japanese Patent JP64-28309 discloses a method for preparing acicular or fibrous nickel powder, the precursor synthesis of this method is carried out in an autoclave, the processing capacity is limited, and high temperature and pressure are required, and the cost is high. complex.
氧化亚镍是一种很有前途的重要无机材料,它被广泛应用在催化剂材料、电池材料、磁性材料、电子材料、玻璃、搪瓷、陶瓷材料等方面。目前国内外氧化亚镍粉末的制备方法一般是用镍的碳酸盐、硝酸盐或氢氧化物为原料,经煅烧而得,也有以氯化镍为原料,加入草酸铵生成草酸镍沉淀,再在空气中煅烧而得;这些方法得到的产品中杂质含量较高,粒度粗,又无纤维状形貌特征。此外,制备氧化亚镍粉还有一些其他方法,但这些方法中绝大部分着重于制备球形氧化亚镍或者纳米膜,很少有纤维状氧化亚镍粉的报道。Nickel oxide is a promising important inorganic material, which is widely used in catalyst materials, battery materials, magnetic materials, electronic materials, glass, enamel, ceramic materials and so on. At present, the preparation method of nickelous oxide powder at home and abroad is generally obtained by calcination with nickel carbonate, nitrate or hydroxide as raw material, and nickel chloride is also used as raw material, adding ammonium oxalate to generate nickel oxalate precipitation, and then It is obtained by calcination in the air; the products obtained by these methods have high impurity content, coarse particle size, and no fibrous morphology. In addition, there are some other methods for preparing nickel oxide powder, but most of these methods focus on the preparation of spherical nickel oxide or nano-film, and there are few reports on fibrous nickel oxide powder.
发明内容:Invention content:
本发明的目的在于克服上述方法的不足之处,提供一种纤维状镍粉和氧化亚镍粉的制备方法。该方法安全可靠,无毒无污染,对环境友好;采用一个流程一套装置,只要改变热分解的气氛便可以得到两种超细粉体材料,并易于实现工业化;其中制备出的镍粉纯度高、粒度小、比表面积大、抗氧化性强,能满足国内外许多领域对镍粉的要求。The object of the present invention is to overcome the weak point of above-mentioned method, a kind of preparation method of fibrous nickel powder and nickelous oxide powder is provided. The method is safe, reliable, non-toxic, non-polluting, and environmentally friendly; using one process and one set of devices, two ultrafine powder materials can be obtained by changing the atmosphere of thermal decomposition, and it is easy to realize industrialization; the prepared nickel powder has a purity of High, small particle size, large specific surface area, strong oxidation resistance, can meet the requirements of nickel powder in many fields at home and abroad.
本发明的技术方案:在溶液中控制沉淀物的形貌和粒度,随后在一定的温度和气氛调控下将干燥的沉淀物进行热分解,得到所需形貌和粒度的金属及其氧化物粉末。The technical solution of the present invention: control the shape and particle size of the precipitate in the solution, and then thermally decompose the dried precipitate under a certain temperature and atmosphere control to obtain the metal and its oxide powder with the desired shape and particle size .
纤维状镍粉的制备方法,其特征在于:首先将可溶性镍盐溶液和按化学计量用草酸或草酸铵或者草酸钠与氨和分散剂PVP构成的复合沉淀剂溶液经加料装置加入反应器中,在The preparation method of fibrous nickel powder is characterized in that: first, the soluble nickel salt solution and the composite precipitant solution formed by stoichiometric oxalic acid or ammonium oxalate or sodium oxalate, ammonia and dispersant PVP are added to the reactor through a feeding device, exist
Ni2+-NH3-NH4 +-SGn--C2O4 2--H2ONi 2+ -NH 3 -NH 4 + -SG n- -C 2 O 4 2- -H 2 O
体系中进行复合沉淀转化,控制温度为55~85℃,pH值为7.0~9.0,料液中初始Ni2+浓度为0.4~1.2mol/L;然后将反应完成后获得的复合沉淀物经过洗涤、过滤和干燥即为镍粉的前驱体;随后将镍粉前驱体置于PID调节的电炉中,控制温度为350~650℃,并在非氧化性气氛调控下进行热分解;将热分解完成后的镍粉随即进行冷却和表面防氧化处理,得到纤维状镍粉,其中复合沉淀转化体系中的SGn-代表酸根Cl-,SO4 2-,CH3COO-或者NO3 -。Composite precipitation transformation is carried out in the system, the temperature is controlled at 55-85°C, the pH value is 7.0-9.0, and the initial Ni 2+ concentration in the feed liquid is 0.4-1.2mol/L; then the composite precipitate obtained after the reaction is completed is washed , filtered and dried to become the precursor of nickel powder; then the nickel powder precursor is placed in an electric furnace regulated by PID, the temperature is controlled at 350-650°C, and thermal decomposition is carried out under the control of a non-oxidizing atmosphere; the thermal decomposition is completed The finished nickel powder is then cooled and subjected to surface anti-oxidation treatment to obtain fibrous nickel powder, wherein SG n- in the composite precipitation conversion system represents the acid radical Cl-, SO 4 2- , CH 3 COO - or NO 3 - .
上述纤维状镍粉的制备方法中所说的非氧化性气氛包括氢气、氢气加氮气、氢气加惰性气体或纯惰性气体气氛。The non-oxidizing atmosphere mentioned in the preparation method of the above-mentioned fibrous nickel powder includes hydrogen, hydrogen plus nitrogen, hydrogen plus inert gas or pure inert gas atmosphere.
上述纤维状镍粉的制备方法中所说的表面防氧化处理方法是温度调控下的二氧化碳气体吸附法。The surface anti-oxidation treatment method mentioned in the preparation method of the above-mentioned fibrous nickel powder is a carbon dioxide gas adsorption method under temperature control.
纤维状氧化亚镍粉的制备方法,其特征在于:首先将可溶性镍盐溶液与按化学计量用草酸或草酸铵或者草酸钠与氨和分散剂PVP构成的复合沉淀剂溶液经加料装置加入反应器中,在The preparation method of fibrous nickelous oxide powder is characterized in that: first, the soluble nickel salt solution and the composite precipitant solution composed of oxalic acid or ammonium oxalate or sodium oxalate, ammonia and dispersant PVP are added to the reactor through the feeding device in
Ni2+-NH3-NH4 --SGn--C2O4 2--H2ONi 2+ -NH 3 -NH 4 - -SG n- -C 2 O 4 2- -H 2 O
体系中进行复合沉淀转化,控制温度为55~85℃,pH为7.0~9.0,料液中初始Ni2+浓度为0.4~1.2mol/l;然后将反应完成后获得的复合沉淀物经过洗涤、过滤和干燥即为氧化亚镍粉的前驱体;紧接着将氧化亚镍的前驱体置于PID调节的电炉中,控制温度为350~800℃,并在氧化性气氛调控下进行热分解;将热分解完成后的氧化亚镍粉自然冷却即得到纤维状氧化亚镍粉,复合沉淀转化体系中的SGn-代表酸根Cl-,SO4 2-,CH3COO-或者NO3 -。Composite precipitation transformation is carried out in the system, the temperature is controlled at 55-85°C, the pH is 7.0-9.0, and the initial Ni 2+ concentration in the feed liquid is 0.4-1.2mol/l; then the composite precipitate obtained after the reaction is completed is washed, Filtration and drying is the precursor of nickelous oxide powder; then the precursor of nickelous oxide is placed in a PID-regulated electric furnace, the temperature is controlled at 350-800 ° C, and thermal decomposition is carried out under the control of an oxidative atmosphere; The fibrous nickel oxide powder can be obtained by natural cooling of the thermally decomposed nickel oxide powder. SG n- in the composite precipitation transformation system represents the acid radical Cl - , SO 4 2- , CH 3 COO - or NO 3 - .
上述纤维状氧化亚镍粉的制备方法中所说的氧化性气氛包括氧气或空气气氛。The oxidative atmosphere mentioned in the preparation method of the above-mentioned fibrous nickel oxide powder includes oxygen or air atmosphere.
上述纤维状镍粉与氧化亚镍粉的制备方法中所说的可溶性镍盐包括六水氯化镍,六水硫酸镍,四水醋酸镍,六水硝酸镍或氯化镍溶液,硫酸镍溶液,醋酸镍溶液,硝酸镍溶液。Said soluble nickel salt in the preparation method of above-mentioned fibrous nickel powder and nickelous oxide powder comprises nickel chloride hexahydrate, nickel sulfate hexahydrate, nickel acetate tetrahydrate, nickel nitrate hexahydrate or nickel chloride solution, nickel sulfate solution , Nickel acetate solution, nickel nitrate solution.
上述纤维状镍粉与氧化亚镍粉的制备方法中所说的复合沉淀剂包括草酸、草酸铵或草酸钠以及氨、分散剂PVP构成。The composite precipitant mentioned in the preparation method of the fibrous nickel powder and nickel oxide powder includes oxalic acid, ammonium oxalate or sodium oxalate, ammonia, and a dispersant PVP.
上述纤维状镍粉与氧化亚镍粉的制备方法中所说的按化学计量的计量系数为镍与复合沉淀剂中草酸或草酸铵的摩尔比1.0~20。The stoichiometric metering coefficient mentioned in the preparation method of the above-mentioned fibrous nickel powder and nickel oxide powder is 1.0-20 in the molar ratio of nickel to oxalic acid or ammonium oxalate in the composite precipitant.
上述纤维状镍粉与氧化亚镍粉的制备方法中,pH值用氨水调节,控制氨镍摩尔比为2.0~10.0。In the preparation method of the above-mentioned fibrous nickel powder and nickelous oxide powder, the pH value is adjusted with ammonia water, and the ammonia-nickel molar ratio is controlled to be 2.0-10.0.
本发明具有以下优点:The present invention has the following advantages:
1.采用沉淀转化热分解法,在常温常压下的Ni2+-NH3-NH4 +-SGn--C2O4 2--H2O体系中进行镍粉或氧化亚镍粉前驱体合成过程,以及后续的前驱体热分解过程安全可靠、无毒无污染,对环境友好。1. Using precipitation conversion thermal decomposition method, nickel powder or nickelous oxide powder is produced in Ni 2+ -NH 3 -NH 4 + -SG n- -C 2 O 4 2- -H 2 O system at normal temperature and pressure The synthesis process of the precursor and the subsequent thermal decomposition process of the precursor are safe, reliable, non-toxic and pollution-free, and friendly to the environment.
2.热分解完成后的纤维状镍粉表面防氧化处理是在温度和气氛调控下的同一套装置内进行。2. The anti-oxidation treatment on the surface of the fibrous nickel powder after thermal decomposition is carried out in the same device under the control of temperature and atmosphere.
3.按照本发明生产的镍粉和氧化亚镍粉呈纤维状,粒度为纳米级、多孔、比表面积大、其中镍粉防氧化能力强;而纤维状氧化亚镍粉经过细磨后还可以得到球状的氧化亚镍粉;这些粉体均能满足多种用途的要求。3. nickel powder and nickelous oxide powder produced according to the present invention are fibrous, and particle size is nanoscale, porous, large specific surface area, wherein nickel powder anti-oxidation ability is strong; And fibrous nickelous oxide powder can also be finely ground Spherical nickel oxide powder is obtained; these powders can meet the requirements of various purposes.
附图说明:Description of drawings:
图1:本发明中纤维状镍粉和氧化亚镍粉的制备工艺流程图Fig. 1: the preparation process flowchart of fibrous nickel powder and nickelous oxide powder in the present invention
图2:本发明中纤维状镍粉或氧化亚镍粉的前驱体XRD图Fig. 2: XRD pattern of the precursor of fibrous nickel powder or nickelous oxide powder in the present invention
图3:本发明中纤维状镍粉的XRD图Fig. 3: XRD pattern of fibrous nickel powder in the present invention
图4:本发明中纤维状氧化亚镍粉的XRD图Fig. 4: XRD pattern of fibrous nickelous oxide powder in the present invention
图5:本发明中纤维状镍粉或氧化亚镍粉的前驱体SEM图Figure 5: SEM image of the precursor of fibrous nickel powder or nickel oxide powder in the present invention
图6:本发明中纤维状镍粉的SEM图Figure 6: SEM image of fibrous nickel powder in the present invention
图7:本发明中纤维状氧化亚镍粉的SEM图Figure 7: SEM image of fibrous nickel oxide powder in the present invention
图8:本发明中纤维状氧化亚镍粉研磨后的SEM图Figure 8: SEM image of fibrous nickel oxide powder in the present invention after grinding
图1描述了纤维状镍粉和氧化亚镍粉的制备工艺过程:Fig. 1 has described the preparation process of fibrous nickel powder and nickelous oxide powder:
①将可溶性镍盐溶液和复合沉淀剂溶液经加料装置分别加入反应器,在Ni2+-NH3-NH4 +-SGn--C2O4 2--H2O(SGn-代表酸根Cl-,SO4 2-,NO3 -或CH3COO-)体系中进行复合沉淀转化反应,控制温度为55~85℃,pH值为7.0~9.0,料液中初始Ni2+浓度为0.4~1.2mol/l;①Put the soluble nickel salt solution and the composite precipitant solution into the reactor respectively through the feeding device, and in Ni 2+ -NH 3 -NH 4 + -SG n- -C 2 O 4 2- -H 2 O (SG n- represents Acid radical Cl - , SO 4 2- , NO 3 - or CH 3 COO - ) system for complex precipitation conversion reaction, controlled temperature is 55-85°C, pH value is 7.0-9.0, and the initial Ni 2+ concentration in the feed solution is 0.4~1.2mol/l;
②将反应完成后获得的复合沉淀物经过洗涤、过滤和干燥即为镍粉或氧化亚镍粉前驱体;②Washing, filtering and drying the composite precipitate obtained after the completion of the reaction is nickel powder or nickel oxide powder precursor;
③将前驱体置入PID调节的电炉中,控制温度为350~650℃,在非氧化性气氛调控下进行热分解;随即在同一套装置中进行冷却和表面防氧化处理至室温,得到纤维状镍粉;③Put the precursor into an electric furnace regulated by PID, control the temperature at 350-650°C, and conduct thermal decomposition under the control of a non-oxidizing atmosphere; then cool and treat the surface to room temperature in the same device to obtain a fibrous nickel powder;
④将前驱体置入PID调节的电炉中,控制温度为350~800℃,在氧化性气氛调控下进行热分解,得到纤维状氧化亚镍粉。④Put the precursor into an electric furnace regulated by PID, control the temperature at 350-800°C, and conduct thermal decomposition under the control of an oxidative atmosphere to obtain fibrous nickel oxide powder.
经检测,其理化性能如下:After testing, its physical and chemical properties are as follows:
纤维状镍粉:Fibrous nickel powder:
粒度:短径≤100nm;长径:≥10μm;比表面积:≥13m2/g;Particle size: short diameter ≤ 100nm; long diameter: ≥ 10μm; specific surface area: ≥ 13m 2 /g;
碳:≤0.01wt%;硫:≤0.001wt%;铁:≤0.01wt%;氧:≤0.15wt%Carbon: ≤0.01wt%; Sulfur: ≤0.001wt%; Iron: ≤0.01wt%; Oxygen: ≤0.15wt%
纤维状氧化亚镍粉:Fibrous nickel oxide powder:
粒度:短径≤150nm;长径:≥10μm;比表面积:≥10m2/g;Particle size: short diameter ≤ 150nm; long diameter: ≥ 10μm; specific surface area: ≥ 10m 2 /g;
碳:≤0.01wt%;硫:≤0.001wt%;铁:≤0.01wt%;Carbon: ≤0.01wt%; Sulfur: ≤0.001wt%; Iron: ≤0.01wt%;
具体实施方式:Detailed ways:
实施例1:Example 1:
将氯化镍溶液和由氨、草酸铵和分散剂PVP组成的复合沉淀剂溶液经加料装置加入反应器,在Ni2+-NH3-NH4 +-Cl--C2O4 2--H2O体系中进行复合沉淀转化,控制温度为60℃左右,用氨水调节溶液pH值为8.5左右,料液中初始Ni2+浓度为0.8mol/l,C2O4 2-浓度为0.88mol/L。Add the nickel chloride solution and the composite precipitant solution composed of ammonia, ammonium oxalate and dispersant PVP into the reactor through the feeding device, in Ni 2+ -NH 3 -NH 4 + -Cl - -C 2 O 4 2- - Composite precipitation conversion is carried out in the H 2 O system, the temperature is controlled at about 60°C, the pH of the solution is adjusted to about 8.5 with ammonia water, the initial Ni 2+ concentration in the feed solution is 0.8mol/l, and the C 2 O 4 2- concentration is 0.88 mol/L.
反应完成后将获得的复合沉淀物经过洗涤、过滤和干燥后即为镍粉前驱体,其后将前驱体放入烧舟并置入PID调节的电炉中,控制温度为450℃左右,并在(H2+N2)的气氛调控下进行热分解。热分解完成后随即在二氧化碳气氛下进行冷却和表面防氧化处理至室温,出炉后从烧舟中取出的灰黑色粉末即为纤维状纳米级特种镍粉。After the reaction is completed, the obtained composite precipitate is washed, filtered and dried to become the precursor of nickel powder. After that, the precursor is put into a burning boat and placed in a PID-regulated electric furnace. The temperature is controlled at about 450 ° C, and the The thermal decomposition is carried out under the control of the atmosphere of (H 2 +N 2 ). After the thermal decomposition is completed, it is cooled under a carbon dioxide atmosphere and the surface is anti-oxidized to room temperature. The gray-black powder taken out from the burning boat after being released from the furnace is the fibrous nano-scale special nickel powder.
实施例2:Example 2:
将硝酸镍溶液和由氨、草酸铵和分散剂PVP组成的复合沉淀剂溶液经加料装置加入反应器,在Ni2+-NH3-NH4 +-NO3 --C2O4 2--H2O体系中进行复合沉淀转化,控制温度为65℃左右,pH值为8.6左右,料液中初始Ni2+浓度为0.6mol/L,C2O4 2-浓度为0.72mol/L。Add the nickel nitrate solution and the composite precipitant solution composed of ammonia, ammonium oxalate and dispersant PVP into the reactor through the feeding device, in Ni 2+ -NH 3 -NH 4 + -NO 3 - -C 2 O 4 2- - Composite precipitation conversion is carried out in the H 2 O system, the temperature is controlled at about 65°C, the pH value is about 8.6, the initial Ni 2+ concentration in the feed solution is 0.6 mol/L, and the C 2 O 4 2- concentration is 0.72 mol/L.
反应完成后将获得的复合沉淀物经过洗涤、过滤和干燥后即为镍粉前驱体,其后将前驱体放入烧舟并置入PID调节的电炉中,控制温度为400℃左右,并在N2的气氛调控下进行热分解,热分解完成后随即在二氧化碳气氛下进行冷却和表面防氧化处理至室温,出炉后从烧舟中取出的灰黑色粉末即为纤维状纳米级特种镍粉。After the reaction is completed, the obtained composite precipitate is washed, filtered and dried to become the precursor of nickel powder. After that, the precursor is put into a burning boat and placed in a PID-regulated electric furnace. The temperature is controlled at about 400 ° C, and in The thermal decomposition is carried out under the control of the atmosphere of N2 . After the thermal decomposition is completed, it is cooled under the carbon dioxide atmosphere and the surface is anti-oxidized to room temperature.
实施例3:Example 3:
将硫酸镍溶液和由氨、草酸铵和分散剂PVP组成的复合沉淀剂溶液经加料装置加入反应器,在Ni2+-NH3-NH4 +--NO3 --C2O4 2--H2O体系中进行复合沉淀转化,控制温度为70℃,pH值为8.8,料液中初始Ni2+浓度为0.5mol/l,C2O4 2-浓度为0.65mol/l。Add the nickel sulfate solution and the composite precipitant solution composed of ammonia, ammonium oxalate and dispersant PVP into the reactor through the feeding device, in Ni 2+ -NH 3 -NH 4 + --NO 3 - -C 2 O 4 2- Composite precipitation transformation is carried out in the -H 2 O system, the temperature is controlled at 70°C, the pH value is 8.8, the initial Ni 2+ concentration in the feed solution is 0.5 mol/l, and the C 2 O 4 2- concentration is 0.65 mol/l.
反应完成后将获得的复合沉淀物经过洗涤、过滤和干燥后即为镍粉前驱体,其后将前驱体放入烧舟并置入PID调节的电炉中,控制温度为360℃,并在(H2+N2)的气氛调控下进行热分解,热分解完成后随即在二氧化碳气氛下进行冷却和表面防氧化处理至室温,出炉后从烧舟中取出的灰黑色粉末即为纤维状纳米级特种镍粉。After the reaction is completed, the obtained composite precipitate is washed, filtered and dried to become the precursor of nickel powder. Afterwards, the precursor is put into a burning boat and placed in a PID-regulated electric furnace. The temperature is controlled at 360 ° C, and in ( The thermal decomposition is carried out under the control of the atmosphere of H 2 +N 2 ). After the thermal decomposition is completed, it is cooled under the carbon dioxide atmosphere and the surface is anti-oxidized to room temperature. Special nickel powder.
实施例4:Example 4:
将醋酸镍溶液和由氨、草酸和分散剂PVP组成的复合沉淀剂溶液经加料装置加入反应器,在Ni2+-NH3-NH4 +--NO3 --C2O4 2--H2O体系中进行复合沉淀转化,控制温度为65℃,pH值为8.7,料液中初始Ni2+浓度为0.7mol/l,C2O4 2-浓度为0.85mol/l。Add the nickel acetate solution and the composite precipitant solution composed of ammonia, oxalic acid and dispersant PVP into the reactor through the feeding device, in Ni 2+ -NH 3 -NH 4 + --NO 3 - -C 2 O 4 2- - Composite precipitation conversion was carried out in the H 2 O system, the temperature was controlled at 65°C, the pH value was 8.7, the initial Ni 2+ concentration in the feed solution was 0.7 mol/l, and the C 2 O 4 2- concentration was 0.85 mol/l.
反应完成后将获得的复合沉淀物经过洗涤、过滤和干燥后即为镍粉前驱体,其后将前驱体放入烧舟并置入PID调节的电炉中,控制温度为420℃,并在N2的气氛调控下进行热分解,热分解完成后随即在二氧化碳气氛下进行冷却和表面防氧化处理至室温,出炉后从烧舟中取出的灰黑色粉末即为纤维状纳米级特种镍粉。After the reaction is completed, the obtained composite precipitate is washed, filtered and dried to become the precursor of nickel powder. After that, the precursor is put into a burning boat and placed in a PID-regulated electric furnace. The temperature is controlled at 420 ° C and heated in N 2. Thermal decomposition is carried out under the control of the atmosphere. After the thermal decomposition is completed, it is cooled under the carbon dioxide atmosphere and the surface is anti-oxidized to room temperature.
实施例5:Example 5:
将氯化镍溶液和由氨、草酸铵和分散剂PVP组成的复合沉淀剂溶液经加料装置加入反应器,在Ni2+-NH3-NH4 +--NO3 --C2O4 2--H2O体系中进行复合沉淀转化,控制温度为60℃左右,用氨水调节溶液pH值为8.5左右,料液中初始Ni2+浓度为0.8mol/l,C2O4 2-浓度为0.88mol/l。Add the nickel chloride solution and the composite precipitant solution composed of ammonia, ammonium oxalate and dispersant PVP into the reactor through the feeding device, in Ni 2+ -NH 3 -NH 4 + --NO 3 - -C 2 O 4 2 - Carry out complex precipitation transformation in the -H 2 O system, control the temperature at about 60°C, adjust the pH value of the solution with ammonia water to about 8.5, the initial Ni 2+ concentration in the feed solution is 0.8mol/l, and the C 2 O 4 2- concentration It is 0.88mol/l.
反应完成后获得的复合沉淀物经过洗涤、过滤和干燥后即为氧化亚镍粉前驱体,其后将前驱体放入烧舟并置入PID调节的电炉中,控制温度为400℃,并在空气气氛下进行热分解,热分解完成后随即进行冷却至室温,出炉后从烧舟中取出的黑色或浅绿色粉末即为纤维状氧化亚镍粉。After the completion of the reaction, the composite precipitate obtained after washing, filtering and drying is the precursor of NiO powder. Afterwards, the precursor is put into a burning boat and placed in a PID-regulated electric furnace. The temperature is controlled at 400 ° C, and the The thermal decomposition is carried out under the air atmosphere. After the thermal decomposition is completed, it is cooled to room temperature immediately. The black or light green powder taken out from the burning boat after being released from the furnace is the fibrous nickel oxide powder.
实施例6:Embodiment 6:
将硝酸镍溶液和由氨、草酸钠和分散剂PVP组成的复合沉淀剂溶液经加料装置加入反应器,在Ni2+-NH3-NH4 +-NO3 --C2O4 2--H2O体系中进行复合沉淀转化,控制温度为65℃左右,pH值为8.6左右,料液中初始Ni2+浓度为0.6mol/l,C2O4 2-浓度为0.72mol/l。Add the nickel nitrate solution and the composite precipitant solution composed of ammonia, sodium oxalate and dispersant PVP into the reactor through the feeding device, in Ni 2+ -NH 3 -NH 4 + -NO 3 - -C 2 O 4 2- - Composite precipitation transformation is carried out in the H 2 O system, the temperature is controlled at about 65°C, the pH value is about 8.6, the initial Ni 2+ concentration in the feed solution is 0.6 mol/l, and the C 2 O 4 2- concentration is 0.72 mol/l.
反应完成后将获得的复合沉淀物经过洗涤、过滤和干燥后即为氧化亚镍粉前驱体,其后将前驱体放入烧舟并置入PID调节的电炉中,控制温度为450℃,在氧气气氛下进行热分解,热分解完成后随即进行冷却至室温,出炉后从烧舟中取出的黑色或浅绿色粉末即为纤维状氧化亚镍粉。After the reaction is completed, the obtained composite precipitate is washed, filtered and dried to become the precursor of NiO powder. After that, the precursor is put into a burning boat and placed in a PID-regulated electric furnace. The temperature is controlled at 450 °C. Thermal decomposition is carried out under an oxygen atmosphere. After the thermal decomposition is completed, it is then cooled to room temperature. The black or light green powder taken out from the burning boat after being released from the furnace is fibrous nickel oxide powder.
实施例7:Embodiment 7:
将硫酸镍溶液和由氨、草酸铵和分散剂PVP组成的复合沉淀剂溶液经加料装置加入反应器,在Ni2+-NH3-NH4 +-NO3 --C2O4 2--H2O体系中进行复合沉淀转化,控制温度为70℃,pH值为8.8,料液中初始Ni2+浓度为0.5mol/l,C2O4 2-浓度为0.65mol/l。Add the nickel sulfate solution and the composite precipitant solution composed of ammonia, ammonium oxalate and dispersant PVP into the reactor through the feeding device, in Ni 2+ -NH 3 -NH 4 + -NO 3 - -C 2 O 4 2- - Composite precipitation transformation was carried out in the H 2 O system, the temperature was controlled at 70°C, the pH value was 8.8, the initial Ni 2+ concentration in the feed solution was 0.5 mol/l, and the C 2 O 4 2- concentration was 0.65 mol/l.
反应完成后将获得的复合沉淀物经过洗涤、过滤和干燥后即为氧化亚镍粉前驱体,其后将前驱体放入烧舟并置入PID调节的电炉中,控制温度为500℃,在空气气氛下进行热分解,热分解完成后随即进行冷却至室温,出炉后从烧舟中取出的黑色或浅绿色粉末即为纤维状氧化亚镍粉。After the reaction is completed, the obtained composite precipitate is washed, filtered and dried to become the precursor of nickelous oxide powder. After that, the precursor is put into a burning boat and placed in a PID-regulated electric furnace. The temperature is controlled at 500°C. The thermal decomposition is carried out under the air atmosphere. After the thermal decomposition is completed, it is cooled to room temperature immediately. The black or light green powder taken out from the burning boat after being released from the furnace is the fibrous nickel oxide powder.
实施例8:Embodiment 8:
将醋酸镍溶液和由氨、草酸和分散剂PVP组成的复合沉淀剂溶液经加料装置加入反应器,在Ni2+-NH3-NH4 +--NO3 --C2O4 2--H2O体系中进行复合沉淀转化,控制温度为65℃,pH值为8.7,料液中初始Ni2+浓度为0.7mol/l,C2O4 2-浓度为0.85mol/l。Add the nickel acetate solution and the composite precipitant solution composed of ammonia, oxalic acid and dispersant PVP into the reactor through the feeding device, in Ni 2+ -NH 3 -NH 4 + --NO 3 - -C 2 O 4 2- - Composite precipitation conversion was carried out in the H 2 O system, the temperature was controlled at 65°C, the pH value was 8.7, the initial Ni 2+ concentration in the feed solution was 0.7 mol/l, and the C 2 O 4 2- concentration was 0.85 mol/l.
反应完成后将获得的复合沉淀物经过洗涤、过滤和干燥后即为氧化亚镍粉前驱体,其后将前驱体放入烧舟并置入PID调节的电炉中,控制温度为650℃,在氧气气氛下进行热分解,热分解完成后随即进行冷却至室温,出炉后从烧舟中取出的黑色或浅绿色粉末即为纤维状氧化亚镍粉。After the reaction is completed, the obtained composite precipitate is washed, filtered and dried to become the precursor of NiO powder. After that, the precursor is put into a burning boat and placed in a PID-regulated electric furnace. The temperature is controlled at 650 °C. Thermal decomposition is carried out under an oxygen atmosphere. After the thermal decomposition is completed, it is then cooled to room temperature. The black or light green powder taken out from the burning boat after being released from the furnace is fibrous nickel oxide powder.
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| CN109134235A (en) * | 2018-09-17 | 2019-01-04 | 郑州工程技术学院 | A kind of preparation method of the complicated oxalic acid nickel salt of threadiness |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| SU1423285A1 (en) * | 1987-01-09 | 1988-09-15 | Научно-исследовательский институт физико-химических проблем Белорусского государственного университета им.В.И.Ленина | Method of producing nickel powder |
| JPS6428309A (en) * | 1987-07-23 | 1989-01-30 | Sumitomo Metal Mining Co | Production of fine nickel powder |
| US5130204A (en) * | 1988-02-11 | 1992-07-14 | Jenkin William C | Randomly dispersed metal fiber mat |
| CN1074946A (en) * | 1992-01-31 | 1993-08-04 | 孟宇 | Refine the processing method of nickel oxide from the aluminium scrap nickel alloy powder |
| US5665324A (en) * | 1994-07-27 | 1997-09-09 | Taihei Chemical Industrial Co., Ltd. | Recovery of valuable substances |
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| SU1423285A1 (en) * | 1987-01-09 | 1988-09-15 | Научно-исследовательский институт физико-химических проблем Белорусского государственного университета им.В.И.Ленина | Method of producing nickel powder |
| JPS6428309A (en) * | 1987-07-23 | 1989-01-30 | Sumitomo Metal Mining Co | Production of fine nickel powder |
| US5130204A (en) * | 1988-02-11 | 1992-07-14 | Jenkin William C | Randomly dispersed metal fiber mat |
| CN1074946A (en) * | 1992-01-31 | 1993-08-04 | 孟宇 | Refine the processing method of nickel oxide from the aluminium scrap nickel alloy powder |
| US5665324A (en) * | 1994-07-27 | 1997-09-09 | Taihei Chemical Industrial Co., Ltd. | Recovery of valuable substances |
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