CN1288506C - Method for manufacturing photoetching equipment and device - Google Patents
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- G03F7/70—Microphotolithographic exposure; Apparatus therefor
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- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/26—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light
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- G01D5/34—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light the beams of light being detected by photocells
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
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Abstract
本发明涉及一种用来测量光刻投射装置的投射系统中光学元件位置的位移测量系统。该位移测量系统利用干涉测量原理,包括使用安装在光学元件上的第一衍射光栅和安装在基准框架上的第二衍射光栅。
The invention relates to a displacement measurement system for measuring the position of an optical element in a projection system of a lithographic projection device. The displacement measurement system utilizes the principle of interferometry, including the use of a first diffraction grating mounted on an optical element and a second diffraction grating mounted on a reference frame.
Description
技术领域technical field
本发明涉及一种光刻(lithographic)投射装置,包括:The invention relates to a lithographic projection device, comprising:
用来提供投射辐射束的辐射系统;Radiation systems for providing projected radiation beams;
用来支撑图案化装置的支承结构,其中该图案化装置用以根据所需图案来对投射光束形成图案;a support structure for supporting a patterning device for patterning the projected beam according to a desired pattern;
用来固定一基片的基片台;和a substrate stage for holding a substrate; and
用来将形成图案的射束投射在基片目标部分上的投射系统,包括至少一个光学元件;和a projection system for projecting a patterned beam onto a target portion of a substrate comprising at least one optical element; and
用来测量所述至少一个光学元件位置的位移测量系统。A displacement measurement system for measuring the position of the at least one optical element.
背景技术Background technique
此处使用的术语“图案化装置”应当广义地理解为涉及能够使入射辐射束具有图案横截面的装置,其中的图案横截面相当于在基片目标部分要产生的图案;术语“光阀”也用于本文中。一般地,所述图案相当于在目标部分中产生设备内的图案特定功能层,例如集成电路或其它设备(见下文)。这类图案化装置的例子包括:The term "patterning device" as used herein should be broadly understood to refer to a device capable of imparting an incident beam of radiation with a patterned cross-section corresponding to the pattern to be produced in a target portion of a substrate; the term "light valve" Also used in this article. Generally, the pattern corresponds to generating in the target part a pattern specific functional layer within a device, such as an integrated circuit or other device (see below). Examples of such patterning devices include:
掩模。掩模的概念在光刻中是公知的,它包括例如双掩模型、交替相移掩模型、衰减相移掩模型,及各种混合掩模型。根据掩模上的图案,在辐射束中这类掩模的设置引起撞击在掩模上的辐射选择性透射(在透射性掩模的情形下)或反射(在反射性掩模的情形下)。在掩模的情形中,支承结构一般是一个掩模台,它确保掩模能够被固定在入射辐射束中的所需位置处,并且确保掩模能够按所需相对于光束移动。mask. The concept of masks is well known in lithography and includes, for example, double masks, alternating phase-shift masks, attenuated phase-shift masks, and various hybrid masks. The placement of such masks in the radiation beam causes selective transmission (in the case of transmissive masks) or reflection (in the case of reflective masks) of the radiation impinging on the mask, depending on the pattern on the mask . In the case of a mask, the support structure is typically a mask table, which ensures that the mask can be fixed at the desired position in the incident radiation beam and that the mask can be moved relative to the beam as desired.
可编程镜列。这类设备的一个实例是带有粘弹性控制层的可寻址矩阵面和反射面。这类装置的基本原理是(例如)反射面的寻址区域反射作为衍射光的入射光,而未寻址区域反射作为非衍射光的入射光。利用合适的滤光器,所述的该非衍射光能够被从反射束中滤除,只留下衍射光;这样,根据可寻址矩阵面的寻址图案,该射束就被形成图案。可编程镜列的一个可选择实例采用微镜的矩阵排列,其中的每一个微镜都能通过施加适当的局部电场或使用压电致动装置而分别沿轴倾斜。再次,这些反射镜是可寻址矩阵,从而寻址镜将沿不同于非寻址镜的方向反射入射辐射束;这样,反射的射束就被根据可寻址镜列的寻址图案来形成图案。所需的寻址矩阵可以使用合适的电子装置来完成。在上述的两种情况中,图案化装置可以包括一个或多个可编程镜列。有关此处提到的镜列的更多信息可以从例如美国专利US5296891和US55231932及PCT专利申请WO98/38597和WO98/33096中获得,这些文献在此包含引作参考。在可编程镜列的情形中,所述支承结构可以具体化为例如随需要被固定或可移动的框架或台。Programmable mirror column. An example of such a device is an addressable matrix surface with a viscoelastic control layer and a reflective surface. The basic principle of such devices is that, for example, addressed areas of a reflective surface reflect incident light as diffracted light, while unaddressed areas reflect incident light as undiffracted light. Using suitable filters, said non-diffracted light can be filtered out of the reflected beam, leaving only the diffracted light; thus, the beam is patterned according to the addressing pattern of the addressable matrix surfaces. An alternative example of a programmable mirror array employs a matrix arrangement of micromirrors, each of which can be individually tilted along an axis by applying an appropriate local electric field or using piezoelectric actuation means. Again, these mirrors are an addressable matrix such that the addressed mirrors will reflect the incident radiation beam in a different direction than the non-addressed mirrors; thus the reflected beam is formed according to the addressing pattern of the columns of addressable mirrors pattern. The required addressing matrix can be accomplished using suitable electronics. In both cases above, the patterning device may comprise one or more programmable mirror arrays. Further information on the mirror trains mentioned herein can be obtained, for example, from US Patent Nos. 5,296,891 and 5,523,1932 and PCT Patent Applications WO 98/38597 and WO 98/33096, which are incorporated herein by reference. In the case of a programmable mirror array, the support structure may be embodied, for example, as a frame or table that is fixed or movable as required.
可编程LCD阵列。在美国专利US5229872中给出这类构造的一个例子,在此包含引作参考。同上,所述支承结构可以具体化为如随需要被固定或可移动的框架或台。Programmable LCD array. An example of such a construction is given in US Pat. No. 5,229,872, incorporated herein by reference. As above, the support structure may be embodied as a frame or table that is fixed or movable as required.
为了简化的目的,本申请文中其他一定的位置具体涉及包括掩模和掩模台的实例;但是,在这些例子中所讨论的一般原理应当被理解为在如上所述图案化装置的更较宽范围内。For purposes of simplicity, certain other places in the text of this application refer specifically to examples involving masks and mask tables; however, the general principles discussed in these examples should be understood in the broader context of patterning devices as described above. within range.
光刻投射装置可以用在例如集成电路(ICs)的制造中。在这种情况中,图案化装置可生成相当于IC单层的电路图案,此电路图案可成像在已经涂有辐射敏感材料(抗蚀剂)层的基片(硅片)的目标部分(例如,包括一个或多个模具)上。一般地,单个晶片将包含相邻目标部分的整个网络(network),其中这些相邻的目标部分由投射系统一次一个的连续辐射。在当前的装置中,通过采用掩模台上的掩模来形成图案,就可以区别出两种不同类型的机器。在一种类型的光刻投影装置中,通过将整个掩模图案一次性暴露在该目标部分上,来照射每个目标部分;这类装置通常被称作圆片分档器。在一种可选择的装置——通常被称作连续扫描装置——中,通过在投射光束下以给定参考方向(“扫描”方向)渐进地扫描掩模图案,并同时沿平行于或反平行于该给定参考方向同步地扫描基片台,来照射每个目标部分;由于一般地,投射系统具有放大系数M(一般<1),因此基片台被扫描处的速度是掩模台被扫描处速度的M倍。从例如在此包含引作参考的US6046792可以收集到有关此处描述的光刻装置的更多信息。Lithographic projection apparatus can be used, for example, in the manufacture of integrated circuits (ICs). In this case, the patterning device generates a circuit pattern equivalent to a single layer of an IC, which can be imaged on a target portion of a substrate (silicon wafer) already coated with a layer of radiation-sensitive material (resist) (e.g. , including one or more moulds). Typically, a single wafer will contain an entire network of adjacent target portions that are successively irradiated by the projection system one at a time. In current setups, two different types of machines can be distinguished by using a mask on a mask table to form a pattern. In one type of lithographic projection apparatus, each target portion is irradiated by exposing the entire mask pattern on that target portion at once; such apparatuses are commonly referred to as wafer steppers. In an alternative arrangement—often referred to as a continuous scanning arrangement—the mask pattern is progressively scanned in a given reference direction (“scanning” direction) under the projected beam, while simultaneously The substrate table is scanned synchronously parallel to this given reference direction to illuminate each target portion; since, in general, projection systems have a magnification factor M (typically < 1), the velocity at which the substrate table is scanned is the mask table M times the speed of the scanned place. Further information on the lithographic apparatus described herein can be gleaned from, for example, US6046792, incorporated herein by reference.
在采用光刻投射装置的制作方法中,图案(例如,在掩模中)被成像在至少部分覆盖有辐射敏感材料(抗蚀剂)层的基片上。在此成像步骤之前,基片可以经受各种工艺,例如涂底漆、涂覆抗示剂及软烤。在曝光后,基片可以经受其它的工艺,例如后曝光后烘烤(PEB)、显影、硬烤和成像形体的测量/检查。这组工艺被用作摹制设备单层例如IC单个层的基础。然后,这种图案层可以经受各种处理,像蚀刻、离子注入(掺杂)、喷镀金属、氧化、化学机械抛光等,所有的这些都是用来完成一个单层。如果需要若干层,那么每一新层都得重复该整个过程或者其变型。最终,一组设备就设在基片(晶片)上。然后,通过一种诸如切割或切片的操作技术将这些设备彼此分开,由此单个的设备就可安装在由销等连接的载体上。从例如在此引作参考的书本“微片制作:半导体加工的实用导引”,第三版,Peter van ant,McGraw Hill出版社,1997,ISBN0-07-067250-4,可以获得有关这种加工的进一步信息。In a fabrication method using a lithographic projection device, a pattern (eg in a mask) is imaged on a substrate at least partially covered with a layer of radiation-sensitive material (resist). Prior to this imaging step, the substrate can be subjected to various processes such as priming, resist coating, and soft bake. After exposure, the substrate can be subjected to other processes such as post-exposure post-baking (PEB), development, hard-baking, and measurement/inspection of imaged features. This set of processes is used as the basis for patterning a single layer of a device, such as a single layer of an IC. This patterned layer can then be subjected to various treatments like etching, ion implantation (doping), metallization, oxidation, chemical mechanical polishing, etc., all of which are used to complete a single layer. If several layers are required, the whole process or a variation thereof has to be repeated for each new layer. Ultimately, a set of devices is located on a substrate (wafer). Then, the devices are separated from each other by a manipulation technique such as cutting or slicing, whereby individual devices can be mounted on carriers connected by pins or the like. Information about this can be obtained, for example, from the book "Microchip Fabrication: A Practical Guide to Semiconductor Processing", 3rd Edition, Peter van ant, McGraw Hill Press, 1997, ISBN 0-07-067250-4, which is hereby incorporated by reference. Further information on processing.
为了简化的目的,在下文中投射系统被称作“透镜”;但是,该术语应当被宽泛理解为包含各种类型的投射系统,例如包括折射光学、反射光学和反折射系统。辐射系统包括依照用来指引、成形或控制透射辐射束的任一设计类型进行操作的部件,这些部件也可以共同地或单个地称作“透镜”。此外,光刻装置可以是具有两个或多个基片台(和/或两个或多个掩模台)的类型。在这种“多级”设备中,可以平行地使用另外的工作台,或者在一个或多个工作台被用于曝光的同时在一个或多个工作台上进行预备的工序。例如,在US5969441和WO98/40791中描述了双级光刻装置,在此包含引作参考。For purposes of simplicity, projection systems are referred to hereinafter as "lenses"; however, this term should be broadly understood to encompass various types of projection systems including, for example, refractive optics, reflective optics and catadioptric systems. A radiation system includes components, which may also collectively or individually be referred to as "lenses", operate according to any type of design for directing, shaping or controlling a transmitted radiation beam. Furthermore, the lithographic apparatus may be of the type having two or more substrate stages (and/or two or more mask stages). In such "multi-stage" equipment, additional stages may be used in parallel, or preparatory processes may be performed on one or more stages while one or more stages are being used for exposure. For example, dual-stage lithographic apparatus are described in US5969441 and WO98/40791, incorporated herein by reference.
对于用于集成电路和液晶显示平板及其它类型设备的缩微光刻,其中一个最复杂的要求就是投射系统PL中光学元件的定位。例如,用在传统光刻投射装置内的透镜需要被设置成六个自由度(DOF)内低于10nm的精度。EUV光刻装置必须在投射系统中使用镜列,这是因为还未知任何适合形成EUV折射光学元件的材料并且其必须被保持真空以避免射束的污染和衰减。在EUV系统所用的波长处,需要低于0.1nm的定位精度。For microlithography for integrated circuits and liquid crystal display panels and other types of devices, one of the most complex requirements is the positioning of the optical elements in the projection system PL. For example, lenses used in conventional lithographic projection setups need to be set to sub-lOnm precision in six degrees of freedom (DOF). EUV lithography setups must use mirror columns in the projection system because no suitable material for forming EUV refractive optics is known and must be kept under vacuum to avoid contamination and attenuation of the beam. At the wavelengths used by EUV systems, positioning accuracies below 0.1 nm are required.
当前,透镜和镜列通过使用一个粗定位致动器在跨越整个工作范围上以微米级予以定位,并用一个精定位致动器串联在该粗定位致动器上。后者用来将粗定位模块的残留误差修正到末位几纳米或视情况修正其尾数,但其仅仅可调节非常有限的移动范围。通常这类致动器包括压电致动器或音圈型电磁致动器。虽然在精模块中的定位通常是在六个自由度内完成,但对于多于两个的自由度却很少需要大范围的移动,从而就大大简化粗模块的设计。Currently, lenses and mirror columns are positioned on the micron scale across the entire working range by using a coarse positioning actuator, in series with a fine positioning actuator. The latter is used to correct the residual error of the coarse positioning module to the last few nanometers or its mantissa as appropriate, but it can only adjust a very limited range of movement. Typically such actuators include piezoelectric actuators or voice coil type electromagnetic actuators. Although positioning in a fine module is usually done within six degrees of freedom, extensive movements are rarely required for more than two degrees of freedom, greatly simplifying the design of the coarse module.
使用已知的位置检测器像干涉仪,很容易就能获得粗定位所需的微米精度。这些检测器可以是单轴设备,每一个测量一个自由度。然而,这些设备是昂贵的、笨重的,不能够进行重复的测量,并且仅能测量位移而不是绝对位置的变化。Using known position detectors like interferometers, the required micrometer accuracy for coarse positioning is easily achieved. These detectors can be single-axis devices, each measuring one degree of freedom. However, these devices are expensive, bulky, not capable of repeatable measurements, and can only measure displacement rather than changes in absolute position.
另一方面,在所有的六个自由度内,精确定位致动器处光学元件的位置测量需精确到10nm。在当前的需要下,使用电容传感器。On the other hand, the position measurement of the optical element at the precise positioning actuator needs to be accurate to 10 nm in all six degrees of freedom. Under current needs, capacitive sensors are used.
随着更精分辨率的需求,光刻投射辐射的波长已经减至约5至20nm波长的EUV范围。因此,所需的位置精度就变得更加精确。已经发现,因为不能够区分出电容传感器的旋转和位移,所以使用电容传感器就不能获得位置测量所需的精度。此外,电容传感器在整个工作范围内并不是热稳定的。With the need for finer resolution, the wavelength of lithographic projection radiation has been reduced to the EUV range of approximately 5 to 20 nm wavelength. Therefore, the required positional accuracy becomes more precise. It has been found that the accuracy required for position measurement cannot be obtained with capacitive sensors because the rotation and displacement of the capacitive sensor cannot be distinguished. Additionally, capacitive sensors are not thermally stable over their entire operating range.
发明内容Contents of the invention
因此,在EUV光刻投射装置中,就需要一种具有比以前所用电容传感器更高分辨率的位移测量系统,它不仅紧凑而且能够用于测量所有六个自由度内光学元件的位置。这些传感器还需要对温度波动不敏感。Therefore, in EUV lithography projection setups, there is a need for a displacement measurement system with higher resolution than previously used capacitive sensors that is not only compact but also capable of measuring the position of optical elements in all six degrees of freedom. These sensors also need to be insensitive to temperature fluctuations.
本发明的一个目的是提供一种用在光刻投射装置中改进的位移测量系统,特别是一种解决或改善了现有系统所遇到问题的系统。It is an object of the present invention to provide an improved displacement measurement system for use in lithographic projection apparatus, in particular a system which solves or improves upon the problems encountered with existing systems.
依照本发明,在如开始段落所述的光刻装置内来获得上述和其它的目标,其特征在于所述的位移测量系统包括安装在至少一个光学元件上的第一衍射光栅,和安装在基准框架上的相联第二衍射光栅,其中所述第一和第二衍射光栅中的一个被设置接收来自另一衍射光栅的衍射光。According to the invention, the above and other objects are achieved in a lithographic apparatus as described in the opening paragraph, characterized in that said displacement measurement system comprises a first diffraction grating mounted on at least one optical element, and mounted on a reference An associated second diffraction grating on the frame, wherein one of said first and second diffraction gratings is arranged to receive diffracted light from the other diffraction grating.
这样,利用能获得等于0.1nm精度的干涉测量原理,就可以在一个自由度内可靠地测量出第一衍射光栅安装在其上的光学元件的位置。当该第一衍射光栅相对于第二衍射光栅移动时,由设置用于接收来自另一衍射光栅衍射光的光栅产生光波中的相位差。这些产生的相位差与该衍射光栅相对于另一衍射光栅的位移成比例,由此在使用单场扫描的干涉测量原理下,所测结果可用于精确地测量出光学元件的位置。In this way, the position of the optical element on which the first diffraction grating is mounted can be reliably measured within one degree of freedom using the principle of interferometry capable of obtaining an accuracy equal to 0.1 nm. When the first diffraction grating is moved relative to the second diffraction grating, a phase difference in light waves is produced by the grating arranged to receive light diffracted from the other diffraction grating. These resulting phase differences are proportional to the displacement of the diffraction grating relative to the other, whereby the measured results can be used to accurately measure the position of the optical element under the principle of interferometry using single-field scanning.
本发明的位移测量系统基于SPIES,A.在“用于高分辨率范围的线性和角编码器”书中所描述的原理,精密工程和毫微米技术的进展,Braunschweig,1997,在此包含引作参考。类似的编码器可用于商业,例如德国Traunreut,Johannes Heidenhain Gmbh博士的干涉线性编码器LIP382。The displacement measurement system of the present invention is based on the principles described by SPIES, A. in the book "Linear and Angle Encoders for the High Resolution Range", Advances in Precision Engineering and Nanotechnology, Braunschweig, 1997, cited herein Reference. Similar encoders are commercially available, eg the interferometric linear encoder LIP382 of Dr. Johannes Heidenhain Gmbh, Traunreut, Germany.
本发明的位移测量系统除良好精度外,该系统还可被制得紧凑,并通过仔细选择各个部件的材料而保持真空和温度稳定。In addition to the good accuracy of the displacement measurement system of the present invention, the system can be made compact and vacuum and temperature stable through careful selection of materials for the various components.
在一个优选实施例中,每个衍射光栅都具有相联的、带有基准标记的光栅模式,用来确定可移动目标的基准位置。这样,就可以测量出可移动目标的绝对位置。In a preferred embodiment, each diffraction grating has an associated grating pattern with fiducial marks for determining the fiducial position of the movable object. In this way, the absolute position of the movable target can be measured.
在一个优选实施例中,该位移测量系统还包括一用来产生源光的光源,所述位移测量系统被设置使得所述光被所述第一和第二衍射光栅的一个衍射,并由此产生第一衍射光信号,该第一衍射光信号被所述第一和第二衍射光栅中的另一个衍射,并由此产生第二衍射光信号,该第二衍射光信号被所述第一和第二衍射光栅中的所述一个衍射,从而产生第三衍射光信号。优选的是,所述第一和第二衍射光栅中的之一是透明衍射光栅,而所述第一和第二衍射光栅中的所述另一个是反射衍射光栅。这样,该位移测量装置就能够保持很小,并且光源和任何光传感器都能够彼此紧邻所述第一和第二衍射光栅的一个来定位。In a preferred embodiment, the displacement measurement system further comprises a light source for generating source light, said displacement measurement system being arranged such that said light is diffracted by one of said first and second diffraction gratings, and thereby generating a first diffracted light signal which is diffracted by the other of said first and second diffraction gratings and thereby generating a second diffracted light signal which is diffracted by said first and the one of the second diffraction gratings to generate a third diffracted optical signal. Preferably, one of said first and second diffraction gratings is a transparent diffraction grating and said other of said first and second diffraction gratings is a reflective diffraction grating. In this way, the displacement measuring means can be kept small, and both the light source and any light sensor can be positioned next to each other by one of said first and second diffraction gratings.
优选地,该位移测量系统包括至少两个第一衍射光栅和至少两个第二衍射光栅,成对相连的第一和第二衍射光栅被大体正交地安装。这样,就可以在两个自由度内测量光学元件的位置。很显然,通过为每一自由度提供一对第一和第二衍射光栅,就可以在所有六个自由度内测量光学元件的位置。Preferably, the displacement measurement system comprises at least two first diffraction gratings and at least two second diffraction gratings, the first and second diffraction gratings connected in pairs are installed substantially orthogonally. In this way, the position of the optical element can be measured in two degrees of freedom. Obviously, by providing a pair of first and second diffraction gratings for each degree of freedom, it is possible to measure the position of the optical element in all six degrees of freedom.
依照本发明的另一方面,提供一种设备的制作方法,包括步骤:According to another aspect of the present invention, a method for manufacturing a device is provided, comprising the steps of:
提供至少部分被辐射敏感材料层覆盖的一基片;providing a substrate at least partially covered by a layer of radiation-sensitive material;
使用一辐射系统来提供投射辐射束;using a radiation system to provide the projected radiation beam;
使用图案化装置来使投射束在其横截面内具有一图案;using a patterning device to impart a pattern to the projected beam in its cross-section;
使用至少一个光学元件将形成图案的辐射束投射在辐射敏感材料层的一目标部分上;和projecting a patterned beam of radiation onto a target portion of the layer of radiation-sensitive material using at least one optical element; and
测量所述至少一个光学元件的位置;measuring the position of the at least one optical element;
其特征在于:提供安装在所述至少一个光学元件上的第一衍射光栅和安装在基准框架上的第二衍射光栅;衍射光被所述第一和第二衍射光栅的一个与所述第一和第二衍射光栅的另一个衍射。It is characterized in that: a first diffraction grating installed on the at least one optical element and a second diffraction grating installed on the reference frame are provided; and another diffraction from the second diffraction grating.
尽管在本文中具体涉及依照本发明的装置在ICs制作中的使用,但是应当清楚地理解,这种装置具有许多其它可能的应用。例如,它可以用于集成光学系统、磁畴存储器的引导和探测、液晶显示板、薄膜磁头等。普通技术人员将会理解,在这类可选择应用的范围内,文中任一使用的术语“分划板”、“晶片”或“模具”都可考虑用更一般术语“掩模”、“基片”和“目标部分”的替代。Although the use of devices according to the invention in the fabrication of ICs is specifically referred to herein, it should be clearly understood that there are many other possible applications for such devices. For example, it can be used in integrated optical systems, guidance and detection of magnetic domain memories, liquid crystal display panels, thin film magnetic heads, etc. Those of ordinary skill will appreciate that within the scope of such alternative applications, any use of the terms "reticle," "wafer," or "mold" herein may be considered to be replaced by the more general terms "mask," "substrate," or "mold." Slice" and "Target Section".
在本文中,术语“辐射”和“束”被用于包含所有类型的电磁辐射,包括紫外线辐射(例如,具有365、248、193、157或126nm的波长)和远紫外线(EUV)辐射,例如具有5-20nm范围内的,特别是在13nm附近波长),及粒子束,像离子束或电子束。As used herein, the terms "radiation" and "beam" are used to encompass all types of electromagnetic radiation, including ultraviolet radiation (e.g., having a wavelength of 365, 248, 193, 157, or 126 nm) and extreme ultraviolet (EUV) radiation, such as With wavelengths in the range of 5-20nm, especially around 13nm), and particle beams, like ion beams or electron beams.
附图说明Description of drawings
现在,参看所附的示意图、通过仅为实例的方式来描述本发明的实施例,其中:Embodiments of the invention are now described, by way of example only, with reference to the accompanying schematic drawings, in which:
图1描绘一个依照本发明一个实施例的光刻投射装置;Figure 1 depicts a lithographic projection apparatus according to one embodiment of the present invention;
图2说明光学元件、基准框架和本发明位移测量系统的并置结构;Figure 2 illustrates the juxtaposition of optical elements, reference frame and displacement measurement system of the present invention;
图3描绘一种本发明的位移测量系统。Figure 3 depicts a displacement measurement system of the present invention.
在附图中,相应的参考符号表示对应的部件。Corresponding reference characters indicate corresponding parts throughout the drawings.
具体实施方式Detailed ways
图1示意性描绘一个依照本发明特定实施例的光刻投射装置。该装置包括:Figure 1 schematically depicts a lithographic projection apparatus according to a particular embodiment of the invention. The unit includes:
辐射系统Ex、IL,用来提供投射的辐射(例如EUV辐射)束PB,在此具体情况中该系统也包括辐射源LA;a radiation system Ex, IL for providing a projected radiation (e.g. EUV radiation) beam PB, which in this particular case also includes a radiation source LA;
第一目标台(掩模台)MT,设置有固定掩模MA(例如分划板)的掩模固定器,并连接在用来相对于部件PL精确定位掩模的第一定位装置上:A first target table (mask table) MT is provided with a mask holder for holding the mask MA (eg reticle) and is connected to a first positioning device for precise positioning of the mask relative to the part PL:
第二目标台(基片台)WT,设置有固定基片W(例如涂覆抗蚀剂的硅片)的基片固定器,并连接在用有关部件PL精确定位基片的第二定位装置PW上;The second target stage (substrate stage) WT is provided with a substrate holder for fixing a substrate W (for example, a resist-coated silicon wafer), and is connected to a second positioning device for precisely positioning the substrate with the relevant part PL. on PW;
投射系统PL(例如镜列组),用来将掩模MA的辐射部分成像在基片W的目标部分C(例如包括一个或多个模具)上。A projection system PL (eg mirror array) is used to image the radiation portion of the mask MA onto a target portion C of the substrate W (eg comprising one or more molds).
如此处所说明的,该装置为反射型(即带有反射掩模)。可是通常情况下,它也可已是例如透射型(带有透射掩模)。可替代地,该装置也可采用另一类图案化装置,例如上述类型的可编程镜列。As described herein, the device is reflective (ie, with a reflective mask). Usually, however, it can also already be, for example, transmissive (with a transmissive mask). Alternatively, the device may also employ another type of patterning device, such as a programmable mirror array of the type described above.
辐射源LA(例如激光产生源或发出等离子源)产生辐射束。该辐射束或者直接,或者在经过横向调节装置例如光束扩展器Ex后被引入照明系统(照明器)IL。照明器IL可以包括调整装置AM,用来设置辐射束中强度分布的外部和/或内部辐射范围(通常分别指σ-外和σ-内)。另外,它一般还包括各种其它的部件,像积分器IN和聚光镜CO。这样,打在掩模MA上的辐射束PB就具有横截面内理想的均匀性和强度分布。A radiation source LA (eg a laser generating source or a plasma emitting source) generates a radiation beam. The radiation beam is introduced into the illumination system (illuminator) IL either directly or after passing through a lateral adjustment device such as a beam expander Ex. The illuminator IL may comprise adjustment means AM for setting the outer and/or inner radiation range (commonly referred to as σ-outer and σ-inner, respectively) of the intensity distribution in the radiation beam. In addition, it typically also includes various other components like an integrator IN and a condenser CO. Thus, the radiation beam PB impinging on the mask MA has ideal uniformity and intensity distribution in the cross section.
对于图1,应当注意,辐射源LA可位于该光刻投射装置的外壳内(例如经常是在辐射源LA是水银灯的情况下),但是该辐射源LA也可远离该光刻投射装置,其产生的辐射束被引入该装置内(例如在适当的引导镜的辅助下);该后者的情况经常是辐射源LA是准分子激光器的情形。当前的发明和权利要求包含这两种情况。With regard to FIG. 1, it should be noted that the radiation source LA may be located within the housing of the lithographic projection apparatus (as is often the case, for example, in the case of a mercury lamp), but that the radiation source LA may also be remote from the lithographic projection apparatus, where The resulting radiation beam is introduced into the device (for example with the aid of suitable guiding mirrors); this latter is often the case when the radiation source LA is an excimer laser. The present invention and claims encompass both cases.
辐射束PB随后相交固定在掩模台MT上的掩模MA。辐射束PB在被掩模MA有选择地反射后,经过投射系统PL后聚焦在基片W目标部分C上。在第二定位装置(和干涉测量装置IF)的辅助下,基片台WT就能够被精确地移动,例如以辐射束PB光程中的不同目标部分C。类似地,第一定位装置可根据辐射束PB的光程来精确定位掩模MA;例如,在掩模MA从掩模库机械收回后,或者在扫描期间。一般地,在大行程模块(粗定位)和小行程模块(精定位)的辅助下可以实现目标台MT、WT的移动,这在图1中并未清楚的描绘。但是,在圆片分档器(与步进扫描装置相反)的情况中,掩模台MT可以仅仅与短冲击致动器相连,或被固定。The radiation beam PB then intersects the mask MA fixed on the mask table MT. Radiation beam PB is focused on target portion C of substrate W after passing through projection system PL after being selectively reflected by mask MA. With the aid of the second positioning means (and the interferometric means IF), the substrate table WT can then be moved precisely, for example with different target portions C in the optical path of the radiation beam PB. Similarly, the first positioning means can precisely position the mask MA according to the optical path of the radiation beam PB; for example, after the mask MA is mechanically withdrawn from the mask library, or during scanning. Generally, the movement of the target tables MT, WT can be realized with the assistance of a large stroke module (coarse positioning) and a small stroke module (fine positioning), which is not clearly depicted in FIG. 1 . However, in the case of a wafer stepper (as opposed to a step-and-scan device), the mask table MT may only be connected to a short impact actuator, or be fixed.
所述的装置可用在两种不同的模式中:The device described can be used in two different modes:
1.在步进模式中,掩模台基本上保持固定,整个掩模图像一下子(即一次“闪蒸”)被投射在目标部分C。接着基片台WT沿x和/y方向移动,使得其他目标部分C被辐射束PB照射。1. In step mode, the mask table remains essentially stationary and the entire mask image is projected on the target portion C in one go (ie, one "flash"). The substrate table WT is then moved in the x and/y directions so that other target portions C are irradiated by the radiation beam PB.
2.在扫描模式中,基本上是相同的情况,除了给定目标部分C不是一次“闪蒸”的曝光。作为替代,掩模台MT沿给定的方向(所谓的“扫描方向”,例如,y方向)以速度v移动,使得促使投射束PB扫描整个掩模图像;同时,基片台WT同步地以V=Mv的速度沿相同或相反方向移动,其中M是透镜PL的放大率(通常,M=1/4或1/5)。这样,就可以曝光相对大的目标部分C,而不折衷分辨率。2. In scan mode, essentially the same situation, except that given target portion C is not a "flash" exposure. Instead, the mask table MT is moved with a velocity v in a given direction (the so-called "scanning direction", e.g. the y-direction) such that the projection beam PB is caused to scan the entire mask image; Move in the same or opposite direction at a velocity of V=Mv, where M is the magnification of the lens PL (typically, M=1/4 or 1/5). In this way, a relatively large target portion C can be exposed without compromising resolution.
在采用157nm波长辐射的光刻装置中,投射系统PL具有需相对于基准框架30精确定位的一个或多个光学元件(透镜)。随着EUV技术的出现,就必须专门使用镜列替代透镜来聚焦投射系统PL中的射束PB。因此,不仅因为使用更短的辐射波长,投射系统PL内的EUV光学元件需要更高的定位精度,而且因为在反射模式而不是折射模式下使用,该EUV光学元件也需要较高的两个定位精度的因数中的一个。由于提高的分辨率,相应需要更高的精度。因此,尽管并不是专门的,但对于本发明所涉及的EUV型光刻装置,这就是主要的。In a lithographic apparatus using radiation at a wavelength of 157 nm, the projection system PL has one or more optical elements (lenses) that need to be precisely positioned relative to the reference frame 30 . With the advent of EUV technology, mirror columns have to be used exclusively instead of lenses to focus the beam PB in the projection system PL. Therefore, not only does the EUV optic within the projection system PL require a higher positioning accuracy because of the use of shorter radiation wavelengths, but it also requires a higher two positioning accuracy because it is used in reflective rather than refractive mode. One of the factors of precision. Due to the increased resolution, a correspondingly higher accuracy is required. Thus, although not exclusively, this is essential for the EUV type lithography apparatus to which the present invention is concerned.
投射系统PL中的光学元件经常需要用六个自由度来定位。在EUV装置投射系统PL中的光学元件的情形下,定位精度具有0.1nm级。一般的EUV装置包括投射系统PL中的六个镜,其每一个都用相对于框架30的六个自由度来定位,该框架30用作基准框架。Optical elements in projection systems PL often need to be positioned with six degrees of freedom. In the case of the optical elements in the EUV device projection system PL, the positioning accuracy is on the order of 0.1 nm. A typical EUV setup includes six mirrors in projection system PL, each positioned with six degrees of freedom relative to a frame 30, which serves as a reference frame.
图2示出了借助致动器40,相对基准框架30的光学元件20的连接(这种设置披露在例如欧洲专利申请号01310781.8中,在此包含引作参考)。同时,图中也说明了位移测量系统50。该位移测量系统50的一部分安装在基准框架30上,而位移测量系统50的另一部分安装在光学元件20上,在当前的实施例中基准框架30是一个投射目标盒30。在该位移测量系统50的两部分之间不存在物理接触。Figure 2 shows the coupling of the optical element 20 relative to the reference frame 30 by means of an actuator 40 (such an arrangement is disclosed eg in European Patent Application No. 01310781.8, incorporated herein by reference). Meanwhile, the displacement measurement system 50 is also illustrated in the figure. A part of the displacement measurement system 50 is mounted on the reference frame 30, and another part of the displacement measurement system 50 is mounted on the optical element 20, which is a projection target box 30 in the present embodiment. There is no physical contact between the two parts of the displacement measurement system 50 .
现在参看图2和3将更加详细地描述该位移测量系统50。该位移测量系统包括安装在光学元件20上的第一衍射光栅51。这可以通过在光学元件20表面上蚀刻衍射图案或通过将衍射光栅分子粘合在反射镜表面来实现。在后者的情况下,衍射光栅可由一种低热膨胀材料像Zerodur(RTM)或ULE(RTM)制得,衍射图可以是铬线。512nm的光栅周期是合适的,同时该衍射光栅是反射衍射光栅。The displacement measurement system 50 will now be described in more detail with reference to FIGS. 2 and 3 . The displacement measurement system includes a first diffraction grating 51 mounted on the optical element 20 . This can be achieved by etching a diffraction pattern on the surface of the optical element 20 or by bonding the diffraction grating molecules to the surface of the mirror. In the latter case, the diffraction grating can be made of a low thermal expansion material like Zerodur (RTM) or ULE (RTM), and the diffraction pattern can be chromium lines. A grating period of 512 nm is suitable, while the diffraction grating is a reflective diffraction grating.
该位移测量系统50的第二个主要部件是固定在投射目标盒30上的第二衍射光栅52。在图示的实施例中,该第二衍射光栅是具有512nm的光栅周期的透射衍射光栅,即与第一衍射光栅相同但该周期可以更大。优选的是,该第二衍射光栅也是由一种低热膨胀材料像Zerodur(RTM)或ULE(RTM)制得。The second major component of the displacement measurement system 50 is a second diffraction grating 52 fixed to the projection target box 30 . In the illustrated embodiment, the second diffraction grating is a transmissive diffraction grating with a grating period of 512 nm, ie the same as the first diffraction grating but the period could be greater. Preferably, the second diffraction grating is also made of a low thermal expansion material like Zerodur (RTM) or ULE (RTM).
这些衍射光栅也可以与光刻投射装置中的分划板相同的方式来制作。虽然第二衍射光栅52的位置被相对于基准框架(即透射目标盒30)固定,但第二衍射光栅52的长度可以短于第一衍射光栅51的长度。事实上,所选第一衍射光栅51与光学元件20所需的移动量相配。在EUV系统中,其大约是1mm。These diffraction gratings can also be fabricated in the same way as reticles in lithographic projection setups. Although the position of the second diffraction grating 52 is fixed relative to the reference frame (ie, the transmission target box 30 ), the length of the second diffraction grating 52 may be shorter than the length of the first diffraction grating 51 . In fact, the first diffraction grating 51 is selected to match the required amount of movement of the optical element 20 . In EUV systems it is about 1mm.
尽管该位移测量系统50被描述成带有安装在光学元件20上的第一衍射光栅51和安装在投射目标盒30上的相联第二衍射光栅52,但这为非必要情形,该第一衍射光栅51也可安装在投射目标盒30上,而该第二衍射光栅52安装在光学元件20上。然而,所示的实施例是优选的,这是因为此处描述的位移测量系统50其光学部件的额外重量被投射目标盒承担而不通过致动器40被传递。因此,光学元件20的惯性并不会因使用位移测量系统50而显著地增长。Although the displacement measurement system 50 has been described with a first diffraction grating 51 mounted on the optical element 20 and an associated second diffraction grating 52 mounted on the projection target box 30, this is not essential and the first The diffraction grating 51 may also be mounted on the projection target box 30 , while the second diffraction grating 52 is mounted on the optical element 20 . However, the illustrated embodiment is preferred because the displacement measurement system 50 described here has the additional weight of its optics carried by the projection target box and not transferred through the actuator 40 . Therefore, the inertia of the optical element 20 is not significantly increased by using the displacement measurement system 50 .
固定连接在该投射目标盒30和该第二衍射光栅52上的其它部件有光源53和包括三个光传感器(二极管)54a、54b和54c的感应系统54。光源53可以远离该位移测量系统以避免局部加热。光可以借助于光纤被传递到位移测量系统。在第二衍射光栅52和光源53及感应系统54之间设置有透镜55,被固定在相对于投射目标盒30的适当位置处,用来将来自光源53的光聚焦到第二衍射光栅52并将来自第二衍射光栅52的衍射光聚焦到传感器54a、54b和54c。Other components fixedly connected to the projection target box 30 and the second diffraction grating 52 are a light source 53 and a sensing system 54 comprising three light sensors (diodes) 54a, 54b and 54c. The light source 53 can be remote from the displacement measurement system to avoid localized heating. Light can be delivered to the displacement measurement system by means of optical fibers. A lens 55 is arranged between the second diffraction grating 52 and the light source 53 and the induction system 54, and is fixed at an appropriate position relative to the projection target box 30 for focusing the light from the light source 53 to the second diffraction grating 52 and The diffracted light from the second diffraction grating 52 is focused to sensors 54a, 54b and 54c.
本发明位移测量装置、也可称做干涉线性编码器的功能原则在SPIES,A.的“用于高分辨率范围的线性和角编码器”,精密工程和毫微米技术的进展,Braunschweig,1997中予以详细描述。The functional principle of the inventive displacement measuring device, which can also be called an interferometric linear encoder, is in SPIES, A. "Linear and Angular Encoders for the High Resolution Range", Advances in Precision Engineering and Nanotechnology, Braunschweig, 1997 described in detail.
光源53提供准直光束,该光束垂直于测量方向并指向第二衍射光栅52,在该第二衍射光栅52处光束被衍射成三阶。零阶被隐藏,并且仅仅第+/-1阶光束作为第一衍射信号传到第一衍射光栅51。在该第一衍射光栅51处,以Littrow排列衍射该第一衍射光信号并被反射形成第二衍射光信号。该第二衍射光信号在第二衍射光栅52上发生干涉,并随着它穿过该第二衍射光栅52被衍射形成第三衍射光信号。该第三衍射光信号被透镜55聚焦到感应系统的三个光探测器54a、54b、54c。A light source 53 provides a collimated beam which is perpendicular to the measurement direction and directed towards a second diffraction grating 52 where it is diffracted into third order. The zeroth order is hidden, and only the +/-1st order beams pass to the first diffraction grating 51 as the first diffraction signal. At the first diffraction grating 51, the first diffracted optical signal is diffracted in a Littrow arrangement and reflected to form a second diffracted optical signal. The second diffracted light signal interferes on the second diffraction grating 52 and is diffracted as it passes through the second diffraction grating 52 to form a third diffracted light signal. The third diffracted light signal is focused by a lens 55 to the three light detectors 54a, 54b, 54c of the sensing system.
由每个光探测器54a、54b、54c接收的信号都120°相移于由其它两个光探测器54a、54b、54c接收的光信号。如果第一衍射光栅51相对于第二衍射光栅52没有相对移动,则这些传感器的输出就恒定。The signal received by each photodetector 54a, 54b, 54c is 120° phase shifted from the light signal received by the other two photodetectors 54a, 54b, 54c. If there is no relative movement of the first diffraction grating 51 with respect to the second diffraction grating 52, the outputs of these sensors are constant.
来自感应系统的电信号被电子电路转换成正交信号。如第一衍射光栅51相对于第二衍射光栅52有偏移,则传感器54a、54b、54c的输出振荡。当一个衍射光栅相对于另一个移动时,电路输出的正弦和余弦信号就具有四倍于衍射光栅的周期(因为在透明光栅的设置中是双程,所以仅是单程时,电信号具有的周期是光栅周期的两倍)。因此,电子的插入例如214的因子,很容易引起低于0.1nm的测量阶。The electrical signals from the inductive system are converted into quadrature signals by electronic circuits. If the first diffraction grating 51 is offset relative to the second diffraction grating 52, the outputs of the sensors 54a, 54b, 54c oscillate. When one diffraction grating is moved relative to the other, the sine and cosine signals output by the circuit have four times the period of the diffraction grating (since it is a two-way pass in a transparent grating setup, the electrical signal has a period of is twice the grating period). Thus, the insertion of electrons, for example by a factor of 214, can easily lead to measurement steps below 0.1 nm.
第一衍射光栅51可以具有一条或多条邻近该第一衍射光栅51的基准标记和邻近第二衍射光栅52的对应标记,以便光学元件20的绝对位置能够被另一个光探测器(未示出)检测。这些基准标记可被用来产生分离的基准信号。The first diffraction grating 51 may have one or more fiducial marks adjacent to the first diffraction grating 51 and corresponding marks adjacent to the second diffraction grating 52, so that the absolute position of the optical element 20 can be determined by another photodetector (not shown). ) detection. These fiducial marks can be used to generate separate fiducial signals.
正如将要理解的,通过使用与其它对衍射光栅正交排列的更多对相联第一衍射光栅51和第二衍射光栅52,光学元件20在不止一个自由度内的位置测量成为可能。两正交对的衍射光栅可以设置在单个外壳上。As will be appreciated, by using more pairs of associated first 51 and second 52 diffraction gratings arranged orthogonally to other pairs, position measurement of the optical element 20 in more than one degree of freedom is possible. Two orthogonal pairs of diffraction gratings may be provided on a single housing.
同样,应当理解,其它的光学几何也可用在该位移测量系统中。例如,来自光源53的准直光束可以以一个倾斜的角度指向第二衍射光栅52,位于第一衍射光栅51和第二衍射光栅52之间的一棱镜可被用来将第一和第二衍射光信号分别反射至第一和第二衍射光栅。并且,该第二衍射光栅52也可以是反射衍射光栅,许多其它与上述相同原理的不同几何也是可用的。Also, it should be understood that other optical geometries can be used in the displacement measurement system. For example, the collimated light beam from the light source 53 can be directed to the second diffraction grating 52 at an oblique angle, and a prism located between the first diffraction grating 51 and the second diffraction grating 52 can be used to combine the first and second diffraction gratings. The optical signals are reflected to the first and second diffraction gratings, respectively. Also, the second diffraction grating 52 can also be a reflective diffraction grating, and many other different geometries of the same principle as above are also available.
尽管上面已经描述了本发明的具体实施例,但是应当理解,本发明也可用其他的方式实施而不是如所述的。本说明无意限制本发明。While specific embodiments of the invention have been described above, it is to be understood that the invention may be practiced otherwise than as described. This description is not intended to limit the invention.
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| US9568021B2 (en) | 2012-05-16 | 2017-02-14 | Dyson Technology Limited | Fan |
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| JP2004006823A (en) | 2004-01-08 |
| SG106138A1 (en) | 2004-09-30 |
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