CN1288786A - Horizontal casting equipment for aluminium alloy flat ingot - Google Patents
Horizontal casting equipment for aluminium alloy flat ingot Download PDFInfo
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- CN1288786A CN1288786A CN 00117400 CN00117400A CN1288786A CN 1288786 A CN1288786 A CN 1288786A CN 00117400 CN00117400 CN 00117400 CN 00117400 A CN00117400 A CN 00117400A CN 1288786 A CN1288786 A CN 1288786A
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- crystallizer
- aluminum alloy
- alloy flat
- casting device
- hot top
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- 238000005266 casting Methods 0.000 title claims abstract description 34
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 16
- 239000000498 cooling water Substances 0.000 claims description 11
- 238000009826 distribution Methods 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 2
- 239000011810 insulating material Substances 0.000 claims 1
- 238000001816 cooling Methods 0.000 abstract description 9
- 229910052782 aluminium Inorganic materials 0.000 abstract description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 description 11
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
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- Continuous Casting (AREA)
Abstract
铝合金扁铸锭同水平热顶铸造装置,现有的铝合金扁锭均采用传统的直冷式铸造工艺,本发明包括结晶器,装在引锭座上的引锭头,结晶器上部设有可兼起热顶作用的分流盘,其特征在于:所述的分流盘底部对应每个结晶器设有不少于两个的分流孔,采用本装置生产铝合金扁锭,可解决铸造过程中的均流问题,铸出的铝锭不易出现裂纹,从而能在铝合金扁锭生产中采用同水平热顶铸造工艺。
The aluminum alloy flat ingot is the same as the horizontal hot top casting device. The existing aluminum alloy flat ingot adopts the traditional direct cooling casting process. There is a splitter plate that can also function as a hot top, and it is characterized in that: the bottom of the splitter plate is provided with no less than two splitter holes corresponding to each crystallizer, and the device is used to produce aluminum alloy flat ingots, which can solve the problem of casting process. In order to solve the current equalization problem in the casting, the cast aluminum ingots are not prone to cracks, so that the same level hot top casting process can be used in the production of aluminum alloy flat ingots.
Description
本发明属一种用于铸造铝合金扁铸锭的热顶铸造装置,也适用于铸造其它几何形状复杂的铸锭。The invention belongs to a hot-top casting device for casting aluminum alloy flat ingots, and is also suitable for casting other ingots with complex geometric shapes.
传统的直冷(DC)铸造工艺所用设备如图1所示,在装于模台上的结晶器(4)上部设有流盘(1)和分流漏斗(3),结晶器下部设有装在引锭座上的引锭头,铸造前,把模台、引锭座安上铸造井,将引锭头升上来,使其伸入结晶器内形成完整的铸模,铸造时,金属铝液从分流漏斗流入结晶器,通冷却水冷却,引锭头以一定速度向铸造井下方移动,将结晶器内冷却成形的铝锭拉出,达到一定长度停止供铝液和冷却水,翻开模台吊出铸锭。这种工艺设备不足之处是不能很好地控制DC结晶器内金属液面的水平,液面过低会造成铸锭表面形成冷隔,严重时会产生漏铝,过高又会加重铸锭表面偏折瘤的深度,极易造成铸锭表面拉痕、拉裂。目前采用同水平热顶铸造工艺可以解决这类问题,热顶铸造工艺所用的铸造设备如图3所示:即在结晶器(4)上开口处设有用耐火绝热材料制成的的热顶(10),热顶上设有凹下的分流盘(8),分流盘底部对应每个结晶器内腔中心部位设有一个分流孔(11),有了热顶以后,结晶器内金属液面的水平就很容易控制,所以同水平热顶铸造工艺生产的铸锭内部质量好,整个铸锭组织均匀,机械性能好,铸锭表面光滑,而且由于热顶铸造取消了漏斗,从而一方面可铸造规格更为细小的铸锭,另一方面简化了工艺,提高了生产效率。但该工艺不能直接用于生产扁锭,因为扁锭的纵向长度大于横向宽度,在传统直冷铸造中,生产扁锭要在直冷结晶器里放一个能纵向均布液流的船形分流漏斗(3),才能铸出没有裂纹的铸锭,而在同水平热顶铸造工艺装置里不能放置分流漏斗,所以目前的铝合金扁锭铸造还是只能采用传统的直冷工艺。The equipment used in the traditional direct cooling (DC) casting process is shown in Figure 1. A flow plate (1) and a splitter funnel (3) are arranged on the upper part of the crystallizer (4) mounted on the mold table, and a device is installed on the lower part of the crystallizer. The dummy head on the dummy seat, before casting, install the mold platform and the dummy seat on the casting well, lift the dummy head up, and make it extend into the crystallizer to form a complete casting mold. During casting, the metal aluminum liquid It flows into the crystallizer from the splitter funnel and is cooled by cooling water. The dummy head moves to the bottom of the casting well at a certain speed, and pulls out the aluminum ingot cooled and formed in the crystallizer, and stops supplying aluminum liquid and cooling water when it reaches a certain length, and opens the mold. The table lifts out the ingot. The disadvantage of this kind of process equipment is that it cannot control the level of the metal liquid level in the DC crystallizer well. If the liquid level is too low, it will cause a cold barrier on the surface of the ingot, and in serious cases, aluminum leakage will occur. The depth of the surface deflection can easily cause the surface of the ingot to be scratched and cracked. At present, the same level hot top casting process can solve this type of problem. The casting equipment used in the hot top casting process is as shown in Figure 3: that is, a hot top ( 10), there is a concave diverter plate (8) on the hot top, and a diverter hole (11) is provided at the bottom of the diverter plate corresponding to the center of each crystallizer cavity. After the hot top is installed, the metal liquid level in the crystallizer Therefore, the internal quality of the ingot produced by the same level hot top casting process is good, the whole ingot structure is uniform, the mechanical properties are good, and the surface of the ingot is smooth. Casting ingots with smaller specifications, on the other hand, simplifies the process and improves production efficiency. However, this process cannot be directly used to produce slabs, because the longitudinal length of slabs is greater than the transverse width. In traditional direct cooling casting, a boat-shaped split funnel that can distribute liquid flow longitudinally and evenly in the direct cooling crystallizer should be placed in the direct cooling crystallizer to produce slabs. (3) Only ingots without cracks can be cast, and the diverter funnel cannot be placed in the same level hot top casting process device, so the current aluminum alloy flat ingot casting can only use the traditional direct cooling process.
本发明旨在提供一种不设分流漏斗也能对金属铝液有均流作用、从而可生产出合格扁锭的铝合金扁铸锭同水平热顶铸造装置。The present invention aims to provide an aluminum alloy slab ingot same-level hot top casting device which can evenly flow metal aluminum liquid without setting a diverting funnel, so that qualified slabs can be produced.
实现上述目的的技术方案是(结合实施例图5、6):本发明包括结晶器(4),结晶器下部对应设有装在引锭座上的引锭头,结晶器上方设有用耐火绝热材料制成、兼起热顶作用的分流盘(8),分流盘底部设有与结晶器内腔相通的分流孔(11),其特征在于:所述的分流盘(8)底部对应每个结晶器内腔设有不少于两个的分流孔(11)。The technical scheme for realizing the above-mentioned purpose is (in conjunction with embodiment Fig. 5,6): the present invention comprises crystallizer (4), and the crystallizer bottom is correspondingly provided with the dummy head that is contained on the dummy seat, and above the crystallizer is provided with refractory heat insulation A splitter plate (8) made of high-quality materials that also acts as a hot top, the bottom of the splitter plate is provided with a splitter hole (11) that communicates with the inner cavity of the crystallizer, and it is characterized in that: the bottom of the splitter plate (8) corresponds to each The inner cavity of the crystallizer is provided with not less than two distribution holes (11).
本发明在兼起热项作用的分流盘底部对应每个结晶器内腔设置两个或两个以上分流孔,改变了以往同水平热顶铸造工艺装置分流盘对应每个结晶器内腔只在中心部位设置一个中心分流孔的结构,这样可根据铸锭的几何形状均匀设置分流孔,达到平均分配金属液流的目的,本发明既利用了同水平热顶铸造工艺的优点,又解决了用该工艺生产铝合金扁铸锭的均流问题,采用本装置铸造铝合金扁锭时,结晶器内液穴不会很深,液穴形状好,铸出的扁锭既具有现有技术中同水平热顶铸造铸锭的所有优点,又不易出现裂纹,同时还可用于铸造其它几何形状复杂的铸锭。In the present invention, two or more diversion holes are arranged at the bottom of the diverter plate which also acts as a heat term, corresponding to each inner cavity of the crystallizer, which changes that the diverter plate corresponding to each inner cavity of the crystallizer in the same level hot top casting process device in the past only The central part is provided with a structure of a central split hole, so that the split holes can be evenly arranged according to the geometric shape of the ingot to achieve the purpose of evenly distributing the metal liquid flow. The problem of current equalization in the production of aluminum alloy flat ingots by this process, when using this device to cast aluminum alloy flat ingots, the liquid pockets in the crystallizer will not be very deep, the shape of the liquid pockets is good, and the cast flat ingots have the same characteristics as those in the prior art. All the advantages of horizontal hot top casting ingots, but less prone to cracks, and can also be used to cast other ingots with complex geometries.
附图说明:Description of drawings:
图1、传统直冷(CD)扁锭铸造装置结晶器上部结构示意图Figure 1. Schematic diagram of the upper structure of the crystallizer of a traditional direct cooling (CD) slab casting device
图2、图1的A向视图Figure 2, A view of Figure 1
图3、现有技术同水平热顶铸造装置结晶器上部结构示意图Figure 3. Schematic diagram of the upper structure of the crystallizer of the same level hot top casting device in the prior art
图4、图3的B向视图Figure 4, the view from direction B of Figure 3
图5、本发明实施例结晶器上部结构示意图(下部的引锭头部分略去)Fig. 5. Schematic diagram of the upper structure of the crystallizer according to the embodiment of the present invention (the lower part of the dummy head is omitted)
图6、图5的C向视图Figure 6 and the C-direction view of Figure 5
图中标号说明:Explanation of symbols in the figure:
1-流盘2-喇叭嘴3-分流漏斗4-结晶器5-冷却水6-金属铝液1-flow plate 2-horn mouth 3-splitting funnel 4-crystallizer 5-cooling water 6-metal aluminum liquid
7-铸锭8-分流盘9-石墨环衬里10-热顶11-分流孔12-冷却水缝7-Ingot 8-Splitter plate 9-Graphite ring lining 10-Hot top 11-Split hole 12-Cooling water seam
实施例说明:Example Description:
本例将12支结晶器排列设在同一模台上,模台下方对应每一结晶器设有装在引锭座上的引锭头,每一结晶器上部设有用耐火绝热材料制成,并带有凹下的分流盘8的热顶10,结晶器的横截面为扁形,热顶分流盘底部在对应每个扁形结晶器纵向长度方向均匀设置两个分流孔11,分流孔为上小下大的喇叭形,这种形状更利于分流。In this example, 12 crystallizers are arranged on the same mold platform, and each crystallizer is provided with a dummy head installed on the dummy seat corresponding to each crystallizer under the mold platform. The hot top 10 with a concave splitter plate 8, the cross section of the crystallizer is flat, and the bottom of the hot top splitter plate is evenly provided with two split holes 11 corresponding to the longitudinal length of each flat crystallizer, and the split holes are upper and lower. Large trumpet shape, this shape is more conducive to diversion.
本例扁形结晶器上的冷却水缝12为纵向冷却水缝宽度大于横向冷却水缝宽度,其宽度比为4/3∶1,这是因为扁锭纵向侧壁长于横向侧壁,如果纵、横向冷却水缝宽度一样宽,扁锭纵向侧壁冷却速度就会小于横向侧壁的冷却速度,影响铸锭质量,所以在纵向外壁上提供更多的冷却水可使扁锭横截面周边上各处的冷却速度趋于一致。The cooling water slot 12 on the flat crystallizer of this example is that the longitudinal cooling water slot width is greater than the transverse cooling water slot width, and its width ratio is 4/3: 1. This is because the longitudinal side wall of the flat ingot is longer than the horizontal side wall. If the width of the transverse cooling water gap is the same, the cooling rate of the longitudinal side wall of the slab will be lower than that of the transverse side wall, which will affect the quality of the ingot. Therefore, providing more cooling water on the longitudinal outer wall can make the slab cross-section peripheral The cooling rate tends to be the same.
本例在结晶器内壁上开口处设有环形石墨环衬里9,可进一步提高铸锭表面质量。In this example, an annular graphite ring lining 9 is provided at the opening on the inner wall of the crystallizer, which can further improve the surface quality of the ingot.
本发明也可根据结晶器横截面的形状在对应每个结晶器的分流盘底部设置3个以上的分流孔。In the present invention, according to the shape of the cross-section of the crystallizer, more than three distribution holes can be arranged at the bottom of the distribution plate corresponding to each crystallizer.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB001174002A CN1150070C (en) | 2000-09-07 | 2000-09-07 | Aluminum Alloy Flat Ingot Same Level Hot Roof Casting Device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB001174002A CN1150070C (en) | 2000-09-07 | 2000-09-07 | Aluminum Alloy Flat Ingot Same Level Hot Roof Casting Device |
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| CN1288786A true CN1288786A (en) | 2001-03-28 |
| CN1150070C CN1150070C (en) | 2004-05-19 |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101992276A (en) * | 2010-12-13 | 2011-03-30 | 西南铝业(集团)有限责任公司 | Aluminum alloy crystallizer |
| CN102416448A (en) * | 2011-11-28 | 2012-04-18 | 苏州有色金属研究院有限公司 | Diverter plate for cast aluminum alloy composite round ingot |
| CN102632208A (en) * | 2012-05-11 | 2012-08-15 | 江苏亚太轻合金科技股份有限公司 | Dummy ingot device for semicontinuous casting of aluminum and aluminum alloy |
| CN103008581A (en) * | 2012-12-27 | 2013-04-03 | 西南铝业(集团)有限责任公司 | Hot-top and multi-mold casting process and device thereof for aluminum alloy cast ingot |
| CN103978170A (en) * | 2014-04-30 | 2014-08-13 | 苏州有色金属研究院有限公司 | Semi-continuous casting crystallizer for aluminum alloy near net shape cast ingot |
| CN104588606A (en) * | 2014-12-31 | 2015-05-06 | 青海大学 | Prevention device and method for longitudinal cracking in continuous casting of large-sized aluminum alloy flat ingot |
| CN105328172A (en) * | 2015-12-09 | 2016-02-17 | 西南铝业(集团)有限责任公司 | Aluminium alloy circular ingot cast shunting plate |
| CN107234221A (en) * | 2017-07-24 | 2017-10-10 | 东北大学 | The technique that a kind of pair of awkward silence at a meeting continuously prepares high-quality aluminum alloy slab ingot |
| CN107716886A (en) * | 2017-10-31 | 2018-02-23 | 江苏常铝铝业股份有限公司 | For producing the crystallizer casting buoy of aluminium alloy cast ingot |
| CN108772541A (en) * | 2018-08-24 | 2018-11-09 | 新疆众和股份有限公司 | Aluminum alloy casting apparatus |
| CN115717208A (en) * | 2021-08-24 | 2023-02-28 | 昆山晶微新材料研究院有限公司 | Aviation aluminum alloy material and production method thereof |
| CN115716122A (en) * | 2021-08-24 | 2023-02-28 | 昆山晶微新材料研究院有限公司 | Production device and method for a highly uniform fine-grained aluminum alloy ingot |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101985160A (en) * | 2010-11-30 | 2011-03-16 | 西南铝业(集团)有限责任公司 | Preheating crystallizer |
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2000
- 2000-09-07 CN CNB001174002A patent/CN1150070C/en not_active Expired - Lifetime
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101992276A (en) * | 2010-12-13 | 2011-03-30 | 西南铝业(集团)有限责任公司 | Aluminum alloy crystallizer |
| CN102416448A (en) * | 2011-11-28 | 2012-04-18 | 苏州有色金属研究院有限公司 | Diverter plate for cast aluminum alloy composite round ingot |
| CN102632208A (en) * | 2012-05-11 | 2012-08-15 | 江苏亚太轻合金科技股份有限公司 | Dummy ingot device for semicontinuous casting of aluminum and aluminum alloy |
| CN102632208B (en) * | 2012-05-11 | 2013-09-25 | 江苏亚太轻合金科技股份有限公司 | Dummy ingot device for semicontinuous casting of aluminum and aluminum alloy |
| CN103008581A (en) * | 2012-12-27 | 2013-04-03 | 西南铝业(集团)有限责任公司 | Hot-top and multi-mold casting process and device thereof for aluminum alloy cast ingot |
| CN103008581B (en) * | 2012-12-27 | 2015-06-10 | 西南铝业(集团)有限责任公司 | Hot-top and multi-mold casting device for aluminum alloy cast ingot |
| CN103978170A (en) * | 2014-04-30 | 2014-08-13 | 苏州有色金属研究院有限公司 | Semi-continuous casting crystallizer for aluminum alloy near net shape cast ingot |
| CN104588606B (en) * | 2014-12-31 | 2016-09-07 | 青海大学 | A kind of large aluminum alloy slab ingot casts preventing mean and the method for longitudinal cracking continuously |
| CN104588606A (en) * | 2014-12-31 | 2015-05-06 | 青海大学 | Prevention device and method for longitudinal cracking in continuous casting of large-sized aluminum alloy flat ingot |
| CN105328172A (en) * | 2015-12-09 | 2016-02-17 | 西南铝业(集团)有限责任公司 | Aluminium alloy circular ingot cast shunting plate |
| CN107234221A (en) * | 2017-07-24 | 2017-10-10 | 东北大学 | The technique that a kind of pair of awkward silence at a meeting continuously prepares high-quality aluminum alloy slab ingot |
| CN107234221B (en) * | 2017-07-24 | 2019-06-04 | 东北大学 | A process for continuous preparation of high-quality aluminum alloy flat ingots in double cold fields |
| CN107716886A (en) * | 2017-10-31 | 2018-02-23 | 江苏常铝铝业股份有限公司 | For producing the crystallizer casting buoy of aluminium alloy cast ingot |
| CN107716886B (en) * | 2017-10-31 | 2024-02-20 | 江苏常铝铝业集团股份有限公司 | Crystallizer casting buoy for producing aluminum alloy cast ingot |
| CN108772541A (en) * | 2018-08-24 | 2018-11-09 | 新疆众和股份有限公司 | Aluminum alloy casting apparatus |
| CN115717208A (en) * | 2021-08-24 | 2023-02-28 | 昆山晶微新材料研究院有限公司 | Aviation aluminum alloy material and production method thereof |
| CN115716122A (en) * | 2021-08-24 | 2023-02-28 | 昆山晶微新材料研究院有限公司 | Production device and method for a highly uniform fine-grained aluminum alloy ingot |
| CN115717208B (en) * | 2021-08-24 | 2024-05-24 | 昆山晶微新材料研究院有限公司 | Aviation aluminum alloy material and production method thereof |
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|---|---|
| CN1150070C (en) | 2004-05-19 |
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Assignee: Guangdong Xingfa Group Corp.,Ltd. Assignor: Luo Su Contract fulfillment period: 2004-10-15 until the validity period of the patent right Contract record no.: 041000030101 Denomination of invention: Same-level hot top casting device for aluminum alloy flat ingot Granted publication date: 20031008 License type: Exclusive License Record date: 20041108 |
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Free format text: EXCLUSIVE LICENCE; TIME LIMIT OF IMPLEMENTING CONTACT: 2004-10-15 TO PATENT VALIDITY Name of requester: GUANGDONG XINGFA GROUP CO., LTD. Effective date: 20041108 |
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Owner name: GUANGDONG HUAWEI ALUMINUM PRODUCTS CO., LTD. Free format text: FORMER OWNER: LUO SU Effective date: 20071012 |
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Effective date of registration: 20071012 Address after: 528061, No. 23, Ho Man Road, Nanzhuang Town, Chancheng District, Guangdong, Foshan Patentee after: GUANGDONG XINGFA ALUMINIUM Co.,Ltd. Address before: Nanzhuang road and Nanhai City, Guangdong province 528219 No. 23 Hing Fat aluminum factory Co., Ltd. Patentee before: Luo Su |
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Owner name: GUANGDONG XINGFA CURTAIN WALL, DOOR AND WINDOW CO. Free format text: FORMER OWNER: GUANGDONG XINGFA ALUMINIUM CO., LTD. Effective date: 20101206 |
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Free format text: CORRECT: ADDRESS; FROM: 528061 NO.23, RENHE ROAD, NANZHUANG TOWN, CHANCHENG DISTRICT, FOSHAN CITY, GUANGDONG PROVINCE TO: 528061 NO.82, LONGJIN WEST ROAD, NANZHUANG TOWN, CHANCHENG DISTRICT, FOSHAN CITY, GUANGDONG PROVINCE |
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Effective date of registration: 20101206 Address after: 528061, Foshan, Chancheng District, Guangdong province Zhenlong Nanzhuang West Road, No. 82 Patentee after: GUANGDONG XINGFA CURTAIN WALL DOOR & WINDOWS Co.,Ltd. Address before: 528061 Guangdong Province, Foshan city Chancheng District Nanzhuang Town Road No. 23 Patentee before: GUANGDONG XINGFA ALUMINIUM Co.,Ltd. |
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Assignee: THERMAL GROUP TECHNOLOGY (HUIZHOU) Co.,Ltd. Assignor: GUANGDONG XINGFA CURTAIN WALL DOOR & WINDOWS Co.,Ltd. Contract record no.: 2011440001138 Denomination of invention: Horizontal casting equipment for aluminium alloy flat ingot Granted publication date: 20040519 License type: Exclusive License Open date: 20010328 Record date: 20111231 |
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Owner name: GUANGDONG XINGFA ALUMINIUM (JIANGXI) CO., LTD. Free format text: FORMER OWNER: GUANGDONG XINGFA CURTAIN WALL, DOOR AND WINDOW CO., LTD. Effective date: 20130723 |
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Free format text: CORRECT: ADDRESS; FROM: 528061 FOSHAN, GUANGDONG PROVINCE TO: 336000 YICHUN, JIANGXI PROVINCE |
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Effective date of registration: 20130723 Address after: 336000 Yuanzhou District, Jiangxi, Yichun (Jiangxi Yichun Economic Development Zone) Patentee after: GUANGDONG XINGFA ALUMINIUM (JIANGXI) Co.,Ltd. Address before: 528061, Foshan, Chancheng District, Guangdong province Zhenlong Nanzhuang West Road, No. 82 Patentee before: GUANGDONG XINGFA CURTAIN WALL DOOR & WINDOWS Co.,Ltd. |
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Denomination of invention: Horizontal casting equipment for aluminium alloy flat ingot Effective date of registration: 20151023 Granted publication date: 20040519 Pledgee: Bank of Communications Ltd. Yichun branch Pledgor: GUANGDONG XINGFA ALUMINIUM (JIANGXI) Co.,Ltd. Registration number: 2015990000905 |
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Inventor after: Luo Mingqiang Inventor after: Chen Wensi Inventor after: Zheng Jiandong Inventor before: Luo Su |
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Granted publication date: 20040519 |
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Granted publication date: 20040519 Pledgee: Bank of Communications Ltd. Yichun branch Pledgor: GUANGDONG XINGFA ALUMINIUM (JIANGXI) Co.,Ltd. Registration number: 2015990000905 |