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CN1298523C - Method and device for scribing fragile material substrate - Google Patents

Method and device for scribing fragile material substrate Download PDF

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Publication number
CN1298523C
CN1298523C CNB038049163A CN03804916A CN1298523C CN 1298523 C CN1298523 C CN 1298523C CN B038049163 A CNB038049163 A CN B038049163A CN 03804916 A CN03804916 A CN 03804916A CN 1298523 C CN1298523 C CN 1298523C
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glass substrate
mother glass
cooling
point
laser
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CN1638931A (en
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藤井昌宏
井上修一
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Mitsuboshi Diamond Industrial Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/09Severing cooled glass by thermal shock
    • C03B33/091Severing cooled glass by thermal shock using at least one focussed radiation beam, e.g. laser beam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/14Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/073Shaping the laser spot
    • B23K26/0736Shaping the laser spot into an oval shape, e.g. elliptic shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/14Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
    • B23K26/1462Nozzles; Features related to nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/40Removing material taking account of the properties of the material involved
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/40Removing material taking account of the properties of the material involved
    • B23K26/402Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/003Cooling means for welding or cutting
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/03Glass cutting tables; Apparatus for transporting or handling sheet glass during the cutting or breaking operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/50Inorganic material, e.g. metals, not provided for in B23K2103/02 – B23K2103/26

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Optics & Photonics (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Thermal Sciences (AREA)
  • Toxicology (AREA)
  • Health & Medical Sciences (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

A method for scribing a fragile material substrate, comprising the steps of cooling a mother glass substrate (50) in an area in proximity to laser spots (LS) along a predicted scribe line (SL) while continuously radiating laser beam onto the surface of the mother glass substrate (50) so that the laser spots (LS) with a temperature lower than the softening point of the mother glass substrate can be formed along the predicted scribe line (SL) to form a main cooling spot (MCP), whereby cracks can be continuously formed along the predicted scribe line (SL), and an assist cooling spot (ACP) for pre-cooling an area positioned on the laser spot (LS) side of the main cooling spot (MCP) can be formed along the predicted scribe line (SL) in proximity to the main cooling spot (MCP).

Description

脆性材料基板的划线方法及划线装置Scribing method and scribing device for brittle material substrate

技术领域technical field

本发明涉及划线方法及划线装置,其为了截断使用于平板显示器(以下,称为FPD)中的玻璃基板、半导体晶片等的脆性材料基板,而在脆性材料基板的表面上形成划痕线。The present invention relates to a scribing method and a scribing device for forming scribe lines on the surface of brittle material substrates such as glass substrates and semiconductor wafers used in flat panel displays (hereinafter referred to as FPDs). .

背景技术Background technique

以下,对下述情况的现有技术进行说明:在用于各种平板显示器中的脆性材料基板的一种即玻璃基板或粘合该脆性材料基板而成的母脆性材料基板上形成划痕线。Hereinafter, the prior art in which a scribe line is formed on a glass substrate, which is one of brittle material substrates used in various flat panel displays, or a mother brittle material substrate bonded to the brittle material substrate will be described. .

将一对玻璃基板相互粘合而构成的液晶显示面板等的FPD,在使一对母玻璃基板彼此相互粘合之后,将各母玻璃基板截断,使其成为构成FPD的规定大小的玻璃基板。各母玻璃基板预先通过金刚石制的切断器而形成划痕线之后,沿该划痕线进行截断。又,有时由于平板显示器的种类或制造方法的不同,而在粘合前的母玻璃基板上形成划痕线,从而截断该母玻璃基板。In an FPD such as a liquid crystal display panel formed by bonding a pair of glass substrates together, after bonding a pair of mother glass substrates to each other, each mother glass substrate is cut into glass substrates of a predetermined size constituting the FPD. Each mother glass substrate was cut along the scribe line after forming the scribe line by a diamond cutter in advance. Also, depending on the type of flat panel display or the manufacturing method, a scribe line may be formed on the mother glass substrate before bonding to cut the mother glass substrate.

若通过切断器而机械地形成划痕线,则形成的划痕线的周边部处于蓄积了残留的应力的状态。若沿着划痕线截断母玻璃基板,则在被截断并形成的玻璃基板的表面上的侧缘的边缘部及其周边部上蓄积有残留的应力。这样的残留应力是使不必要的裂纹在玻璃基板的表面附近延伸的潜在应力,若该残留的应力释放,则可能会产生不必要的裂纹而使玻璃基板的截断面的边缘部破裂。由于玻璃基板的截断面的边缘部破裂而产生的碎片可能会对要制造的FPD带来不好的影响。When the scribe line is mechanically formed by a cutter, residual stress accumulates in the peripheral portion of the formed scribe line. When the mother glass substrate is cut along the scribe line, residual stress accumulates in the edge portion and the peripheral portion of the side edge on the surface of the cut and formed glass substrate. Such residual stress is a potential stress that causes unnecessary cracks to extend near the surface of the glass substrate. When the residual stress is released, unnecessary cracks may be generated to break the edge of the truncated surface of the glass substrate. Fragments generated by breaking the edge of the truncated surface of the glass substrate may adversely affect the FPD to be manufactured.

近年来,在实际应用中,为了在母玻璃基板的表面上形成划痕线而大多使用激光束。在使用激光束而于母玻璃基板上形成划痕线的方法中,如图8所示,相对于母玻璃基板50,从激光振荡装置61照射激光束LB。从激光振荡装置61照射的激光束LB在母玻璃基板50的表面上形成沿着母玻璃基板50上的划线预定线SL的椭圆形状的激光点LS。使母玻璃基板50与由激光振荡装置61照射的激光束LB沿着激光点LS的长度方向相对地移动。In recent years, in practical use, laser beams are often used to form scribe lines on the surface of a mother glass substrate. In the method of forming a scribe line on a mother glass substrate using a laser beam, as shown in FIG. 8 , the mother glass substrate 50 is irradiated with a laser beam LB from a laser oscillator 61 . The laser beam LB irradiated from the laser oscillator 61 forms an elliptical laser spot LS along the scribing line SL on the mother glass substrate 50 on the surface of the mother glass substrate 50 . The mother glass substrate 50 and the laser beam LB irradiated by the laser oscillator 61 are relatively moved along the longitudinal direction of the laser spot LS.

母玻璃基板50通过激光束LB而被加热到比使母玻璃基板50软化的温度低的温度。由此,形成了激光点LS的母玻璃基板50的表面不会软化地被加热。The mother glass substrate 50 is heated by the laser beam LB to a temperature lower than the temperature at which the mother glass substrate 50 is softened. Thereby, the surface of the mother glass substrate 50 on which the laser spot LS is formed is heated without being softened.

又,从冷却喷嘴62将冷却水等的冷却介质喷射到母玻璃基板50的表面的激光束LB照射区域的附近,以使形成划痕线。在由激光束LB照射的母玻璃基板50的表面上,由于激光束LB所进行的加热而产生压缩应力,并且由于喷射冷却介质而产生拉伸应力。这样,因为在产生了压缩应力的区域所邻接的区域上产生拉伸应力,所以在两区域之间产生基于各自应力的应力梯度,在母玻璃基板50上,从预先形成于母玻璃基板50端部的切口TR开始,沿着划线预定线SL,在母玻璃基板50的厚度方向(垂直方向)上形成垂直裂纹。即,该垂直裂纹的线是划痕线。Further, a cooling medium such as cooling water is sprayed from the cooling nozzle 62 to the vicinity of the laser beam LB irradiated area on the surface of the mother glass substrate 50 to form scribe lines. On the surface of the mother glass substrate 50 irradiated by the laser beam LB, compressive stress is generated due to heating by the laser beam LB, and tensile stress is generated due to spraying of a cooling medium. In this way, since the tensile stress is generated in the region adjacent to the region where the compressive stress is generated, a stress gradient based on the respective stresses is generated between the two regions. Starting from the notch TR at the portion, a vertical crack is formed in the thickness direction (vertical direction) of the mother glass substrate 50 along the scribing line SL. That is, the lines of the vertical cracks are scratch lines.

这样一来,因为形成于母玻璃基板50的表面的垂直裂纹极小、通常用肉眼不能看到,所以称为隐蔽裂纹BC。In this way, the vertical cracks formed on the surface of the mother glass substrate 50 are extremely small and generally cannot be seen with the naked eye, so they are called blind cracks BC.

图9是模式地表示通过激光划线装置而划线的母玻璃基板50上的隐蔽裂纹BC的形成状态的立体图,图10是模式地表示该母玻璃基板50上的物理变化状态的俯视图。9 is a perspective view schematically showing the formation state of the blind crack BC on the mother glass substrate 50 scribed by the laser scribing device, and FIG. 10 is a plan view schematically showing the physical change state on the mother glass substrate 50 .

从激光振荡装置61振荡产生的激光束在母玻璃基板50的表面上形成椭圆形状的激光点LS。进行照射使得激光点LS的长轴与划线预定线SL一致。The laser beam oscillated by the laser oscillator 61 forms an elliptical laser spot LS on the surface of the mother glass substrate 50 . Irradiation is performed so that the major axis of the laser spot LS coincides with the planned scribing line SL.

在这种情况下,形成于母玻璃基板50上的激光点LS,其外周缘部的热能量强度比中央部的热能量强度要大。这样的激光点LS形成热能量强度呈高斯分布的激光束,即,热能量分布为长轴方向的各端部的热能量强度最大。因此,在位于划线预定线SL上的长轴方向的各端部上,热能量强度为最大,被夹于各端部之间的激光点LS的中央部分的热能量强度比各端部的热能量强度要小。In this case, the thermal energy intensity of the laser spot LS formed on the mother glass substrate 50 is greater in the outer peripheral portion than in the central portion. Such a laser spot LS forms a laser beam having a Gaussian distribution of thermal energy intensity, that is, the thermal energy distribution is such that the thermal energy intensity is maximum at each end portion in the major axis direction. Therefore, on each end portion in the long-axis direction on the planned scribing line SL, the heat energy intensity is maximum, and the heat energy intensity of the central portion of the laser spot LS sandwiched between each end portion is higher than that of each end portion. The heat energy intensity is smaller.

母玻璃基板50沿着激光点LS的长轴方向相对地移动,因此,母玻璃基板50在沿着划线预定线SL而被激光点LS的长轴方向的一方端部的大的热能量强度加热之后,被激光点LS的中央部的小的热能量强度加热,进而,其后被大的热能量强度加热。其后,从冷却喷嘴62将冷却介质喷射到冷却点CP上,所述冷却点CP例如在长轴方向上与激光点LS的后方一侧端部相距有规定的间隔L。The mother glass substrate 50 relatively moves along the long axis direction of the laser spot LS, and therefore, the mother glass substrate 50 receives a large thermal energy intensity at one end of the long axis direction of the laser spot LS along the scribing line SL. After heating, the central portion of the laser spot LS is heated with a small thermal energy intensity, and then heated with a large thermal energy intensity. Thereafter, the cooling medium is sprayed from the cooling nozzle 62 onto the cooling point CP having a predetermined distance L from, for example, the rear end of the laser spot LS in the long-axis direction.

由此,在激光点LS与冷却点CP之间产生温度梯度,相对于冷却点CP在与激光点LS相反一侧的区域产生大的拉伸应力。利用该拉伸应力,从预先形成于母玻璃基板50端部的切口TR开始,沿着划线预定线,在母玻璃基板50的厚度t的方向上形成垂直裂纹。As a result, a temperature gradient is generated between the laser spot LS and the cooling point CP, and a large tensile stress is generated in a region opposite to the laser spot LS with respect to the cooling point CP. Utilizing this tensile stress, vertical cracks are formed in the thickness t direction of the mother glass substrate 50 along the planned scribing line from the notch TR formed in advance at the end of the mother glass substrate 50 .

母玻璃基板50通过椭圆形状的激光点LS而被加热。在这种情况下,母玻璃基板50虽然由于激光点LS一方的端部的大的热能量强度而使热量从其表面向内部三维地传递,但是由于激光点LS相对于母玻璃基板50相对地移动,被激光点LS的前端部加热的部分在被激光点LS的中央部的小的热能量强度加热之后,再次,被激光点LS的后端部的大的热能量强度加热。The mother glass substrate 50 is heated by the elliptical laser spot LS. In this case, although the mother glass substrate 50 transfers heat three-dimensionally from its surface to the inside due to the large thermal energy intensity at one end of the laser spot LS, the laser spot LS is relatively opposite to the mother glass substrate 50. After moving, the portion heated by the front end of the laser spot LS is heated by the small thermal energy intensity in the center of the laser spot LS, and then heated again by the large thermal energy intensity in the rear end of the laser spot LS.

这样,母玻璃基板50的表面被大的热能量强度加热之后,在被小的热能量强度加热期间,其热量确实被传导至内部。又,此时,防止母玻璃基板50的表面继续被大的热能量强度加热,从而能够防止母玻璃基板50表面的软化。其后,若再次通过大的热能量强度来加热母玻璃基板50,则确实地加热至母玻璃基板50的内部,在母玻璃基板50的表面及内部产生压缩应力。通过在产生这样的压缩应力的区域附近的冷却点CP上喷射冷却介质,产生拉伸应力。In this way, after the surface of the mother glass substrate 50 is heated with a large thermal energy intensity, its heat is surely conducted to the inside while it is heated with a small thermal energy intensity. In addition, at this time, the surface of the mother glass substrate 50 is prevented from being continuously heated by a large thermal energy intensity, so that the softening of the surface of the mother glass substrate 50 can be prevented. Thereafter, when the mother glass substrate 50 is heated again with a large thermal energy intensity, the inside of the mother glass substrate 50 is surely heated, and compressive stress is generated on the surface and inside of the mother glass substrate 50 . Tensile stress is generated by spraying a cooling medium on cooling point CP near the region where such compressive stress is generated.

若在由激光点LS所形成的加热区域上产生压缩应力,在由冷却介质所形成的冷却点CP上产生拉伸应力,则通过产生于激光点LS与冷却点CP之间的热扩散区域上的压缩应力,相对于冷却点CP在与激光点LS相反一侧的区域产生大的拉伸应力。利用该拉伸应力,从预先形成于母玻璃基板50端部的切口TR开始,沿着划线预定线产生隐蔽裂纹。If compressive stress is generated on the heating area formed by the laser spot LS, and tensile stress is produced on the cooling point CP formed by the cooling medium, then the thermal diffusion area generated between the laser point LS and the cooling point CP The compressive stress generates a large tensile stress in the region opposite to the laser spot LS with respect to the cooling point CP. Utilizing this tensile stress, hidden cracks are generated along the planned scribing line starting from the notch TR formed in advance at the end of the mother glass substrate 50 .

若作为划痕线的隐蔽裂纹BC形成在母玻璃基板50上,则母玻璃基板50被供给到下一个截断工序,在隐蔽裂纹BC的两侧对母玻璃基板50施力,以使产生使隐蔽裂纹BC沿母玻璃基板50的厚度方向伸展的弯曲力矩。由此,母玻璃基板50沿着隐蔽裂纹BC而被截断,所述隐蔽裂纹BC沿着划痕预定线SL而形成。If a concealed crack BC as a scratch line is formed on the mother glass substrate 50, the mother glass substrate 50 is supplied to the next cutting process, and a force is applied to the mother glass substrate 50 on both sides of the concealed crack BC to cause the concealed crack to occur. Bending moment at which the crack BC extends in the thickness direction of the mother glass substrate 50 . As a result, the mother glass substrate 50 is cut along the hidden crack BC formed along the planned scribe line SL.

在这样的划线装置中,形成于母玻璃基板50的表面上的激光点LS的热能量强度分布为:在长轴方向上热能量强度最大。这样,热能量强度在长轴方向的各端部最大,2级地加热母玻璃基板50的表面,由此,母玻璃基板50处于热量已传递至基板内部的状态。因此,仅通过形成冷却点CP的冷媒所进行的冷却,不能在与冷却点CP之间得到充分的热应力梯度,从而不能形成深的隐蔽裂纹(垂直裂纹)。因而,可能会在前述截断工序中产生母玻璃基板50的截断不良。In such a scribing apparatus, the thermal energy intensity distribution of the laser spot LS formed on the surface of the mother glass substrate 50 is such that the thermal energy intensity is maximized in the long-axis direction. In this way, the heat energy intensity is greatest at each end in the long-axis direction, and the surface of the mother glass substrate 50 is heated in two stages, whereby the mother glass substrate 50 is in a state where heat has been transferred to the inside of the substrate. Therefore, only by cooling with the refrigerant forming the cooling point CP, a sufficient thermal stress gradient cannot be obtained between the cooling point CP and deep hidden cracks (vertical cracks) cannot be formed. Therefore, there is a possibility that a cutting failure of the mother glass substrate 50 may occur in the aforementioned cutting step.

在这样的情况下,必须减慢母玻璃基板50与激光点LS的相对移动速度,延长通过激光点LS的端部进行加热的时间,其结果,可能不会高效地形成隐蔽裂纹BC。In such a case, the relative movement speed between the mother glass substrate 50 and the laser spot LS must be slowed down, and the heating time by the edge of the laser spot LS must be prolonged. As a result, the blind crack BC may not be efficiently formed.

本发明为了解决上述问题而提出,其目的在于提供一种能够高效且可靠地在母玻璃基板等的脆性材料基板上形成划痕线的脆性材料基板的划线方法及划线装置。The present invention was made to solve the above problems, and an object of the present invention is to provide a scribing method and a scribing device for a brittle material substrate capable of efficiently and reliably forming scribe lines on a brittle material substrate such as a mother glass substrate.

发明内容Contents of the invention

本发明的脆性材料基板的划线方法,沿着脆性材料基板的表面上的划线预定线,连续地照射激光束并使其移动,以形成温度比该脆性材料基板的软化点低的激光点,通过冷却介质对该激光点的后方的沿着划线预定线的区域附近进行冷却,从而形成主冷却点,沿着划线预定线连续地形成隐蔽裂纹,其特征在于,在比所述主冷却点更靠近激光点的一侧,一边形成用于通过冷媒预先对沿着划线预定线的区域进行冷却的至少一个辅助冷却点,一边进行划线。The scribing method of the brittle material substrate of the present invention continuously irradiates and moves the laser beam along the planned scribing line on the surface of the brittle material substrate to form a laser spot whose temperature is lower than the softening point of the brittle material substrate Cooling the area around the rear of the laser spot along the planned scribing line through the cooling medium, thereby forming a main cooling point, and continuously forming hidden cracks along the planned scribing line, characterized in that, compared with the main cooling point The cooling point is closer to the laser spot, and at least one auxiliary cooling point for cooling the area along the line to be scribed in advance with a refrigerant is formed while scribing is performed.

前述辅助冷却点利用冷却温度比形成前述主冷却点的冷却温度高的冷媒形成。The auxiliary cooling point is formed using a refrigerant whose cooling temperature is higher than that of the main cooling point.

又,本发明的脆性材料基板的划线装置,具备:激光束照射机构,一边连续地照射激光束一边使其移动,以在该脆性材料基板的表面上形成温度比脆性材料基板的软化点低的激光点;主冷却机构,通过冷媒对由该激光点加热的区域后方的沿着划线预定线的区域附近连续地进行冷却;沿着脆性材料基板的表面上的划线预定线形成隐蔽裂纹,其特征在于,具有至少一个辅助冷却机构,其利用温度比主冷却机构的冷媒的温度高的冷媒,冷却比由该主冷却机构所冷却的区域更靠近由前述激光束照射机构所形成的激光点一侧的区域。Also, the scribing device for a brittle material substrate according to the present invention includes: a laser beam irradiation mechanism that moves while continuously irradiating a laser beam so as to form a laser beam at a temperature lower than the softening point of the brittle material substrate on the surface of the brittle material substrate. The laser spot; the main cooling mechanism, through the cooling medium, continuously cools the vicinity of the area along the planned scribing line behind the area heated by the laser spot; forms hidden cracks along the planned scribing line on the surface of the brittle material substrate , which is characterized in that it has at least one auxiliary cooling mechanism, which uses a refrigerant whose temperature is higher than that of the main cooling mechanism to cool the laser beam formed by the aforementioned laser beam irradiation mechanism closer to the area cooled by the main cooling mechanism. Click the area on one side.

附图说明Description of drawings

图1是模式地表示本发明的划线方法的实施状态的俯视图。FIG. 1 is a plan view schematically showing an implementation state of the scribing method of the present invention.

图2是表示本发明的划线装置的实施方式的一例的正视图。Fig. 2 is a front view showing an example of an embodiment of the scribing device of the present invention.

图3是表示在实施例1中形成了隐蔽裂纹的结果的图。FIG. 3 is a graph showing the results of blind cracks formed in Example 1. FIG.

图4是表示在实施例2中形成了隐蔽裂纹的结果的图。FIG. 4 is a graph showing the results of blind cracks formed in Example 2. FIG.

图5是表示在实施例3中形成了隐蔽裂纹的结果的图。FIG. 5 is a graph showing the results of blind cracks formed in Example 3. FIG.

图6是表示在实施例4中形成了隐蔽裂纹的结果的图。FIG. 6 is a graph showing the results of blind cracks formed in Example 4. FIG.

图7是模式地表示本发明的其它实施方式的俯视图。Fig. 7 is a plan view schematically showing another embodiment of the present invention.

图8是用于说明使用了激光束的现有激光划线装置的动作的示意图。FIG. 8 is a schematic diagram for explaining the operation of a conventional laser scribing device using a laser beam.

图9是模式地表示通过该激光划线装置而划线的母玻璃基板上的隐蔽裂纹的形成状态的立体图。Fig. 9 is a perspective view schematically showing a state of formation of hidden cracks on a mother glass substrate scribed by the laser scribing device.

图10是模式地表示通过该激光划线装置而划线的母玻璃基板上的物理变化状态的俯视图。Fig. 10 is a plan view schematically showing a state of physical change on a mother glass substrate scribed by the laser scribing device.

具体实施方式Detailed ways

图1是模式地表示本发明的脆性材料基板的划线方法的实施状态的母玻璃基板表面的概略俯视图。实施该划线方法用于以下目的:例如,在截断母玻璃基板,而形成多个构成液晶显示面板等的FPD的玻璃基板之际,在截断母玻璃基板之前,在母玻璃基板上形成作为划痕线的隐蔽裂纹。FIG. 1 is a schematic plan view of the surface of a mother glass substrate schematically showing the implementation state of the scribing method for a brittle material substrate according to the present invention. This scribing method is implemented for the following purposes: For example, when cutting a mother glass substrate to form a plurality of glass substrates constituting FPDs such as liquid crystal display panels, before cutting the mother glass substrate, forming a scribe line on the mother glass substrate. Hidden cracks with trace lines.

如图1所示,在母玻璃基板50的表面上,沿着划线预定线SL,通过激光束的照射而形成激光点LS1。另外,在母玻璃基板50的表面上的划线预定线SL的划线开始位置附近的母玻璃基板50的侧缘部上,预先形成有沿着该划线预定线的切口(断缝)TR。As shown in FIG. 1 , on the surface of the mother glass substrate 50 , a laser spot LS1 is formed by irradiation of a laser beam along the planned scribing line SL. In addition, on the side edge portion of the mother glass substrate 50 near the scribing start position of the planned scribing line SL on the surface of the mother glass substrate 50, a notch (fracture) TR along the planned scribing line SL is formed in advance. .

激光点LS1成为椭圆形状,在长径沿着划线预定线SL的状态下,相对于母玻璃基板50的表面沿箭头A所示方向相对地移动。The laser spot LS1 has an elliptical shape and relatively moves in the direction indicated by the arrow A with respect to the surface of the mother glass substrate 50 with the major axis along the planned scribing line SL.

在这种情况下,形成于母玻璃基板50上的激光点LS1,其外周缘部的热能量强度比中央部的热能量强度要大。这样的激光点LS1形成热能量强度呈高斯分布的激光束,即,热能量分布为长轴方向的各端部的热能量强度最大。因此,在位于划线预定线SL上的长轴方向的各端部上,热能量强度分别为最大,被夹于各端部之间的激光点LS1的中央部分的热能量强度比各端部的热能量强度要小。In this case, the thermal energy intensity of the laser spot LS1 formed on the mother glass substrate 50 is greater in the outer peripheral portion than in the central portion. Such a laser spot LS1 forms a laser beam having a Gaussian distribution of thermal energy intensity, that is, a thermal energy distribution such that the thermal energy intensity is maximized at each end portion in the major axis direction. Therefore, on each end portion in the long-axis direction on the planned scribing line SL, the heat energy intensity is respectively the maximum, and the heat energy intensity of the central portion of the laser spot LS1 sandwiched between each end portion is higher than that of each end portion. The thermal energy intensity is smaller.

椭圆形状的激光点LS1沿着母玻璃基板50的表面的划线预定线SL移动,对划线预定线SL依次进行加热。The elliptical laser spot LS1 moves along the planned scribing line SL on the surface of the mother glass substrate 50 , and sequentially heats the planned scribing line SL.

激光点LS1以比母玻璃基板50软化的软化点温度低的温度,且相对于母玻璃基板50高速地移动,同时对母玻璃基板50进行加热。由此,形成了激光点LS1的母玻璃基板50的表面不会熔融地被加热。The laser spot LS1 heats the mother glass substrate 50 while moving at a high speed relative to the mother glass substrate 50 at a temperature lower than the softening point temperature at which the mother glass substrate 50 softens. Thereby, the surface of the mother glass substrate 50 on which the laser spot LS1 is formed is heated without melting.

在母玻璃基板50的表面上,在激光点LS1的行进方向的后方形成主冷却点MCP。主冷却点MCP通过以下方式形成:从冷却喷嘴向母玻璃基板50的表面喷射冷却水、水与压缩空气的混合流体、压缩空气、氦气、氮气、二氧化碳气体等的冷却介质,从而对母玻璃基板50的表面进行冷却;相对于母玻璃基板50在与激光点LS1相同的方向上、且、以与激光点LS1的移动速度相等的速度,沿着母玻璃基板50的表面的划线预定线SL移动。On the surface of mother glass substrate 50 , main cooling point MCP is formed behind the traveling direction of laser spot LS1 . The main cooling point MCP is formed by spraying cooling water, a mixed fluid of water and compressed air, a cooling medium such as compressed air, helium, nitrogen, carbon dioxide gas, etc. from the cooling nozzle to the surface of the mother glass substrate 50, thereby cooling the mother glass The surface of the substrate 50 is cooled; with respect to the mother glass substrate 50 in the same direction as the laser spot LS1, and at a speed equal to the moving speed of the laser spot LS1, along the scribing predetermined line on the surface of the mother glass substrate 50 SL mobile.

又,在母玻璃基板50的表面上,在主冷却点MCP的行进方向的前方,沿着划线预定线SL形成有与主冷却点MCP接近的辅助冷却点ACP。辅助冷却点ACP通过以下方式形成:从冷却喷嘴向母玻璃基板50的表面喷射冷却水、水与压缩空气的混合流体、压缩空气、氦气、氮气、二氧化碳气体等的冷却介质,喷射到辅助冷却点ACP上的冷媒的温度比喷射到主冷却点MCP上的冷媒的温度要高,在这样的状态下对母玻璃基板50的表面进行冷却。辅助冷却点ACP也与主冷却点MCP同样地,相对于母玻璃基板50在与激光点LS1相同的方向上、且、以与激光点LS1的移动速度相等的速度,沿着母玻璃基板50的表面的划线预定线SL移动。Further, on the surface of the mother glass substrate 50 , an auxiliary cooling point ACP close to the main cooling point MCP is formed along the scribing line SL in front of the main cooling point MCP in the advancing direction. The auxiliary cooling point ACP is formed by spraying cooling water, a mixed fluid of water and compressed air, a cooling medium such as compressed air, helium, nitrogen, carbon dioxide gas, etc. The temperature of the refrigerant on the point ACP is higher than the temperature of the refrigerant sprayed on the main cooling point MCP, and the surface of the mother glass substrate 50 is cooled in this state. The auxiliary cooling point ACP is also the same as the main cooling point MCP, with respect to the mother glass substrate 50 in the same direction as the laser spot LS1, and at a speed equal to the moving speed of the laser spot LS1, along the direction of the mother glass substrate 50. The planned scribing line SL on the surface moves.

母玻璃基板50的表面沿着划线预定线SL而被激光点LS1依次加热之后,其加热部分在即将被形成主冷却点MCP的冷媒冷却之前,通过形成辅助冷却点ACP的冷媒而在比主冷却点MCP高的冷却温度下冷却,其后,通过形成主冷却点MCP的冷媒而被冷却到比辅助冷却点ACP低的温度。After the surface of the mother glass substrate 50 is sequentially heated by the laser spot LS1 along the planned scribing line SL, the heated portion is cooled by the refrigerant forming the auxiliary cooling point ACP before being cooled by the refrigerant forming the main cooling point MCP. The cooling point MCP is cooled at a cooling temperature higher than that of the cooling point MCP, and then cooled to a temperature lower than that of the auxiliary cooling point ACP by passing through the refrigerant forming the main cooling point MCP.

母玻璃基板50若通过激光点LS1而被加热,则在其表面上产生压缩应力,其后,在通过形成辅助冷却点ACP的冷媒而一度被冷却后,通过形成主冷却点MCP的冷媒而被进一步冷却。由此,沿着划线预定线,形成在垂直方向上变深的隐蔽裂纹BC的线。When the mother glass substrate 50 is heated by the laser spot LS1, compressive stress is generated on the surface thereof, and thereafter, after being cooled once by the refrigerant forming the auxiliary cooling point ACP, it is cooled by the refrigerant forming the main cooling point MCP. Cool further. As a result, along the line to be scribed, lines of blind cracks BC that become deeper in the vertical direction are formed.

在通过激光点LS1而加热母玻璃基板50的表面使得产生压缩应力之后,通过形成辅助冷却点ACP的冷媒而对母玻璃基板50的表面一度进行冷却,由此,产生拉伸应力。在产生了这样的拉伸应力的状态下,若进一步通过形成主冷却点MCP的冷媒进行冷却,则因为在母玻璃基板50的表面上处于已产生拉伸应力的状态,所以由形成主冷却点MCP的冷媒所进行的冷却而产生的拉伸应力易于作用在母玻璃基板50的表面上,在母玻璃基板50上沿着垂直方向形成较深的隐蔽裂纹BC。After the surface of the mother glass substrate 50 is heated by the laser spot LS1 to generate compressive stress, the surface of the mother glass substrate 50 is once cooled by the coolant forming the auxiliary cooling point ACP, thereby generating tensile stress. In the state where such tensile stress has been generated, if further cooling is performed by the refrigerant forming the main cooling point MCP, the surface of the mother glass substrate 50 is in a state where the tensile stress has been generated, so by forming the main cooling point Tensile stress generated by the cooling of the MCP refrigerant tends to act on the surface of the mother glass substrate 50 , forming deep hidden cracks BC in the vertical direction on the mother glass substrate 50 .

又,在图10所示的现有技术的由激光所进行的划线方法中,因为在由激光点LS对母玻璃基板50的表面进行加热之后,喷射冷却介质来冷却母玻璃基板50的表面,所以除了形成隐蔽裂纹之外还产生了无用的热冲击。Also, in the scribing method by laser of the prior art shown in FIG. , so in addition to the formation of hidden cracks, a useless thermal shock is produced.

在本发明的划线方法中,通过在主冷却点MCP与激光点LS1之间设置辅助冷却点ACP,能够缓和上述无用的热冲击,将由热冲击而失去的能量用于使隐蔽裂纹伸长的力。In the scribing method of the present invention, by setting the auxiliary cooling point ACP between the main cooling point MCP and the laser point LS1, the above-mentioned useless thermal shock can be alleviated, and the energy lost by the thermal shock can be used to elongate the hidden crack. force.

若作为划痕线的隐蔽裂纹形成于母玻璃基板50上,则母玻璃基板50被供给到下一个截断工序,在隐蔽裂纹的两侧对母玻璃基板50施力,以使产生使隐蔽裂纹沿母玻璃基板50的厚度方向伸展的弯曲力矩。由此,母玻璃基板50沿着隐蔽裂纹而被截断,所述隐蔽裂纹沿着划痕预定线SL而形成。If a hidden crack as a scratch line is formed on the mother glass substrate 50, the mother glass substrate 50 is supplied to the next cutting process, and a force is applied to the mother glass substrate 50 on both sides of the hidden crack so that the hidden crack is generated along the Bending moment stretched in the thickness direction of the mother glass substrate 50 . As a result, the mother glass substrate 50 is cut along the hidden crack formed along the planned scribing line SL.

图2是表示本发明的脆性材料基板的划线装置的实施方式的概略构成图。本发明的划线装置例如是形成用于从母玻璃基板50截断为FPD所使用的多个玻璃基板的划痕线的装置。如图2所示,该划线装置具有在水平架台11上沿规定的水平方向(Y方向)往复移动的滑台12。Fig. 2 is a schematic configuration diagram showing an embodiment of a scribing device for a brittle material substrate according to the present invention. The scribing device of the present invention is, for example, a device for forming a scribe line for cutting the mother glass substrate 50 into a plurality of glass substrates used for FPDs. As shown in FIG. 2 , this scribing device has a slide table 12 that reciprocates in a predetermined horizontal direction (Y direction) on a horizontal stand 11 .

滑台12在水平的状态下可沿各导轨14及15滑动地被支承,所述导轨14及15在架台11的上表面上沿着Y方向平行地配置。在两导轨14及15的中间部上以通过马达(未图示)而旋转的方式与各导轨14及15平行地设有丝杠13。丝杠13可正转及反转,球形螺母16在旋合的状态下安装在该丝杠13上。球形螺母16以不旋转的状态一体地安装在滑台12上,通过丝杠13的正转及反转而沿着丝杠13朝两方向滑动。由此,一体地安装有球形螺母16的滑台12沿着各导轨14及15在Y方向上滑动。The slide table 12 is supported in a horizontal state so as to be slidable along respective guide rails 14 and 15 arranged parallel to the Y direction on the upper surface of the stand 11 . A lead screw 13 is provided in parallel to each guide rail 14 and 15 so as to be rotated by a motor (not shown) at an intermediate portion of both guide rails 14 and 15 . The lead screw 13 can rotate forward and reverse, and the ball nut 16 is installed on the lead screw 13 in a screwed state. The ball nut 16 is integrally attached to the slide table 12 in a non-rotating state, and slides along the lead screw 13 in two directions by forward rotation and reverse rotation of the lead screw 13 . Thereby, the slide table 12 to which the ball nut 16 is integrally attached slides in the Y direction along each guide rail 14 and 15 .

台座19以水平的状态配置于滑台12上。台座19可滑动地支承于一对导轨21上,所述导轨21平行地配置于滑台12上。各导轨21沿着与滑台12的滑动方向即Y方向垂直的X方向配置。又,在各导轨21间的中央部上与各导轨21平行地配置有丝杠22,丝杠22可通过马达23而正转或反转。The pedestal 19 is arranged on the slide table 12 in a horizontal state. The pedestal 19 is slidably supported on a pair of guide rails 21 arranged in parallel on the slide table 12 . Each guide rail 21 is arranged along the X direction perpendicular to the Y direction which is the sliding direction of the slide table 12 . In addition, a lead screw 22 is disposed parallel to each guide rail 21 at the center between the guide rails 21 , and the lead screw 22 can be rotated forward or backward by a motor 23 .

球形螺母24在旋合的状态下安装在丝杠22上。球形螺母24以不旋转的状态一体地安装在台座19上,通过丝杠22的正转及反转而沿着丝杠22朝两方向移动。由此,台座19在沿着各导轨21的X方向上滑动。The ball nut 24 is mounted on the lead screw 22 in a screwed state. The ball nut 24 is integrally attached to the pedestal 19 in a non-rotating state, and moves in two directions along the screw 22 by forward rotation and reverse rotation of the screw 22 . Accordingly, the pedestal 19 slides in the X direction along each guide rail 21 .

在台座19上设有旋转机构25,作为切断对象的母玻璃基板50所载置的旋转台26以水平状态设于该旋转机构25上。旋转机构25使旋转台26围绕沿着垂直方向的中心轴而进行旋转,能够使旋转台26旋转到与基准位置成任意的旋转角度θ。母玻璃基板50通过例如吸引卡盘而被固定在旋转台26上。A rotation mechanism 25 is provided on the pedestal 19 , and a rotation table 26 on which the mother glass substrate 50 to be cut is placed is installed in a horizontal state on the rotation mechanism 25 . The rotation mechanism 25 rotates the rotation table 26 around a central axis along the vertical direction, and can rotate the rotation table 26 to an arbitrary rotation angle θ from the reference position. The mother glass substrate 50 is fixed to the turntable 26 by, for example, a suction chuck.

支承台31与旋转台26留有适当间隔地配置于旋转台26的上方。该支承台31在水平状态下被支承于以垂直状态配置的光学支架33的下端部。光学支架33的上端部安装在设于架台11上的安装台32的下表面上。在安装台32上设有使激光束振荡的激光振荡器34,从激光振荡器34振荡产生的激光束照射到保持于光学支架33内的光学系统中。The support stand 31 is disposed above the turntable 26 with an appropriate interval therebetween. The support stand 31 is supported in a horizontal state by the lower end portion of an optical holder 33 arranged in a vertical state. The upper end of the optical holder 33 is attached to the lower surface of the mount 32 provided on the stand 11 . A laser oscillator 34 for oscillating a laser beam is provided on the mount 32 , and the laser beam oscillated by the laser oscillator 34 is irradiated to an optical system held in an optical holder 33 .

从激光振荡器34振荡产生的激光束,其热能量强度分布为正态分布,通过设于光学支架33内的光学系统,形成如图1所示的椭圆形状的激光点LS1,且,以其长轴方向与旋转台26的移动方向即X方向平行的方式照射到载置于旋转台26上的母玻璃基板50上。The laser beam that oscillates and produces from the laser oscillator 34, its heat energy intensity distribution is a normal distribution, passes through the optical system that is arranged in the optical support 33, forms the laser spot LS1 of ellipse shape as shown in Figure 1, and, with its The long-axis direction is irradiated onto the mother glass substrate 50 mounted on the turntable 26 so that it is parallel to the X direction which is the moving direction of the turntable 26 .

辅助冷却喷嘴41与光学支架33留有适当间隔、且、与载置于旋转台26上的母玻璃基板50对置地配置在支承台31上。该辅助冷却喷嘴41将冷却水、水与压缩空气的混合流体、压缩空气、氦气等的冷却介质,喷射到通过从光学支架33照射的激光束而形成于母玻璃基板上的激光点LS1的后方的位置。The auxiliary cooling nozzle 41 is disposed on the support table 31 with an appropriate interval between the optical mount 33 and the mother glass substrate 50 mounted on the turntable 26 . The auxiliary cooling nozzle 41 sprays a cooling medium such as cooling water, a mixed fluid of water and compressed air, compressed air, helium, etc., onto the laser spot LS1 formed on the mother glass substrate by the laser beam irradiated from the optical holder 33. rear position.

又,在支承台31上,与该辅助冷却喷嘴41相距4mm以上的间隔地配置有主冷却喷嘴37。该主冷却喷嘴37将冷却水、水与压缩空气的混合流体、压缩空气、氦气等的冷却介质,喷射到由辅助冷却喷嘴41冷却的母玻璃基板的后方的位置。从主冷却喷嘴37喷射到母玻璃基板50上的冷却介质的冷却温度比从辅助冷却喷嘴41吹到母玻璃基板50上的冷却介质的冷却温度要低。Moreover, the main cooling nozzle 37 is arrange|positioned at the space|interval of 4 mm or more from this auxiliary cooling nozzle 41 on the support base 31. As shown in FIG. The main cooling nozzle 37 sprays a cooling medium such as cooling water, a mixed fluid of water and compressed air, compressed air, or helium gas to a position behind the mother glass substrate cooled by the auxiliary cooling nozzle 41 . The cooling temperature of the cooling medium sprayed onto the mother glass substrate 50 from the main cooling nozzles 37 is lower than that of the cooling medium blown onto the mother glass substrate 50 from the auxiliary cooling nozzles 41 .

又,在支承台31上,相对于从光学支架33照射的激光点LS1,在与主冷却喷嘴37相反的一侧,与载置于旋转台26上的母玻璃基板50对置地设有刀轮35。刀轮35沿着从光学支架33照射的激光点LS1的长轴方向配置,在载置于旋转台26上的母玻璃基板50的侧缘部上,沿着划线预定线的方向形成切口(断缝)。In addition, on the support table 31, a cutter wheel is provided on the side opposite to the main cooling nozzle 37 with respect to the laser spot LS1 irradiated from the optical holder 33, so as to face the mother glass substrate 50 placed on the rotary table 26. 35. The cutter wheel 35 is arranged along the long axis direction of the laser spot LS1 irradiated from the optical holder 33, and forms a cut along the direction of the planned scribing line on the side edge of the mother glass substrate 50 placed on the rotary table 26 ( broken seam).

另外,通过控制部(未图示)来控制滑台12及台座19的定位、旋转机构25、激光振荡器34等。In addition, the positioning of the slide table 12 and the base 19, the rotation mechanism 25, the laser oscillator 34, and the like are controlled by a control unit (not shown).

在通过这样的划线装置而在母玻璃基板50的表面上形成隐蔽裂纹的情况下,首先,将母玻璃基板50的尺寸、划线预定线的位置等的信息输入到控制部中。When forming hidden cracks on the surface of the mother glass substrate 50 by such a scribing device, first, information such as the size of the mother glass substrate 50 and the position of the planned scribing line is input to the control unit.

然后,母玻璃基板50被载置于旋转台26上并通过吸引机构而被固定。若达到这样的状态,则通过CCD摄像机38及39,对设在母玻璃基板50上的对准标记进行摄像。被摄像的对准标记通过监视器28及29进行显示,在图像处理装置中对母玻璃基板50上的对准标记的位置信息进行处理。Then, mother glass substrate 50 is placed on turntable 26 and fixed by a suction mechanism. When such a state is reached, the alignment marks provided on the mother glass substrate 50 are imaged by the CCD cameras 38 and 39 . The imaged alignment marks are displayed on the monitors 28 and 29 , and the positional information of the alignment marks on the mother glass substrate 50 is processed in the image processing device.

若旋转台26相对于支承台31而被定位,则旋转台26沿着X方向滑动,母玻璃基板50的侧缘部中的划线预定线与刀轮35对置。然后,刀轮35下降,在母玻璃基板50的划线预定线的侧缘部上形成切口(断缝)TR。When the rotary table 26 is positioned relative to the support table 31 , the rotary table 26 slides in the X direction, and the planned scribing line on the side edge of the mother glass substrate 50 faces the cutter wheel 35 . Then, the cutter wheel 35 descends to form a notch (fracture) TR on the side edge of the mother glass substrate 50 along the planned scribing line.

其后,旋转台26沿着划线预定线在X方向上滑动,同时从激光振荡装置34振荡产生激光束,且从辅助冷却喷嘴41喷射冷却水等的冷却介质,并且从主冷却喷嘴37将冷却水等与压缩空气一起喷射出来。Thereafter, while the rotary table 26 slides in the X direction along the line to be scribed, the laser beam is oscillated from the laser oscillator 34, and a cooling medium such as cooling water is sprayed from the auxiliary cooling nozzle 41, and the main cooling nozzle 37 Cooling water, etc. are ejected together with compressed air.

通过从激光振荡装置34振荡产生的激光束,在母玻璃基板50上,沿着母玻璃基板50的扫描方向而形成沿X轴方向变长的椭圆形状的激光点LS1。然后,在该激光点LS1的后方,从辅助冷却喷嘴41沿着划线预定线喷射冷却介质,从而形成辅助冷却点ACP。进而,在该辅助冷却点ACP的后方,从主冷却喷嘴37沿着划线预定线喷射冷却介质,从而形成主冷却点MCP。The laser beam oscillated by the laser oscillator 34 forms an elliptical laser spot LS1 elongated in the X-axis direction on the mother glass substrate 50 along the scanning direction of the mother glass substrate 50 . Then, at the rear of the laser spot LS1 , a cooling medium is sprayed from the auxiliary cooling nozzle 41 along the planned scribing line to form an auxiliary cooling point ACP. Further, at the rear of the auxiliary cooling point ACP, the cooling medium is sprayed from the main cooling nozzle 37 along the planned scribing line to form the main cooling point MCP.

由此,如前所述,若由激光点LS1进行加热,则利用辅助冷却点ACP及主冷却点MCP的冷却而形成的应力梯度,与未采用辅助冷却点ACP的迄今为止的情况相比,在母玻璃基板50上更深地形成有垂直的隐蔽裂纹。Thus, as mentioned above, if the laser spot LS1 is used for heating, the stress gradient formed by the cooling of the auxiliary cooling point ACP and the main cooling point MCP is smaller than that of the conventional situation where the auxiliary cooling point ACP is not used. Vertical hidden cracks are formed deeper on the mother glass substrate 50 .

若在母玻璃基板50上形成有隐蔽裂纹,则母玻璃基板50被供给到下一个截断工序,对母玻璃基板施力,使得弯曲力矩作用在隐蔽裂纹的宽度方向上。由此,母玻璃基板50从设于其侧缘部的切口TR开始,沿着隐蔽裂纹而被截断。When a hidden crack is formed on the mother glass substrate 50, the mother glass substrate 50 is supplied to the next cutting process, and a force is applied to the mother glass substrate so that a bending moment acts on the width direction of the hidden crack. As a result, the mother glass substrate 50 is cut along the hidden crack from the notch TR provided at the side edge.

另外,在以上的实施方式的说明中,虽然分别通过从主冷却喷嘴37及辅助冷却喷嘴45直接将冷却介质喷射到划线预定线SL上来形成主冷却点MCP及辅助冷却点ACP,但优选地为以下构成:例如,具有使主冷却喷嘴37及辅助冷却喷嘴45单独地沿X方向及Y方向移动的机构,能够在划线预定线上自如地调节激光点LS1与辅助冷却点ACP的间隔以及辅助冷却点ACP与主冷却点MCP的间隔,或者将辅助冷却点ACP与主冷却点MCP的位置设定为在划线预定线上错开的位置。In addition, in the description of the above embodiment, although the main cooling point MCP and the auxiliary cooling point ACP are formed by directly spraying the cooling medium from the main cooling nozzle 37 and the auxiliary cooling nozzle 45 onto the scribing line SL, it is preferable For example, it has a mechanism for moving the main cooling nozzle 37 and the auxiliary cooling nozzle 45 independently in the X direction and the Y direction, and can freely adjust the distance between the laser spot LS1 and the auxiliary cooling point ACP on the planned scribing line and The distance between the auxiliary cooling point ACP and the main cooling point MCP, or the positions of the auxiliary cooling point ACP and the main cooling point MCP are set to shift positions on the scribe line.

又,在本发明的实施方式中,虽然使用液晶显示面板的母玻璃基板来作为脆性材料基板的一例进行说明,但是本发明也适用于粘合玻璃基板、单板玻璃、半导体晶片、陶瓷等的划线加工。In addition, in the embodiment of the present invention, although the mother glass substrate of the liquid crystal display panel is used as an example of a brittle material substrate, the present invention is also applicable to bonding glass substrates, single-plate glass, semiconductor wafers, ceramics, etc. Scribing processing.

又,在上述为止的说明中,虽然对形成于母玻璃基板50上的激光点LS1的外周缘部的热能量强度比中央部的热能量强度大的情况进行了说明,但是激光点LS1的热能量分布为高斯分布也可以。Also, in the above description, although the case where the thermal energy intensity of the outer peripheral edge of the laser spot LS1 formed on the mother glass substrate 50 is greater than the thermal energy intensity of the central portion has been described, the thermal energy of the laser spot LS1 The energy distribution may be a Gaussian distribution.

(实施例)(Example)

接着,使用该划线装置,对在各种条件下于玻璃基板上形成隐蔽裂纹的实施例进行说明。Next, examples in which hidden cracks are formed on glass substrates under various conditions using this scribing apparatus will be described.

(实施例1)(Example 1)

从激光振荡器34振荡产生的激光束设为200W,照射在厚度3.0mm的钠钙玻璃基板上而形成了隐蔽裂纹。形成于玻璃基板上的激光点LS1是例如长轴40mm、短轴1.5mm的椭圆形状,通过从主冷却喷嘴37喷射的冷媒而形成的主冷却点MCP形成于距离激光点LS1的中心85mm的位置,又,通过从辅助冷却喷嘴41喷射的冷媒而形成的辅助冷却点ACP形成在与主冷却点MCP相距10mm的激光点LS1的一侧的位置上。The laser beam oscillated by the laser oscillator 34 was set at 200 W, and was irradiated on the soda lime glass substrate with a thickness of 3.0 mm to form hidden cracks. The laser spot LS1 formed on the glass substrate has, for example, an elliptical shape with a major axis of 40 mm and a minor axis of 1.5 mm, and the main cooling spot MCP formed by cooling medium sprayed from the main cooling nozzle 37 is formed at a position 85 mm from the center of the laser spot LS1 Also, the auxiliary cooling spot ACP formed by the refrigerant sprayed from the auxiliary cooling nozzle 41 is formed at a position on the laser spot LS1 side away from the main cooling point MCP by 10 mm.

使用前端内径为0.6mm的喷嘴作为主冷却喷嘴37,使用前端内径为0.8mm的喷嘴作为辅助冷却喷嘴41。A nozzle with a tip inner diameter of 0.6 mm was used as the main cooling nozzle 37 , and a nozzle with a tip inner diameter of 0.8 mm was used as the auxiliary cooling nozzle 41 .

在与玻璃基板的表面相距5mm的高度,从主冷却喷嘴37以0.5Mpa(流量:10L/min)的压力喷射水与压缩空气的混合流体。又,在与玻璃基板的表面相距1mm的高度,从辅助冷却喷嘴41也以0.2Mpa(流量:14L/min)的压力喷射压缩空气。进而,玻璃基板的移动速度从100mm/s到180mm/s,以10mm/s为单位而阶梯地变化,在玻璃基板上形成隐蔽裂纹,测定其深度δ。其结果如图3所示。另外,为了便于比较,在图3中也一并标出未由辅助冷却喷嘴41形成辅助冷却点ACP时的隐蔽裂纹的深度δ。A mixed fluid of water and compressed air was sprayed at a pressure of 0.5 MPa (flow rate: 10 L/min) from the main cooling nozzle 37 at a height of 5 mm from the surface of the glass substrate. In addition, compressed air was injected at a pressure of 0.2 MPa (flow rate: 14 L/min) from the auxiliary cooling nozzle 41 at a height of 1 mm from the surface of the glass substrate. Furthermore, the moving speed of the glass substrate was changed stepwise in units of 10 mm/s from 100 mm/s to 180 mm/s, a hidden crack was formed on the glass substrate, and its depth δ was measured. The result is shown in Figure 3. In addition, for ease of comparison, the depth δ of the hidden crack when the auxiliary cooling point ACP is not formed by the auxiliary cooling nozzle 41 is also indicated in FIG. 3 .

在这种情况下,通过由辅助冷却喷嘴41形成辅助冷却点ACP,与未形成辅助冷却点ACP的情况相比,隐蔽裂纹的深度δ加深10%左右。In this case, by forming the auxiliary cooling point ACP by the auxiliary cooling nozzle 41, the depth δ of the hidden crack becomes deeper by about 10% compared to the case where the auxiliary cooling point ACP is not formed.

(实施例2)(Example 2)

将玻璃基板设为厚度1.1mm的钠钙玻璃基板,从主冷却喷嘴37以0.5Mpa(流量:10L/min)的压力喷射水与压缩空气的混合流体。又,从辅助冷却喷嘴41也以0.2Mpa(流量:14L/min)的压力喷射压缩空气,进而,与主冷却喷嘴37留有7mm的间隔地配置辅助冷却喷嘴41。玻璃基板的移动速度从100mm/s到400mm/s,以20mm/s为单位而阶梯地变化,在玻璃基板上形成隐蔽裂纹,测定其深度δ。其结果如图4所示。另外,为了便于比较,在图4中也一并标出未由辅助冷却喷嘴41形成辅助冷却点ACP时的隐蔽裂纹的深度δ。The glass substrate was a soda lime glass substrate with a thickness of 1.1 mm, and a mixed fluid of water and compressed air was sprayed from the main cooling nozzle 37 at a pressure of 0.5 MPa (flow rate: 10 L/min). Also, compressed air is injected from the auxiliary cooling nozzle 41 at a pressure of 0.2 MPa (flow rate: 14 L/min), and furthermore, the auxiliary cooling nozzle 41 is arranged at a distance of 7 mm from the main cooling nozzle 37 . The moving speed of the glass substrate was changed stepwise in units of 20 mm/s from 100 mm/s to 400 mm/s, and hidden cracks were formed on the glass substrate, and the depth δ thereof was measured. The result is shown in Figure 4. In addition, for the sake of comparison, the depth δ of the hidden crack when the auxiliary cooling point ACP is not formed by the auxiliary cooling nozzle 41 is also indicated in FIG. 4 .

又,其它实施条件与实施例1相同。In addition, other implementation conditions are the same as in Example 1.

在这种情况下,通过由辅助冷却喷嘴41形成辅助冷却点ACP,与未形成辅助冷却点ACP的情况相比,隐蔽裂纹的深度δ也加深10%左右。In this case, by forming the auxiliary cooling point ACP by the auxiliary cooling nozzle 41, the depth δ of the hidden crack becomes deeper by about 10% compared to the case where the auxiliary cooling point ACP is not formed.

(实施例3)(Example 3)

使由辅助冷却喷嘴41形成的辅助冷却点ACP的位置相对于由主冷却喷嘴37形成的主冷却点MCP的位置在0mm~15mm之间变化,使通过辅助冷却喷嘴41喷射冷却介质时的压力在0.1Mpa(流量:7L/min)、0.2Mpa(流量:14L/min)及0.3Mpa(流量:21L/min)三者之间变化,除此之外的条件与实施例1相同,由此形成隐蔽裂纹,测定其深度δ。其结果如图5所示。The position of the auxiliary cooling point ACP formed by the auxiliary cooling nozzle 41 is changed between 0 mm and 15 mm relative to the position of the main cooling point MCP formed by the main cooling nozzle 37, and the pressure when the cooling medium is injected through the auxiliary cooling nozzle 41 is between 0 mm and 15 mm. 0.1Mpa (flow rate: 7L/min), 0.2Mpa (flow rate: 14L/min) and 0.3Mpa (flow rate: 21L/min) change between the three, and the conditions other than this are the same as in Example 1, thus forming Conceal the crack and measure its depth δ. The result is shown in Figure 5.

在这种情况下,使得辅助冷却喷嘴41与主冷却喷嘴37之间的距离为10mm左右,而在玻璃基板上形成辅助冷却点ACP,由此,与未形成辅助冷却点ACP的情况相比,隐蔽裂纹的深度δ加深10%左右。In this case, the distance between the auxiliary cooling nozzle 41 and the main cooling nozzle 37 is about 10 mm, and the auxiliary cooling point ACP is formed on the glass substrate, thereby, compared with the case where the auxiliary cooling point ACP is not formed, The depth δ of hidden cracks deepens by about 10%.

(实施例4)(Example 4)

使由辅助冷却喷嘴41形成的辅助冷却点ACP的位置相距由主冷却喷嘴37形成的主冷却点MCP的距离在5mm~9mm之间变化,使通过辅助冷却喷嘴41喷射冷却介质时的压力在0.1Mpa(流量:7L/min)、0.2Mpa(流量:14L/min)及0.3Mpa(流量:21L/min)三者之间变化,除此之外的条件与实施例2相同,由此形成隐蔽裂纹,测定其深度δ。其结果如图6所示。The distance between the auxiliary cooling point ACP formed by the auxiliary cooling nozzle 41 and the main cooling point MCP formed by the main cooling nozzle 37 is changed between 5 mm and 9 mm, and the pressure when the cooling medium is injected through the auxiliary cooling nozzle 41 is 0.1 Mpa (flow rate: 7L/min), 0.2Mpa (flow rate: 14L/min) and 0.3Mpa (flow rate: 21L/min) vary among the three, except that the conditions are the same as in Example 2, thus forming a concealed Crack, measure its depth δ. The result is shown in Figure 6.

在这种情况下,使得辅助冷却喷嘴41与主冷却喷嘴37之间的距离为7mm左右,而在玻璃基板上也形成辅助冷却点ACP,由此,与未形成辅助冷却点ACP的情况相比,隐蔽裂纹的深度δ加深10%左右。In this case, the distance between the auxiliary cooling nozzle 41 and the main cooling nozzle 37 is about 7 mm, and the auxiliary cooling point ACP is also formed on the glass substrate. , the depth δ of hidden cracks deepens by about 10%.

图7是模式地表示本发明的其它实施方式的俯视图。通过从激光振荡装置34振荡产生的激光束,在母玻璃基板50上,沿着母玻璃基板50的扫描方向而形成沿X轴方向变长的椭圆形状的激光点LS1。然后,在该激光点LS1的后方,从多个辅助冷却喷嘴41沿着划线预定线喷射冷却介质,从而形成多个辅助冷却点ACP。进而,在该多个辅助冷却点ACP的后方,从主冷却喷嘴37沿着划线预定线SL喷射冷却介质,从而形成主冷却点MCP。Fig. 7 is a plan view schematically showing another embodiment of the present invention. The laser beam oscillated by the laser oscillator 34 forms an elliptical laser spot LS1 elongated in the X-axis direction on the mother glass substrate 50 along the scanning direction of the mother glass substrate 50 . Then, behind the laser spot LS1, a cooling medium is sprayed from the plurality of auxiliary cooling nozzles 41 along the planned scribing line to form a plurality of auxiliary cooling points ACP. Furthermore, at the rear of the plurality of auxiliary cooling points ACP, the cooling medium is sprayed from the main cooling nozzle 37 along the planned scribing line SL to form the main cooling points MCP.

母玻璃基板50的表面沿着划线预定线SL而被激光点LS1依次加热之后,其加热部分在即将通过主冷却点MCP被冷却之前,依次通过多个辅助冷却点ACP而在比形成主冷却点MCP的冷媒的温度高的温度下被冷却,其后,由形成主冷却点MCP的冷媒而在比形成辅助冷却点ACP的冷媒的温度低的温度下被冷却。After the surface of the mother glass substrate 50 is sequentially heated by the laser spot LS1 along the planned scribing line SL, the heated part passes through a plurality of auxiliary cooling points ACP in turn to form a main cooling point before being cooled by the main cooling point MCP. The refrigerant at the point MCP is cooled at a temperature higher than that of the refrigerant forming the auxiliary cooling point ACP.

母玻璃基板50若通过激光点LS1而被加热,则在其表面上产生压缩应力,其后,在通过多个辅助冷却点ACP而一度被冷却后,通过主冷却点MCP而被进一步冷却。由此,沿着划线预定线,形成在垂直方向上变深的隐蔽裂纹的线。When mother glass substrate 50 is heated by laser spot LS1 , compressive stress is generated on the surface, and thereafter, after being once cooled by a plurality of auxiliary cooling points ACP, it is further cooled by main cooling point MCP. As a result, along the line to be scribed, lines that conceal cracks that become deeper in the vertical direction are formed.

又,在图8所示的现有技术的由激光所进行的划线方法中,因为在由激光点LS对母玻璃基板50的表面进行加热之后,喷射冷却介质来冷却母玻璃基板50的表面,所以除了形成隐蔽裂纹之外还产生了无用的热冲击。Also, in the scribing method performed by laser in the prior art shown in FIG. , so in addition to the formation of hidden cracks, a useless thermal shock is produced.

通过在比主冷却点MCP靠近激光点LS1的一侧设置多个辅助冷却点ACP,能够缓和上述无用的热冲击,将由热冲击而失去的能量用于使隐蔽裂纹伸长的力,通过设多个辅助冷却点,能够依次冷却母玻璃基板,不会产生无用的热冲击,与辅助冷却点为1个的情况相比能够形成更深的隐蔽裂纹(垂直裂纹)。By arranging a plurality of auxiliary cooling points ACP on the side closer to the laser point LS1 than the main cooling point MCP, the above-mentioned useless thermal shock can be alleviated, and the energy lost by the thermal shock can be used to elongate the hidden crack. One auxiliary cooling point can cool the mother glass substrate sequentially without unnecessary thermal shock, and can form deeper hidden cracks (vertical cracks) than when there is one auxiliary cooling point.

因为在玻璃基板上形成主冷却点与辅助冷却点的冷却介质与在母玻璃基板上形成前述一个辅助冷却点的情况相同,所以在此不详细说明。Because the cooling medium for forming the main cooling point and the auxiliary cooling point on the glass substrate is the same as that of forming the aforementioned auxiliary cooling point on the mother glass substrate, it will not be described in detail here.

又,作为划线装置的构成,优选地为:例如,具有使主冷却喷嘴37及多个辅助冷却喷嘴41单独地沿X方向及Y方向移动的机构,能够在划线预定线上自如地调节激光点LS1与位于最靠近激光点一侧的辅助冷却点ACP的间隔、位于最靠近主冷却点MCP一侧的辅助冷却点ACP与主冷却点MCP的间隔、以及多个辅助冷却点相互的间隔,进而将多个辅助冷却点ACP与主冷却点MCP的位置设定为在划线预定线上错开的位置。Also, as the configuration of the scribing device, it is preferable to have a mechanism for moving the main cooling nozzle 37 and the plurality of auxiliary cooling nozzles 41 independently in the X direction and the Y direction, for example, so that they can be freely adjusted on the planned scribing line. The distance between the laser spot LS1 and the auxiliary cooling point ACP on the side closest to the laser spot, the distance between the auxiliary cooling point ACP on the side closest to the main cooling point MCP and the main cooling point MCP, and the distance between multiple auxiliary cooling points , and furthermore, the positions of the plurality of auxiliary cooling points ACP and the main cooling point MCP are set to be shifted on the scribing line.

这样,通过在母玻璃基板上的激光点与主冷却点之间设置至少一个辅助冷却点来实现本发明。In this way, the present invention is realized by arranging at least one auxiliary cooling point between the laser spot and the main cooling point on the mother glass substrate.

工业实用性Industrial Applicability

这样,本发明的脆性材料基板的划线方法及划线装置,在形成于母玻璃基板等的脆性材料基板的表面上的激光点与主冷却点之间,在接近主冷却点的位置上形成辅助冷却点,所以能够较深地形成隐蔽裂纹,因此,能够高效地形成隐蔽裂纹。In this way, the scribing method and scribing device for a brittle material substrate of the present invention are formed between the laser spot and the main cooling point formed on the surface of a brittle material substrate such as a mother glass substrate, at a position close to the main cooling point. Since the cooling point is assisted, hidden cracks can be formed deeply, and therefore, hidden cracks can be formed efficiently.

Claims (3)

1. the scribble method of a brittle substrate, lip-deep line preset lines along brittle substrate, illuminating laser beam and moving it continuously, with the formation temperature laser point lower than the softening point of this brittle substrate, by near cooling medium the zone of line preset lines, cooling off to the rear of this laser point, thereby form main cooling point, form hidden crackle continuously along the line preset lines
It is characterized in that, in a side than the more close laser point of described main cooling point, Yi Bian be formed in advance at least one that cool off along the zone of line preset lines being assisted cooling point by refrigerant, Yi Bian rule.
2. the scribble method of brittle substrate as claimed in claim 1, aforementioned auxiliary cooling point utilize chilling temperature, and the refrigerant higher than the chilling temperature of the refrigerant that forms aforementioned main cooling point forms.
3. the chalker of a brittle substrate possesses: the laser beam irradiation means, and meanwhile continuously illuminating laser beam move it, with the laser point lower of formation temperature on the surface of this brittle substrate than the softening point of brittle substrate;
Main cooling body utilizes refrigerant near cooling off continuously the zone of line preset lines by this laser point area heated rear; Lip-deep line preset lines along brittle substrate forms hidden crackle, it is characterized in that,
Have at least one auxiliary cooling body, it utilizes the temperature refrigerant higher than the temperature of the refrigerant of above-mentioned main cooling body, and cooling raio is by the above-mentioned main cooling body institute more close zone by formed laser point one side of aforementioned laser bundle irradiation means of cooled zones.
CNB038049163A 2002-08-09 2003-08-04 Method and device for scribing fragile material substrate Expired - Fee Related CN1298523C (en)

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