CN1287017C - Chitin amine/polyviny vinyl alcohol composite fiber and its manufacturing method - Google Patents
Chitin amine/polyviny vinyl alcohol composite fiber and its manufacturing method Download PDFInfo
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- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 69
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- 238000000034 method Methods 0.000 claims description 21
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 18
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- 238000003381 deacetylation reaction Methods 0.000 claims description 9
- 230000003068 static effect Effects 0.000 claims description 9
- 238000006116 polymerization reaction Methods 0.000 claims description 8
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- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical group [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 6
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- 238000007037 hydroformylation reaction Methods 0.000 claims 1
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- DHKHKXVYLBGOIT-UHFFFAOYSA-N acetaldehyde Diethyl Acetal Natural products CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 description 1
- 125000002777 acetyl group Chemical class [H]C([H])([H])C(*)=O 0.000 description 1
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- Artificial Filaments (AREA)
- Multicomponent Fibers (AREA)
Abstract
本发明公开了一种具有皮芯结构的甲壳胺与聚乙烯醇复合纤维及其制造方法,以聚乙烯醇纺丝原液为芯层,以甲壳胺或甲壳胺与聚乙烯醇的共混纺丝原液为皮层,自皮芯型复合喷丝组件挤出,经纺丝成形,再经牵伸和水洗工艺得到所述复合纤维;所述复合纤维进一步经甲醛或戊二醛缩醛化工艺处理,得到耐热水和耐反复洗涤性能提高的甲壳胺与聚乙烯醇缩醛化复合纤维;本发明的复合纤维由于皮层中的甲壳胺成份含量高而具有优良的生物功能和染色性,由于芯层中聚乙烯成份的优良成纤性能和牵伸性能而使纤维获得优良物理机械性能,生产成本低;可以用于一次性或医疗用途的纺织原料;经缩醛化后,可以用于制备各种具有保健功能的织物。The invention discloses a chitosan-polyvinyl alcohol composite fiber with a skin-core structure and a manufacturing method thereof. The polyvinyl alcohol spinning stock solution is used as the core layer, and the chitosan or chitosan and polyvinyl alcohol blend spinning stock solution is used. It is the cortex, which is extruded from the sheath-core composite spinneret, formed by spinning, and then drawn and washed to obtain the composite fiber; the composite fiber is further treated with formaldehyde or glutaraldehyde acetalization to obtain the composite fiber. Chitosan and polyvinyl acetalized composite fiber with improved resistance to hot water and repeated washing; the composite fiber of the present invention has excellent biological function and dyeability due to the high content of chitosan in the cortex, and due to the polyvinyl alcohol in the core layer The excellent fiber-forming performance and drawing performance of the ethylene component make the fiber obtain excellent physical and mechanical properties, and the production cost is low; it can be used as a textile raw material for disposable or medical purposes; after acetalization, it can be used to prepare various health-care products. Functional fabric.
Description
发明领域field of invention
本发明涉及一种功能性纤维材料甲壳胺与聚乙烯醇复合纤维及其制造方法,特别是具有皮芯结构的甲壳胺与聚乙烯醇复合纤维及其制造方法。The invention relates to a composite fiber of functional fiber material chitosan and polyvinyl alcohol and a manufacturing method thereof, in particular to chitosan and polyvinyl alcohol composite fiber with a skin-core structure and a manufacturing method thereof.
现有技术current technology
甲壳胺是甲壳质经浓碱处理后脱去乙酰基的产物。甲壳质是由虾、蟹、昆虫的外壳及菌类、藻类的细胞壁中提炼出的一种天然生物高聚物。在自然界中,甲壳质的年生物合成量在100亿吨以上,是一种仅次于纤维素的蕴藏量极为丰富的有机再生资源。在众多的天然多糖中,甲壳质及其主要衍生物甲壳胺是唯一的碱性多糖,具有诸多特异的生物功能,如高度生物相容性、广谱抗菌性、免疫促进活性、促进上皮细胞生长而抑制成纤维细胞生长的促愈和减轻疤痕的性能、生物降解及可吸收性等。Chitosan is the product of deacetylation of chitin after concentrated alkali treatment. Chitin is a natural biopolymer extracted from shells of shrimps, crabs, insects, and cell walls of fungi and algae. In nature, the annual biosynthesis of chitin is more than 10 billion tons, and it is an extremely rich organic renewable resource second only to cellulose. Among the many natural polysaccharides, chitin and its main derivative chitosan are the only basic polysaccharides, which have many specific biological functions, such as high biocompatibility, broad-spectrum antibacterial activity, immune promotion activity, and promotion of epithelial cell growth And inhibit the growth of fibroblasts to promote healing and reduce scar performance, biodegradation and absorbability.
已有技术采用甲壳质或甲壳胺溶液纺制成纤维,用于可吸收手术缝线和人造皮肤等医疗用途,或用于“透皮作用活化细胞、促进新陈代谢和增强免疫力、抗菌排毒、减肥降脂、延缓衰老”的“药敷原理”保健内衣等。但是,纯甲壳质或甲壳胺纤维缺乏纺织后加工所需要的物理机械性能,成本很高,价格昂贵,其广泛普及应用受到限制。Existing technologies use chitin or chitosan solution to spin fibers for medical purposes such as absorbable surgical sutures and artificial skin, or for "transdermal action to activate cells, promote metabolism and enhance immunity, antibacterial detoxification, and weight loss. The "drug application principle" health care underwear for reducing fat and delaying aging. However, pure chitin or chitosan fibers lack the physical and mechanical properties required for post-textile processing, and are expensive and expensive, which limits their widespread application.
已有技术采用将甲壳胺微细粒子添加到粘胶纺丝原液中纺制抗菌粘胶纤维,但是由于添加量很小(1-2%W/W),起不到应有的多种生物功能。The existing technology adopts adding chitosan fine particles to the viscose spinning stock solution to spin antibacterial viscose fibers, but because the addition amount is very small (1-2% W/W), it cannot achieve the desired multiple biological functions .
JP0347,263[91 47,2633]公开了一种甲壳胺与聚乙烯醇共混纺丝制造人造毛发的方法,该方法将醇解度98-99%的聚乙烯醇溶于水制得15%的水溶液,将低分子量甲壳胺溶于10%醋酸水溶液制得10%甲壳胺溶液,将两种溶液以聚乙烯醇溶液/甲壳胺溶液=80/30比例共混得共混纺丝原液,经喷丝孔挤出、芒硝凝固浴凝固、牵伸得共混型甲壳胺与聚乙烯醇复合纤维,再经缩甲醛化工艺制得人造毛发用途的纤维。但是这种方法所得共混型甲壳胺与聚乙烯醇纤维的强度为2g/d左右,当用于纤度较细的纺织用途时仍不能满足纺织后加工对纤维物理机械性能的要求。JP0347,263[91 47,2633] discloses a method for manufacturing artificial hair by blending chitosan and polyvinyl alcohol, in which polyvinyl alcohol with a degree of alcoholysis of 98-99% is dissolved in water to obtain 15% polyvinyl alcohol Aqueous solution, low molecular weight chitosan is dissolved in 10% acetic acid aqueous solution to obtain 10% chitosan solution, the two solutions are blended at the ratio of polyvinyl alcohol solution/chitosan solution = 80/30 to obtain a blended spinning stock solution, which is sprayed Hole extrusion, Glauber's salt coagulation bath coagulation, drafting to obtain blended chitosan and polyvinyl alcohol composite fibers, and then through formalization process to obtain fibers for artificial hair. However, the strength of the blended chitosan and polyvinyl alcohol fibers obtained by this method is about 2 g/d, and when used in textile applications with finer deniers, it still cannot meet the requirements for the physical and mechanical properties of fibers in post-textile processing.
已有技术纺制聚乙烯醇缩甲醛纤维(俗称维尼纶或维纶),是采用聚乙烯醇水溶液为纺丝原液,经湿法成形(芒硝或氢氧化钠水溶液凝固浴)或干法成形(热空气中水分蒸发固化)、牵伸得到聚乙烯醇纤维,再经缩甲醛化工艺制得聚乙烯醇缩甲醛纤维维纶。维纶的主要缺点是染色性差,染着量不高且色泽不鲜艳。另一缺点是弹性较差,纯纺织物易折皱,故主要用于与棉或毛混纺。其主要优点是强度高、吸湿性好。维纶长丝的性能和外观与天然蚕丝非常相似,但因其不易染色和弹性差而难以用作高级衣料,用途受到限制。但另一方面,聚乙烯醇是一种可以不依赖于石油资源的合成高分子,可从天然气或沼气(植物在停滞水中腐烂而产生)中的甲烷经裂解产生乙炔,乙炔和醋酸反应得醋酸乙烯,醋酸乙烯经聚合得聚醋酸乙烯,聚醋酸乙烯在甲醇和氢氧化钠作用下醇解得聚乙烯醇。而且,聚乙烯醇属于可生物降解高分子,降解时首先在微生物作用下发生内氧化,生成过氧化氢和酮,然后酮进一步发生水解,最后被微生物代谢为CO2和H2O(也有文献报道,在某些菌种作用下,聚乙烯醇发生内氧化作用生成的是醇而不是酮)。因此,聚乙烯醇是一种符合可持续发展和绿色环保要求的合成高分子。The existing technology of spinning polyvinyl formal fibers (being commonly called as vinylon or vinylon) is to adopt polyvinyl alcohol aqueous solution as the spinning stock solution, through wet forming (glauber's salt or sodium hydroxide aqueous solution coagulation bath) or dry forming (thermal Moisture in the air evaporates and solidifies), stretches to obtain polyvinyl alcohol fibers, and then obtains polyvinyl formal fiber vinylon through a formalization process. The main disadvantage of vinylon is poor dyeability, low dyeing amount and not bright color. Another disadvantage is that the elasticity is poor, and the pure fabric is easy to wrinkle, so it is mainly used for blending with cotton or wool. Its main advantages are high strength and good hygroscopicity. The performance and appearance of vinylon filament are very similar to natural silk, but it is difficult to be used as high-grade clothing because of its difficult dyeing and poor elasticity, and its use is limited. But on the other hand, polyvinyl alcohol is a synthetic polymer that can be independent of petroleum resources. It can produce acetylene by cracking methane in natural gas or biogas (produced by the decay of plants in stagnant water), and acetic acid can be produced by the reaction of acetylene and acetic acid. Ethylene and vinyl acetate are polymerized to obtain polyvinyl acetate, and polyvinyl acetate is alcoholyzed under the action of methanol and sodium hydroxide to obtain polyvinyl alcohol. Moreover, polyvinyl alcohol is a biodegradable polymer. When it is degraded, it first undergoes internal oxidation under the action of microorganisms to generate hydrogen peroxide and ketones, and then the ketones are further hydrolyzed, and finally metabolized by microorganisms into CO 2 and H 2 O (there are also literatures It is reported that under the action of certain strains, polyvinyl alcohol undergoes internal oxidation to generate alcohols instead of ketones). Therefore, polyvinyl alcohol is a synthetic polymer that meets the requirements of sustainable development and environmental protection.
发明的内容content of the invention
本发明的目的在于提供一种原料可天然再生、产品可天然降解的甲壳胺与聚乙烯醇复合纤维,所述复合纤维具有皮芯结构,具有优良的物理机械性能和染色性,同时具有生物纤维的独特风格和多种生物保健和医疗功能,生产成本。The purpose of the present invention is to provide a composite fiber of chitosan and polyvinyl alcohol with naturally renewable raw materials and naturally degradable products. The composite fiber has a skin-core structure, has excellent physical and mechanical properties and dyeability, and has biological fiber The unique style and variety of biological health care and medical functions, the production cost.
本发明的另一目的在于提供一种原料可天然再生、产品可天然降解的甲壳胺与聚乙烯醇复合纤维的制造方法,所述制造方法采用现有的皮芯结构复合纤维的制造方法,工艺简单,适合大规模工业生产。Another object of the present invention is to provide a manufacturing method of chitosan and polyvinyl alcohol composite fibers with naturally renewable raw materials and naturally degradable products. The manufacturing method adopts the existing manufacturing method of skin-core structure composite fibers. Simple and suitable for large-scale industrial production.
为了实现上述目的,本发明采用的技术方案为:一种甲壳胺与聚乙烯醇复合纤维,具有皮芯结构复合结构,所述皮层为甲壳胺,芯层为聚乙烯醇。In order to achieve the above object, the technical solution adopted in the present invention is: a composite fiber of chitosan and polyvinyl alcohol, which has a skin-core composite structure, the skin layer is chitosan, and the core layer is polyvinyl alcohol.
本发明采用的技术方案也可以为:一种甲壳胺与聚乙烯醇复合纤维,具有皮芯结构复合结构,所述皮层为甲壳胺与聚乙烯醇的混合物,芯层为聚乙烯醇。The technical solution adopted in the present invention may also be: a composite fiber of chitosan and polyvinyl alcohol, which has a skin-core composite structure, the skin layer is a mixture of chitosan and polyvinyl alcohol, and the core layer is polyvinyl alcohol.
其中,当所述皮层为甲壳胺与聚乙烯醇的混合物时,皮层的混合物中甲壳胺含量为大于0wt%-小于100wt%,其余为聚乙烯醇,芯层为聚乙烯醇;所述甲壳胺与聚乙烯醇复合纤维中,甲壳胺的含量为纤维总量的大于0%-80wt%。Wherein, when the cortex is a mixture of chitosan and polyvinyl alcohol, the content of chitosan in the mixture of the cortex is greater than 0wt%-less than 100wt%, the rest is polyvinyl alcohol, and the core layer is polyvinyl alcohol; the chitosan In the composite fiber with polyvinyl alcohol, the content of chitosan is more than 0%-80wt% of the total fiber.
优选所述皮层中,甲壳胺含量为20-60wt%,其余为聚乙烯醇,芯层为聚乙烯醇;所述甲壳胺与聚乙烯醇复合纤维中,甲壳胺的含量优选为纤维总量的4-30wt%。Preferably, in the skin layer, the content of chitosan is 20-60wt%, the rest is polyvinyl alcohol, and the core layer is polyvinyl alcohol; in the composite fiber of chitosan and polyvinyl alcohol, the content of chitosan is preferably 2% of the total amount of fiber 4-30wt%.
所述甲壳胺的分子量为15-50万,脱乙酰度为70-90%;聚乙烯醇的聚合度为1700-4000、醇解度90-99%。The chitosan has a molecular weight of 150,000-500,000, a degree of deacetylation of 70-90 percent; a degree of polymerization of polyvinyl alcohol of 1700-4000, and a degree of alcoholysis of 90-99 percent.
进一步,本发明所述的皮层是经过缩醛化处理的皮层;优选所述的皮层是经过甲醛或戊二醛缩醛化处理的皮层。Further, the cortex of the present invention is acetalized; preferably, the cortex is acetalized with formaldehyde or glutaraldehyde.
本发明的甲壳胺与聚乙烯醇复合纤维的纤度2-7d、断裂强度2.5-4.5g/d、断裂伸长10-20%。The fineness of the chitosan and polyvinyl alcohol composite fiber of the invention is 2-7d, the breaking strength is 2.5-4.5g/d, and the breaking elongation is 10-20%.
本发明的甲壳胺与聚乙烯醇复合纤维的制造方法为:一种甲壳胺与聚乙烯醇复合纤维的制造方法,以聚乙烯醇纺丝原液为芯层,以甲壳胺纺丝原液或甲壳胺与聚乙烯醇的共混纺丝原液为皮层,自皮芯型复合喷丝组件挤出,经纺丝成形,再经牵伸和水洗工艺得到具有皮芯结构的甲壳胺与聚乙烯醇复合纤维。The manufacturing method of chitosan and polyvinyl alcohol composite fiber of the present invention is: a kind of manufacturing method of chitosan and polyvinyl alcohol composite fiber, with polyvinyl alcohol spinning stock solution as core layer, with chitosan spinning stock solution or chitosan The blended spinning stock solution with polyvinyl alcohol is the skin layer, which is extruded from the sheath-core composite spinneret, formed by spinning, and then drawn and washed to obtain the chitosan-polyvinyl alcohol composite fiber with a skin-core structure.
本发明所述的甲壳胺与聚乙烯醇复合纤维自皮芯型复合喷丝组件挤出后的纺丝成形,可以采用湿法、干湿法或干法纺丝工艺。The chitosan-polyvinyl alcohol composite fiber of the present invention can be formed by spinning after being extruded from a sheath-core composite spinneret assembly, and can adopt a wet spinning process, a dry-wet spinning process or a dry spinning process.
本发明所述的甲壳胺与聚乙烯醇复合纤维及其制造方法,进一步包括经缩醛化工艺处理所述复合纤维,得到耐热水和耐反复洗涤性能提高的甲壳胺与聚乙烯醇缩醛化复合纤维;缩醛化处理采用甲醛或戊二醛。The chitosan and polyvinyl alcohol composite fiber and the manufacturing method thereof according to the present invention further include processing the composite fiber through an acetalization process to obtain chitosan and polyvinyl acetal with improved hot water resistance and repeated washing resistance Compound fibers; formaldehyde or glutaraldehyde is used for acetalization treatment.
本发明所述聚乙烯醇纺丝原液为聚乙烯醇的水溶液或稀醋酸水溶液,聚乙烯醇的浓度为5-45wt%,优选为15-40wt%。如果为聚乙烯醇的稀醋酸水溶液,将聚乙烯醇溶解于浓度为3wt%以下,最好2wt%以下的醋酸水溶液中,得到上述聚乙烯醇浓度的纺丝原液。The polyvinyl alcohol spinning stock solution of the present invention is an aqueous solution of polyvinyl alcohol or dilute acetic acid aqueous solution, and the concentration of the polyvinyl alcohol is 5-45 wt%, preferably 15-40 wt%. If it is a dilute acetic acid aqueous solution of polyvinyl alcohol, the polyvinyl alcohol is dissolved in an aqueous acetic acid solution whose concentration is below 3wt%, preferably below 2wt%, to obtain the spinning dope with the above-mentioned concentration of polyvinyl alcohol.
本发明所述甲壳胺纺丝原液为甲壳胺的稀醋酸水溶液,纺丝原液中甲壳胺浓度为2-10wt%,最好为5-8wt%。溶解甲壳胺的稀醋酸水溶液中醋酸浓度为1-10wt%,最好为2-5wt%。The chitosan spinning stock solution of the present invention is a dilute acetic acid aqueous solution of chitosan, and the chitosan concentration in the spinning stock solution is 2-10 wt%, preferably 5-8 wt%. The concentration of acetic acid in the dilute acetic acid aqueous solution in which chitosan is dissolved is 1-10 wt%, preferably 2-5 wt%.
本发明所述甲壳胺与聚乙烯醇的共混纺丝原液,是指将甲壳胺纺丝原液与前述聚乙烯醇纺丝原液混合得到的共混纺丝原液。共混纺丝原液的固含量中甲壳胺含量为大于0wt%-小于100wt%,最好为20-60wt%。The blended spinning stock solution of chitosan and polyvinyl alcohol in the present invention refers to the blended spinning stock solution obtained by mixing the chitosan spinning stock solution with the aforementioned polyvinyl alcohol spinning stock solution. The content of chitosan in the solid content of the blended spinning dope is more than 0 wt %-less than 100 wt %, preferably 20-60 wt %.
本发明所述聚乙烯醇纺丝原液是指将聚乙烯醇在89-99℃下溶解于水或稀醋酸水溶液,经脱泡而得的纺丝原液。溶解聚乙烯醇的稀醋酸水溶液中醋酸浓度为3wt%以下,最好为2wt%以下。聚乙烯醇浓度为5-45wt%,最好为15-40wt%。所述甲壳胺纺丝原液按照需要配置为需要的浓度,经脱泡而得甲壳胺纺丝原液;将所得甲壳胺纺丝原液经调温器、静态混合器与前述聚乙烯醇纺丝原液混合,即得甲壳胺与聚乙烯醇的共混纺丝原液。经皮芯型复合喷丝组件挤出时,皮层和芯层两种纺丝原液在皮层入口和芯层入口的计量比根据皮层/芯层的固含量重量比确定,一般取皮层固含量/芯层固含量为10/90-80/20,最好为20/80-50/50。The polyvinyl alcohol spinning stock solution in the present invention refers to the spinning stock solution obtained by dissolving polyvinyl alcohol in water or dilute acetic acid aqueous solution at 89-99° C. and degassing. The concentration of acetic acid in the dilute acetic acid aqueous solution in which polyvinyl alcohol is dissolved is below 3wt%, preferably below 2wt%. The concentration of polyvinyl alcohol is 5-45wt%, preferably 15-40wt%. The chitosan spinning stock solution is configured to the required concentration as required, and the chitosan spinning stock solution is obtained by defoaming; the obtained chitosan spinning stock solution is mixed with the aforementioned polyvinyl alcohol spinning stock solution through a thermostat and a static mixer , that is, the blended spinning stock solution of chitosan and polyvinyl alcohol. When extruding through the skin-core type composite spinneret, the metering ratio of the two spinning dopes of the skin layer and the core layer at the inlet of the skin layer and the inlet of the core layer is determined according to the solid content weight ratio of the skin layer/core layer. Generally, the solid content of the skin layer/core layer The layer solid content is 10/90-80/20, preferably 20/80-50/50.
具体地说,本发明所述的甲壳胺与聚乙烯醇复合纤维的制造方法为:将聚乙烯醇在95-98℃下溶解于水或稀醋酸水溶液中,得到浓度为5-45wt%的聚乙烯醇溶液,经脱泡得聚乙烯醇纺丝原液;将甲壳胺在室温下溶解于1-10wt%稀醋酸水溶液中,得到浓度为2-10wt%的甲壳胺溶液,经脱泡得甲壳胺纺丝原液;该甲壳胺纺丝原液自溶解釜中压出后由增压泵经调温器(温度控制95-98℃)输送至静态混合器,与直接泵至静态混合器的聚乙烯醇纺丝原液均匀混合,即得甲壳胺与聚乙烯醇的共混纺丝原液。将所得甲壳胺纺丝原液自溶解釜中压出后由增压泵经调温器(温度控制95-98℃)、预过滤器输送至皮层入口计量泵,或将所得甲壳胺与聚乙烯醇的共混纺丝原液经预过滤器进入皮层入口计量泵,另一路聚乙烯醇纺丝原液经预过滤器泵至芯层入口计量泵。皮层入口计量泵转速/芯层入口计量泵转速为1/0.50-1/1.5。经皮芯型复合喷丝板挤出的复合原液细流经湿法、干湿法或干法纺丝成形后的纤维在180-210℃下干热拉伸2-5.5倍,得皮芯型甲壳胺与聚乙烯醇复合纤维。Specifically, the manufacturing method of the composite fiber of chitosan and polyvinyl alcohol described in the present invention is: dissolving polyvinyl alcohol in water or dilute acetic acid aqueous solution at 95-98°C to obtain polyvinyl alcohol with a concentration of 5-45wt%. Vinyl alcohol solution, after degassing to obtain polyvinyl alcohol spinning stock solution; dissolving chitosan in 1-10wt% dilute acetic acid aqueous solution at room temperature to obtain a chitosan solution with a concentration of 2-10wt%, and deaeration to obtain chitosan Spinning stock solution; the chitosan spinning stock solution is extruded from the dissolving kettle and then transported to the static mixer by the booster pump through the thermostat (temperature control 95-98°C), and the polyvinyl alcohol directly pumped to the static mixer The spinning stock solution is evenly mixed to obtain the blended spinning stock solution of chitosan and polyvinyl alcohol. The resulting chitosan spinning stock solution is extruded from the dissolving kettle and then sent to the cortex inlet metering pump by a booster pump through a thermostat (temperature control 95-98°C) and a pre-filter, or the obtained chitosan is mixed with polyvinyl alcohol The blended spinning stock solution enters the cortex inlet metering pump through the pre-filter, and the other polyvinyl alcohol spinning stock solution passes through the pre-filter pump to the core layer inlet metering pump. The speed of the metering pump at the cortex inlet/the speed of the metering pump at the core layer inlet is 1/0.50-1/1.5. The fine flow of composite stock solution extruded through the skin-core composite spinneret, and the fibers formed by wet, dry-wet or dry spinning are stretched 2-5.5 times under dry heat at 180-210°C to obtain the skin-core type Chitosan and polyvinyl alcohol composite fiber.
本发明所述湿法,或干湿法,或干法纺丝成形,可采用已有技术中的方法。如湿法成形时,自复合喷丝板挤出的复合原液细流直接进入凝固浴,凝固剂采用维纶纺丝的芒硝(饱和Na2SO4)水溶液或NaOH水溶液;干湿法成形时,复合原液细流经一段1-10cm的空气隙后进入凝固浴;干法成形时,复合原液细流经100-170℃的热空气甬道使溶剂挥发而得以固化。The wet method, or dry-wet method, or dry spinning forming of the present invention can adopt methods in the prior art. For example, during wet forming, the thin stream of composite stock solution extruded from the composite spinneret directly enters the coagulation bath, and the coagulant uses Glauber's salt (saturated Na 2 SO 4 ) aqueous solution or NaOH aqueous solution spun by vinylon; during dry and wet forming, the composite The original solution flows through a 1-10cm air gap and then enters the coagulation bath; during dry forming, the composite original solution flows through a hot air tunnel at 100-170°C to volatilize the solvent and solidify.
本发明所述皮芯型甲壳胺与聚乙烯醇纤维是否采用缩醛化处理工艺,取决于最终产品用途。当用于一次性或医疗用途时,可不经缩醛化。当用于需耐热水或多次洗涤用途时,需缩醛化。Whether the skin-core type chitosan and polyvinyl alcohol fiber of the present invention adopts the acetalization treatment process depends on the final product use. When used for disposable or medical purposes, acetalization is not required. When used in hot water resistance or multiple washing applications, acetalization is required.
按照上述方法制造的皮芯型甲壳胺与聚乙烯醇复合纤维,由于纤维皮层中的甲壳胺成份含量高而具有优良的生物功能和染色性;由于甲壳胺成份在纤维总体中的含量低而具有低的生产成本;由于芯层中聚乙烯醇成份的优良成纤性能和牵伸性能而使纤维获得优良物理机械性能。本发明的复合纤维可以用作一次性或医疗用途的纺织原料;经缩醛化后,耐热水及多次洗涤性得以提高,可以用于制备各种具有保健功能的织物。The sheath-core type chitosan and polyvinyl alcohol composite fiber manufactured according to the above method has excellent biological function and dyeability due to the high content of chitosan in the fiber cortex; Low production cost; due to the excellent fiber-forming performance and drawing performance of the polyvinyl alcohol component in the core layer, the fiber obtains excellent physical and mechanical properties. The composite fiber of the invention can be used as a textile raw material for disposable or medical purposes; after acetalization, the hot water resistance and repeated washing performance are improved, and can be used for preparing various fabrics with health care functions.
具体实施方式Detailed ways
以下是本发明的具体实施例,所述的实施例是用于描述本发明,而不是限制本发明。除非特别说明,实施例中的溶液浓度均重量百分数。The following are specific examples of the present invention, and the described examples are used to describe the present invention rather than limit the present invention. Unless otherwise specified, the solution concentration in the examples is the average weight percentage.
实施例1Example 1
将聚乙烯醇(聚合度1750、醇解度99%)在95-98℃下溶解于2wt%稀醋酸水溶液中,得到浓度为15wt%的聚乙烯醇溶液,经脱泡得聚乙烯醇纺丝原液。将甲壳胺(分子量20万、脱乙酰度80%)在室温下溶解于2wt%稀醋酸水溶液中,得到浓度为7.5wt%的甲壳胺溶液,经脱泡得甲壳胺纺丝原液。该甲壳胺纺丝原液自溶解釜中压出后由增压泵经调温器(温度控制95-98℃)输送至静态混合器,与直接泵至静态混合器的聚乙烯醇纺丝原液均匀混合,甲壳胺原液/聚乙烯醇原液混合比为1/0.75(V/V),然后经预过滤器进入皮层入口计量泵,另一路聚乙烯醇纺丝原液经预过滤器直接泵至芯层入口计量泵。皮层入口计量泵转速/芯层入口计量泵转速为1/1.32。经皮芯型复合喷丝板挤出的复合原液细流直接进入45℃近饱和硫酸钠水溶液(410克/升)凝固浴,经凝固浴凝固后拉伸2.5倍,然后在90℃硫酸钠水溶液(370克/升)中牵伸1.7倍,水洗、干燥后在210℃下干热拉伸1.5倍,得皮芯型甲壳胺与聚乙烯醇复合纤维,皮层中甲壳胺的含量为40wt%,甲壳胺含量为纤维总量的14wt%,纤维的纤度6.2d、强度3.1g/d、断裂伸长15%。Dissolve polyvinyl alcohol (polymerization degree 1750, alcoholysis degree 99%) in 2wt% dilute acetic acid aqueous solution at 95-98°C to obtain a polyvinyl alcohol solution with a concentration of 15wt%, and obtain polyvinyl alcohol spinning through deaeration stock solution. Dissolve chitosan (molecular weight: 200,000, degree of deacetylation: 80%) in 2 wt% dilute acetic acid aqueous solution at room temperature to obtain a chitosan solution with a concentration of 7.5 wt%, and obtain a chitosan spinning stock solution after degassing. The chitosan spinning stock solution is extruded from the dissolving kettle, and is transported to the static mixer by the booster pump through the thermostat (temperature control 95-98°C), and is evenly mixed with the polyvinyl alcohol spinning stock solution that is directly pumped to the static mixer. Mixing, the mixing ratio of chitosan stock solution/polyvinyl alcohol stock solution is 1/0.75 (V/V), and then enters the cortex inlet metering pump through the pre-filter, and the other polyvinyl alcohol spinning stock solution is directly pumped to the core layer through the pre-filter Inlet metering pump. Cortex inlet metering pump speed/core layer inlet metering pump speed is 1/1.32. The thin stream of the composite stock solution extruded through the skin-core composite spinneret directly enters the coagulation bath of a nearly saturated aqueous sodium sulfate solution (410 g/L) at 45°C, and is stretched 2.5 times after being solidified in the coagulation bath, and then heated in an aqueous solution of sodium sulfate at 90°C (370 grams per liter) in drafting 1.7 times, wash, dry and stretch 1.5 times under dry heat at 210 ℃, obtain sheath-core type chitosan and polyvinyl alcohol composite fiber, the content of chitosan in the cortex is 40wt%, The content of chitosan is 14wt% of the total amount of fiber, the fineness of the fiber is 6.2d, the strength is 3.1g/d, and the elongation at break is 15%.
实施例2Example 2
其它同实施例1,所不同的是经皮芯型复合喷丝板挤出的复合原液细流直接进入30wt%NaOH水溶液凝固浴,经凝固浴凝固后拉伸3倍,然后在90℃20wt%的氢氧化钠水溶液中牵伸2.2倍,水洗、干燥后在210℃下干热拉伸1.8倍,得皮芯型甲壳胺与聚乙烯醇复合纤维,纤维的纤度3.9d、强度4.2g/d、断裂伸长13%。Others are the same as Example 1, but the difference is that the thin stream of the composite stock solution extruded through the skin core type composite spinneret directly enters the 30wt% NaOH aqueous solution coagulation bath, stretches 3 times after coagulation bath coagulation, then at 90 ℃ 20wt% It was stretched 2.2 times in a sodium hydroxide aqueous solution, washed and dried, and stretched 1.8 times under dry heat at 210°C to obtain a sheath-core chitosan-polyvinyl alcohol composite fiber with a fineness of 3.9d and a strength of 4.2g/d , Elongation at break of 13%.
实施例3Example 3
将聚乙烯醇(聚合度1750、醇解度99%)在95-98℃下溶解于水中,得到浓度为45wt%的聚乙烯醇溶液,经脱泡得聚乙烯醇纺丝原液。将甲壳胺(分子量15万、脱乙酰度85%)在室温下溶解于10wt%稀醋酸水溶液中,得到浓度为10wt%的甲壳胺溶液,经脱泡得甲壳胺纺丝原液。该甲壳胺纺丝原液自溶解釜中压出后由增压泵经调温器(温度控制95-98℃)输送至静态混合器,与直接泵至静态混合器的45wt%聚乙烯醇纺丝原液均匀混合,混合比甲壳胺原液/聚乙烯醇原液为1/0.6(V/V),然后经预过滤器进入皮层入口计量泵,另一路45wt%经预过滤器直接泵至芯层入口计量泵。皮层入口计量泵转速/芯层入口计量泵转速为1/1.16。经皮芯型复合喷丝板挤出的复合原液细流经5cm空气隙喷头拉伸后进入45℃近饱和硫酸钠水溶液(410克/升)凝固浴,经凝固浴凝固后拉伸2倍,然后在90℃硫酸钠水溶液(370克/升)中牵伸2.1倍,水洗、干燥后在210℃下干热拉伸1.6倍,得皮芯型甲壳胺与聚乙烯醇复合纤维,皮层中甲壳胺的含量为27wt%,甲壳胺含量为纤维总量的8wt%,纤维的纤度4.3d、强度3.6g/d、断裂伸长17%。Polyvinyl alcohol (polymerization degree 1750, alcoholysis degree 99%) is dissolved in water at 95-98° C. to obtain a polyvinyl alcohol solution with a concentration of 45 wt%, and the polyvinyl alcohol spinning stock solution is obtained through defoaming. Dissolve chitosan (molecular weight: 150,000, degree of deacetylation: 85%) in 10 wt% dilute acetic acid aqueous solution at room temperature to obtain a chitosan solution with a concentration of 10 wt%, and obtain a chitosan spinning stock solution after degassing. The chitosan spinning stock solution is extruded from the dissolving kettle, and then is transported to the static mixer by the booster pump through the thermostat (temperature control 95-98°C), and spun with 45wt% polyvinyl alcohol directly pumped to the static mixer. The stock solution is evenly mixed, the mixing ratio of chitosan stock solution/polyvinyl alcohol stock solution is 1/0.6 (V/V), and then enters the cortex inlet metering pump through the pre-filter, and the other 45wt% is directly pumped to the core layer inlet metering through the pre-filter Pump. Cortex inlet metering pump speed/core layer inlet metering pump speed is 1/1.16. The fine flow of the composite raw liquid extruded through the skin-core composite spinneret is stretched through a 5cm air gap nozzle and then enters a coagulation bath of a nearly saturated aqueous sodium sulfate solution (410 g/L) at 45 ° C. After being solidified in the coagulation bath, it is stretched twice. Then draw 2.1 times in sodium sulfate aqueous solution (370 g/L) at 90°C, wash and dry, and stretch 1.6 times under dry heat at 210°C to obtain sheath-core chitosan and polyvinyl alcohol composite fibers, with carapace in the cortex The content of amine is 27wt%, the content of chitosan is 8wt% of the total fiber, the fineness of the fiber is 4.3d, the strength is 3.6g/d, and the elongation at break is 17%.
实施例4Example 4
将聚乙烯醇(聚合度1750、醇解度99%)在95-98℃下溶解于水中,得到浓度为38wt%的聚乙烯醇溶液,经脱泡得聚乙烯醇纺丝原液。将甲壳胺(分子量30万、脱乙酰度75%)在室温下溶解于2wt%稀醋酸水溶液中,得到浓度为5wt%的甲壳胺溶液,经脱泡得甲壳胺纺丝原液。该甲壳胺纺丝原液自溶解釜中压出后由增压泵经调温器(温度控制95-98℃)、预过滤器输送至皮层入口计量泵,另一路38wt%聚乙烯醇纺丝原液经预过滤器泵至芯层入口计量泵。皮层入口计量泵转速/芯层入口计量泵转速为1/0.53。经皮芯型复合喷丝板挤出的复合原液细流经6.7米干法甬道150℃下溶剂挥发固化,固化后的纤维在180℃下干热拉伸5.2倍,得皮芯型甲壳胺与聚乙烯醇复合纤维;皮层中甲壳胺的含量为100wt%,甲壳胺含量为纤维总量的20wt%,纤维的纤度3.1d、强度3.2g/d、断裂伸长20%。Polyvinyl alcohol (polymerization degree 1750, alcoholysis degree 99%) is dissolved in water at 95-98° C. to obtain a polyvinyl alcohol solution with a concentration of 38 wt%, and the polyvinyl alcohol spinning stock solution is obtained through defoaming. Dissolve chitosan (molecular weight: 300,000, degree of deacetylation: 75%) in 2 wt% dilute acetic acid aqueous solution at room temperature to obtain a chitosan solution with a concentration of 5 wt%, and obtain a chitosan spinning stock solution after defoaming. The chitosan spinning stock solution is extruded from the dissolving kettle, and is delivered to the cortex inlet metering pump by the booster pump through the thermostat (temperature control 95-98°C), the pre-filter, and the other 38wt% polyvinyl alcohol spinning stock solution Pump through the pre-filter to the core layer inlet metering pump. The speed of the metering pump at the cortex inlet/the speed of the metering pump at the core layer is 1/0.53. The composite stock solution extruded through the skin-core composite spinneret flows through a 6.7-meter dry-process tunnel at 150°C for solvent volatilization and solidification, and the cured fibers are stretched 5.2 times under dry heat at 180°C to obtain skin-core chitosan and Polyvinyl alcohol composite fiber; the content of chitosan in the cortex is 100wt%, the content of chitosan is 20wt% of the total fiber, the fiber has a fineness of 3.1d, a strength of 3.2g/d, and an elongation at break of 20%.
实施例5Example 5
其它同实施例4,所不同的是将所得皮芯型甲壳胺与聚乙烯醇复合纤维置于戊二醛水溶液(32克/升)中,室温下反应2小时后取出,洗涤、干燥得甲壳胺与聚乙烯醇缩戊二醛复合纤维,纤维的强度3.9g/d、断裂伸长12%,耐热水性显著提高。Others are the same as in Example 4, except that the obtained sheath-core type chitosan and polyvinyl alcohol composite fiber are placed in an aqueous solution of glutaraldehyde (32 g/liter), reacted at room temperature for 2 hours, then taken out, washed and dried to obtain the carapace Amine and polyvinyl glutaraldehyde composite fiber, the strength of the fiber is 3.9g/d, the elongation at break is 12%, and the hot water resistance is significantly improved.
实施例6Example 6
其它同实施例2,所不同的是将所得甲壳胺与聚乙烯醇复合纤维置于由甲醛(25克/升)、硫酸(225克/升)、硫酸钠(70克/升)组成的醛化浴中70℃反应30分钟后取出,洗涤、干燥得甲壳胺与聚乙烯醇缩甲醛复合纤维,纤维的强度3.9g/d、断裂伸长12%,耐热水性显著提高。Others are the same as Example 2, but the difference is that the resulting chitosan and polyvinyl alcohol composite fiber is placed in an aldehyde composed of formaldehyde (25 g/liter), sulfuric acid (225 g/liter), sodium sulfate (70 g/liter) Take it out after reacting in a chemical bath at 70°C for 30 minutes, wash and dry to obtain chitosan-polyvinyl formal composite fiber, the fiber strength is 3.9g/d, the elongation at break is 12%, and the hot water resistance is significantly improved.
实施例7Example 7
其它同实施例1,所不同的是聚乙烯醇(聚合度2400、醇解度98%)溶解于3wt%的稀醋酸中,得聚乙烯醇纺丝原液浓度30wt%,将甲壳胺(分子量50万、脱乙酰度70%)在室温下溶解于1wt%稀醋酸水溶液中,得到浓度为2wt%的甲壳胺溶液,产物甲壳胺与聚乙烯醇复合纤维的皮层中甲壳胺的含量为8wt%,甲壳胺含量为纤维总量的2wt%。纤维的纤度2.1d、强度4.2g/d、断裂伸长18%。Others are the same as Example 1, except that polyvinyl alcohol (2400 degree of polymerization, 98% degree of alcoholysis) is dissolved in the dilute acetic acid of 3wt%, obtains the concentration of 30wt% of polyvinyl alcohol spinning stock solution, and chitosan (molecular weight 50% 10, deacetylation degree 70%) is dissolved in 1wt% dilute acetic acid aqueous solution at room temperature, obtains the chitosan solution that concentration is 2wt%, the content of chitosan in the cortex of product chitosan and polyvinyl alcohol composite fiber is 8wt%, The content of chitosan is 2wt% of the total amount of fibers. The fineness of the fiber is 2.1d, the strength is 4.2g/d, and the elongation at break is 18%.
实施例8Example 8
其它同实施例4,所不同的是聚乙烯醇(聚合度4000、醇解度92%)溶解于水中,得聚乙烯醇纺丝原液浓度5wt%,将甲壳胺(分子量15万、脱乙酰度90%)在室温下溶解于1wt%稀醋酸水溶液中,得到浓度为10wt%的甲壳胺溶液,产物甲壳胺与聚乙烯醇复合纤维的皮层中甲壳胺的含量为100wt%,甲壳胺含量为纤维总量的79wt%。纤维的纤度2.8d、强度2.6g/d、断裂伸长11%。Others are the same as Example 4, except that polyvinyl alcohol (polymerization degree 4000, alcoholysis degree 92%) is dissolved in water to obtain polyvinyl alcohol spinning stock solution concentration 5wt%, and chitosan (molecular weight 150,000, deacetylation degree 90%) was dissolved in 1wt% dilute acetic acid aqueous solution at room temperature to obtain a chitosan solution with a concentration of 10wt%. The content of chitosan in the cortex of the product chitosan and polyvinyl alcohol composite fiber was 100wt%. 79wt% of the total. The fineness of the fiber is 2.8d, the strength is 2.6g/d, and the elongation at break is 11%.
实施例9Example 9
其它同实施例1,所不同的是聚乙烯醇纺丝原液浓度30wt%,甲壳胺溶液的浓度为2wt%,并控制适当的甲壳胺原液/聚乙烯醇原液混合比及皮层入口计量泵转速/芯层入口计量泵转速比,得到产物甲壳胺与聚乙烯醇复合纤维的皮层中甲壳胺的含量为1wt%,甲壳胺含量为纤维总量的0.1wt%。纤维的纤度2.2d、强度4.5g/d、断裂伸长20%。Others are the same as Example 1, the difference is that the concentration of polyvinyl alcohol spinning stock solution is 30wt%, the concentration of chitosan solution is 2wt%, and the mixing ratio of appropriate chitosan stock solution/polyvinyl alcohol stock solution and the rotating speed of the cortical inlet metering pump/ The speed ratio of the metering pump at the inlet of the core layer, the chitosan content in the cortex of the product chitosan and polyvinyl alcohol composite fiber is 1wt%, and the chitosan content is 0.1wt% of the total fiber amount. The fineness of the fiber is 2.2d, the strength is 4.5g/d, and the elongation at break is 20%.
实施例10Example 10
其它同实施例1,所不同的是聚乙烯醇纺丝原液浓度30wt%,甲壳胺溶液的浓度为4wt%,并控制适当的甲壳胺原液/聚乙烯醇原液混合比及皮层入口计量泵转速/芯层入口计量泵转速比,得到产物甲壳胺与聚乙烯醇复合纤维的皮层中甲壳胺的含量为20wt%,甲壳胺含量为纤维总量的6wt%。纤维的纤度4.9d、强度4.0g/d、断裂伸长15%。Others are the same as Example 1, the difference is that the concentration of polyvinyl alcohol spinning stock solution is 30wt%, the concentration of chitosan solution is 4wt%, and the mixing ratio of appropriate chitosan stock solution/polyvinyl alcohol stock solution and the speed of the metering pump at the entrance of the cortex/ The speed ratio of the metering pump at the inlet of the core layer, the content of chitosan in the cortex of the product chitosan and polyvinyl alcohol composite fiber is 20wt%, and the content of chitosan is 6wt% of the total fiber amount. The fineness of the fiber was 4.9d, the strength was 4.0g/d, and the elongation at break was 15%.
实施例11Example 11
其它同实施例1,所不同的是聚乙烯醇纺丝原液浓度20wt%,甲壳胺溶液的浓度为6wt%,并控制适当的甲壳胺原液/聚乙烯醇原液混合比及皮层入口计量泵转速/芯层入口计量泵转速比,得到产物甲壳胺与聚乙烯醇复合纤维的皮层中甲壳胺的含量为60wt%,甲壳胺含量为纤维总量的10wt%。纤维的纤度5.5d、强度3.5g/d、断裂伸长18%。Others are the same as Example 1, the difference is that the concentration of polyvinyl alcohol spinning stock solution is 20wt%, the concentration of chitosan solution is 6wt%, and the mixing ratio of appropriate chitosan stock solution/polyvinyl alcohol stock solution and the rotating speed of the cortical inlet metering pump/ The speed ratio of the metering pump at the inlet of the core layer, the content of chitosan in the cortex of the product chitosan and polyvinyl alcohol composite fiber is 60wt%, and the content of chitosan is 10wt% of the total fiber amount. The fineness of the fiber is 5.5d, the strength is 3.5g/d, and the elongation at break is 18%.
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| CN100430535C (en) * | 2005-12-21 | 2008-11-05 | 青岛大学 | A kind of alginate/polyvinyl alcohol composite fiber and its preparation method |
| CN101748503B (en) * | 2008-12-18 | 2011-11-16 | 中国纺织科学研究院 | Method for preparing chitin/acrylic composite fiber by using ionic liquid as solvent |
| CN103505758B (en) * | 2013-09-17 | 2015-02-11 | 南通南京大学材料工程技术研究院 | Chitosan-nanofiber hemostatic material and preparation method thereof |
| CN106175018A (en) * | 2016-07-08 | 2016-12-07 | 华南理工大学 | A kind of degradable disponsable hair care towel and preparation method thereof |
| CN106521698A (en) * | 2016-11-17 | 2017-03-22 | 无锡明盛纺织机械有限公司 | Composite fiber for medical dressing and preparation method and application thereof |
| CN106521697A (en) * | 2016-11-17 | 2017-03-22 | 无锡明盛纺织机械有限公司 | Carboxyethyl chitosan and polyvinyl alcohol composite fiber and preparation method and application thereof |
| CN106400191A (en) * | 2016-11-17 | 2017-02-15 | 无锡明盛纺织机械有限公司 | Composite fiber adopting skin-core type structure as well as preparation method and application of composite fiber |
| CN107034548A (en) * | 2016-11-18 | 2017-08-11 | 无锡明盛纺织机械有限公司 | A kind of composite fibre and its preparation method and application |
| CN107164831A (en) * | 2017-06-28 | 2017-09-15 | 华杰 | A kind of composite fibre and its preparation method and application |
| CN112545404B (en) * | 2020-12-08 | 2022-05-17 | 湖北魔洗高新材料制品有限公司 | Improved method for preparing PVA collodion cotton head with high-efficiency production |
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