CN1296278C - Production of acqueous talc from brine - Google Patents
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Abstract
本发明公开了一种以制盐苦卤为原料制备水滑石的方法。它是将苦卤与铝土矿酸溶或碱溶矿浆,或拜尔法制氧化铝厂的废弃赤泥混合,在适当条件下晶化,经水洗、烘干,得到水滑石。该方法工艺流程简单,设备投资少,并采用天然资源和工业废弃物为原料,一方面大幅降低了成本和消耗,同时解决了大量赤泥的堆放及其危害环境的难题。所得产品水滑石在化学、化工领域可用作催化剂与催化剂载体;在功能性材料领域用作红外、紫外吸收和阻隔材料;在塑胶行业,可用作阻燃剂和PVC稳定剂;在环保领域,它们对许多有毒有害阴离子有强烈的吸附作用,因此可用于污水处理、污染防治和环境修复。The invention discloses a method for preparing hydrotalcite by using salt bittern as a raw material. It is to mix bittern with bauxite acid-dissolved or alkali-dissolved pulp, or waste red mud from Bayer's alumina factory, crystallize under appropriate conditions, wash with water and dry to obtain hydrotalcite. The method has a simple process flow, less investment in equipment, and uses natural resources and industrial waste as raw materials. On the one hand, the cost and consumption are greatly reduced, and at the same time, the problem of a large amount of red mud stacking and its environmental hazards is solved. The obtained product hydrotalcite can be used as catalyst and catalyst carrier in chemical and chemical fields; it can be used as infrared and ultraviolet absorbing and blocking materials in the field of functional materials; it can be used as flame retardant and PVC stabilizer in plastic industry; it can be used as flame retardant and PVC stabilizer in the field of environmental protection , they have a strong adsorption effect on many toxic and harmful anions, so they can be used in sewage treatment, pollution prevention and environmental remediation.
Description
技术领域technical field
本发明涉及以制盐苦卤为原料制备水滑石的方法。The invention relates to a method for preparing hydrotalcite from salt-making bittern.
背景技术Background technique
制盐苦卤是海水、盐湖水、地下盐卤水经蒸发浓缩,制取食盐(NaCl)或芒硝(Na2SO4·10H2O)后残余的溶液,它所含的溶解组分主要为MgCl2,其次为MgSO4、NaCl和KCl,此外还含有MgBr2等微量组分,详见参考文献[1-3]。海水或其它来源的盐卤水经日晒蒸发获取NaCl之后,因溶液粘度高、吸湿性强,难以经日晒蒸发进一步浓缩。尽管目前综合利用的技术方案很多[1-4],但因成本、效益等因素,仍有数量可观的苦卤尚未得到合理利用。Salt-making bittern is the solution left after seawater, salt lake water, and underground salt brine are evaporated and concentrated to produce table salt (NaCl) or Glauber's salt (Na 2 SO 4 ·10H 2 O). The dissolved components it contains are mainly MgCl 2 , followed by MgSO 4 , NaCl and KCl, in addition to trace components such as MgBr 2 , see references [1-3] for details. After seawater or brine from other sources is evaporated by sunlight to obtain NaCl, it is difficult to further concentrate by evaporation due to the high viscosity and strong hygroscopicity of the solution. Although there are many technical solutions for comprehensive utilization [1-4], due to factors such as cost and benefit, there are still a considerable amount of bittern that has not been rationally utilized.
水滑石又名层状双金属氢氧化物,英文Layered Double Hydroxides,简写为LDH。它具有层状结构,结构层由二价和三价金属的氢氧化物组成,结构层之间充填了碳酸根或其它阴离子,因此又被称为阴离子粘土。水滑石在加热脱水并失去氢氧根后转变成双金属氧化物,英文Layered Double Oxides,简写为LDO。它部分保留了原有的层状结构,在水溶液中可以通过吸收水分子、阴离子和氢氧根来恢复重建水滑石的结晶结构。Hydrotalcite, also known as layered double hydroxide, English Layered Double Hydroxides, abbreviated as LDH. It has a layered structure, the structural layers are composed of divalent and trivalent metal hydroxides, and the structural layers are filled with carbonate or other anions, so it is also called anionic clay. Hydrotalcite transforms into a double metal oxide after being dehydrated by heating and losing hydroxide, English Layered Double Oxides, abbreviated as LDO. It partially retains the original layered structure, and can restore and reconstruct the crystal structure of hydrotalcite by absorbing water molecules, anions and hydroxides in aqueous solution.
LDH和LDO是近年来兴起的一种人工合成的层状矿物材料,它们在化学、化工领域可用作催化剂与催化剂载体;在功能性材料领域用作红外、紫外吸收和阻隔材料;在塑胶行业,可用作阻燃剂和PVC稳定剂;在环保领域,它们对许多有毒有害阴离子有强烈的吸附作用,因此在污水处理、污染防治和环境修复等方面有广阔应用前景。LDH and LDO are artificially synthesized layered mineral materials that have emerged in recent years. They can be used as catalysts and catalyst carriers in the fields of chemistry and chemical industry; they can be used as infrared and ultraviolet absorption and barrier materials in the field of functional materials; in the plastic industry , can be used as flame retardant and PVC stabilizer; in the field of environmental protection, they have a strong adsorption effect on many toxic and harmful anions, so they have broad application prospects in sewage treatment, pollution prevention and environmental restoration.
参考文献references
[1]刘亦凡,付洵,梁玉华,唐文霞,张长鑫,陈新情,制盐苦卤综合利用的研究。海湖盐与化工,1993,22(2):4-7。[1] Liu Yifan, Fu Xun, Liang Yuhua, Tang Wenxia, Zhang Changxin, Chen Xinqing, Research on comprehensive utilization of bittern in salt production. Sea Lake Salt and Chemical Industry, 1993, 22(2): 4-7.
[2]程嘉豪,由高台盐湖苦卤中提制钾镁盐。甘肃化工,1997,第四期,14-17。[2] Cheng Jiahao, Extraction of potassium and magnesium salts from bittern in Gaotai Salt Lake. Gansu Chemical Industry, 1997, fourth issue, 14-17.
[3]康正,杨长源,崔英德,苦卤综合利用工艺。福建化工,1992,第一期,42-45。[3] Kang Zheng, Yang Changyuan, Cui Yingde, comprehensive utilization technology of bittern. Fujian Chemical Industry, 1992, first issue, 42-45.
[4]贺春宝,张丽香,滩田日晒生产硫酸镁的研究。海湖盐与化工,1994,23(3):18-19。[4] He Chunbao, Zhang Lixiang, Tantian's research on the production of magnesium sulfate by solarization. Sea Lake Salt and Chemical Industry, 1994, 23(3): 18-19.
[5]杨绍文,曹耀华,氧化铝生产赤泥的综合利用现状及进展。矿产保护与利用,1999(6):46-49。[5] Yang Shaowen, Cao Yaohua, Current status and progress of comprehensive utilization of red mud from alumina production. Mineral Protection and Utilization, 1999(6): 46-49.
[6]宋魁元,宋玉林,杨永珍,陈洪伟,氯化钙法从卤水中除硫(SO4 2-)的研究。沈阳化工,1989(1):4-9。[6] Song Kuiyuan, Song Yulin, Yang Yongzhen, Chen Hongwei, Study on the removal of sulfur (SO 4 2- ) from brine by calcium chloride method. Shenyang Chemical Industry, 1989(1): 4-9.
发明内容Contents of the invention
本发明的目的是提供一种以制盐苦卤为原料制备水滑石的方法。The purpose of the present invention is to provide a kind of method that takes bittern for making salt as raw material to prepare hydrotalcite.
制盐苦卤的化学成份为:MgCl2=11.0~45.0%,MgSO4=4.0~8.5%,NaCl=2.0~8.5%,KCl=0.2~2.0%,MgBr2=0.2~0.8%,(详见参考文献[1-3])。The chemical composition of salt-making bittern is: MgCl 2 =11.0-45.0%, MgSO 4 =4.0-8.5%, NaCl=2.0-8.5%, KCl=0.2-2.0%, MgBr 2 =0.2-0.8%, (see References [1-3]).
本发明提出的制备水滑石的方法一步骤如下:One step of the method for preparing hydrotalcite proposed by the present invention is as follows:
1)将制盐苦卤与红土型铝土矿酸溶矿浆混合,使溶液中Mg/(Al+Fe3+)克分子数比为1∶1~5∶1,加水稀释,使溶液中Mg2+离子的浓度不超过0.3mol/L,该溶液记为溶液A;1) Mix salt-making bittern with laterite-type bauxite acid-dissolved ore slurry so that the molar ratio of Mg/(Al+Fe 3+ ) in the solution is 1:1 to 5:1, dilute with water, and make the Mg in the solution The concentration of 2+ ions does not exceed 0.3mol/L, and this solution is recorded as solution A;
2)配制NaOH和碳酸盐或碳酸氢盐的混合溶液,其中碳酸盐或碳酸氢盐的克分子数应为溶液A中镁元素克分子数的35%至50%,NaOH的克分子数为镁元素克分子数的60%至100%,溶液总浓度不超过1mol/L,记为溶液B。2) prepare the mixed solution of NaOH and carbonate or bicarbonate, wherein the mol of carbonate or bicarbonate should be 35% to 50% of the mol of magnesium element in solution A, the mol of NaOH It is 60% to 100% of the molar number of magnesium element, and the total concentration of the solution is not more than 1mol/L, which is recorded as solution B.
3)在强烈搅拌的同时,将溶液A和溶液B快速混合,并继续搅拌5~10分钟;3) While vigorously stirring, quickly mix solution A and solution B, and continue stirring for 5-10 minutes;
4)将混合液在50~80℃温度下恒温晶化6~48小时,将混合液脱水,过滤并清洗,在低于90℃温度下烘干,磨至小于200目装袋。所得产物为水滑石,其化学结构通式为:[Mg1-x(Al,Fe3+)x(OH)2]x+[(CO3)x/2·nH2O],其中X=0.5~0.17;Mg/(Al+Fe3+)=1~5。4) Constant temperature crystallization of the mixed solution at a temperature of 50-80°C for 6-48 hours, dehydration of the mixed solution, filtering and cleaning, drying at a temperature lower than 90°C, grinding to a mesh size of less than 200 and bagging. The obtained product is hydrotalcite, and its general chemical structure is: [Mg 1-x (Al, Fe 3+ ) x (OH) 2 ] x+ [(CO 3 ) x/2 ·nH 2 O], where X=0.5 ~0.17; Mg/(Al+Fe 3+ )=1~5.
所说的红土型铝土矿指的是主要矿物成份为三水铝石的铝土矿,其代表性化学成份为:Al2O3=40~50%,Fe2O3=10~20%,SiO2=3~10%,TiO2=2~5%,结晶水=22~28%;所说的红土型铝土矿的酸溶矿浆,指的是这种矿石在1~5N浓度的盐酸或硝酸中溶解,去除残渣所得的溶液;所说的碳酸盐或碳酸氢盐为碳酸钠、碳酸铵、碳酸氢钠、碳酸氢铵,或其水合物中的一种或数种。The so-called lateritic bauxite refers to bauxite whose main mineral composition is gibbsite, and its representative chemical composition is: Al 2 O 3 =40-50%, Fe 2 O 3 =10-20% , SiO 2 = 3-10%, TiO 2 = 2-5%, crystal water = 22-28%; the so-called acid-soluble slurry of laterite-type bauxite refers to the concentration of this ore at 1-5N The solution obtained by dissolving in hydrochloric acid or nitric acid and removing the residue; said carbonate or bicarbonate is one or more of sodium carbonate, ammonium carbonate, sodium bicarbonate, ammonium bicarbonate, or hydrates thereof.
本发明提出的制备水滑石的方法二步骤如下:The method two steps of the method for preparing hydrotalcite proposed by the present invention are as follows:
1)将制盐苦卤与铝土矿碱溶矿浆混合,使溶液中Mg/Al克分子数比为1∶1~5∶1,必要时加水稀释,使溶液中Mg2+离子的浓度不超过0.3mol/L;1) Mix salt-making bittern with bauxite alkali-dissolved ore slurry, so that the molar ratio of Mg/Al in the solution is 1:1 to 5:1, and dilute with water if necessary, so that the concentration of Mg 2+ ions in the solution is not More than 0.3mol/L;
2)将预先配制好的浓度为0.5~2mole/L碳酸盐或碳酸氢盐溶液加入上述混合液中,使混合液中碳酸盐或碳酸氢盐与(Mg+Al)重量比为1∶1~1∶1.5;2) Add the carbonate or bicarbonate solution prepared in advance with a concentration of 0.5-2 mole/L to the above mixed solution, so that the weight ratio of carbonate or bicarbonate to (Mg+Al) in the mixed solution is 1: 1~1∶1.5;
3)将混合液在50~80℃温度下恒温晶化6~48小时,将混合液脱水,过滤并清洗,在低于90℃温度下烘干,磨至小于200目装袋。所得产物为水滑石,其化学结构通式为:[Mg1-xAlx(OH)2]x+[(CO3)x/2·nH2O],其中X=0.5~0.17;Mg/Al=1~5。3) Constant temperature crystallization of the mixed solution at a temperature of 50-80°C for 6-48 hours, dehydration of the mixed solution, filtration and cleaning, drying at a temperature lower than 90°C, grinding to a mesh size of less than 200 and bagging. The obtained product is hydrotalcite, and its general chemical structure formula is: [Mg 1-x Al x (OH) 2 ] x+ [(CO 3 ) x/2 ·nH 2 O], where X=0.5~0.17; Mg/Al =1~5.
所说的铝土矿指的是工业上能利用的,以三水铝石、一水软铝石、一水硬铝石或它们的混合物为主要矿物所组成的矿石的统称;所说的铝土矿碱溶矿浆是苛性钠(常用Na2O表示)、铝酸钠(常用Al2O3表示)和纯碱(Na2CO3)的混合溶液,代表性的成份为:Na2O=250~300g/L,Al2O3=280~350g/L,Na2CO3=10~50g/L;所说的碳酸盐或碳酸氢盐为碳酸钠、碳酸铵、碳酸氢钠、碳酸氢铵,或其水合物中的一种或数种。The so-called bauxite refers to the general designation of ores that can be used in industry, with gibbsite, boehmite, diaspore or their mixtures as the main minerals; the said aluminum Soil ore alkali-dissolved pulp is a mixed solution of caustic soda (commonly expressed as Na 2 O ), sodium aluminate (commonly expressed as Al 2 O 3 ) and soda ash (Na 2 CO 3 ). The representative composition is: Na 2 O=250 ~300g/L, Al 2 O 3 =280~350g/L, Na 2 CO 3 =10~50g/L; the carbonate or bicarbonate is sodium carbonate, ammonium carbonate, sodium bicarbonate, bicarbonate Ammonium, or one or more of its hydrates.
本发明提出的制备水滑石的方法三步骤如下:The three steps of the method for preparing hydrotalcite that the present invention proposes are as follows:
1)将除去了硫酸根的制盐苦卤与氧化铝厂的拜尔赤泥混合,一起加入到搅拌机中,使混合物中Mg/(Al+Fe3+)克分子数比为1∶1~5∶1,必要时加水稀释,使矿浆固液比不超过1∶10,搅拌均匀,制成悬浮液,老化6~48小时;1) Mix the salt-making bittern from which sulfate radicals have been removed with the Bayer red mud from the alumina plant, and add them together to the mixer, so that the molar ratio of Mg/(Al+Fe 3+ ) in the mixture is 1:1~ 5:1, dilute with water if necessary, so that the solid-liquid ratio of the pulp does not exceed 1:10, stir evenly, make a suspension, and age for 6 to 48 hours;
2)将悬浮液脱水,晾干或在低于90℃温度下烘干后,在450℃~750℃条件下煅烧2~5个小时,磨至小于200目待用;所得产物为双金属氧化物,其化学结构通式为Mgm·(Al,Fe3+)n·Ox,其中x=m+3n/2;2) Dehydrate the suspension, dry it in the air or dry it at a temperature lower than 90°C, then calcinate it at 450°C-750°C for 2-5 hours, and grind it to less than 200 mesh for use; the obtained product is a double metal oxide The general chemical structure formula is Mg m ·(Al, Fe 3+ ) n ·O x , where x=m+3n/2;
3)将可溶性碳酸盐或碳酸氢盐配制成浓度为0.5~2mole/L的溶液,按每克分子碳酸盐或碳酸氢盐加200~300克双金属氧化物的比例,将步骤2)所得物加入到上述溶液中,混合均匀,并持续搅拌5~10分钟,在50~90℃条件下恒温晶化6~48小时,过滤或离心脱水,并用清水洗2~3遍,脱水、晾干或在低于90℃温度下烘干后,磨至小于200目待用,所得产物为水滑石,其化学结构通式为:[Mg1-x(Al,Fe3+)x(OH)2]x+[(CO3)x/2·nH2O],其中X=0.5~0.17;Mg/(Al+Fe3+)=1~5。3) Prepare the soluble carbonate or bicarbonate into a solution with a concentration of 0.5 to 2 mole/L, and add 200 to 300 grams of bimetallic oxide per gram of carbonate or bicarbonate, and convert step 2) Add the resultant to the above solution, mix well, and keep stirring for 5-10 minutes, crystallize at a constant temperature at 50-90°C for 6-48 hours, filter or centrifugally dehydrate, wash 2-3 times with water, dehydrate, and dry in the air After drying or drying at a temperature below 90°C, grind to less than 200 mesh for use, and the product obtained is hydrotalcite, and its general chemical structure is: [Mg 1-x (Al, Fe 3+ ) x (OH) 2 ] x+ [(CO 3 ) x/2 ·nH 2 O], where X=0.5-0.17; Mg/(Al+Fe 3+ )=1-5.
所说的拜尔赤泥为使用拜尔法制备氧化铝、氢氧化铝时形成的工业废弃物,其粒度为微米~亚微米级,代表性化学成份为:Fe2O3=30~60%,Al2O3=10~25%,SiO2=3~50%,Na2O=2~15%,CaO=0~8%,TiO2=0~10%,(详见参考文献[5]);所说的可溶性碳酸盐或碳酸氢盐为碳酸钠、碳酸铵、碳酸氢钠、碳酸氢铵,或其水合物中的一种或数种。The so-called Bayer red mud is the industrial waste formed when the Bayer process is used to prepare alumina and aluminum hydroxide. Its particle size is micron to submicron, and its representative chemical composition is: Fe 2 O 3 =30-60% , Al 2 O 3 =10-25%, SiO 2 =3-50%, Na 2 O=2-15%, CaO=0-8%, TiO 2 =0-10%, (see reference [5 ]); said soluble carbonate or bicarbonate is sodium carbonate, ammonium carbonate, sodium bicarbonate, ammonium bicarbonate, or one or more of their hydrates.
本发明的优点是,工艺流程简单,设备投资少;主要原料来源广泛,价格低廉。若采用制盐苦卤和拜尔赤泥为原料合成水滑石,可同时解决赤泥的堆放及其危害环境的难题。所得产品水滑石在化学、化工领域可用作催化剂与催化剂载体;在功能性材料领域用作红外、紫外吸收和阻隔材料;在塑胶行业,可用作抗菌添加剂、阻燃剂和PVC稳定剂;在环保领域,它们对许多有毒有害阴离子有强烈的吸附作用,因此可用于水质净化、污水处理、污染防治和环境修复。The invention has the advantages of simple technological process, less equipment investment, wide sources of main raw materials and low price. If salt-making bittern and Bayer red mud are used as raw materials to synthesize hydrotalcite, the problems of red mud stacking and environmental hazards can be solved at the same time. The obtained product hydrotalcite can be used as catalyst and catalyst carrier in the chemical and chemical fields; it can be used as infrared and ultraviolet absorbing and blocking materials in the field of functional materials; it can be used as antibacterial additives, flame retardants and PVC stabilizers in the plastic industry; In the field of environmental protection, they have a strong adsorption effect on many toxic and harmful anions, so they can be used in water purification, sewage treatment, pollution prevention and environmental restoration.
具体实施方式Detailed ways
本发明提出的制备水滑石的方法一,是以制盐苦卤为二价金属元素,即镁的来源,以红土型铝土矿酸溶矿浆为三价金属元素铝和铁的来源,通过化学反应及晶化,合成水滑石。红土型铝土矿主要矿物组成为三水铝石,其次为针铁矿和赤铁矿。该类铝土矿结构疏松,化学活性强,易于被盐酸、硝酸和硫酸等无机酸溶解,从环境和成本因素考虑,推荐使用盐酸。由于三价铁的存在,以红土型铝土矿为原料合成的水滑石带红色。添加料中的二价金属元素和三价金属元素比值对最终产品的性能有一定影响。一般说来前者用量较高时,产品的结晶结构较稳定;而后者用量高时,产品的吸附性能较佳。最好将二价和三价金属元素的克分子比值掌握在1∶1~5∶1范围内。实际应用时苦卤的用量可根据铝土矿的用量计算,所加入的苦卤中镁元素的含量应为铝土矿干重的0.5~2.5倍。The first method for preparing hydrotalcite proposed by the present invention is to use salt-making bittern as the source of divalent metal elements, i.e. magnesium, and use laterite-type bauxite acid-dissolved ore pulp as the source of trivalent metal elements aluminum and iron. Reaction and crystallization to synthesize hydrotalcite. The main mineral composition of lateritic bauxite is gibbsite, followed by goethite and hematite. This type of bauxite has a loose structure and strong chemical activity, and is easily dissolved by inorganic acids such as hydrochloric acid, nitric acid, and sulfuric acid. Considering environmental and cost factors, hydrochloric acid is recommended. Due to the presence of ferric iron, the hydrotalcite synthesized from laterite-type bauxite is reddish. The ratio of divalent metal elements and trivalent metal elements in the additive has a certain influence on the performance of the final product. Generally speaking, when the amount of the former is higher, the crystalline structure of the product is more stable; and when the amount of the latter is higher, the adsorption performance of the product is better. Preferably, the molar ratio of the divalent and trivalent metal elements is within the range of 1:1 to 5:1. The amount of bittern used in actual application can be calculated according to the amount of bauxite, and the content of magnesium in the added bittern should be 0.5 to 2.5 times of the dry weight of bauxite.
用苛性碱和碳酸钠或碳酸氢钠配置溶液B时,二者在溶液中的克分子浓度为2∶1关系。溶液B中碳酸钠或碳酸氢钠的克分子数应为溶液A中镁元素克分子数的35%至50%,NaOH的克分子数为镁元素克分子数的60%至100%,溶液总浓度不超过3mol/L。苦卤与红土型铝土矿酸溶矿浆混合液(溶液A)与溶液B混合前需强烈搅拌,在搅拌的同时将两种溶液快速混合。此后应继续搅拌5~10分钟,以保证混合均匀。晶化最佳条件为60~70℃,10~16小时。When configuring solution B with caustic soda and sodium carbonate or sodium bicarbonate, the molar concentration of the two in the solution is 2:1. The mol of sodium carbonate or sodium bicarbonate in solution B should be 35% to 50% of the mol of magnesium element in solution A, the mol of NaOH is 60% to 100% of the mol of magnesium element, and the total solution The concentration should not exceed 3mol/L. Bittern and laterite-type bauxite acid-dissolved slurry mixture (solution A) needs to be vigorously stirred before mixing with solution B, and the two solutions are quickly mixed while stirring. After that, continue to stir for 5-10 minutes to ensure uniform mixing. The optimum conditions for crystallization are 60-70°C, 10-16 hours.
晶化后的悬浮液可选用过滤、压滤或离心等方法脱水,尽量采用自然干燥,或在不超过90℃温度下烘干,也可使用喷雾干燥。The crystallized suspension can be dehydrated by filtration, pressure filtration or centrifugation, and natural drying should be adopted as much as possible, or dried at a temperature not exceeding 90°C, or spray drying can also be used.
本发明提出的制备水滑石的方法二,是以制盐苦卤为二价金属元素镁的来源,以铝土矿碱溶矿浆为三价金属元素铝的来源,通过水热反应,合成水滑石。碱溶矿浆是拜尔法制备氧化铝、氢氧化铝的中间产物,可以从氧化铝厂获得,它是苛性钠(常用Na2O表示)、铝酸钠(常用Al2O3表示)和纯碱(Na2CO3)的混合溶液,代表性的成份为:Na2O=250~300g/L,Al2O3=280~350g/L,Na2CO3=10~50g/L。由于原料中不含铁,因此水滑石产品为纯净的白色。The second method for preparing hydrotalcite proposed by the present invention is to use salt-making bittern as the source of divalent metal element magnesium, and use bauxite alkali-dissolved ore pulp as the source of trivalent metal element aluminum to synthesize hydrotalcite through hydrothermal reaction . Alkali-dissolved ore pulp is an intermediate product of alumina and aluminum hydroxide prepared by the Bayer process, which can be obtained from an alumina plant. It is caustic soda (commonly expressed as Na 2 O), sodium aluminate (commonly expressed as Al 2 O 3 ) and soda ash (Na 2 CO 3 ) mixed solution, the representative components are: Na 2 O = 250-300g/L, Al 2 O 3 = 280-350g/L, Na 2 CO 3 = 10-50g/L. Since the raw material does not contain iron, the hydrotalcite product is pure white.
苦卤用量应使混合液中二价和三价金属元素的克分子比值掌握在1∶1~5∶1范围内。向溶液中加入碳酸钠或碳酸氢钠后,晶化、脱水、干燥条件与前一方法相同。The amount of bittern should be such that the molar ratio of divalent and trivalent metal elements in the mixed solution is within the range of 1:1 to 5:1. After adding sodium carbonate or sodium bicarbonate to the solution, crystallization, dehydration, and drying conditions are the same as the previous method.
本发明提出的制备水滑石的方法三,是以制盐苦卤为二价金属元素镁的来源,以氧化铝厂的拜尔赤泥为三价金属元素铝的来源,通过化学反应及晶化,合成水滑石。由于拜尔赤泥所含杂质组分高,本方法的到的产品仅适用于对纯度和颜色要求不高的用途,如废水处理、深色塑胶制品的阻燃添加剂等。The third method for preparing hydrotalcite proposed by the present invention is to use salt-making bittern as the source of the divalent metal element magnesium, and use the Bayer red mud from the alumina factory as the source of the trivalent metal element aluminum, through chemical reaction and crystallization , synthetic hydrotalcite. Due to the high impurity components contained in the Bayer red mud, the product obtained by this method is only suitable for applications that do not require high purity and color, such as waste water treatment, flame retardant additives for dark plastic products, and the like.
使用本法制备水滑石需先除去苦卤中的硫酸根,这是因为赤泥中含有数量不等的钙,而苦卤中的硫酸根易于和钙反应,形成石膏,使反应物中水滑石相对含量降低。从苦卤中除去硫酸根是一项公知技术[6]。向苦卤中加入适量CaCl2,则会有以下反应:When using this method to prepare hydrotalcite, it is necessary to remove the sulfate radicals in the bittern. This is because the red mud contains varying amounts of calcium, and the sulfate radicals in the bittern are easy to react with calcium to form gypsum, which makes the hydrotalcite in the reactant Relative content decreased. The removal of sulfate from bittern is a well-known technique [6]. Adding an appropriate amount of CaCl 2 to bittern will have the following reaction:
形成的石膏沉淀易于从苦卤中分离。无硫苦卤与赤泥混合后,赤泥中的钙与苦卤中的氯化镁会发生以下反应:The gypsum precipitate that forms is easily separated from the bittern. After the sulfur-free bittern is mixed with red mud, the following reactions will occur between the calcium in the red mud and the magnesium chloride in the bittern:
即原料中的钙有利于Mg(OH)2沉淀,形成的CaCl2将在脱水和洗涤时被去除。赤泥中存在的大量NaOH也将促使苦卤中的镁离子沉淀析出:That is, the calcium in the raw material is conducive to the precipitation of Mg(OH) 2 , and the formed CaCl 2 will be removed during dehydration and washing. A large amount of NaOH in red mud will also promote the precipitation of magnesium ions in bittern:
反应结果是镁转入固相,而钠、钙进入溶液,并将在下一步工序中被去除。As a result of the reaction, magnesium is transferred to the solid phase, while sodium and calcium enter the solution and will be removed in the next step.
添加料中的二价金属元素和赤泥中三价金属元素比值对最终产品的性能有一定影响。一般说来前者用量较高时,产品的结晶结构较稳定;而后者用量高时,产品的吸附性能较佳。实际应用时苦卤的用量可根据赤泥的用量计算,所加入的苦卤中镁元素的含量应为赤泥干重的0.5~3倍。The ratio of the divalent metal elements in the additives to the trivalent metal elements in the red mud has a certain influence on the performance of the final product. Generally speaking, when the amount of the former is higher, the crystalline structure of the product is more stable; and when the amount of the latter is higher, the adsorption performance of the product is better. The amount of bittern used in actual application can be calculated according to the amount of red mud, and the content of magnesium in the added bittern should be 0.5 to 3 times of the dry weight of red mud.
可根据赤泥的干燥程度不同调节加水量,使搅拌后产物呈粘稠的、能流动的悬浮液为宜。用水量过低,原料难以搅拌均匀;用水量过高,将大大增加后续工艺的能耗及设备磨耗。The amount of water added can be adjusted according to the degree of dryness of the red mud, so that the product after stirring is a viscous and fluid suspension. If the water consumption is too low, it is difficult to mix the raw materials evenly; if the water consumption is too high, the energy consumption and equipment wear of the subsequent process will be greatly increased.
搅拌后的悬浮液可选用过滤、压滤或离心等方法脱水,尽量采用自然干燥,或在不超过90℃温度下烘干,以便在干燥过程中进一步老化。The stirred suspension can be dehydrated by filtration, pressure filtration or centrifugation, and should be dried naturally or at a temperature not exceeding 90°C for further aging during the drying process.
对中间产物进行煅烧的目的,是使混合物中二价和三价元素氧化物(氢氧化物)转化为固熔体。煅烧产物为双金属氧化物,可作为产品直接投放市场,也可以作为进一步合成水滑石的原料。The purpose of calcining the intermediate product is to convert the divalent and trivalent element oxides (hydroxides) in the mixture into solid solutions. The calcined product is a double metal oxide, which can be directly put on the market as a product, and can also be used as a raw material for further synthesizing hydrotalcite.
将双金属氧化物在碳酸盐溶液中水解,即可得到水滑石。溶液中代表性的化学反应为:Hydrotalcite can be obtained by hydrolyzing the bimetallic oxide in a carbonate solution. A representative chemical reaction in solution is:
下面结合实施例进一步说明本发明。Below in conjunction with embodiment further illustrate the present invention.
实施例1:从盐湖苦卤和铝土矿酸溶矿浆制备水滑石。Example 1: Preparation of hydrotalcite from salt lake bittern and bauxite acid-dissolved pulp.
原料1:某地盐湖苦卤,化学成份为:MgSO4=70g/L,MgCl2=165g/L,NaCl=90g/L,KCl=20g/L。原料2:某地红土型铝土矿,矿石化学成份为:Al2O3=48%;Fe2O3=16;SiO2=7%,TiO2=3%,结晶水=24%,其它杂质=2%。Raw material 1: bittern from a certain salt lake, chemical composition: MgSO 4 =70g/L, MgCl 2 =165g/L, NaCl=90g/L, KCl=20g/L. Raw material 2: laterite-type bauxite in a certain place, ore chemical composition: Al 2 O 3 = 48%; Fe 2 O 3 = 16; SiO 2 = 7%, TiO 2 = 3%, crystal water = 24%, others Impurities = 2%.
1)称取175克红土型铝土矿,磨成粉状后加入6.5升1N浓度的盐酸,搅拌直至矿粉基本溶解,滤除残渣,加入1.3升苦卤,搅拌均匀,记为溶液A;1) Weigh 175 grams of laterite-type bauxite, grind it into powder, add 6.5 liters of 1N hydrochloric acid, stir until the mineral powder is basically dissolved, filter out the residue, add 1.3 liters of bittern, stir evenly, and record it as solution A;
2)称取90克NaOH和120克Na2CO3溶解2升水中,搅拌直至溶质完全溶解,记为溶液B;2) Dissolve 90 grams of NaOH and 120 grams of Na 2 CO 3 in 2 liters of water, stir until the solute is completely dissolved, and record it as solution B;
3)强烈搅拌溶液A,在搅拌的同时将溶液B快速倒入溶液A中,继续搅拌5分钟;3) Stir solution A vigorously, quickly pour solution B into solution A while stirring, and continue stirring for 5 minutes;
4)将混合液在60℃温度下恒温晶化12小时,将混合液过滤脱水,并清洗,在80℃温度下烘干,磨至小于200目装袋。所得产物为即水滑石。4) The mixed solution was crystallized at a constant temperature of 60°C for 12 hours, the mixed solution was filtered and dehydrated, washed, dried at 80°C, ground to less than 200 mesh and bagged. The resulting product is hydrotalcite.
实施例2:从海盐苦卤和铝土矿酸溶矿浆制备水滑石。Example 2: Preparation of hydrotalcite from sea salt bittern and bauxite acid-dissolved pulp.
原料1:某地海盐苦卤,化学成份为:MgSO4=116g/L,MgCl2=311g/L,NaCl=52g/L,KCl=5g/L。原料2:某地红土型铝土矿,矿石化学成份为与实施例1相同。Raw material 1: sea salt bittern from a certain place, chemical composition: MgSO 4 =116g/L, MgCl 2 =311g/L, NaCl=52g/L, KCl=5g/L. Raw material 2: laterite-type bauxite in a certain place, the chemical composition of the ore is the same as in Example 1.
1)称取175克红土型铝土矿,磨成粉状后加入1.5升4N浓度的盐酸,搅拌直至矿粉基本溶解,滤除残渣,加入0.7升苦卤,再加入15升水,搅拌均匀,记为溶液A;1) Weigh 175 grams of laterite-type bauxite, grind it into powder, add 1.5 liters of hydrochloric acid with a concentration of 4N, stir until the ore powder is basically dissolved, filter out the residue, add 0.7 liters of bittern, then add 15 liters of water, stir evenly, Recorded as solution A;
2)称取100克NaOH和100克NaHCO3溶解4升水中,搅拌直至溶质完全溶解,记为溶液B;2) Weigh 100 grams of NaOH and 100 grams of NaHCO Dissolve in 4 liters of water, stir until the solute is completely dissolved, and record it as solution B;
3)强烈搅拌溶液A,在搅拌的同时将溶液B快速倒入溶液A中,继续搅拌5分钟;3) Stir solution A vigorously, quickly pour solution B into solution A while stirring, and continue stirring for 5 minutes;
4)将混合液在80℃温度下恒温晶化10小时,将混合液过滤脱水,并清洗,在60℃温度下烘干,磨至小于200目装袋。所得产物为即水滑石。4) The mixed solution was crystallized at a constant temperature of 80°C for 10 hours, the mixed solution was filtered and dehydrated, washed, dried at 60°C, ground to less than 200 mesh and bagged. The resulting product is hydrotalcite.
实施例3:从海盐苦卤和铝土矿碱溶矿浆制备水滑石。Example 3: Preparation of hydrotalcite from sea salt bittern and bauxite alkali-dissolved slurry.
原料1:某地海盐苦卤,化学成份为:MgSO4=72g/L,MgCl2=570g/L,NaCl=3.5g/L,KCl=2.0g/L。原料2:某地氧化铝厂的碱溶矿浆,成份为:Na2O=260g/L,Al2O3=310g/L,Na2CO3=30g/L。Raw material 1: sea salt bittern from a certain place, chemical composition: MgSO 4 =72g/L, MgCl 2 =570g/L, NaCl=3.5g/L, KCl=2.0g/L. Raw material 2: Alkali-dissolved ore pulp from an alumina plant in a certain place, the composition is: Na 2 O = 260g/L, Al 2 O 3 = 310g/L, Na 2 CO 3 = 30g/L.
1)取1升铝土矿碱溶矿浆与2升苦卤混合,再加入20升水,搅拌均匀;1) Mix 1 liter of bauxite alkali-dissolved slurry with 2 liters of bittern, then add 20 liters of water, and stir evenly;
2)取25升预先配制好的浓度为1mole/L碳酸钠溶液加入上述混合液中,搅拌均匀;2) Take 25 liters of pre-prepared sodium carbonate solution with a concentration of 1 mole/L and add it to the above mixture, and stir evenly;
3)将混合液在60℃温度下恒温晶化12小时,将混合液脱水,过滤并清洗,在70℃温度下烘干,磨至小于200目装袋。所得产物即为水滑石。3) The mixed solution was crystallized at a constant temperature of 60°C for 12 hours, the mixed solution was dehydrated, filtered and washed, dried at a temperature of 70°C, ground to a mesh size of less than 200 and packed into bags. The resulting product is hydrotalcite.
实施例4:从海盐苦卤和铝土矿碱溶矿浆制备水滑石。Example 4: Preparation of hydrotalcite from bittern sea salt and alkali-dissolved bauxite slurry.
所用的原料与实施例3相同。The raw material used is identical with embodiment 3.
1)取1升铝土矿碱溶矿浆与2升苦卤混合,再加入20升水,搅拌均匀;1) Mix 1 liter of bauxite alkali-dissolved slurry with 2 liters of bittern, then add 20 liters of water, and stir evenly;
2)取28升预先配制好的浓度为1mole/L碳酸氢钠溶液加入上述混合液中,搅拌均匀;2) Take 28 liters of pre-prepared sodium bicarbonate solution with a concentration of 1 mole/L and add it to the above mixture, and stir evenly;
3)将混合液在70℃温度下恒温晶化10小时,将混合液脱水,过滤并清洗,在80℃温度下烘干,磨至小于200目装袋。所得产物即为水滑石。3) The mixed solution was crystallized at a constant temperature of 70°C for 10 hours, the mixed solution was dehydrated, filtered and washed, dried at 80°C, ground to a mesh size of less than 200 and packed into bags. The resulting product is hydrotalcite.
实施例5:从海盐苦卤和拜尔赤泥制备水滑石。Example 5: Preparation of hydrotalcite from sea salt bittern and Bayer red mud.
原料1:某地海盐苦卤,化学成份为:MgSO4=80g/L,MgCl2=430g/L,NaCl=16.0g/L,KCl=5.0g/L,使用前按文献[6]的方法去除硫酸根。原料2:某地氧化铝厂排放的拜尔赤泥,其化学成份为:Al2O3=24.6%;Fe2O3=34.2%;SiO2=16.5%,CaO=3.7%,Na2O=9.8%,TiO2=6.8%。Raw material 1: sea salt bittern from a certain place, chemical composition: MgSO 4 =80g/L, MgCl 2 =430g/L, NaCl=16.0g/L, KCl=5.0g/L, according to the method of literature [6] before use Sulphate removal. Raw material 2: Bayer red mud discharged from an alumina plant, its chemical composition is: Al 2 O 3 =24.6%; Fe 2 O 3 =34.2%; SiO 2 =16.5%, CaO =3.7%, Na 2 O = 9.8%, TiO 2 = 6.8%.
1)取1.5升除去了硫酸根的苦卤,称取0.5千克干燥的赤泥混合,再加入5升水,搅拌均匀,制成悬浮液,老化12小时;1) Take 1.5 liters of bittern from which sulfate radicals have been removed, weigh 0.5 kg of dry red mud and mix, then add 5 liters of water, stir evenly, make a suspension, and age for 12 hours;
2)将悬浮液脱水,在80℃温度下烘干后,在500℃条件下煅烧3个小时,磨至小于200目待用;2) Dehydrating the suspension, drying it at 80°C, calcining at 500°C for 3 hours, and grinding it to less than 200 mesh for use;
3)取2升浓度为1mole/L的碳酸钠溶液,将步骤2)所得物加入到上述溶液中,混合均匀,并持续搅拌5分钟,在60℃条件下恒温晶化12小时,过滤脱水,并用清水洗2~3遍,脱水后在80℃温度下烘干,磨至小于200目待用,所得产物为水滑石。3) Take 2 liters of sodium carbonate solution with a concentration of 1 mole/L, add the result of step 2) to the above solution, mix well, and continue stirring for 5 minutes, crystallize at a constant temperature at 60°C for 12 hours, filter and dehydrate, Wash it with water for 2-3 times, dry it at 80°C after dehydration, and grind it to less than 200 mesh for use. The product obtained is hydrotalcite.
实施例6:从海盐苦卤和拜尔赤泥制备水滑石。Example 6: Preparation of hydrotalcite from sea salt bittern and Bayer red mud.
原料与实施例5相同,使用前按文献[6]的方法去除硫酸根。The raw material is the same as in Example 5, and the sulfate group is removed by the method of document [6] before use.
1)取2升除去了硫酸根的苦卤,称取0.8千克干燥的赤泥混合,再加入6升水,搅拌均匀,制成悬浮液,老化8小时;1) Take 2 liters of bittern from which sulfate radicals have been removed, weigh 0.8 kg of dried red mud and mix, then add 6 liters of water, stir evenly to make a suspension, and age for 8 hours;
2)将悬浮液脱水,在70℃温度下烘干后,在600℃条件下煅烧2个小时,磨至小于200目待用;2) Dehydrating the suspension, drying it at 70°C, calcining at 600°C for 2 hours, and grinding it to less than 200 mesh for use;
3)取4升浓度为1mole/L的碳酸氢钠溶液,将步骤2)所得物加入到上述溶液中,混合均匀,并持续搅拌10分钟,在80℃条件下恒温晶化8小时,过滤脱水,并用清水洗2~3遍,脱水后在80℃温度下烘干,磨至小于200目待用,所得产物为水滑石。3) Take 4 liters of sodium bicarbonate solution with a concentration of 1 mole/L, add the product obtained in step 2) to the above solution, mix well, and keep stirring for 10 minutes, crystallize at a constant temperature at 80°C for 8 hours, filter and dehydrate , and washed 2 to 3 times with water, dried at 80°C after dehydration, and ground to less than 200 mesh for use, and the obtained product is hydrotalcite.
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Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101624457B (en) * | 2008-07-09 | 2011-07-27 | 北京理工大学 | Environmental protection based red mud combination modification synergism fire-retardant polyethylene |
| CN101353815B (en) * | 2008-08-19 | 2011-05-18 | 浙江大学 | Method for preparing basic magnesium chloride whisker from dolomite and bittern |
| CN102585845B (en) * | 2010-12-31 | 2014-04-09 | 梁清源 | Inorganic mineral composite flame retardant and preparation method thereof |
| CN105152193B (en) | 2015-05-18 | 2017-01-04 | 北京化工大学 | From salt, extract magnesium, lithium produce the process of brucite simultaneously |
| CN104998599B (en) * | 2015-07-02 | 2017-05-17 | 广西平果锋华科技有限公司 | Production method of Friedel's salt modified red mud used as heavy metalflocculant-adsorbent |
| CN105400956A (en) * | 2015-10-29 | 2016-03-16 | 赣州腾远钴业有限公司 | Treatment method for fluorine-containing and phosphorus-containing wastewater generated during recycling of lithium ion batteries |
| CN111285383A (en) * | 2018-12-07 | 2020-06-16 | 华东理工大学 | A method for preparing hydrotalcite by desalinating concentrated brine |
| CN114573034B (en) * | 2021-12-31 | 2024-03-22 | 武汉工程大学 | A method for preparing layered iron-aluminum double metal hydroxide using Bayer red mud |
| CN115745003B (en) * | 2022-12-02 | 2024-06-14 | 华北科技学院 | A kind of iron magnesium aluminum carbonate type hydrotalcite material prepared by red mud and its preparation method and application |
| CN117735507B (en) * | 2023-11-30 | 2024-08-02 | 南京联塑科技实业有限公司 | Preparation method of bitter marinated hydrotalcite and application of bitter marinated hydrotalcite in PVC heat stabilizer |
| CN118619321A (en) * | 2024-05-27 | 2024-09-10 | 山东大学 | A method for resource utilization of aluminum profile waste and bittern |
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| US5814291A (en) * | 1996-07-19 | 1998-09-29 | Aristech Chemical Corporation | Simplified synthesis of anion intercalated hydrotalcites |
| CN1248590A (en) * | 1998-09-21 | 2000-03-29 | 协和化学工业株式会社 | Depled uranium hydrotalcite compound and preparation process thereof |
| US6376405B1 (en) * | 1998-02-11 | 2002-04-23 | Akzo Nobel N.V. | Process for producing anionic clay using two types of alumina compounds |
| CN1507944A (en) * | 2002-12-18 | 2004-06-30 | 北京化工大学 | A clean synthesis method of magnesium aluminum hydrotalcite |
| WO2004056705A1 (en) * | 2002-12-23 | 2004-07-08 | Council Of Scientific And Industrial Research | Process for preparing hydrotalcite and brucite type posite charged layers |
| CN1537807A (en) * | 2003-10-23 | 2004-10-20 | 浙江大学 | A kind of method for preparing double metal oxide and hydrotalcite |
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- 2004-12-16 CN CNB2004100734533A patent/CN1296278C/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US5814291A (en) * | 1996-07-19 | 1998-09-29 | Aristech Chemical Corporation | Simplified synthesis of anion intercalated hydrotalcites |
| US6376405B1 (en) * | 1998-02-11 | 2002-04-23 | Akzo Nobel N.V. | Process for producing anionic clay using two types of alumina compounds |
| CN1248590A (en) * | 1998-09-21 | 2000-03-29 | 协和化学工业株式会社 | Depled uranium hydrotalcite compound and preparation process thereof |
| CN1507944A (en) * | 2002-12-18 | 2004-06-30 | 北京化工大学 | A clean synthesis method of magnesium aluminum hydrotalcite |
| WO2004056705A1 (en) * | 2002-12-23 | 2004-07-08 | Council Of Scientific And Industrial Research | Process for preparing hydrotalcite and brucite type posite charged layers |
| CN1537807A (en) * | 2003-10-23 | 2004-10-20 | 浙江大学 | A kind of method for preparing double metal oxide and hydrotalcite |
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