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CN1296143C - Electric heating type inside and outside spraying equipment and process for steel-plastic composite pipe - Google Patents

Electric heating type inside and outside spraying equipment and process for steel-plastic composite pipe Download PDF

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CN1296143C
CN1296143C CNB2004100158026A CN200410015802A CN1296143C CN 1296143 C CN1296143 C CN 1296143C CN B2004100158026 A CNB2004100158026 A CN B2004100158026A CN 200410015802 A CN200410015802 A CN 200410015802A CN 1296143 C CN1296143 C CN 1296143C
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steel pipe
steel
spraying
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workbench
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CN1557565A (en
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姜宜川
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Abstract

本发明涉及电热式钢塑复合管内外喷涂设备及喷涂工艺。所要解决的技术问题是提供一种可同时进行内外壁喷塑,涂层均匀、光洁、卫生的喷涂设备及工艺。技术方案是:装置有一工作台,在工作台的纵轴线上由设在两端的各一对转轮托住钢管,转轮下面接有旋转电动机,在钢管轴心线的延长线两边的工作台上各设有两条下滑轨,下滑轨上有可沿滑轨移动的流化筒及与流化筒相连的且与钢管位于同一轴线上的内喷管,流化筒的下面装有移动电动机;在钢管的上方,通过支架固定有上滑轨,其上装有倒置的两个流化筒,流化筒下端接有外喷管,两流化筒之间装有移动电动机。其工艺为除锈、加热、内外壁喷涂、流平固化、冷却、检验、堆放。可用于给排水管路生产行业。

The invention relates to an electrothermal type steel-plastic composite pipe internal and external spraying equipment and a spraying process. The technical problem to be solved is to provide a spraying equipment and process that can spray plastic on the inner and outer walls at the same time, and the coating is uniform, smooth and hygienic. The technical plan is: the device has a workbench, on the longitudinal axis of the workbench, the steel pipe is supported by a pair of runners arranged at both ends, a rotating motor is connected under the runner, and the workbench on both sides of the extension line of the steel pipe axis There are two sliding rails on each side, on which there is a fluidizing cylinder that can move along the sliding rails and an inner spray pipe that is connected to the fluidizing cylinder and is on the same axis as the steel pipe, and a moving motor is installed under the fluidizing cylinder On the top of the steel pipe, an upper slide rail is fixed by a bracket, on which two inverted fluidization cylinders are installed, the lower end of the fluidization cylinder is connected with an outer nozzle pipe, and a moving motor is installed between the two fluidization cylinders. The process is derusting, heating, spraying of inner and outer walls, leveling and solidification, cooling, inspection, and stacking. It can be used in the production industry of water supply and drainage pipelines.

Description

电热式钢塑复合管内外喷涂设备及喷涂工艺Electrothermal steel-plastic composite pipe internal and external spraying equipment and spraying process

技术领域technical field

本发明涉及一种电热式钢塑复合管内外喷涂设备及喷涂工艺。适用于给排水管路、消防给水管路之管道的生产行业。The invention relates to an electrothermal type steel-plastic composite pipe internal and external spraying equipment and a spraying process. It is suitable for the production industry of water supply and drainage pipelines and fire water supply pipelines.

背景技术Background technique

目前普遍使用的气液输送管,尤其是大口径的民用给水管路、消防给水管路大都采用钢管,表面处理一般是镀锌,长期使用很容易腐蚀破损,且锌还会对自来水造成二次污染;而采用钢塑复合管,即可解决这一问题。但钢塑复合管的制造技术很复杂,尤其是对内壁的涂塑很困难,往往制成的内壁层容易分层、剥落、厚薄不匀,同时生产的速度也很慢,难以形成大规模的连续生产。At present, the gas-liquid delivery pipes commonly used, especially the large-diameter civil water supply pipelines and fire-fighting water supply pipelines, are mostly made of steel pipes, and the surface treatment is generally galvanized. Long-term use is easy to corrode and damage, and zinc will also cause secondary damage to tap water. Pollution; and the use of steel-plastic composite pipes can solve this problem. However, the manufacturing technology of steel-plastic composite pipe is very complicated, especially the plastic coating on the inner wall is very difficult, and the inner wall layer is often easy to delaminate, peel off, and have uneven thickness. At the same time, the production speed is also very slow, and it is difficult to form a large-scale Continuous production.

发明内容Contents of the invention

本发明要解决的技术问题是:针对以上所述的钢塑复合管生产中存在的问题,提供一种改进的电热式钢塑复合管内外喷涂设备及喷涂工艺,该设备可同时进行内外壁喷塑,连续、高效,可进行大规模生产;涂层壁厚均匀、光洁;安全、卫生,不会造成对水的污染;强度高,使用寿命长。The technical problem to be solved by the present invention is to provide an improved electrothermal type steel-plastic composite pipe internal and external spraying equipment and spraying process in view of the above-mentioned problems existing in the production of steel-plastic composite pipes. Plastic, continuous, efficient, and can be mass-produced; the coating wall thickness is uniform and smooth; safe and hygienic, will not cause water pollution; high strength, long service life.

本发明所采用的技术方案是:电热式钢塑复合管内外喷涂设备,含有送料装置、电热箱、流平固化箱、冷却架,其特征在于在电热箱和流平固化箱之间还设有内外喷塑装置,该装置有一工作台,在工作台的纵轴线上由设在两端的各一对转轮托住钢管,转轮下面接有旋转电动机,在钢管轴心线的延长线两边的工作台上各设有两条下滑轨,下滑轨上有可沿滑轨移动的流化筒及与流化筒相连的且与钢管位于同一轴线上的内喷管,流化筒的下面装有移动电动机;在钢管的上方,通过支架固定有上滑轨,其上装有倒置的两个流化筒,流化筒下端接有外喷管,两流化筒之间装有移动电动机。The technical solution adopted in the present invention is: an electric heating type steel-plastic composite pipe internal and external spraying equipment, including a feeding device, an electric heating box, a leveling and curing box, and a cooling frame. Internal and external plastic spraying device, the device has a workbench, on the longitudinal axis of the workbench, the steel pipe is supported by a pair of runners at both ends, and a rotating motor is connected under the runners, on both sides of the extension line of the steel pipe axis There are two sliding rails on the workbench, on which there is a fluidizing cylinder that can move along the sliding rails and an inner spray pipe connected to the fluidizing cylinder and on the same axis as the steel pipe. Mobile motor; on the top of the steel pipe, an upper slide rail is fixed through a bracket, on which two inverted fluidization cylinders are installed, the lower end of the fluidization cylinder is connected with an outer nozzle, and a mobile motor is installed between the two fluidization cylinders.

在上滑轨上还装有与流化筒相连的静电发生器。An electrostatic generator connected to the fluidizing cylinder is also installed on the upper slide rail.

上、下滑轨与各流化筒之间均装有滚轮。Rollers are installed between the upper and lower rails and each fluidization cylinder.

所述旋转电动机和移动电动机均为可调速电动机。Both the rotating motor and the moving motor are speed-adjustable motors.

内喷管和外喷管均带有喇叭口。Both the inner nozzle and the outer nozzle have bell mouths.

电热式钢塑复合管内外喷涂工艺是:The internal and external spraying process of the electrothermal steel-plastic composite pipe is:

1)钢管除锈后经送料装置进入电热箱,加热至200~220℃;1) After the steel pipe is derusted, it enters the electric heating box through the feeding device and is heated to 200-220°C;

2)将加热后的钢管放置在由旋转电动机带动的旋转的转轮上,使钢管按照一定的速度旋转,同时由移动电动机控制内喷管从两头向钢管内平移,外喷管则在上滑轨作左右平移,喷涂钢管的外壁,与此同时,流化筒内悬浮的粉末在高压的作用下经喷管口喷涂在钢管的内外壁上,在内壁喷以PE粉(聚乙烯粉末),外壁喷以EP粉(环氧树脂粉末),为防止外壁EP粉末飞扬,因此喷涂时加以静电;2) Place the heated steel pipe on the rotating wheel driven by the rotating motor to make the steel pipe rotate at a certain speed. At the same time, the moving motor controls the inner nozzle to translate from both ends to the steel pipe, and the outer nozzle to slide upwards. The rail moves left and right to spray the outer wall of the steel pipe. At the same time, the powder suspended in the fluidized cylinder is sprayed on the inner and outer walls of the steel pipe through the nozzle nozzle under the action of high pressure, and PE powder (polyethylene powder) is sprayed on the inner wall. The outer wall is sprayed with EP powder (epoxy resin powder). In order to prevent the outer wall of EP powder from flying, static electricity is applied when spraying;

3)将喷涂后的钢管置入流平固化箱中流平固化;3) Put the sprayed steel pipe into the leveling curing box for leveling and curing;

4)冷却、检验、堆放。4) Cooling, inspection and stacking.

本发明的有益效果是:使用本发明设备可同时对钢管的内外壁进行喷塑,生产工艺连续、高效,适合进行大规模生产;内、外壁的塑料涂层厚度均匀、光洁;内壁采用卫生级的塑料,安全卫生,不会造成对水的污染;复合管强度高、成本低、使用寿命长。The beneficial effects of the present invention are: using the equipment of the present invention, the inner and outer walls of the steel pipe can be sprayed with plastic at the same time, the production process is continuous and efficient, and it is suitable for large-scale production; the thickness of the plastic coating on the inner and outer walls is uniform and smooth; the inner wall adopts sanitary grade High-quality plastic, safe and hygienic, will not cause water pollution; the composite pipe has high strength, low cost and long service life.

附图说明Description of drawings

图1是本发明侧面的结构图。Fig. 1 is a structural diagram of the side of the present invention.

图2是本发明的A向视图(内外喷塑装置部分)。Fig. 2 is the A-direction view of the present invention (inner and outer plastic spraying device part).

图3是本发明俯视方向结构图。Fig. 3 is a top view structural view of the present invention.

具体实施方式Detailed ways

如图所示,本实施例由送料装置1、电热箱2、流平固化箱3、冷却架4,工作台5、下滑轨6-1、上滑轨6-2、流化筒7、静电发生器8、内喷管9、外喷管10、旋转电动机11-1、移动电动机11-2、转轮12、支架13及钢管14组成。As shown in the figure, this embodiment consists of a feeding device 1, an electric heating box 2, a leveling and curing box 3, a cooling frame 4, a workbench 5, a lower rail 6-1, an upper rail 6-2, a fluidization cylinder 7, an electrostatic Generator 8, inner nozzle 9, outer nozzle 10, rotating motor 11-1, moving motor 11-2, runner 12, support 13 and steel pipe 14 form.

本例在电热箱2和流平固化箱3之间设有内外喷塑装置,该装置有一固定的工作台5,在工作台的纵轴线上通过两头各一对转轮12托住钢管14,钢管由转轮磨擦带动旋转,转轮的下面安装有提供动力的旋转电动机11-1,在钢管轴心线的延长线两边的工作台上各设有两条下滑轨6-1,下滑轨上有可沿滑轨移动的流化筒7及与流化筒相连的且与钢管位于同一轴线上的内喷管9,流化筒的下面装有移动电动机11-2,用以驱动流化筒。在钢管14的上方,通过支架13固定有上滑轨6-2,在上滑轨6-2上还装有与流化筒相连的静电发生器8。上滑轨上装有倒置的两个流化筒7,流化筒下端装有外喷管10,两流化筒之间设有移动电动机11-2。In this example, an internal and external plastic spraying device is provided between the electric heating box 2 and the leveling and curing box 3. The device has a fixed workbench 5. On the longitudinal axis of the workbench, a pair of runners 12 are used to support the steel pipe 14. The steel pipe is driven to rotate by the friction of the runner. A rotating motor 11-1 providing power is installed below the runner. Two slide rails 6-1 are respectively arranged on the workbench on both sides of the extension line of the steel pipe axis. There is a fluidization cylinder 7 that can move along the slide rail and an inner spray pipe 9 connected with the fluidization cylinder and on the same axis as the steel pipe. A mobile motor 11-2 is installed under the fluidization cylinder to drive the fluidization cylinder. . Above the steel pipe 14, an upper slide rail 6-2 is fixed by a bracket 13, and an electrostatic generator 8 connected to the fluidized cylinder is also installed on the upper slide rail 6-2. Two inverted fluidization cylinders 7 are installed on the upper slide rail, the outer spray pipe 10 is installed at the lower end of the fluidization cylinders, and a moving motor 11-2 is arranged between the two fluidization cylinders.

为了便于移动,上、下滑轨与各流化筒7之间都可以安装滚轮。内喷管9和外喷管10均扩有喇叭口。旋转电动机11-1和移动电动机11-2均为可调速电动机。For ease of movement, rollers can be installed between the upper and lower rails and each fluidizing cylinder 7 . Both the inner nozzle pipe 9 and the outer nozzle pipe 10 have a bell mouth. Both the rotating motor 11-1 and the moving motor 11-2 are speed-adjustable motors.

本发明的工艺是:Technology of the present invention is:

1)钢管14除锈后经送料装置1进入电热箱2,加热至200-220℃;1) After the steel pipe 14 is derusted, it enters the electric heating box 2 through the feeding device 1, and is heated to 200-220°C;

2)加热后的钢管14放置在由旋转电动机11-1带动的旋转的转轮12上,使钢管按照一定的速度旋转,同时由移动电动机11-2控制内喷管9从两头向钢管内平移,外喷管10则在上滑轨6-2上作左右平移,喷涂钢管的外壁,与此同时,流化筒7内悬浮的粉末在高压的作用下经喷管口喷涂在钢管的内外壁上,在内壁喷以PE粉(聚乙烯粉末),外壁喷以EP粉(环氧树脂粉末),为防止外壁EP粉末飞扬,因此喷涂时加以静电;2) The heated steel pipe 14 is placed on the rotating wheel 12 driven by the rotating motor 11-1, so that the steel pipe rotates at a certain speed, and at the same time, the moving motor 11-2 controls the inner nozzle 9 to translate from both ends to the steel pipe , the outer spray pipe 10 moves left and right on the upper slide rail 6-2 to spray the outer wall of the steel pipe. At the same time, the powder suspended in the fluidization cylinder 7 is sprayed on the inner and outer walls of the steel pipe through the nozzle mouth Above, spray PE powder (polyethylene powder) on the inner wall and EP powder (epoxy resin powder) on the outer wall. In order to prevent the EP powder on the outer wall from flying, static electricity is added when spraying;

3)喷涂后的钢管置入流平固化箱3中流平固化;3) Put the steel pipe after spraying into the leveling and curing box 3 for leveling and curing;

4)冷却、检验、堆放。4) Cooling, inspection and stacking.

Claims (6)

1. electrothermal steel-plastics composite pipe spraying inside and outside equipment, contain pay-off (1), electrocaloric effect (2), levelling solidifies case (3), cooling frame (4), it is characterized in that: between electrocaloric effect and levelling curing case, also be provided with inside and outside plastic-blasting device, this device has a workbench (5), on the longitudinal axis of workbench, hold steel pipe (14) by each pair of turning wheels (12) that is located at two ends, be connected to turning motor (11-1) below the runner, on the workbench on the extended line both sides of steel pipe axial line, respectively be provided with two glidepaths (6-1), have on the glidepath fluidisation tube (7) that can move along slide rail and link to each other with the fluidisation tube and be positioned at inner nozzle (9) on the same axis with steel pipe, travel motor (11-2) is housed below the fluidisation tube; Top in steel pipe (14) is fixed with slide rail (6-2) by support (13), and inverted two fluidisation tubes (7) are housed on it, and fluidisation tube lower end is connected to outer nozzle (10), and travel motor (11-2) is housed between the two fluidisation tubes.
2. electrothermal steel-plastics composite pipe spraying inside and outside equipment according to claim 1 is characterized in that: the electrostatic generator (8) that links to each other with the fluidisation tube also is housed on last slide rail (6-2).
3. electrothermal steel-plastics composite pipe spraying inside and outside equipment according to claim 1 and 2 is characterized in that: between upper and lower slide rail and each the fluidisation tube (7) roller is housed all.
4. electrothermal steel-plastics composite pipe spraying inside and outside equipment according to claim 1 and 2 is characterized in that: described turning motor (11-1) and travel motor (11-2) are adjustable varying-speed motor.
5. electrothermal steel-plastics composite pipe spraying inside and outside equipment according to claim 1 and 2 is characterized in that: inner nozzle (9) and outer nozzle (10) all have horn mouth.
6. electrothermal steel-plastics composite pipe spraying inside and outside technology is characterized in that:
1) steel pipe (14) rust cleaning is heated to 200~220 ℃ after pay-off (1) enters electrocaloric effect (2);
2) steel pipe (14) after will heating is placed on the runner (12) of the rotation that is driven by turning motor (11-1), make steel pipe according to certain speed rotation, simultaneously by the translation in steel pipe of travel motor (11-2) control inner nozzle (9) from two, outer nozzle is then done left and right sides translation at last slide rail (6-2), the outer wall of spraying steel pipe, meanwhile, the powder of fluidisation tube (7) inner suspension is being sprayed on the inside and outside wall of steel pipe through nozzle hole under the effect of high pressure, spray with PE powder (polyethylene powders) at inwall, the outer wall spray is with EP powder (epoxy powder), for preventing that outer wall EP powder from flying upward, static in addition when therefore spraying;
3) steel pipe after will spraying is inserted levelling and is solidified that levelling solidifies in the case (3);
4) cooling, check, stacking.
CNB2004100158026A 2004-01-13 2004-01-13 Electric heating type inside and outside spraying equipment and process for steel-plastic composite pipe Expired - Fee Related CN1296143C (en)

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CN1557565A CN1557565A (en) 2004-12-29
CN1296143C true CN1296143C (en) 2007-01-24

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CN112171518A (en) * 2020-09-30 2021-01-05 蚌埠市志诚涂装设备科技有限公司 Movable inner and outer shot blasting and rust removing equipment for large-diameter steel pipe
CN113843116B (en) * 2021-10-14 2023-10-03 山东东宏管业股份有限公司 Double-layer corrosion prevention equipment and corrosion prevention process for outer wall of steel pipe

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CN1401438A (en) * 2002-09-30 2003-03-12 姜宜川 Apparatus and process for spraying inner wall of electric heating water supply steel-plastic composite pipe

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2715849A1 (en) * 1976-11-22 1978-05-24 Siargas PROCESS FOR COATING THE INSIDE WALL OF PIPING AND DEVICE FOR CARRYING OUT THE PROCESS
CN1401438A (en) * 2002-09-30 2003-03-12 姜宜川 Apparatus and process for spraying inner wall of electric heating water supply steel-plastic composite pipe

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