CN1282817C - rock drill - Google Patents
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- CN1282817C CN1282817C CNB97199627XA CN97199627A CN1282817C CN 1282817 C CN1282817 C CN 1282817C CN B97199627X A CNB97199627X A CN B97199627XA CN 97199627 A CN97199627 A CN 97199627A CN 1282817 C CN1282817 C CN 1282817C
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/44—Bits with helical conveying portion, e.g. screw type bits; Augers with leading portion or with detachable parts
- E21B10/445—Bits with helical conveying portion, e.g. screw type bits; Augers with leading portion or with detachable parts percussion type, e.g. for masonry
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Abstract
Description
技术领域technical field
本发明涉及一种钻岩机。The invention relates to a rock drilling machine.
背景技术Background technique
常规的钻岩机包括一钻柄和一钻头,一硬质合金部件插入该钻头内(参见EP 0452255B1的图1所示),该硬质合金部件的侧视图呈现屋顶形。上述切削部件具有切削刃或前倾面,它们在屋顶形的前端的任一侧,以楔形为基础,并且在每一种情形下均具有一顶部切削刃。此时切削刃的位置在横向上偏离纵向中心对称平面,以便产生一所谓的凿尖(参见EP 0452255B1的图2所示)。A conventional rock drilling machine comprises a drill shank and a drill bit into which a cemented carbide part is inserted (shown in Fig. 1 of EP 0452255B1), the side view of which cemented carbide part presents a roof shape. The above-mentioned cutting elements have cutting edges or rake faces, on either side of the roof-shaped front end, based on a wedge shape, and in each case a top cutting edge. The position of the cutting edge now deviates laterally from the longitudinal center plane of symmetry, so that a so-called chisel point is produced (see Figure 2 of EP 0452255B1).
通常在转动方向上位于端部切削刃后面的侧面(flank)具有一侧倾角,与一常规的60°的切削刃角或前倾角相对照,大约为20°-30°,该角度是相对于钻岩机的纵轴的一垂直平面测得的。Usually the flank (flank) behind the end cutting edge in the direction of rotation has a side rake angle of about 20°-30° as opposed to a conventional 60° cutting edge angle or rake angle, which is relative to Measured in a plane perpendicular to the longitudinal axis of the rock drilling machine.
在DE 8104116U1的图2至4和DE2912394A1的图1中均示出了这样的切削刀片的设计。这些钻孔工具中的一些具有辅助切削刀片或相应的销轴,用于钻头的送进。All show the design of such cutting insert in Fig. 2 to 4 of DE 8104116U1 and Fig. 1 of DE2912394A1. Some of these drilling tools have auxiliary cutting inserts or corresponding pins for the feeding of the drill bit.
由硬质合金制成的屋顶形切削刀片可在其整个直径上完全贯穿钻头,形成一横向的投影长度,该投影长度形成其标称直径。如果没有辅助切削刀片或相应的销轴,从钻孔螺旋状体至钻头的过渡区域被设计成一切削刀片的支撑区域。在此情形下,为防止其移动,硬质合金切削头由一适当的大容积的支撑体横向支撑在钻头内,阻滞表面用于在前端形成的钻屑的清除。The roof-shaped cutting insert made of cemented carbide can completely penetrate the drill bit over its entire diameter, forming a transverse projected length which forms its nominal diameter. If there are no auxiliary cutting inserts or corresponding pins, the transition area from the drilling spiral to the drill head is designed as a support area for the cutting inserts. In this case, in order to prevent its movement, the carbide cutting head is supported laterally inside the drill by a suitable large-volume support body, and the blocking surface is used for the removal of cuttings formed at the front end.
在EP-A 0353214中公开了一种具有硬质合金插入物的钻孔工具,该钻孔工具用于钻削岩石。为了在工具体和硬质合金插入物之间产生较好的硬焊连接,提供了附加的硬质合金侧端,硬质合金主体插入在其内。此时,硬质合金具有相对于其纵向中心平面的对称结构,提供了具有不同端角的各侧部,这些侧部可以有效地改进硬焊连接。在该工具中没有提供不同的前倾面和侧面之间的差别。In EP-A 0353214 a kind of drilling tool with cemented carbide insert is disclosed, and this drilling tool is used for drilling rock. In order to create a better brazed connection between the tool body and the carbide insert, additional carbide sides are provided, into which the carbide body is inserted. In this case, the cemented carbide has a symmetrical structure with respect to its longitudinal center plane, providing sides with different end angles which effectively improve the brazing connection. No differentiation between the different rakes and sides is provided in this tool.
发明内容Contents of the invention
本发明的目的是改进所述的钻岩机,以提高其在混凝土中的钻孔容量。同时,降低硬质合金切削头的负载。The object of the present invention is to improve said rock drilling machine in order to increase its drilling capacity in concrete. At the same time, reduce the load on the carbide cutting head.
根据本发明,提出一种钻岩机,具有一个钻柄和一个钻头,该钻头在其前端上指向进给方向具有至少一个切削刀片,该切削刀片具有至少一个设置在切削刀片的前端上的切削刃,其特征在于:设有一个具有相应的负的前倾面角α的前倾面和在端部切削刃的后面具有带相应的侧倾角β的侧面,其中,侧面被分成至少两个侧面部分,并且其中提供了一个单一的前倾面,其邻接切削刃的前倾面角α大于邻接切削刃的第一侧面部分的侧倾角β1。According to the invention, a rock drilling machine is proposed with a drill shank and a drill bit, which has at least one cutting blade on its front end pointing in the feed direction, the cutting blade having at least one cutting blade arranged on the front end of the cutting blade. Edge, characterized in that it has a rake face with a corresponding negative rake angle α and behind the end cutting edge has a side face with a corresponding side rake angle β, wherein the side face is divided into at least two sides portion, and wherein a single rake face is provided, the rake face angle α adjoining the cutting edge is greater than the side rake angle β1 of the first side portion adjoining the cutting edge.
根据本发明,提出一种钻岩机,具有一个钻柄和一个钻头,该钻头在其前端上指向进给方向具有至少一个切削刀片,该切削刀片具有至少一个设置在切削刀片的前端上的切削刃,其特征在于:设有一个具有相应的负的前倾面角α的前倾面和在端部切削刃的后面具有带相应的侧倾角1β的侧面,其中,切削刀片具有一个单一的前倾面,并且前倾面角α在60°至80°之间,其中,切削刀片这样嵌入钻头内,使得设在切削刀片两侧的钻头的支撑体具有一个外部轮廓,该外部轮廓通到切削刀片的侧壁上,而不形成端部阻滞表面。According to the invention, a rock drilling machine is proposed with a drill shank and a drill bit, which has at least one cutting blade on its front end pointing in the feed direction, the cutting blade having at least one cutting blade arranged on the front end of the cutting blade. Edge, characterized in that it has a rake face with a corresponding negative rake angle α and behind the end cutting edge has a side face with a corresponding side rake angle 1β, wherein the cutting insert has a single rake inclined surface, and the rake face angle α is between 60° and 80°, wherein the cutting insert is embedded in the drill such that the support body of the drill bit on both sides of the cutting insert has an outer contour that leads to the cutting on the sidewall of the blade without forming an end stop surface.
根据本发明,提出一种钻岩机,具有一个钻柄和一个钻头,该钻头在其前端上指向进给方向具有至少一个切削刀片,该切削刀片具有至少一个设置在切削刀片的前端上的切削刃,其特征在于:设有一个具有相应的负的前倾面角α的前倾面和在端部切削刃的后面具有带相应的侧倾角β的侧面,其中,为减小在工具的平面视图中的凿尖的长度1,切削刀片的前倾面和/或一个第二侧面部分在钻孔工具的平面视图中的宽度朝向钻点那边逐渐增加。According to the invention, a rock drilling machine is proposed with a drill shank and a drill bit, which has at least one cutting blade on its front end pointing in the feed direction, the cutting blade having at least one cutting blade arranged on the front end of the cutting blade. Edge, characterized in that it is provided with a rake face with a corresponding negative rake angle α and behind the end cutting edge with a side face with a corresponding side rake angle β, wherein, in order to reduce the rake face in the plane of the tool The length 1 of the chisel tip in the view, the rake face of the cutting insert and/or the width of a second side part in plan view of the drilling tool increases towards the drilling point.
根据本发明,提出一种钻岩机,具有一个钻柄和一个钻头,该钻头在其前端上指向进给方向具有至少一个切削刀片,该切削刀片具有至少一个设置在切削刀片的前端上的切削刃,其特征在于:设有一个具有相应的负的前倾面角α的前倾面和在端部切削刃的后面具有带相应的侧倾角β的侧面,其中,侧面具有一个凸出的拱形轮廓,并且其中设有一个单一的前倾面,其前倾面角α大于邻接切削刃的侧面的凸出的拱形轮廓的侧倾角β1。According to the invention, a rock drilling machine is proposed with a drill shank and a drill bit, which has at least one cutting blade on its front end pointing in the feed direction, the cutting blade having at least one cutting blade arranged on the front end of the cutting blade. Edge, characterized in that it has a rake face with a corresponding negative rake angle α and behind the end cutting edge has a side face with a corresponding side rake angle β, wherein the side face has a convex arch shaped profile and wherein there is provided a single rake face whose rake angle α is greater than the side rake angle β1 of the convex arched profile adjoining the sides of the cutting edge.
与已知的钻孔工具相比,本发明的钻孔工具的优点是,由于切削刃不是那么钝,因而钻孔工具可以更深入地进入到混凝土内。这直接导致更快的钻进。作用在钻孔工具上的冲击能量没有被传递给一普通的钝的硬质合金切削头;相反冲击能量被一细长的钻头整体地更有效地转换成钻孔能力。因此,在较大的冲击式钻机中可以使用较小的工具尺寸,而这些较小尺寸的工具不会被损坏。由于根据本发明的硬质合金刀片前端的设计,硬质合金切削头自身的负载被降低了。Compared with known drilling tools, the drilling tool according to the invention has the advantage that the drilling tool can penetrate deeper into the concrete since the cutting edge is not so blunt. This directly results in faster drilling. The impact energy acting on the drilling tool is not transferred to a conventional blunt carbide cutting head; instead the impact energy is converted into drilling capacity more efficiently by an elongated drill overall. Therefore, smaller tool sizes can be used in larger hammer drills without these smaller size tools being damaged. Due to the design of the front end of the carbide insert according to the invention, the load on the carbide cutting head itself is reduced.
本发明的一个主要的基本思路是改变硬质合金切削头的侧面,将侧面布置在各前倾面的后面上,排除切削刃断裂的危险。本发明是这样实现的,每一侧面被分成至少两个侧面部分,这些侧面部分例如可以具有相同的宽度,此时指向硬质合金切削头的侧壁的侧面部分例如可具有一侧倾角,该侧倾角近似为指向切削刃的第一侧面部分的两倍。以此方式,侧面被制成锥形的,以便硬质合金切削头指向其狭窄端的侧视图中呈现锥形。因此,在一钻孔工具中,硬质合金切削头的形状更尖锐,它能够以较低的阻力钻入被钻孔的材料内,以便冲击能量能够产生更快的钻进。A main basic idea of the present invention is to change the sides of the cemented carbide cutting head, and arrange the sides on the rear of the rake faces, eliminating the risk of cutting edge breakage. The invention is achieved in that each side is divided into at least two side parts, which for example may have the same width, where the side part directed to the side wall of the cemented carbide cutting head may for example have a lateral inclination, which The side rake angle is approximately twice that of the first side portion directed towards the cutting edge. In this way, the sides are made tapered so that the carbide cutting head appears tapered in side view directed towards its narrow end. Therefore, in a drilling tool, the shape of the carbide cutting head is sharper, which can drill into the material being drilled with lower resistance, so that the impact energy can produce faster drilling.
在本发明的一种特定形式中,在一普通的硬质合金切削部件的各侧面上具有一第二侧面部分,在其指向上的投影长度中,侧面部分大体被平分。但侧面部分也可以被设计成其投影长度和侧倾角是不同的。In a particular form of the invention, a conventional cemented carbide cutting element has on each side a second side portion which is substantially bisected in its upwardly projected length. However, the side parts can also be designed with different projected lengths and different inclination angles.
本发明的针对前倾面的改进使其与普通的实施例相对比,具有一增加了的大于60°的前倾面角,最好是大约70°。此时,根据钻孔工具的最优化要求,可以将前倾面设计成平坦的或凹形的或凸形的。这里硬质合金切削头以成切线或成直线的方式过渡到支撑表面是很重要的。如果以前认定前倾面角的进一步增加和硬质合金切削头的更尖锐的设计会增加硬质合金切削头出现断裂的危险性,而大范围的试验已经显示出改进钻进过程中的排屑增加了负载能力。The improvement of the present invention to the rake face has an increased rake face angle of greater than 60°, preferably about 70°, compared to the conventional embodiment. At this time, according to the optimization requirements of the drilling tool, the rake surface can be designed to be flat or concave or convex. It is important here that the carbide cutting head transitions to the support surface in a tangential or linear manner. Whereas previously it was determined that a further increase in rake face angle and a sharper design of the carbide cutting tip would increase the risk of carbide tip breakage, extensive testing has shown improved chip evacuation during drilling Increased load capacity.
在这方面也可以看到钻岩机的中心轴方向上的前倾面的加宽,由于凿尖的宽度由此被降低了。In this respect, too, a widening of the rake face in the direction of the central axis of the rock drilling machine can be seen, since the width of the chisel point is thereby reduced.
在本发明的一种改进形式中,本发明的具有一第二侧倾角的硬质合金切削头与一钻头成一体,该钻头的硬质合金切削头的横向支撑体被设计成非常细长的并且同样是锥形的。与具有体积庞大的端部支撑表面的普通的钻孔工具相比,横向支撑表面被设计成尽可能为锥形的横向表面,例如其外部轮廓是凹形的或拱形的或甚至是光滑的平面,这种设计使带有硬质合金切削头的钻头具有尖锐的锥形的、箭头形的侧视图。此时,如果其外部轮廓被设计成平面或凸形或凹形的是特别合适的,硬质合金切削头的支撑表面及钻头的外部轮廓成切线地或完全成切线地或渐近线地汇入前倾面内和硬质合金切削部件的各个侧面。从硬质合金切削部件的狭窄端上看,这得到了一平坦的或向内拱形的表面,并且该表面在其上部区域内至少部分地以渐尖的方式汇入前倾面或硬质合金切削部件的各侧壁或各侧面。进而避免了端部阻滞表面。这种钻头的尺寸对常规设计的切削刀片也可以达到所需的效果。In a modified form of the present invention, the cemented carbide cutting head with a second side inclination of the present invention is integrated with a drill bit, the transverse support body of the cemented carbide cutting head of the drill is designed to be very slender And also tapered. In contrast to conventional drilling tools with bulky end support surfaces, the lateral support surfaces are designed as conical as possible lateral surfaces, for example whose outer contour is concave or arched or even smooth Flat, this design gives a drill with a carbide cutting tip a sharply tapered, arrowhead-shaped side view. At this time, it is particularly suitable if its outer contour is designed to be planar or convex or concave. Into the rake face and on all sides of the carbide cutting component. Viewed from the narrow end of the cemented carbide cutting element, this results in a flat or inwardly arched surface, which merges at least partially into a rake or hard edge in its upper region in a tapered manner. Sidewalls or sides of an alloy cutting component. In turn, end blocking surfaces are avoided. The size of this drill bit also achieves the desired effect with conventionally designed cutting inserts.
附图说明Description of drawings
下面将参照在附图中示出的实施例,更详细地描述本发明及其优点,附图包括:The invention and its advantages will be described in more detail below with reference to the embodiments shown in the accompanying drawings, which include:
图1是本发明的第一实施例的钻孔工具的钻头的一透视图,Fig. 1 is a perspective view of a drill bit of a drilling tool according to a first embodiment of the present invention,
图2是从图1中的A方向所看到的本发明工具的一侧视图,其中仅可看到图1中的具有屋顶形的切削刀片的右半边,Fig. 2 is a side view of the tool of the present invention seen from the A direction in Fig. 1, wherein only the right half of the cutting blade with a roof shape in Fig. 1 can be seen,
图3a示出了一个常规的钻孔工具,与图1和图3b所示的工具相对照,以显示现有技术,Figure 3a shows a conventional drilling tool, compared with the tool shown in Figures 1 and 3b, to show the prior art,
图3b示出了一个常规的钻孔工具,与图2所示的工具相对照,Figure 3b shows a conventional drilling tool, in contrast to the tool shown in Figure 2,
图4示出了本发明的钻孔工具的另一实施例,其钻头的几何形状改变了,Fig. 4 shows another embodiment of the drilling tool of the present invention, the geometry of the drill bit is changed,
图4a是图4按5∶1的比例放大后的视图,Figure 4a is an enlarged view of Figure 4 at a ratio of 5:1,
图5是图4所示的实施例的一侧视图,Fig. 5 is a side view of the embodiment shown in Fig. 4,
图5a是图5所示实施例的一平面视图,Figure 5a is a plan view of the embodiment shown in Figure 5,
图6a-c示出了图5a所示的实施例的其它的实施方式,和Figures 6a-c illustrate other implementations of the embodiment shown in Figure 5a, and
图7是图4和5所示工具的一透视图。Figure 7 is a perspective view of the tool shown in Figures 4 and 5 .
具体实施方式Detailed ways
在本发明的第一实施例中,钻岩机1具有一钻柄2(仅近似地表示出)和一钻头3,在指向进给方向16的钻头3的前端4上有一切削刀片5,从屋顶形设计的钻头的宽度上看,切削刀片5在其直径D1上延伸。该切削刀片5在其屋顶形设计的两侧具有切削刃或前倾面6、6’,它们基本上是楔形的,在转动方向8上形成角度γ,并具有一负的前倾角α和形成在前端上的切削刃7、7’。In a first embodiment of the invention, the rock drilling machine 1 has a drill shank 2 (shown only approximately) and a
图1所示的钻孔工具按箭头8所示的方向绕工具的纵向对称轴线9逆时针转动。The drilling tool shown in FIG. 1 is rotated counterclockwise in the direction indicated by arrow 8 about the longitudinal axis of
在图3a和3b所示的常规的钻孔工具中,所谓的钻头侧面10、10’位于各前倾面6、6’的后面上,具有正常值大约为20°至30°的侧倾角β。在此情形下,较小的数值适用于具有较小的标称直径(例如≤12mm)的钻孔工具,而较大的数值适用于具有较大的标称直径的钻孔工具。常规工具的前倾角
In the conventional drilling tool shown in Figures 3a and 3b, the so-called bit flanks 10, 10' are located on the rear face of the
根据本发明,已知的钻头侧面10、10’被分成两个侧面部分11和12。此时,第一侧面部分11的第一侧倾角β1为
特别是β1=20°~30°。这里,较小的数值仍是适用于≤12mm的标称直径,而较大的数值适用于大于此值的标称直径。第二侧面部分12的第二侧倾角β2为
特别是β2=60°。在此情形下,侧倾角β1、β2是相对于一垂直于钻头轴线9的平面13测得的。According to the invention, the known
对照图1和图3a及图2和图3b可看出,通过将已知的侧面10分成两个侧面部分11和12使切削刀片5更尖锐,即现有技术中具有的侧倾角的相对平坦的侧面10、10’由在β2处的第二侧面部分12的增加的倾斜使其被设计成更尖锐侧倾角。因此,硬质合金的切削刀片5的前端变得更细长。Comparing Figures 1 and 3a and Figures 2 and 3b, it can be seen that the cutting
另一种替换形式是一类似的具有多于两个侧面部分(多线(polyline))或作为一凸形表面的几何设计方案,它代表了多线(polyline)的极限情形。Another alternative is a similar geometric design with more than two side sections (polyline) or as a convex surface, which represents the extreme case of polyline.
从图1和2中还可看出,与端部切削刃7相连的第一侧面部分11具有一位于平面13内的投影长度S1,相连的第二侧面部分12具有一投影长度S2,其总和限定了一长度b。S1∶S2的比率可以根据实际应用来改变,并其选择也要与前倾面6的投影长度S3相协调。比如,S1可以是
切削刀片5的总宽度由B来表示,B=S1+S2+S3。The overall width of the cutting
如图2所示,位于硬质合金切削头5的侧面11和前倾面6之间的端部切削刃7的位置与切削刀片5的纵向中心平面14离开一距离。此时,前倾面6的投影长度S3大约为切削刀片5的总宽度B的1/3~1/6,特别是1/5。As shown in FIG. 2 , the position of the
从图3a和3b的现有技术的视图中可以看出,在切削刀片5的侧面提供了较大体积的支撑体15和15’以避免切削刀片5在加载过程中移位。该支撑体15和15’最好是由在钻头3上的一铣或钻、磨削操作来得到,此时,在硬质合金的切削刀片的任一侧上在钻孔方向16上得到宽表面部分17、18,在现有技术中,这些表面部分17、18构成了被钻材料的阻塞表面或阻滞表面。As can be seen from the prior art views of Figures 3a and 3b, a larger volume of
在本发明的改进形式中,由磨削加工使这些支撑体15和15’具有尖锥形,以便在钻头内得到侧壁部分19、19”即图1和2中的外部轮廓线,侧壁部分19、19’的设计要使其在很大的范围内是二维的,特别是可以圆柱形的,或凹形的,甚至是平的,因此不再形成端部阻滞表面。从图2中可以清楚地看出这种布置,此时最好选择钻头内支撑体的外部轮廓线19、19’的凹形设计,并且指向前端的区域成切线地或渐近线地导入硬质合金切削头5的侧壁20。这导致了图2所示的钻头和切削件的尖锐的锥形布置,这样的布置方式更有利于钻头和切削件进入混凝土内,因为图3中的指向前端的阻滞表面基本上被减小了或完全被取消了。最好针对第二侧面的附加表面部分12进行相同的改造,使横向支撑体相对于硬质合金的切削刀片具有一箭头状的锥形结构。支撑体15和切削刀片5之间的顶部过渡区域21近似地成切线地延伸。In a modified form of the invention, these
因而,钻头的支撑侧壁19、19’形成一侧面,该侧面的形状为曲线形或拱形或圆柱弓形,即凹形的外部轮廓。Thus, the supporting
在图1和2所示的实施例中,前倾面角α(也称作前倾角)的大小可以为 这符合前倾角的常规的数值范围。In the embodiment shown in Figures 1 and 2, the magnitude of the rake angle α (also referred to as the rake angle) can be This corresponds to the conventional value range for the rake angle.
在图4和5所示的另一实施例中,所选择的前倾面6的负的前倾角α在60°和80°之间,特别是
如果事先已经发现一个大于60°的前倾角会导致磨损的增加,特别是还增加了硬质合金切削头断裂的危险,则在本发明中使用这样一前倾角之前最好要经过仔细考虑。In another embodiment shown in Figures 4 and 5, the negative rake angle α of the selected
通常,在硬质合金制造中加工锐角是有很多困难的。一方面,坯料不适当的收缩是导致加工过早失败的原因。另一方面,在加工锐角的情形下,挤压和烧结模具的加载力也很高,使得在制造过程中出现断裂的可能性很高。Generally, there are many difficulties in machining acute angles in cemented carbide manufacturing. On the one hand, improper shrinkage of the blank is the cause of premature failure of the process. On the other hand, in the case of machining acute angles, the loading force of the extrusion and sintering dies is also high, making the possibility of fractures during the manufacturing process high.
新等级的硬质合金更硬,因而耐磨性提高了,但是其韧性与先前的等级相近,这自然会导致其耐磨性能的降低,但至今估计仍具有很高的断裂危险。The new grades of cemented carbide are harder and thus have increased wear resistance, but their toughness is similar to that of the previous grades, which naturally leads to a reduction in their wear resistance, but is still estimated to present a high risk of fracture.
然而令人惊奇的是,试验结果表明,即使采用先前等级的硬质合金,如果以最佳的方式转化岩石内的冲击能量并降低钻头的动力损失,尽管前倾角增加,磨损和因此而断裂的危险也不增加。因为如果没有阻塞岩屑的输送的阻滞表面妨碍清除岩屑,岩屑可以最佳地从钻孔点移走,这样一结构则更具有优越性。因此,如果将硬质合金刀头以一定方式埋入在钻头内,进而得到一具有尖锐的锥形的钻孔工具,这有助于岩屑从硬质合金刀头输送入出屑槽内,因而在钻头区域内或在硬质合金切削头区域内不出现额外的摩擦。一第二或较大间隙角的形成对此也有积极的影响。Surprisingly, however, the test results show that, even with previous grades of cemented carbide, if the impact energy in the rock is converted in an optimal manner and the power loss of the drill bit is reduced, wear and thus fracture despite increased rake angle The danger does not increase either. Such an arrangement is further advantageous because cuttings can be optimally removed from the drilling point if there are no blocking surfaces blocking the transport of cuttings to impede removal of cuttings. Therefore, if the cemented carbide bit is embedded in the drill bit in a certain way, a drilling tool with a sharp taper is obtained, which helps cuttings to be transported from the cemented carbide bit into the chip flute, thus No additional friction occurs in the area of the drill bit or in the area of the carbide cutting head. The formation of a second or larger clearance angle also has a positive effect on this.
另一问题是现代钻孔机或冲击式钻机的结构型式和设计,这些钻孔工具的冲击动力都大大地增加了。老的结构型式的冲击式钻机当钻击岩石时,仅具有分裂作用,而新的结构型式的冲击式钻机能够多少穿入岩石内。如果要保持冲击表面尽可能地小,钻点尽可能地细,则这一点是特别有利的。Another problem is the design and design of modern drilling machines or percussion drilling machines, the impact power of which has been greatly increased. The percussion drills of the old construction type only have a splitting effect when drilling rocks, while the percussion drilling rigs of the new construction type can penetrate more or less in the rock. This is particularly advantageous if the impact surface is to be kept as small as possible and the drilling point as fine as possible.
这些发现导致了本发明的一种形式的钻孔工具的产生,特别是图4至7所示的一种钻孔工具的改进。These findings have led to a form of drilling tool according to the present invention, and in particular an improvement to the drilling tool shown in FIGS. 4 to 7 .
如图4及放大的图4a所示,前倾角α被制成α>60°,特别是同时,支撑硬质合金切削头的侧壁25、25’渐近线地或成切线地合并入前倾面6内,以便得到一细长的、没有妨碍清除岩屑的阻滞表面的钻头。As shown in Figure 4 and the enlarged Figure 4a, the forward tilt angle α is made α>60°, especially At the same time, the
在切削刃7的后面再次提供两个侧面部分11、12,具有一侧面角或间隙角
特别是
并具有一侧面角或间隙角
特别是
此时,第二侧面部分12渐近线地或成切线地合并入另一侧壁26、26’内,以便在该侧也形成一相当细长的、没有妨碍清除岩屑的阻滞表面的钻头。侧壁25、26和25’、26’分别被中断线27分离(如图5和7所示)。Behind the
可以在按5∶1的比例放大图4的图4a中看出,侧面部分11、12和前倾面6投影到水平面13内,形成了长度S1至S3。侧面部分11、12和前倾面6的实际长度分别由投影长度S1至S3除以各角β1、β2和α的余弦而得到。It can be seen in FIG. 4 a , which enlarges FIG. 4 at a scale of 5:1, that the
另外,图4至图5中的与图1至图2中的部分相同的部分均用与其相同的数字标号来表示。In addition, the parts in FIGS. 4 to 5 that are the same as those in FIGS. 1 to 2 are denoted by the same numerals.
图5和7中示出了切削刀片5的宽的侧面的一侧视图。在图的右边部分可以看到侧面部分11、12,在图的左边部分可以看到前倾面6,与各侧壁部分25’、26’一起,成切线地朝向这些表面部分延伸。由前倾面6’切下的岩屑从位于前倾面6’前端的侧壁部分25’排入下面的出屑槽22(参见图7中的透视图)。A side view of the broad side of the cutting
由于屋顶形设计的切削刀片5和前倾面6及侧面部分11、12分别相对于中心平面14偏心布置,因而在钻头中心点23的区域内得到一所谓的凿尖24,如图5a的平面视图中所示。由于其在钻点23的区域内的中心布置,该凿尖24实际上不具有圆周速度,因此其功能如同一单点钻孔工具。所以,本发明的一个特别优越的改进在于保持凿尖24的长度1尽可能地小,以便该凿尖24的作用尽量集中在一点。Due to the eccentric arrangement of the roof-shaped design of the cutting
为了改进这一点,图6a和6b中所示的各前倾面6、6’的设计要使得其宽度(如平面图中所示)朝向钻点23(图中阴影面积F)增加。这导致了凿尖24的尺寸的降低,即长度1被缩短了。如果在两个前倾面6、6’均采取朝向钻点23的宽度的增加,图5a所示的平面视图中的凿尖的长度就可以大幅度地降低,以便在钻孔操作中在钻点23的区域内可以得到实际的点接触。在理想的情形下l≈0。To improve this, each
在图6a中,所示的切削刀片5具有一第一侧面部分11和一第二侧面部分12,如相对于图1、2及图4和5所描述的。在图6b中,仅象征性地示出一侧面10,但是同样由于上述事实,具有一缩短了的凿尖24。In FIG. 6 a the
由于上述的事实,第二侧面部分12的宽度朝向中心也同样被增大(如平面视图中所示),以便使凿尖24的长度1进一步降低(如图中阴影面积F)。在图6c中,以位于第一和第二侧面部分11、12之间的边缘28、28’象征性地示出了这一点。在理想状态下,这可以再次在钻点23的区域内导致实际的点接触。在图6c中,前倾面6,如平面视图中示出的其宽度,被设计成与外表面相平行。Due to the aforementioned fact, the width of the
根据本发明的方法,一最佳的钻头几何尺寸是在具有一最佳的钻进度和最佳的岩屑清除效果的情况下得到的。特别是,本发明方法的结果为一种细长的钻头,其前倾角α与常规的钻头相比被增加了,并提供了两个侧面部分。当然,代替两个侧面部分,如果需要,可采用多个侧面部分,它产生了一多线(polyline)类型。侧面10也可以采用一种中凸的拱形的外部轮廓,它代表一种“极限多线(polyline)”类型。具有一汇入钻头侧壁的光滑过渡的切削刀片的锥形结构是具有决定性的。一方面,由这样一细长的钻头可打开一尽可能宽的通道,所产生的岩屑不可能带来阻力。一细长的钻头还不会降低钻孔工具的寿命。采用本发明方法,对立面是很可能发生的。这主要由下面的事实来解释,即动力工具的巨大的冲击能量可以以更有效的方式传送入岩石内,其结果是工具得到了保护。试验表明,当切削边缘角和钻头工具面成切线地彼此汇合入另一方时,可得到一最佳的钻孔容量和工具使用寿命,一系数既可以适用于前倾角又适用于间隙角。According to the method according to the invention, an optimum drill bit geometry is obtained with an optimum drilling rate and optimum cuttings removal. In particular, the method of the invention results in an elongated drill bit whose rake angle α has been increased compared to conventional drill bits and which provides two side portions. Of course, instead of two side sections, multiple side sections could be used if desired, which creates a polyline type. The
如果前倾面6被设计成略微呈凹形的,即变成圆形的,则还具有其它的优点。这特别适用于在加强板内需要切削容量增加的情况。径向的弯曲部分产生较粗糙的岩屑,也就是整体的切削工作量被降低了,这也延长了工具的使用寿命。There are also other advantages if the
具有凸形的前倾面6的凸形切削刀片的优势在于凸形的切削刀片允许使用更细小的钻头。然而,这里还必须考虑整个工具的稳定性。虽然与上述的实施例相比较,钻孔容量可以被大大地增加了,但钻头断裂的危险性也增加了。但在特殊情况下,这样的实施例还是相当适用的,尤其是对于软或潮湿的岩石。但对于较硬的混凝土或较厚的稀土或平滑的加强板,一般不用凸形的切削刀片钻孔。An advantage of a convex cutting insert with a
如果需要,本发明也可以设计成切削刀片5具有一单一侧面10,此时,该侧面10靠具有一间隙角,该角比通常的角更尖锐。这里间隙角最好在35°至50°之间,最好应该选择40°。If desired, the invention can also be designed so that the cutting
而且,本发明的一种改进形式是具有一个或多个切削刀片或一辅助切削刀片和多个辅助切削部件的钻头,主切削刀片和/或辅助切削部件具有上述的特征。因此,本发明还特别涉及这样的硬质合金切削部件的保护,不局限于钻头的某一几何形状。Furthermore, a development of the invention is a drill with one or more cutting inserts or an auxiliary cutting insert and auxiliary cutting elements, the main cutting inserts and/or the auxiliary cutting elements having the above-mentioned features. Therefore, the invention also relates in particular to the protection of such carbide cutting elements, not limited to a certain geometry of the drill.
本发明并不局限于所示出并描述的实施例。相反,它还包括在本发明的权利要求的范围内本领域的技术人员所能实现的所有的改进形式。特别是可以选择上述的技术特征的其它的组合方式。The invention is not restricted to the shown and described exemplary embodiment. On the contrary, it also includes all modifications that can be realized by those skilled in the art within the scope of the claims of the present invention. In particular, other combinations of the above-mentioned technical features can be selected.
1 钻岩机1 rock drill
2 钻柄2 drill shank
3 钻头3 drill bits
4 前端4 front end
5 切削刀片5 cutting inserts
6 前倾面6 forward slope
7 切削刃7 cutting edge
8 转动的箭头/方向8 Arrow/direction of rotation
9 纵向对称轴9 Longitudinal axis of symmetry
10 侧面10 side
11 侧面部分11 side part
12 侧面部分12 side parts
13 平面13 planes
14 中心平面14 Center plane
15 支撑体15 support body
16 钻孔方向16 Drilling direction
17 表面部分17 surface part
18 表面部分18 surface part
19 15的侧壁19 15 side walls
20 5的侧壁20 5 side walls
21 过渡区域21 transition zone
22 出屑槽22 chip flute
23 钻点23 drilling points
24 凿尖24 chisel tip
25 侧壁25 side walls
26 侧壁26 side wall
27 25、26之间的边缘27 The edge between 25 and 26
28 11、12之间的边缘28 The edge between 11 and 12
α 前倾面角(前倾角)α rake face angle (forward rake angle)
β 侧倾角(间隙角)β roll angle (clearance angle)
Claims (27)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19646471 | 1996-11-11 | ||
| DE19646471.4 | 1996-11-11 | ||
| DE19734093.8 | 1997-08-07 | ||
| DE19734094.6 | 1997-08-07 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1241237A CN1241237A (en) | 2000-01-12 |
| CN1282817C true CN1282817C (en) | 2006-11-01 |
Family
ID=7811263
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB97199627XA Expired - Fee Related CN1282817C (en) | 1996-11-11 | 1997-11-11 | rock drill |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN1282817C (en) |
| DE (3) | DE19734093A1 (en) |
Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE29819388U1 (en) | 1998-10-30 | 1999-09-02 | KEIL Werkzeugfabrik Karl Eischeid GmbH, 51766 Engelskirchen | Carbide insert for use on a drill |
| DE19944406C2 (en) * | 1999-09-16 | 2003-07-31 | Heller Dinklage Gmbh Geb | rock drill |
| DE19964272C2 (en) * | 1999-09-16 | 2003-05-28 | Heller Dinklage Gmbh Geb | Drills, in particular rock drills |
| AT4252U1 (en) | 2000-02-14 | 2001-04-25 | Plansee Tizit Ag | DRILL FOR DRILLING STONE |
| DE10009732A1 (en) | 2000-03-02 | 2001-09-06 | Hawera Probst Gmbh | Rock drill has drill head, spiral conveyor with main and subsidiary webs, conveyor edges, main and subsidiary cutter-blades. |
| DE10011108A1 (en) | 2000-03-09 | 2001-09-13 | Hawera Probst Gmbh | Rock drill bit for a hammer drill has one or more spirals extending to the hard metal insert at the head with an increasing width to the spiral backs to take the groove for mounting the embedded insert in a robust fitting |
| DE10208631A1 (en) | 2002-02-28 | 2003-09-11 | Hawera Probst Gmbh | drilling |
| AT6617U1 (en) * | 2002-08-06 | 2004-01-26 | Plansee Tizit Ag | DRILLS, ESPECIALLY STONE DRILLS |
| DE102004047469A1 (en) * | 2004-09-30 | 2006-04-06 | Robert Bosch Gmbh | Drilling tool with a cutting element designed as a plate or head |
| DE102009031193A1 (en) * | 2009-06-29 | 2010-12-30 | Botek Präzisionsbohrtechnik Gmbh | Deep-hole drill for inserting boreholes into work-pieces, has blade partitioned into partial cuts by chip divider, where cuts of blade are arranged together such that cut-normals are aligned to each other by cuts at angle of twenty degrees |
| US9428968B2 (en) | 2013-04-26 | 2016-08-30 | Kennametal Inc. | Rotary drill bit with cutting insert having edge preparation |
| CN107639245A (en) * | 2017-10-30 | 2018-01-30 | 舟山飞达工具有限公司 | A kind of multifunctional alloy blade |
| DE102019102259A1 (en) * | 2019-01-30 | 2020-07-30 | Alpen-Maykestag Gmbh | SUCTION DRILL TOOL |
| JP6628459B1 (en) * | 2019-05-21 | 2020-01-08 | 金属工具株式会社 | Auger bit |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2912394A1 (en) * | 1979-03-29 | 1980-10-09 | Guergen Karl Heinz | Masonry bit for impact drill - has cruciform tungsten carbide insert with shorter cutting edges along one axis |
| DE8104116U1 (en) * | 1981-02-14 | 1982-08-05 | Robert Bosch Gmbh, 7000 Stuttgart | ROCK DRILL |
| DE3726251A1 (en) * | 1987-08-07 | 1989-02-16 | Kemmer Gmbh & Co Kg Paul | Twist drill, in particular a solid carbide twist drill |
| DE8915735U1 (en) * | 1989-11-04 | 1991-03-14 | Hartmetallwerkzeugfabrik Andreas Maier GmbH + Co KG, 7959 Schwendi | drill |
| DE4011441A1 (en) * | 1990-04-09 | 1991-10-10 | Hilti Ag | ROCK DRILL |
| DE4419717A1 (en) * | 1994-06-06 | 1995-12-07 | Kawaragi Mfg Co | Drill and drill form grinder |
-
1997
- 1997-08-07 DE DE19734093A patent/DE19734093A1/en not_active Withdrawn
- 1997-08-07 DE DE19734094A patent/DE19734094A1/en not_active Withdrawn
- 1997-11-11 CN CNB97199627XA patent/CN1282817C/en not_active Expired - Fee Related
- 1997-11-11 DE DE59707375T patent/DE59707375D1/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| DE19734094A1 (en) | 1998-05-14 |
| CN1241237A (en) | 2000-01-12 |
| DE59707375D1 (en) | 2002-07-04 |
| DE19734093A1 (en) | 1998-05-14 |
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