CN1290243C - Stator for inner rotor motor and method of producing the same - Google Patents
Stator for inner rotor motor and method of producing the same Download PDFInfo
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- CN1290243C CN1290243C CNB02808196XA CN02808196A CN1290243C CN 1290243 C CN1290243 C CN 1290243C CN B02808196X A CNB02808196X A CN B02808196XA CN 02808196 A CN02808196 A CN 02808196A CN 1290243 C CN1290243 C CN 1290243C
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
- H02K15/095—Forming windings by laying conductors into or around core parts by laying conductors around salient poles
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/18—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
- H02K1/146—Stator cores with salient poles consisting of a generally annular yoke with salient poles
- H02K1/148—Sectional cores
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Abstract
Description
技术领域technical field
本发明涉及内转型电动机的定子,其在分割多个定子铁心的分割铁心体上串联卷绕安装线圈后,所述分割铁心体一体化成为环状结构。The present invention relates to a stator of an internal type electric motor. After coils are wound and installed in series on a divided iron core body which divides a plurality of stator cores, the divided iron core body is integrated into a ring structure.
背景技术Background technique
近年来对在分割成多个的分割铁心体上实施线圈加工并把分割铁心体配列成环状的定子及其制造方法进行了普及。In recent years, a stator in which a plurality of split core bodies is divided into coils is processed and the split core bodies are arranged in a ring shape, and a method of manufacturing the same has been popularized.
现在作为这种定子结构的一例,特开2000-358346号公报和特开平9-46979号公报中所公开内容是众所周知的。下面对它们的结构边参照图22~图23和图24~图28边进行说明。As an example of such a stator structure, the contents disclosed in JP-A-2000-358346 and JP-A-9-46979 are well known. Their structures will be described below with reference to FIGS. 22 to 23 and FIGS. 24 to 28 .
如图22所示,把用绝缘材料202、203绝缘处理的分割铁心体201各相分别地按极数个保持成直线状,在其上把A相线圈204用过渡线205按极数个连续地连接并且卷绕安装,把B相线圈206用过渡线207按极数个连续连接并卷绕安装,把它们合为一体成环状并构成定子。如图23所示,同样地把用绝缘材料202、203绝缘处理的分割铁心体201各相分别地按极数个保持成环状,在其上把A相线圈204用过渡线205按极数个连续连接并卷绕安装,把B相线圈206用过渡线207按极个数连续连接并卷绕安装,把它们制成合为一体成环状结构的定子。As shown in FIG. 22 , each phase of the split
如图24和图25所示,在被分割的齿部301上用绝缘材料302、303进行绝缘处理,设置成为线圈304卷绕开始部和卷绕结束部的中继销305并把线圈304卷绕安装后,把它们合为一体成环状并构成定子。As shown in Fig. 24 and Fig. 25,
如图26~图28所示,在把邻接的齿部402相互连接的轭铁部403的中间部分,同样地把长孔401的数目分割成与所述长孔数相同的4个定子铁心,通过绝缘材料404把线圈405用卷绕安装机407卷绕安装,但对齿部402来说轭铁部403在周方向延伸设置并且为圆弧状地长,所以在线圈405的卷绕安装操作中需要安装特殊的卷绕安装引导导向器等对策。As shown in FIGS. 26 to 28, in the middle portion of the yoke portion 403 connecting the
这种现在的图22、图23定子的结构中有过渡线205的管理难和分别把按极数个连续卷绕安装完线圈的分割铁心体201组装并合体成环状的操作费工夫的课题。In the structure of the current stator shown in Fig. 22 and Fig. 23, it is difficult to manage the
把图24、图25所示的结构原封不动地应用于图26~图28所示的结构、在被分割的分割铁心体406的齿部402上把线圈405进行卷绕安装时,由于轭铁部403是圆弧状地长,所以需要安装卷绕安装引导导向器a408和卷绕安装引导导向器b409等的对策,线圈405在卷绕安装引导导向器a408和卷绕安装引导导向器b409的表面上滑动并且卷绕安装在齿部402上,所以确保线圈质量是困难的,且齿部402与轭铁部403的一部分是一体的分割结构,所以存在作为铁心材料的电磁钢板的压延方向的限定产生的提高电动机效率也困难的课题。When the structure shown in Fig. 24 and Fig. 25 is applied to the structure shown in Figs. The iron part 403 is long in an arc shape, so measures such as installing the winding installation guide guide a408 and the winding installation guide guide b409 are required. It slides on the surface of the
发明内容Contents of the invention
本发明解决了上述课题,目的在于提供一种内转型电动机定子及其制造方法,能容易管理过渡线且用较少工夫组装分割铁心体。而且目的在于提供一种内转型电动机定子及其制造方法,能对定子铁心不安装特殊的卷绕安装引导导向器就能进行线圈卷绕安装,改善齿部或轭铁部的分割结构和形状,通过限定电磁钢板压延方向提高电动机效率。The present invention solves the above-mentioned problems, and aims to provide an inner type electric motor stator and its manufacturing method, which can manage transition lines easily and assemble split iron core bodies with less effort. Furthermore, the object is to provide a stator of an inner-type electric motor and a manufacturing method thereof, which can perform coil winding installation without installing a special winding installation guide guide on the stator core, and improve the division structure and shape of the tooth portion or the yoke portion, Improve motor efficiency by limiting rolling direction of electromagnetic steel sheet.
本发明内转型电动机定子中,内转型电动机定子的制造方法,其中,由4个第一分割铁心体和4个第二分割铁心体组成定子铁心,所述第一分割铁心体由齿部与第一轭铁部一体层合,所述第二分割铁心体由被所述第一分割铁心体夹持的第二轭铁部层合而成,所述第一分割铁心体的齿部之间构成4个长孔,仅将4个所述第一分割铁心体固定为环状不变而进行保持,绝缘处理后以集中卷绕的方式把2极的第一相线圈和2极的第二相线圈交替配列地串联卷绕安装,所述第一相线圈和第二相线圈分别通过过渡线连接,然后,将4个所述第二分割铁心体安装在所述第一分割铁心体的所述第一轭铁部之间而构成环状,并且固定一体化,所述第一分割铁心体其外周部为形成圆弧状,其内周部形成为圆弧状的转子对向面。In the stator of the inner-type motor of the present invention, the manufacturing method of the stator of the inner-type motor, wherein, the stator core is composed of 4 first split iron core bodies and 4 second split iron core bodies, and the first split iron core body is composed of a tooth part and a second split iron core body. A yoke part is integrally laminated, the second split iron core body is formed by laminating the second yoke iron parts sandwiched by the first split iron core body, and the tooth parts of the first split iron core body form a 4 long holes, only the 4 first split iron core bodies are fixed in a ring shape and maintained, after the insulation treatment, the 2-pole first-phase coil and the 2-pole second-phase coil are wound in a concentrated manner The coils are alternately arranged and wound in series, the first phase coils and the second phase coils are respectively connected by transition lines, and then the four second split iron core bodies are installed on the first split iron core body The first yoke parts form a ring shape and are fixed and integrated. The outer peripheral part of the first split iron core body is an arc-shaped outer peripheral part, and the inner peripheral part is an arc-shaped rotor facing surface.
根据本发明,在4个齿部以电动机定子的标准尺寸固定为环状不变而将A相线圈和B相线圈卷绕安装,因此卷绕安装结束后根本不移动上述4个齿部就可安装分割铁心体b并一体化,也不需移动各相线圈的过渡线,所以管理容易并防止损伤定子卷绕安装以及过渡线的皮膜,或防止断线等确保了绕线品质,并且定子的卷绕安装作业以及分割铁心体a和分割铁心体b的安装容易,从而提供了作业时间短的内转型电动机定子的制造方法。According to the present invention, the A-phase coil and the B-phase coil are wound and mounted on the four teeth while the standard size of the motor stator is fixed in a ring shape, so that the above-mentioned four teeth are not moved at all after the winding and installation are completed. The split iron core body b is installed and integrated, and there is no need to move the transition wires of the coils of each phase, so it is easy to manage and prevents damage to the film of the stator winding installation and transition wires, or prevents wire breakage, ensuring the quality of the winding and the stator. The winding installation work and the installation of the split core body a and the split iron core body b are easy, and a manufacturing method of an inner type motor stator with a short working time is provided.
另外,由4个第一分割铁心体和4个第二分割铁心体组成定子铁心,所述第一分割铁心体由齿部与第一轭铁部一体层合,所述第二分割铁心体由被所述第一分割铁心体夹持的第二轭铁部层合而成,所述第一分割铁心体的齿部之间构成4个长孔,仅将4个所述第一分割铁心体固定为环状不变,以集中卷绕的方式把2极的第一相线圈和2极的第二相线圈交替配列地串联卷绕安装,所述第一相线圈和第二相线圈分别通过过渡线连接,把4个所述第二分割铁心体分别安装固定在4个所述第一分割铁心体的所述第一轭铁部之间并且一体化而形成环状。In addition, the stator core is composed of four first split iron core bodies and four second split iron core bodies, the first split iron core bodies are integrally laminated with the first yoke portion by the tooth portion, and the second split iron core body is composed of The second yoke portion sandwiched by the first split iron core body is laminated, four long holes are formed between the teeth of the first split iron core body, and only four of the first split iron core body It is fixed in a ring shape, and the 2-pole first-phase coil and the 2-pole second-phase coil are alternately arranged and wound in series in a concentrated winding manner. The first-phase coil and the second-phase coil are respectively passed through The transition line is connected, and the four second split iron core bodies are respectively installed and fixed between the first yoke parts of the four first split iron core bodies and integrated to form a ring shape.
根据本发明,分割铁心体b的长度方向的外径一边形状和内径一边形状是形成直线状,从而相比于形成圆弧状可以缩短磁路提高电动机的效率,减少铁心材料。由于分割铁心体a的外周部形成圆弧状的同时内周部形成圆弧状的转子对向面,所以仅分割铁心体a嵌合接触发动机壳体的内径部,并且与确保定子的内径精度相关,而由于分割铁心体b的内外径部与定子的内径精度无关所以不需由高精度的冲模,因此可以提供上述冲模的低价格化的内转型电动机定子。According to the present invention, the outer-diameter-side shape and the inner-diameter-side shape of the split iron core body b in the longitudinal direction are linear, so that the magnetic path can be shortened, the efficiency of the motor can be improved, and the core material can be reduced compared with an arc shape. Since the outer peripheral part of the split iron core body a is formed in an arc shape and the inner peripheral part forms an arc-shaped rotor facing surface, only the split iron core body a fits in contact with the inner diameter part of the engine case, and the accuracy of the inner diameter of the stator is ensured. On the other hand, since the inner and outer diameters of the split core body b have nothing to do with the accuracy of the inner diameter of the stator, there is no need for a high-precision die. Therefore, a low-cost inner-type motor stator with the above-mentioned die can be provided.
另外,本发明还提供一种内转型电动机定子,其中, 由4个第一分割铁心体和4个第二分割铁心体组成定子铁心,所述第一分割铁心体由齿部与第一轭铁部一体层合,所述第二分割铁心体由被所述第一分割铁心体夹持的第二轭铁部层合而成,所述第一分割铁心体的齿部之间构成4个长孔,仅将4个所述第一分割铁心体固定为环状不变,以集中卷绕的方式把2极的第一相线圈和2极的第二相线圈交替配列地串联卷绕安装,所述第一相线圈和第二相线圈分别通过过渡线连接,把4个所述第二分割铁心体分别安装固定在4个所述第一分割铁心体的所述第一轭铁部之间并且一体化而形成环状,仅所述第一分割铁心体外径侧的圆弧状部分保持原样不变地对壳体的内径部进行嵌装保持,在4个所述第二分割铁心体的外径侧与所述壳体的内径部之间形成间隙。In addition, the present invention also provides an inner type motor stator, wherein the stator core is composed of 4 first split iron core bodies and 4 second split iron core bodies, and the first split iron core body is composed of teeth and first yoke iron The second split iron core body is formed by laminating the second yoke iron part clamped by the first split iron core body, and four long teeth are formed between the teeth of the first split iron core body. Holes, only the four first split iron core bodies are fixed in an annular shape, and the 2-pole first-phase coil and the 2-pole second-phase coil are alternately arranged and wound in series in a concentrated winding manner, The first phase coil and the second phase coil are respectively connected by a transition line, and the four second split iron core bodies are respectively installed and fixed between the first yoke parts of the four first split iron core bodies And integrally form a ring shape, only the arc-shaped part outside the outer diameter of the first split iron core is inserted and held in the inner diameter part of the casing as it is, and the four second split iron core bodies A gap is formed between the outer diameter side and the inner diameter portion of the housing.
另外,本发明还提供一种内转型电动机定子的制造方法,其为权利要求12所述的内转型电动机定子的制造方法,其中,由4个第一分割铁心体和4个第二分割铁心体组成定子铁心,所述第一分割铁心体由齿部与第一轭铁部一体层合,所述第二分割铁心体由被所述第一分割铁心体夹持的第二轭铁部层合而成,所述第一分割铁心体的齿部之间构成4个长孔,仅将4个所述第一分割铁心体固定为环状不变,以集中卷绕的方式把2极的第一相线圈和2极的第二相线圈交替配列地串联卷绕安装,所述第一相线圈和第二相线圈分别通过过渡线连接,然后,把4个所述第二分割铁心体分别安装固定在4个所述第一分割铁心体的所述第一轭铁部之间并且一体化而形成环状,第一相线圈或第二相线圈被串联卷绕安装,对于配置为环状的第一分割铁心体,第二分割铁心体沿电动机的轴向安装。In addition, the present invention also provides a manufacturing method of an inner-type motor stator, which is the manufacturing method of an inner-type motor stator according to
附图说明Description of drawings
图1是表示本发明第一实施例内转型电动机定子铁心的4个分割铁心体a线圈卷绕安装时配置的立体图;Fig. 1 is a perspective view showing the configuration of the four split iron core body a coils of the stator core of the transformation motor in the first embodiment of the present invention when it is wound and installed;
图2是表示同内转型电动机定子铁心的正面图;Fig. 2 is the front view showing the stator core of the internal transformation motor;
图3是表示同内转型电动机定子铁心的4个分割铁心板b的立体图;Fig. 3 is a perspective view showing 4 split iron core plates b of the stator iron core of an internal transformation motor;
图4是表示同内转型电动机定子铁心的分割铁心板a的立体图;Fig. 4 is a perspective view showing the split iron core plate a of the stator core of the internal transformation motor;
图5是表示同内转型电动机定子铁心的4个分割铁心板b的立体图;Fig. 5 is a perspective view showing 4 split iron core plates b of the stator iron core of the same transformation motor;
图6是表示在同内转型电动机的分割铁心体a上进行线圈卷绕安装状态的局部立体图;Fig. 6 is a partial perspective view showing the coil winding installation state on the split iron core body a of the internal transformation motor;
图7是表示在同内转型电动机的分割铁心体a上进行线圈卷绕安装状态的正面图;Fig. 7 is a front view showing the coil winding installation state on the split iron core body a of the internal transformation motor;
图8是表示同内转型电动机定子的正面图;Fig. 8 is a front view showing the stator of the same transformation motor;
图9是表示本发明内转型电动机分割铁心体a和分割铁心体b的分割面形状是凸形的定子铁心的正面图;Fig. 9 is a front view showing the stator core in which the split core body a and the split core body b of the inner type motor of the present invention are convex in shape;
图10是表示同内转型电动机的分割铁心体b的立体图;Fig. 10 is a perspective view showing a split iron core body b of the internal transformation motor;
图11是表示本发明第二实施例内转型电动机的定子铁心的正面图;Fig. 11 is a front view showing a stator core of an internal transformation motor according to a second embodiment of the present invention;
图12是表示同内转型电动机定子的分割铁心体a的立体图;Fig. 12 is a perspective view showing a split iron core body a of the stator of the internal transformation motor;
图13是表示同内转型电动机定子的分割铁心板b的立体图;Fig. 13 is a perspective view showing the split core plate b of the stator of the same internal transformation motor;
图14是表示同内转型电动机定子的正面图;Fig. 14 is a front view showing the stator of the same transformation motor;
图15是表示在同内转型电动机定子的分割铁心体a上安装绝缘材料状态的正面图;Fig. 15 is a front view showing a state in which an insulating material is installed on the divided iron core body a of the stator of the internal transformation motor;
图16是表示在同内转型电动机的分割铁心体a上进行线圈卷绕安装状态的局部剖视正面图;Fig. 16 is a partial sectional front view showing the coil winding installation state on the split iron core body a of the internal transformation motor;
图17是表示把同内转型电动机分割铁心体a的绝缘材料的外周部变形成圆弧状状态的正面图;Fig. 17 is a front view showing the state in which the outer peripheral portion of the insulating material of the split iron core body a of the same type motor is deformed into an arc shape;
图18是表示把同内转型电动机的4个分割铁心体a配列成环状状态的正面图;Fig. 18 is a front view showing that four split iron core bodies a of the same internal transformation motor are arranged in a ring shape;
图19是表示同内转型电动机的分割铁心体a和分割铁心体b组合状态的局部剖视正面图;Fig. 19 is a partial sectional front view showing the combined state of the split core body a and the split core body b of the same internal transformation motor;
图20是表示把同内转型电动机的定子铁心压入嵌装在壳体内状态的局部剖视正面图;Fig. 20 is a partial sectional front view showing the state in which the stator core of the internal transformation motor is press-fitted and embedded in the housing;
图21是表示同内转型电动机定子铁心的正面图;Fig. 21 is a front view showing the stator core of the internal transformation motor;
图22是表示把现在的内转型电动机分割铁心体a配列成直线状进行线圈卷绕安装状态的正面图;Fig. 22 is a front view showing the state in which the divided core bodies a of the current internal type motor are arranged in a straight line and the coils are wound and installed;
图23是表示把同内转型电动机分割铁心体a配列成环状而进行线圈卷绕安装状态的正面图;Fig. 23 is a front view showing the state in which the divided iron core bodies a of the internal transformation motor are arranged in a ring shape and coil winding is carried out;
图24是表示在现在其他的内转型电动机定子的齿部进行线圈卷绕安装状态的立体图;Fig. 24 is a perspective view showing the coil winding installation state on the teeth of the stator of other internal type electric motors;
图25是表示同定子部分的平面图;Fig. 25 is a plan view showing the same stator part;
图26是现在又一其他的内转型电动机定子的平面图;Fig. 26 is the plane view of another inner type electric motor stator now;
图27是表示同定子分割完部分的平面图;Fig. 27 is a plan view showing the part divided with the stator;
图28是表示在同定子分割完部分上进行线圈卷绕安装状态的平面图。Fig. 28 is a plan view showing the coil winding and mounting state of the divided part of the stator.
具体实施方式Detailed ways
下面边参照图1~图21边说明本发明的实施例。Embodiments of the present invention will be described below with reference to FIGS. 1 to 21. FIG.
(第一实施例)(first embodiment)
如图1~图10所示,制造方法如下:把具有4个长孔15的定子铁心1分割成齿部2与轭铁部3-1是一体的4个分割铁心体a4和轭铁部3-2的4个分割铁心体b5,合计8个,分割铁心体a2配置在转子孔6的外周,以使齿部3-1的每一个为放射状,其位置与标准的内外径保持间隔,并且与定子14完成时是相同的。而且,对相对的分割铁心体a4在绝缘处理后用集中卷绕把A相线圈7用过渡线8a连接,并且2极部分(极分)连续地串联卷绕安装,同样在剩下的分割铁心体a4上在绝缘处理后用集中卷绕把B相线圈9用过渡线8b连接,2极部分(极分)连续地串联卷绕安装,这样,在形成2个A相线圈卷绕安装体10和与它相隔电气角90度位置的2个B相线圈卷绕安装体11后,把由轭铁部3分割的长度方向的外径侧形状和内径侧形状是形成直线状的4个分割铁心体b5分别装入分割铁心体a4和分割铁心体a4的间隙,并以该不变尺寸固定一体化,从而组装形成环状的定子14。As shown in Figures 1 to 10, the manufacturing method is as follows: the
而且该制造方法中,2极A相线圈7的卷绕安装操作和2极B相线圈9的卷绕安装操作是同时实施的。Furthermore, in this manufacturing method, the winding and mounting operation of the 2-
而且该制造方法中,A相线圈7或B相线圈9被串联卷绕安装,对于以定子1 4的标准尺寸配置为环状的4个分割铁心体a4,从外径方向安装面对内径方向形成前端细的台形或凸形或把它们组合的形状的结构的分割铁心体b5。Furthermore, in this manufacturing method, the
把具有4个长孔15的定子铁心1分割成齿部2与轭铁部3-1是一体的4个分割铁心体a4和轭铁部3-2的4个分割铁心体b5,合计8个,分割铁心体a2配置在转子孔6的外周,以使齿部3-1每一个为放射状,其位置与标准的内外径尺寸保持为标准的间隔,并且与定子14完成时是相同的。而且,对相对的分割铁心体a4,在绝缘处理后用集中卷绕把A相线圈7用过渡线8a连接,并且2极部分(极分)连续地串联卷绕安装,同样在剩下的分割铁心体a4上,在绝缘处理后用集中卷绕把B相线圈9用过渡线8b连接,并且2极部分(极分)连续地串联卷绕安装,在形成2个A相线圈卷绕安装体10和与它相隔电气角90度位置的2个B相线圈卷绕安装体11,把由轭铁部3分割的长度方向的外径侧形状和内径侧形状是形成直线状的4个分割铁心体b5固定安装在分割铁心体a4和分割铁心体a4之间,并且一体化为环状,从而构成定子14。The
另外,以定子14的标准尺寸配置为环状的4个分割铁心体a4的间隙中,配置有在内径方向形成前端细的台形或凸形或把它们组合的形状的4个分割铁心体b5。In addition, four split core bodies b5 formed in a tapered trapezoidal or convex shape or a combination thereof in the inner diameter direction are disposed in gaps between the four annularly arranged four split core bodies a4 having the standard size of the stator 14 .
另外,分割铁心体b5的长度方向为与电磁钢板制造工序的压延方向一致,并且冲裁层合形成的结构。In addition, the longitudinal direction of the split core body b5 is aligned with the rolling direction in the manufacturing process of the electrical steel sheet, and the structure is punched and laminated.
另外,分割铁心体b5为层合方向性钢板,长度方向设定为与上述方向性钢板的容易磁化的方向一致。In addition, the split core body b5 is a laminated grain-oriented steel plate, and its longitudinal direction is set to coincide with the direction in which the grain-oriented steel plate is easily magnetized.
而且如图6中所示,A相线圈7的过渡线8a通过设置在B相线圈用绝缘物12b内径上的上侧沿出部12b-1的外周面侧或设置在上面的保持机构13b-1保持,B相线圈9的过渡线8b通过设置在A相线圈用绝缘物12a内径侧的下侧沿出部的外周面侧或设置在下面的保持机构13a-1保持。And as shown in FIG. 6, the
而且如图7中所示,把A相线圈7的过渡线8a配置在所述定子铁心1的负载侧,把B相线圈9的过渡线8b配置在反负载侧,或把A相线圈7的过渡线8a配置在所述定子铁心1的反负载侧,把B相线圈9的过渡线8b配置在负载侧。Furthermore, as shown in FIG. 7, the
这样根据本发明第一实施例的内转型电动机定子及其制造法,仅把4个分割铁心体a4以定子14完成时的标准尺寸,与该定子14的配置相同地配置为环状不变并进行保持,通过卷线机(未图示)将2极的A相线圈7或2极的B相线圈9串联卷绕安装,另外,由于将A相线圈7和B相线圈9通过过渡线8a或8b连接并且串联卷绕安装,所以定子14的组装完成时不用调整过渡线8a,8b的长度,分割铁心体a4与定子完成时的标准的内外径尺寸完全相同地保持,从线圈卷绕安装开始到安装分割铁心体b5为止没有必要移动,所以过渡线管理容易并能够防止损伤定子14A相线圈7和B相线圈9以及各个过渡线8a,8b皮膜,以及防止断线,使用较少的工夫可以组装定子14,使制造方法容易化。In this way, according to the stator of the inner type electric motor and its manufacturing method according to the first embodiment of the present invention, only the standard size of the stator 14 when the four split iron core bodies a4 is completed is arranged in the same ring shape as the configuration of the stator 14 and does not change. For holding, the 2-
对于4个分割铁心体a4是同时实施A相线圈7的卷绕安装操作和B相线圈9的卷绕安装操作,所以能在极短时间内实施线圈的串联卷绕安装操作。分割铁心体b面对内径方向形成前端细的台形或凸形或把它们组合的形状,所以,向以定子14的标准尺寸配置为环状的4个分割铁心体a的间隙,从外径方向向内径方向平面地移动按压分割铁心体b5,从而,能够进行安装,可以容易地进行定子14的安装。Since the winding and mounting operation of the
此外,仅把4个分割铁心体a4以定子14完成时的标准尺寸,与该定子14的配置相同地配置为环状不变并进行保持,通过卷线机(未图示)将2极的A相线圈7或2极的B相线圈9串联卷绕安装,另外,由于将A相线圈7和B相线圈9通过过渡线8a或8b连接并且串联卷绕安装,所以定子14的组装完成时不用调整过渡线8a,8b的长度,不需任何移动分割铁心体a4,所以过渡线管理容易并能够防止损伤定子14A相线圈7和B相线圈9以及各个过渡线8a,8b皮膜,以及防止断线,使用较少的工夫能够实现定子14的组装。In addition, only the four split iron core bodies a4 are arranged in the standard size of the stator 14 when the stator 14 is completed, and are arranged in the same ring shape as the stator 14. The
此外,以定子14的标准尺寸配置为环状的4个分割铁心体a4的间隙中,配置有对内径方向形成前端细的台形或凸形或把它们组合的形状的分割铁心体b5,所以能够实现分割铁心体b的组装是容易的结构。In addition, the split iron core body b5 having a tapered trapezoidal shape, a convex shape, or a combination of them is arranged in the gap between the four split iron core bodies a4 arranged in a ring shape in the standard size of the stator 14, so that It is an easy structure to realize the assembly of the split core body b.
此外,分割铁心体b5的长度方向与电磁钢板制造工序的延压方向一致地冲裁层合而成,缩短了分割铁心体b23的磁路长的同时,有效利用了电磁钢板的压延方向的良好的磁特性,改善了电动机效率。In addition, the longitudinal direction of the split core body b5 is punched and laminated in accordance with the rolling direction of the electrical steel sheet manufacturing process, shortening the magnetic path length of the split iron core body b23 and effectively utilizing the advantage of the rolling direction of the electrical steel sheet. The magnetic properties improve the motor efficiency.
此外,分割铁心体b5为层合方向性钢板,长度方向设定为与上述方向性钢板的容易磁化方向一致,因此可以很好地利用电磁钢板的压延方向的非常好的磁特性,可以大幅地改善电动机效率。In addition, since the split core body b5 is laminated grain-oriented steel sheets, and the longitudinal direction is set to coincide with the direction of easy magnetization of the above-mentioned grain-oriented steel sheets, it is possible to make good use of the very good magnetic properties in the rolling direction of the electromagnetic steel sheets, and to greatly improve the Improve motor efficiency.
由于是把A相线圈7的过渡线8a和B相线圈的过渡线8b分别保持在从线圈离开位置上的结构,所以能减少由过渡线8a、8b皮膜损伤引起的变薄不良等的可能性。Since the
由于是使A相线圈7的过渡线8a和B相线圈的过渡线8b夹住定子铁心1地分别配置在负载侧和反负载侧,所以能减少过渡线8a、8b以及各相线圈的卷绕开始线(未图示)、卷绕结束线(未图示)等的接触的可能性,能提高线圈质量。Since the
(第二实施例)(second embodiment)
如图11~图21所示,把定子铁心21分割成4个分割铁心体a22和4个分割铁心体b23,合计8个,分割铁心体a22配置在转子孔24的外周,以使其齿部25成直线状或大致放射状,2个卷绕安装的A相线圈26的A相线圈卷绕安装体27和在与它间隔电气角90度位置卷绕安装的B相线圈28的B相线圈卷绕安装体29,夹持用轭铁部30分割的分割铁心体b23,交替配置成环状构成定子31。而且,线圈卷绕安装时,上述定子铁心21分割为8个,在4个的分割铁心体a22上安装绝缘材料后32,A相线圈26或B相线圈28通过绕线机(未图示)串联卷绕安装,分别成为2个A相线圈卷绕安装体27或2个B相线圈卷绕安装体29,卷绕安装之后,将绝缘材料32的外周32a向内径方向挤压变形,使其沿着分割铁心体b23的内周侧一体化,形成4个长孔33的同时一体化成为环状。接着,仅4个分割铁心体a22外径侧的圆弧状部分对壳体34的内径部进行保持嵌装,有助于确保定子内径真圆度,4个分割铁心体b23的外径侧与壳体34的内径部不接触,构成形成间隙35的定子31。As shown in FIGS. 11 to 21, the
另外,对于A相线圈7或B相线圈9串联卷绕安装配置为环状的4个分割铁心体a4,分割铁心体b5从电动机的轴向上方或轴向下方进行安装。In addition, four split iron core bodies a4 arranged in an annular shape are wound and attached in series to the
这样根据本发明第2实施例的内转型电动机定子,用绕线机(未图示)对分割铁心体a22把A相线圈26或B相线圈28串联卷绕安装时,取下分割铁心体b23并且对单独的分割铁心体a22进行线圈卷绕安装,在绕线机上能不安装复杂的线圈引导导向器等而用单纯的卷绕运动进行卷绕安装,所以能使线圈不在线圈引导导向器表面滑动地卷绕安装,能防止线圈皮膜的损伤或断线等不好情况的发生,确保线圈质量。In this way, according to the inner type motor stator of the second embodiment of the present invention, when the
此外,4个分割铁心体b23的外径侧对壳体34的内径部不接触,所以不需要高精度制作所述分割铁心体b23的外周部形状,能使用低价格的模具、成本能合理化。In addition, since the outer diameter sides of the four split iron core bodies b23 do not contact the inner diameter portion of the
此外,由于在卷装线圈的4个分割铁心体a22,从电动机的轴向上方或轴向下方安装分割铁心体b23,上述分割铁心体a22和分割铁心体b23的分割面形状可以自由设定,可以选择为扩大接触面积的形状,可以减少分割面的磁阻。In addition, since the split iron core body b23 is attached to the four split iron core bodies a22 on which the coil is wound from the upper or lower axial direction of the motor, the shape of the split surface of the split iron core body a22 and the split iron core body b23 can be freely set. The shape can be selected to enlarge the contact area, and the magnetic resistance of the split surface can be reduced.
产业上利用的可能性Possibility of industrial use
本发明提供了线圈卷绕安装容易且用少的工夫就能组装的分割铁心型定子及其制造方法。本发明中不安装特殊的线圈引导导向器就进行线圈卷绕安装,所以能得到可靠性高的线圈。通过使用沿压延方向从电磁钢板冲下的分割铁心能减少定子的损失。The present invention provides a split core type stator which is easy to install coil windings and which can be assembled with a small amount of work, and a manufacturing method thereof. In the present invention, the coil is wound and installed without installing a special coil guiding guide, so a highly reliable coil can be obtained. Loss of the stator can be reduced by using a split core punched from an electrical steel sheet in the rolling direction.
Claims (13)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP115044/2001 | 2001-04-13 | ||
| JP2001115044A JP3621894B2 (en) | 2001-04-13 | 2001-04-13 | Stabilizer for internal motor |
| JP310927/2001 | 2001-10-09 | ||
| JP2001310927A JP3538403B2 (en) | 2001-10-09 | 2001-10-09 | Stator of adduction motor and method of manufacturing the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1539188A CN1539188A (en) | 2004-10-20 |
| CN1290243C true CN1290243C (en) | 2006-12-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB02808196XA Expired - Lifetime CN1290243C (en) | 2001-04-13 | 2002-04-11 | Stator for inner rotor motor and method of producing the same |
Country Status (4)
| Country | Link |
|---|---|
| KR (1) | KR100602487B1 (en) |
| CN (1) | CN1290243C (en) |
| TW (1) | TWI283098B (en) |
| WO (1) | WO2002084842A1 (en) |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105210269A (en) * | 2014-04-24 | 2015-12-30 | 松下知识产权经营株式会社 | Stator and electric motor in which same is used |
| CN105210269B (en) * | 2014-04-24 | 2017-12-12 | 松下知识产权经营株式会社 | Stator and the motor using the stator |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1539188A (en) | 2004-10-20 |
| WO2002084842A1 (en) | 2002-10-24 |
| KR100602487B1 (en) | 2006-07-19 |
| HK1067460A1 (en) | 2005-04-08 |
| KR20030087062A (en) | 2003-11-12 |
| TWI283098B (en) | 2007-06-21 |
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