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CN1294038A - Slotting machine of elliptic gear and technology for machining elliptic gear - Google Patents

Slotting machine of elliptic gear and technology for machining elliptic gear Download PDF

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Publication number
CN1294038A
CN1294038A CN 99121435 CN99121435A CN1294038A CN 1294038 A CN1294038 A CN 1294038A CN 99121435 CN99121435 CN 99121435 CN 99121435 A CN99121435 A CN 99121435A CN 1294038 A CN1294038 A CN 1294038A
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CN
China
Prior art keywords
gear
meshed
teeth
eccentric bushing
tie
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CN 99121435
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Chinese (zh)
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CN1103261C (en
Inventor
方毅
张学昌
邵建敏
纪莲清
薛小雯
张宗瑄
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Individual
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Individual
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Publication of CN1294038A publication Critical patent/CN1294038A/en
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Abstract

A gear shaping machine for elliptic gear is composed of slotting head, main body, bench, changegear group, slotting tool driver, speed variator, drive axle and gear linked to drive axle. Said bench has dual-eccentric sleeve structure. Said slotting tool driver uses involute planetary drive with less teeth difference. Its machining method features that the long axis and short axis of raw elliptic gear blank must be consistent to those of elliptic gear by regulating changegear. Its advantage is convenient machining.

Description

A kind of ellipse gear tooth pluging machine and the method that is used to process elliptic gear
The invention belongs to machining equipment, relate in particular to the equipment of processing oval gear, also relate to method simultaneously with this equipment processing elliptic gear.
The advanced equipment of processing elliptic gear is to adopt numerical control gear milling or numerical control gear shaping both at home and abroad at present, and this process equipment costs an arm and a leg, the processing cost height.
It is cheaper to the purpose of this invention is to provide a kind of price, and elliptic gear process equipment easy to use provides the method with this equipment processing elliptic gear simultaneously.
The objective of the invention is to realize by the following technical solutions.
A kind of ellipse gear tooth pluging machine, comprise that plug, lathe bed, workbench, gear changing group, driven wheel slotting tool do the mechanism of rolling movement, gear and power transmission shaft and coupled gear, workbench links to each other with transmission mechanism, its workbench is two eccentric bushing structures, distance between workpiece installation shaft and outer eccentric bushing two center lines, more than or equal between the inside and outside two eccentric bushing center lines distance difference smaller or equal to distance between the inside and outside two eccentric bushing center lines and; The mechanism that the driven wheel slotting tool is made rolling movement adopts the involute planetary gear transmission; And to make the tie-rod of this transmission mechanism and the speed ratio of planetary gear be 2, and outer eccentric bushing equates with the angular speed of tie-rod; Be fixed with elliptic gear on the planetary gear, planetary gear is meshed with internal gear, and the distance of both center lines equals 1/2 of elliptic gear major semiaxis and semi-minor axis difference.
The workpiece installation shaft of workbench is equipped with interior eccentric bushing outward, and interior eccentric bushing is outer eccentric bushing outward, and the workpiece installation shaft is packed on the end of sliding cross coupling, and the other end and the power transmission shaft of this shaft coupling connect firmly, the central lines of center transmission shaft line and outer eccentric bushing.
In the involute planetary gear transmission: tie-rod links to each other with planet axis, planetary gear is contained on the planet axis, the internal gear that is meshed with planetary gear is packed in an end that is enclosed within the outer tie-rod cover of tie-rod, be packed in gear that tie-rod puts and be meshed with a gear on being contained in power input shaft, the gear that is packed on the tie-rod is meshed with another gear on being contained in power input shaft; The gear that is fixed with tie-rod equates with the gear number of teeth that it is meshed, and is contained in a pair of bevel gear on the power input shaft, and the number of teeth equates each other, and the gear that is contained on the outer eccentric bushing equates with the gear number of teeth that it is meshed; Institute's cogged links to each other with elliptic gear by travelling gear and gear changing group on the cutter spindle.
One end of power input shaft is a splined shaft.
Utilize this gear shapping machine to add the method for work gear, the position that major axis and the minor axis of the oval wheel blank of workpiece to be machined are installed should be consistent with the major axis and the minor axis phase place of elliptic gear; The adjustment of change gear should reach the gear that the number of teeth that the cam shaper cutter number of teeth and the ratio of the workpiece number of teeth equals to be packed in the gear on the power transmission shaft is meshed with elliptic gear the number of teeth and with above-mentioned two-wheeled not at the ratio that amasss of the number of teeth three's of same axle and the middle change gear that is not meshed product with the number of teeth of the gear that is meshed with above-mentioned three gears respectively with elliptic gear.
This ellipse gear tooth pluging machine has only been made some changes to the rolling movement chain of existing gear shapping machine and the workpiece structure that is installed, compared with digital control gear shaper, price is much lower, this equipment can be processed the elliptic gear of the different numbers of teeth and modulus, therefore use easily, and the product processing cost is reduced greatly.
Be described further below in conjunction with accompanying drawing and embodiment:
Fig. 1 is a structural representation of the present invention.
Embodiment: this ellipse gear tooth pluging machine adopt Y5132 mutually roughly the same lathe bed and order about the hydraulic gear of their actions, but the gear train of one group of starting power gearing is arranged on the hydraulic jack top of this driving workbench advance and retreat, be packed in power input shaft h in the gear train 1On bevel gear z 8With the bevel gear z that is meshed with it 10, bevel gear z 10The center is fixed with bevel gear shaft h 2, be fixed with gear z on this axle 11With gear z 11 ', gear z 11With gear z 12Be meshed gear z 12The center is fixed with power transmission shaft h 3, power transmission shaft h 3On be fixed with shaft coupling 5, shaft coupling 5 is a sliding cross coupling, workpiece installation shaft 8 is packed in an end of sliding cross coupling, the other end of this shaft coupling and power transmission shaft h 3Connect firmly, workbench is two eccentric structures, and the workpiece installation shaft 8 in the workbench is packed on the shaft coupling 5, and the center line of workpiece installation shaft is MN, eccentric bushing 7 in workpiece installation shaft 8 outer being equipped with, the center line M ' N ' of interior eccentric bushing 7 is e apart from the distance of the center line MN of workpiece installation shaft 8 2, outside the interior eccentric bushing 7 outer eccentric bushing 6 is housed, its center line is M " N ", power transmission shaft h 3The center line M of center line and outer eccentric bushing 6 " N " coincide.The center line of two eccentric bushings is at a distance of e 1, the center line MN of workpiece installation shaft 8 and the center line M of outer eccentric bushing 6 " and N " be E apart; Then: e 1-e 2≤ E≤e 1+ e 2, the outer eccentric bushing 6 outer gear z that are fixed with 13, gear z 13With gear z 11' be meshed.This group power drive mechanism middle gear z 13With gear z 11, the number of teeth equates, gear z 10With gear z 8The number of teeth equates.
Power input shaft h 1Be packed in the center of big belt pulley 4 in the power drive mechanism, big belt pulley 4 is linked to each other with buncher 1 with small belt pulley 2 by driving-belt 3; The mechanism that the driven wheel slotting tool is made rolling movement adopts the involute planetary gear transmission, at power input shaft h 1On be fixed with about two gears, left gear z 3, and tie-rod h is housed 6Gear z 4Be meshed, and both numbers of teeth equate right gear z 3Be contained in tie-rod cover h 7On gear z 2, be meshed tie-rod cover h 7The other end internal gear z is housed 2 ', with tie-rod h 6The planet axis h that links to each other 8On be set with planetary gear z 1, planetary gear z 1With internal gear z 2Be meshed planetary gear z 1The other end be fixed with elliptic gear z 5, planet axis h 8With central shaft h 6Distance between person's center line is OH, and OH equals elliptic gear z 5Major semiaxis and the difference of its semi-minor axis 1/2; With elliptic gear z 5What be meshed is the change gear A in the gear changing group, and change gear A is contained in a h 9On, axle h 9On change gear B also is housed, change gear B is meshed with change gear C, change gear D and change gear C are contained in same change gear axle h 10On, change gear D and gear z 7All with they between idle pulley Q be meshed, by with gear z 7Connect firmly power transmission shaft h together 11On the bevel gear z that adorned 15And the bevel gear z that is meshed with it 16And be packed in bevel gear z 16On jackshaft h 12With gear z 18Transmission of power is given and gear z 18The gear z that is meshed 17, make it do variable motion, gear z 17Be packed in the outside of the knife bar axle sleeve 11 that is contained on the plug, cam shaper cutter z 14Be contained on the cutter spindle 10 the feasible like this gear z that is contained in outside the knife bar axle sleeve 11 17By the gear z that is meshed with it 18And gear changing group etc. and elliptic gear z 5Link to each other.The upper and lower motion of knife bar is driven by another group power-equipment in this equipment, and its type of belt drive and existing Y5132 type gear shapping machine are roughly the same.The number of teeth of change gear A, B, C, D changes according to the number of teeth of processed gear.
In this equipment, an end of power input shaft 1 is a splined shaft, to adapt to the change of workbench front and back position.
The using method of this equipment is: the oval wheel blank workpiece 9 that will process is packed on the workpiece spindle 8, and makes major semiaxis or the semi-minor axis institute's holding position and the elliptic gear z of the oval wheel blank 9 that needs processing 5Major semiaxis or semi-minor axis phase place unanimity; For guaranteeing workpiece 9 and elliptic gear z 5Angular speed identical, and make cam shaper cutter z 14Rotation direction opposite with the direction of workpiece 9, before processing, should adjust the change gear in the gear changing group earlier for this reason, their number of teeth is closed be: the cam shaper cutter number of teeth and the ratio of the workpiece number of teeth equal to be packed in the gear that the number of teeth of the gear on the power transmission shaft is meshed with elliptic gear the number of teeth and with above-mentioned two-wheeled not at the ratio that amasss of the number of teeth three's of same and the middle change gear that is not meshed product with the number of teeth of the gear that is meshed with above-mentioned three gears respectively, that is: z with elliptic gear 14The number of teeth=the z of/workpiece 9 7z Cz A/ z 5z Dz B, when the workpiece of need processing not simultaneously, only need to adjust change gear, select the change gear of suitable gear, make it reach relation of plane and get final product.
During assembling the pitch circle of change gear A should with elliptic gear z 5Nodel line tangent.
Actuating unit also can adopt common electric machine to be connected the mode transmission of gearbox except that adopting buncher and belt to fail the kind of drive with belt in the present invention.

Claims (5)

1. ellipse gear tooth pluging machine, comprise that plug, lathe bed, workbench, gear changing group, driven wheel slotting tool do the mechanism of rolling movement, gear and power transmission shaft and coupled gear, workbench links to each other with transmission mechanism, it is characterized in that: workbench is two eccentric bushing structures, distance between workpiece installation shaft and outer eccentric bushing two center lines, more than or equal to the difference of distance between the inside and outside two eccentric bushing center lines smaller or equal to distance between the inside and outside two eccentric bushing center lines and: the mechanism that the driven wheel slotting tool is made rolling movement adopts the involute planetary gear transmission; And to make the tie-rod of this transmission mechanism and the speed ratio of planetary gear be 2, and outer eccentric bushing equates with the angular speed of tie-rod; Be fixed with elliptic gear on the planetary gear, planetary gear is meshed with internal gear, and the distance of both center lines equals 1/2 of elliptic gear major semiaxis and semi-minor axis difference.
2. gear shapping machine according to claim 1, it is characterized in that: the workpiece installation shaft of workbench is equipped with interior eccentric bushing outward, interior eccentric bushing is outer eccentric bushing outward, the workpiece installation shaft is packed on the end of sliding cross coupling, the other end and the power transmission shaft of this shaft coupling connect firmly, the central lines of center transmission shaft line and outer eccentric bushing.
3. gear shapping machine according to claim 1 and 2, it is characterized in that: in the involute planetary gear transmission: tie-rod links to each other with planet axis, planetary gear is contained on the planet axis, the internal gear that is meshed with planetary gear is packed in an end that is enclosed within the outer tie-rod cover of tie-rod, be packed in gear that tie-rod puts and be meshed with a gear on being contained in power input shaft, the gear that is packed on the tie-rod is meshed with another gear on being contained in power input shaft; The gear that is fixed with tie-rod equates with the gear number of teeth that it is meshed, and is contained in a pair of bevel gear on the power input shaft, and the number of teeth equates each other, and the gear that is contained on the outer eccentric bushing equates with the gear number of teeth that it is meshed; Institute's cogged links to each other with elliptic gear by travelling gear and gear changing group on the cutter spindle.
4. gear shapping machine according to claim 1 is characterized in that: an end of power input shaft is a splined shaft.
5. gear shapping machine according to claim 1 adds the method for work gear, it is characterized in that: the position that the major axis of the oval wheel blank of workpiece to be machined and minor axis are installed should be consistent with the major axis and the minor axis phase place of elliptic gear; The adjustment of change gear should reach the gear that the number of teeth that the cam shaper cutter number of teeth and the ratio of the workpiece number of teeth equals to be packed in the gear on the power transmission shaft is meshed with elliptic gear the number of teeth and with above-mentioned two-wheeled not at the ratio that amasss of the number of teeth three's of same axle and the middle change gear that is not meshed product with the number of teeth of the gear that is meshed with above-mentioned three gears respectively with elliptic gear.
CN99121435A 1999-10-26 1999-10-26 Slotting machine of elliptic gear and technology for machining elliptic gear Expired - Fee Related CN1103261C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN99121435A CN1103261C (en) 1999-10-26 1999-10-26 Slotting machine of elliptic gear and technology for machining elliptic gear

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN99121435A CN1103261C (en) 1999-10-26 1999-10-26 Slotting machine of elliptic gear and technology for machining elliptic gear

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CN1294038A true CN1294038A (en) 2001-05-09
CN1103261C CN1103261C (en) 2003-03-19

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101947671A (en) * 2010-10-27 2011-01-19 武汉纺织大学 Rack differential gear shaper transmission device
CN101982279A (en) * 2010-10-27 2011-03-02 武汉纺织大学 Servo differential transmission device for gear slotting machine
CN102991216A (en) * 2012-11-14 2013-03-27 辽宁科技学院 Elliptical gear profile generator
CN103769690A (en) * 2014-01-24 2014-05-07 安徽工程大学 Method for slotting non-circular gear at equal rotating angle relative to gear blank by slotting cutter
CN108941792A (en) * 2018-08-04 2018-12-07 王飞 A kind of gear cutting machine controlled interval pull rod
CN112186987A (en) * 2020-10-13 2021-01-05 东阳悟伦电子科技有限公司 Stator disassembling equipment for waste motor
CN113192180A (en) * 2021-04-28 2021-07-30 山东科技大学 Elliptic gear parameterization accurate modeling method based on gear shaping machining principle

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2223507A1 (en) * 1972-05-13 1973-11-22 Dieter Schwenke PROCESS AND GEARING MACHINE FOR PRECISE GEARING OF ELLIPTICAL WHEELS
SU611740A1 (en) * 1975-04-30 1978-06-25 Udalov Boris A Device for gear-slotting machine
CN1077149A (en) * 1992-04-10 1993-10-13 周永生 Elliptic gear is shaved, honing principle and lathe thereof

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101947671A (en) * 2010-10-27 2011-01-19 武汉纺织大学 Rack differential gear shaper transmission device
CN101982279A (en) * 2010-10-27 2011-03-02 武汉纺织大学 Servo differential transmission device for gear slotting machine
CN101947671B (en) * 2010-10-27 2012-04-18 武汉纺织大学 Rack differential gear shaper transmission device
CN101982279B (en) * 2010-10-27 2013-04-10 武汉纺织大学 Servo differential transmission device for gear slotting machine
CN102991216A (en) * 2012-11-14 2013-03-27 辽宁科技学院 Elliptical gear profile generator
CN102991216B (en) * 2012-11-14 2015-05-20 辽宁科技学院 Elliptical gear profile generator
CN103769690A (en) * 2014-01-24 2014-05-07 安徽工程大学 Method for slotting non-circular gear at equal rotating angle relative to gear blank by slotting cutter
CN108941792A (en) * 2018-08-04 2018-12-07 王飞 A kind of gear cutting machine controlled interval pull rod
CN112186987A (en) * 2020-10-13 2021-01-05 东阳悟伦电子科技有限公司 Stator disassembling equipment for waste motor
CN113192180A (en) * 2021-04-28 2021-07-30 山东科技大学 Elliptic gear parameterization accurate modeling method based on gear shaping machining principle
CN113192180B (en) * 2021-04-28 2022-08-09 山东科技大学 Elliptic gear parameterization accurate modeling method based on gear shaping machining principle

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